Spreadsheet: 69853d1270541088-pulling-info-out-of-an-old-layout-oct-08
Sheet: 10-17-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-17 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 6 |  | 4.75 |  | 3.9
PR |  | 2 |  |  |  | 2.1
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53731/2-08020-00 |  | Problem: Scrap hanging |  |  | Station:4/6 |  | Ran:Start of run | 0.75
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | New section was installed and relief was different. |  |  | 7:30-8:15
CM: |  |  |  |  | Explain: | Tried grinding relief ,but it was too hard to get to.This was the last job,so the lower was rolled out. |  |  |  |  | [NAME]
 |  |  |  |  | This section was taken to the shop to machine relief.
Stamping T/L: David B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 46212-TE009/10-00 |  | Problem: Scrap mark |  |  | Station:Prog |  | Ran:5           of     1200 | 1.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Scxrap coming out of chute getting caught under lifter. |  |  | Greg,Bonz
CM: |  |  |  |  | Explain: | The upper cutter was removed and fit into the lower to find the contour and the profile to make |  |  |  |  | [NAME],[NAME]
 |  |  |  |  | a shield .The cover was then welded on the chute . |  |  |  |  |  | 9:15-10:30
Stamping T/L: Shane R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 2-1 | 46212-TE009/10-00 |  | Problem: Sliver marks on hole A |  |  | Station:Prog |  | [NAME]of     1200 | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Punches were dull or sheared leaving burr that was breaking off. |  |  | 11:30-12:00
CM: |  |  |  |  | Explain: | This die was cleaned out ,but marks came back.This die was pulled to the shop for repairs. |  |  |  |  | Dustin,Bonz
Stamping T/L: Shane R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53731/2-08020-00 |  | Problem: Scrap buildup |  |  | Station:4/6 |  | Ran:1200 pcs. | 2
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Scrap hanging due to new section |  |  | 1:00-3:00
CM: |  |  |  |  | Explain: | There was a kicker added on the exit side .This would hold up to 30 pieces of scrap.We worked about |  |  |  |  | [NAME],Greg
 |  |  |  |  | 1 hour at the press with these issues.We finally would run 30 pieces clean the scrap out and repeat this procedure.This was |  |  |  |  |  | [NAME]
Stamping T/L: [NAME] |  |  |  |  | done until production was finished,they ran till the next production pattern.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: