Spreadsheet: 70041d1270702089-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-30-08 2nd

Daily Problem Report |  |  |  |  |  | 2nd shift |  | Date
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 9 |  | 4.25 |  | 3.7
PR |  | 3 |  |  |  | 2.5
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 55172-08020- |  | Problem: MIS-GRIP ISSUE |  |  | Station:PROG |  | Ran:START OF RUN | 0
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | HAD TO ADJUST FOR STAMPING |  |  | C.E.
 |  |  |  |  | Explain: | STAMPING COULDN’T ADJUST MIS GRIP. ADJUSTED FOR THEM. |  |  |  |  | 7:49-8:35
 |  |  |  |  |  |  |  |  |  |  | 10MIN BREAK
Stamping T/L: GLEN C |  |  |  |  |  |  |  |  |  |  | .5 support
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 61173-0E020 |  | Problem: SCRAP NOT FALLING |  |  | Station:3/6 |  | Ran:20 OF 1500 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | SCRAP CATCHING ON DIE |  |  | 9:45-10:30
 |  |  |  |  | Explain: | NOT A LOT OF ROOM FOR SCRAP TO FALL. GROUND A LITTLE ON BACK OF SCRAP CUTTER AND |  |  |  |  | .5 LUNCH
 |  |  |  |  | MADE A DEFLECTOR. RUNNING OK.
Stamping T/L: SHANE R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 55747-0C010 |  | Problem: FINGER BROKEN |  |  | Station:4/7 |  | Ran:420 OF 720 | 0
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | FINGERS OUT OF ADJUSTMENT. |  |  | D.E.
 |  |  |  |  | Explain: | FINGER BROKEN WELDED BACK UP AND HELPED ADJUST. |  |  |  |  | 9:15-11:30
 |  |  |  |  |  |  |  |  |  |  | .75 LUNCH
Stamping T/L: [NAME] |  |  |  |  |  |  |  |  |  |  | 1.5 support
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 5-1 | 55747-0C010-T1 |  | Problem: Sticking lifter |  |  | Station: 2/7 |  | Ran: 670 of 720 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Maybe damage to top of lifter (mushroomed) or scrap. |  |  | 1220-1230
 |  |  |  |  | Explain: | Hit lifter with a hammer and it came back up. Stroked it over again and it stuck again. |  |  |  |  | D.E.
 |  |  |  |  | Pulled the die. Still investigating the root cause.
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 4-1 | 42111-08020-00 |  | Problem: Missing hole |  |  | Station: 5/6 FS |  | Ran: 38 of 560 | 0
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Punch is broke |  |  | 155-200
 |  |  |  |  | Explain: | I was over there watching for double blanks. Everything was going good. Nothing mislocated. |  |  |  |  | K.S
 |  |  |  |  | Off loader found a part with no hole. Looked and the punch is broken in the 5/6. everything was running good.
Stamping T/L: Shane Roby |  |  |  |  | We have found before that punch may have a small crack in it, which may cause it to break if there was a small crack.
 |  |  |  |  | Should only need to have the punch changed.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 68365/9-08020-BL |  | Problem:  [NAME] came off |  |  | Station: Prog exit |  | Ran: 256 of 700 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Welded borke over time from regular operation. |  |  | 332-346
 |  |  |  |  | Explain: | Roller where the blanks come out of the die fell off during production. It is just normal wear. |  |  |  |  | R.B
 |  |  |  |  | Welded the roller back on and it worked fine after this.
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 4-1 | 42111-02070-00 |  | Problem: Part out of spec |  |  | Station: 3/6 |  | Ran: 360 of 1000 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Still working out the kinks of this cast |  |  | 445-530
 |  |  |  |  | Explain: | Tried shimming a small inserted section (33GR) out .05[NAME] first. It improved by .1[NAME] on check fixture. |  |  |  |  | [NAME]
 |  |  |  |  | Made it a .1[NAME] and it was .2[NAME] below the lowest tolerance. But doing this caused a single point on the opposite side of the
Stamping T/L: Shane Roby |  |  |  |  | part to be out. Decided to pull. Only about 15mim of DM working on this die. [NAME] was waiting on QA and deciding what to do.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: