Spreadsheet: 73596d1274234268-difference-between-sumifs-and-countifs-in-a-chart-countif-question
Sheet: May

2010 |  |  | Daily Problem Report |  |  |  | Monthly Totals |  |  |  | Breakdown of ER and PR |  |  |  |  |  |  |  |  |  |  |  |  |  |  | [NAME] |  |  |  |  |  |  |  |  |  |  | May | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | 31
Daily Avg/Monthly Total |  |  |  |  |  |  | ER | PR | Downtime Hrs |  | Stamping |  |  | DieMaint |  | Today's Date |  |  |  |  |  |  | Pull Repairs
ER Hrs |  |  |  |  |  | Weekdays |  |  |  |  | ER | PR |  | ER | PR |  |  |  |  |  |  |  | Total |  |  |  |  |  |  |  |  |  |  |  |  |  | Pulled Dies
PR |  |  |  |  |  | Total |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  | #1 | #2 | #3 | #4 | #5 | #6 | #7 | #8 | #9 | #10 |  | Daily Avg/Mth
 |  |  |  |  |  |  |  |  |  |  | HRS |  |  | HRS |  |  |  |  |  |  |  |  | 1st |  |  |  |  |  |  |  |  |  |  |  |  |  | Down Time
 |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  | 2nd |  |  |  |  |  |  |  |  |  |  |  |  |  | Daily Avg/Mth
Date | Column1 | Shift | ER/PR | LINE# | DIE# | TYPE | PROBLEM | STATION | RAN | D/T | T/M | Call Time | End Time | ST T/L | ROOT CAUSE: | EXPLAIN: | Value for Chart | Stamping ERs | DM ERs | Stamping PRs2 | DM PRs |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  | ER Cases
2010-05-03 00:00:00 |  | 1st | ER | 3-1 | 57169-08030 | Die | die marks on part | 1/6 and 2/6 | start of 1200 | 0.5 | Travis A | 3:45 | 4:15 | None | stripper and form too proud where previously repaired. | ground on tight areas. Ok. Still splitting. | Marks on part
2010-05-03 00:00:00 |  | 1st | ER | 3-1 | 57169-08030 | Die | scrap build up | 6/6 | 882 of 1200 | 0.25 | Travis A | 5:10 | 5:15 | Shane Roby | scrap flow ng. | [NAME] had already cleaned out scrap before we got there. Ok. | Scrap Issue
2010-05-03 00:00:00 |  | 1st | ER | 3-1 | 55746-08020 | Operator | part exit bars bent | 6/6 | start of 800 | 0.25 | Travis A | 4:50 | 5:00 | None | bars were left out when die went it. | bent bars back. Ok. | Human error
2010-05-03 00:00:00 |  | 2nd | PR | 5-1 | 68365-08020 | Die | o/l burr | 3/5 | 32 of 1200 | 0.25 | Jaylon H | 7:40 | 8:00 | [NAME] | [NAME] is loose. Last piece burr was ok but it still had some. | tried caulking it in press. NG. pulled. | O/L Burr
2010-05-03 00:00:00 |  | 2nd | ER | 4-1 | 48622-0C010 | Operator | mis-located part | 1/6 | 548 of 1500 | 0.25 | [NAME] | 7:55 | 8:00 | [NAME] | mag chain caused crooked blank | removed part , inspected and polished gaulded material guides. Adj. fingers | Press Issues
2010-05-03 00:00:00 |  | 2nd | ER | 2-1 | 61381-0E040 | Operator | gauld and crashed fingers | 2/6 fingers 4/6 gauld | 7 of 1000 | 0.5 | [NAME] | 9:30 | 10:00 | [NAME] | the coolant was barely trickling out. Fingers were out of adjustment | polished gauld and repair fingers.  Turned up coolant, then was ok. | Human error
2010-05-03 00:00:00 |  | 2nd | PR | 2-1 | 48628/9-0C010 | Press | short feed | Prog | 600 of 1200 | 0.25 | [NAME] | 10:45 | 11:00 | [NAME] | decoiler issues | Material walked off of the mandrel again. Press did not stop in time again and the pilots tried to go through the strip. Maybe if SE would get the press to stop when it mis grips before pilots hit the strip, we would not be replacing pilots so much…cost savings? | Press Issues
2010-05-03 00:00:00 |  | 2nd | ER | 4-1 | 42111-02070 | Die | Scrap mark | 1/6 | 950 of 1600 | 0.25 | [NAME] | 1:30 | 1:45 | [NAME] | unknown | removed the small piece of scrap from the stripper. | Marks on part
2010-05-03 00:00:00 |  | 2nd | ER | 3-1 | 57115/6-0E020 | Die | short stamp | 1/6 | 0 of 1200 | 1 | [NAME], [NAME] | 2:15 | 3:15 | [NAME] | Backside material guide is missing. | Line was down, so we adjusted the fingers to push the material to the front material guide. The megnets are very strong in this die, so hopefully this will help. It will need to come to the shpo to have a new one made. | [NAME]
2010-05-03 00:00:00 |  | 1st | PR | 5-1 | 48514-0C010 | Die | o/l burr | 2/5,5/5 | 83 / 1600 | 0.25 | [NAME] | 8:15 | 8:20 | [NAME] | Cutters are getting dull, blank in 2/5 has o/l burr around most of the edge. | Pulled die to repair in shop, to much to fix in press. | O/L Burr
2010-05-03 00:00:00 |  | 1st | PR | 4-1 | 48232/3-08020 | Operator | scrap buildup | 6/6 | 66 / 1000 | 0.25 | [NAME],KA | 8:10 | 8:25 | Shane Roby | M/M had worked on press door and left the scrap door on the bolster closed. | Pulled to get scrap out of feed side lower button. | Human error
2010-05-04 00:00:00 |  | 1st | PR | 2-1 | 64115-04030 | Operator | pulled hole | prog | 315 / 1800 | 0.25 | AA | 9:40 | 9:45 | [NAME] | unknown | Die was rolling out when we got there. Stamping pulled die. We will try to figure it out when we get it open in the shop. | Pulled Hole
2010-05-04 00:00:00 |  | 1st | ER | 1-1 | 57663-0E040 | Die | scrap buildup | 3/6 Front exit side | 600 / 1300 | 0.5 | AA | 10:00 | 10:20 | [NAME] | gap between wall and chute | Pryed chute wall over to close up gap. Needs more work after the run. | Scrap Issue
2010-05-04 00:00:00 |  | 1st | PR | 5-1 | 48515-0C010 | Die | part sticking | 5/5 | 1350 / 1500 | 0.25 | JM | 10:15 | 10:30 | None | Area 12 has O/L burr causing part to stay down. | Pulled due to end of run. | O/L Burr
2010-05-04 00:00:00 |  | 2nd | ER | 1-1 | 53213/4-08020 | Die | Finger issues | 5/6 | 0 of 1000 | 0 | [NAME] | 12:45 | 1:10 | None | Finger issues. Se finger trial NG | Fixed what SE messed up. Running good now | Fingers
2010-05-04 00:00:00 |  | 2nd | ER | 2-1 | 61321/2-0E040 | Die | Strip folded | Prog | 730 of 1000 | 0.5 | [NAME] | 1:35 | 2:00 | None | unknown | The strip was actually folded between the start of the die and the tail out feeder. Operator claims it hung on something in the die. Strip was already unhung when we got their. | Press Issues
2010-05-04 00:00:00 |  | 2nd | ER | 4-1 | 48711/2-08010 | Die | Vibrator fell off | 2/8 | 200 of 475 | 0.25 | PJ | 1:50 | 2:05 | None | weld broke | Welded the vibrator back on. | [NAME]
2010-05-04 00:00:00 |  | 1st | ER | 4-1 | 48623-08030 | Die | mislocated part | 2/8 | 0 of 1500 | 0 | Greg | 2:40 | 3:00 | Shane Roby | fingers needed adjustment | removed the part and adjusted the fingers. | Fingers
2010-05-04 00:00:00 |  | 1st | ER | 4-1 | 48623-08030 | Die | scrap build-up | 2/8 | 1400 of 1500 | 0 | Greg | 4:50 | 4:55 | Shane Roby | chain hanging in chute | remoed the scrap and moved the chain out of the way. | Scrap Issue
2010-05-04 00:00:00 |  | 1st | ER | 4-1 | 48623-08030 | Die | TRIAL | 6/8 | end of run | 0 | Greg | 4:55 | 5:55 | Shane Roby | pilot in wrong location | removed the pilot and ran some parts. Put the pilot back in. There was no change on the part. | [NAME]
2010-05-04 00:00:00 |  | 2nd | ER | 5-1 | 57317/8-08010 | Die | scrap build-up | 5/5 | start of run | 0 | Greg | 6:40 | 6:50 | [NAME] | 1st die setter failed to plug in air hoses | removed the scrap and plugged in the air hoses | Human error
2010-05-04 00:00:00 |  | 2nd | ER | 1-1 | 57451-0E040 | Die | Deformation | 1/6 | 1200 of 1500 | 0.25 | Billy | 7:30 | 7:45 | [NAME] | scrap in draw station | polished the gaulded area and cleaned out the scrap. | Deformation
2010-05-04 00:00:00 |  | 2nd | ER | 3-1 | 58212-0E040 | Die | exit ramp broke | 6/6 | 0 of 800 | 0.25 | Travis A | 7:10 | 7:25 | None | Unknown | welded it back on | [NAME]
2010-05-04 00:00:00 |  | 1st | ER | 3-1 | 58223/4-0C020 | Operator | Fingers out of adjustment | 4/6,5/6 | 0 / 800 | 0 | [NAME] | 12:00 | 12:50 | None | Idle stations are the folding type and appear to be worn out. | Assisted in adjustments, we will start re-buiklding the idle stations on this die today. | Fingers
2010-05-04 00:00:00 |  | 1st | ER | 4-1 | 48623-0C020 | Operator | misgrip no good, fingers out of adjustment | 1/6,2/6 | 120 / 1600 | 0 | [NAME] | 12:30 | 1:15 | Shane Roby | wear and tear | Made a new misgrip rod and helped with adjustments. | Fingers
2010-05-05 00:00:00 |  | 2nd | ER | 4-1 | 42111-02070 | Die | scrap mark | 2/6 | 250 of 500 | 0 | [NAME] | 7:05 | 7:10 | [NAME] | shavings from trim | cleaned out scrap. Couldn’t tell were it came from. | Marks on part
2010-05-05 00:00:00 |  | 1st | ER | 3-1 | 57169-08030 | Die | gaulding | 1/6 | 300 of 1000 | 0.25 | Travis A | 4:30 | 4:45 | Shane Roby | friction. | stoned and sandpaper. Turned on coolant. Ok | Gauld
2010-05-05 00:00:00 |  | 2nd | ER | 5-1 | 57315/6-08010 | Die | o/l burr | 5/5 | 330 of 1400 | 0.25 | [NAME] | 6:30 | 6:45 | [NAME] | chipped lower cutter. Why:unknown. | ground out chip in lower. Needs to come back to shop after run and get fixed.ok | O/L Burr
2010-05-05 00:00:00 |  | 2nd | ER | 4-1 | 48232/3-08020 | Operator | part stuck in the 1/6 upper | 1/6 | 510 of 1100 | 0 | Billy | 8:45 | 9:00 | None | blanks loaded backwards | removed part and inspected.  Stamping reloaded blanks. | Human error
2010-05-05 00:00:00 |  | 2nd | ER | 4-1 | 48232/3-08020 | Die | stencil lettering no good. Part of letter broken. | 2/6 | 743 of 1400 | 0.25 | Travis A | 9:20 | 9:35 | None | normal wear | 2/6 front lower stencil needs to be replaced. Inspected only. | [NAME]
2010-05-05 00:00:00 |  | 2nd | ER | 1-1 | 53216-08030 | Die | scrap build up | 6/6 | 800 o 1600 | 0 | [NAME] E billy | 9:15 | 9:30 | None | bad chute design. Needs kaizen | I was walking by press and operator was cleaning out scrap.  [NAME] was about cleaned out. Finished cleaning and watched run. They didn’t call us and since it was pretty much cleaned out no downtime. Tagged for repairs. | Scrap Issue
2010-05-05 00:00:00 |  | 2nd | ER | 4-1 | 61321-0E040 | Die | Scrap build-ups | 3/6 | start of 892 | 0.75 | Dustin, [NAME] | 10:50 | 12:45 | None | not enough relief. Chipped cutter. | kept having to removed scrap from cutter as it would hold about 10 pcs. A chipped cutter on the front was casuing the 3/6 build-ups. Build up in the front 5/6 bent the chute. The front 3/6 & 5/6 were close to the end of the end, watched all sides till end of run. We watched the entire run, only worked onthe die for about 45 mins during the run. | Scrap Issue
2010-05-05 00:00:00 |  | 1st | ER | 2-1 | 42111-02070 | Die | strip hanging | rear | start / coil | 0.25 | CH | 8:00 | 8:15 | [NAME] | guide is welded too high | No work done, it can finish the run. Die will need repair in the shop | Misfeed
2010-05-05 00:00:00 |  | 1st | PR | 4-1 | 61322-0E040 | Die | scrap hanging and built up | 3/6 | 500 / 1200 | 0.25 | CH | 8:15 | 8:30 | Shane Roby | [NAME] stopped shaking | Pulled die to investigate and repair. | Scrap Issue
2010-05-05 00:00:00 |  | 1st | PR | 4-1 | 61321-0E040 | Die | scrap hanging and built up | 3/6 | 300 / 1200 | 0.5 | DW,KA,BM | 9:30 | 10:00 | Shane Roby | [NAME] stopped shaking due to 1 piece hanging up and causing buildup | Pulled to repair | Scrap Issue
2010-05-05 00:00:00 |  | 1st | ER | 5-1 | 55747-0C010 | Operator | hole burr | 5/6 | 0 / 1000 | 0 | CH | 2:00 | 2:30 | [NAME] | Part was mis-located and bent the stripper | Ground on stripper, ok now. | Mis-stamp
2010-05-06 00:00:00 |  | 2nd | ER | 4-1 | 48622-0C010 | Operator | mis-located part | 5/5 | 734 of 950 | 0 | Billy | 7:10 | 7:20 | [NAME] | fingers/ clamp malfunction | removed part and inspected. Ok | Fingers
2010-05-06 00:00:00 |  | 2nd | ER | 5-1 | 57317/8-08010 | Die | part jumping in the 1/5 | 1/5 | 30 of 1000 | 0.25 | Rex B | 9:10 | 9:20 | [NAME] | I think upper pushpin is stiffer than it needs to be. We also need to check lower lifters. | inspected. Nothing can be done in press. Will watch a bit. Slowed press done. Ok for now. | [NAME]
2010-05-06 00:00:00 |  | 2nd | PR | 5-1 | 57317/8-080010 | Operator | scrap buildup | 5/5 | 314 of 1000 | 0 | Greg | 9:45 | 9:55 | [NAME] | This die had repair tag for scrap. When we were at the press 1st time nothing was said about repair tag so scrap flow was not checked. | scrap build up. got ontop of cutters. Pulled to repair. Chute to bent to run. | Human error
2010-05-06 00:00:00 |  | 2nd | ER | 2-1 | 42111-02070 | Die | mark on part | Prog | start of 2nd coil | 0.25 | PJ | 10:45 | 11:00 | [NAME] | set screw backed out | tightened up the set screw | [NAME]
2010-05-06 00:00:00 |  | 2nd | ER | 2-1 | 42111-02070 | Die | material guide pulled out | Prog | 1200 of 2000 | 0.25 | PJ | 11:20 | 11:35 | [NAME] | set screw was loose | Put the roller guide back in and tightened the set screw. | [NAME]
2010-05-06 00:00:00 |  | 2nd | ER | 3-1 | 57217-0C040 | Die | scrap build-up | 3/6 | 596 of 600 | 0 | PJ | 12:10 | 12:25 | [NAME] | scrap door was left down | cleaned out the scrap and inspected the die. It finished the rest of its pieces. Die needs inspection | Human error
2010-05-06 00:00:00 |  | 2nd | ER | 4-1 | 48711/2-08010 | Die | [NAME] fell off | 2/8 | 375 of 1400 | 0.5 | [NAME] | 1:25 | 1:50 | None | Welds broke | Welded the shaker back on and lubed it up. Running. | [NAME]
2010-05-06 00:00:00 |  | 2nd | PR | 5-2 | 53741-08020 | Operator | Short stamp | Prog | 30 of ? | 0 | Dustin | 1:30 | 2:00 | [NAME] | operator error…mandrel did not release | on the start of new strip, there were hole burrs. Ground on the punches and buttons to help this condition. NG. Pulled. | Human error
2010-05-06 00:00:00 |  | 2nd | ER | 3-1 | 57533-0E030 | Press | [NAME] not working | 6/6 | 250 of 1500 | 0 | PJ | 12:50 | 1:50 | [NAME] | electrical plug on bolster does not work | tried to get going in the press, thought it was dead. Once the bolster was rolled out it was discovered that the electrical plug on the bolster does not work. Ran the electrical drop cord to shaker. Working | Press Issues
2010-05-06 00:00:00 |  | 2nd | ER | 5-1 | 53215-02120 | Press | mislocated part | 1/5 | 0 of 1000 | 0 | PJ | 2:00 | 2:15 | [NAME] | destack issues and setup | removed the part and inspected the die. Adjusted the fingers and the float table was adjusted too. Both front pins & bushings need to be changed. | Press Issues
2010-05-06 00:00:00 |  | 2nd | ER | 5-2 | 48733/4-08010 | Die | Burr | Prog | 0 of 1400 | 0.25 | [NAME] | 3:05 | 3:20 | [NAME] | gaulded upper bends | polished the upper blocks | Gauld
2010-05-06 00:00:00 |  | 1st | ER | 4-1 | 48622-0C010 | Die | o/l burr | 3/6 | 600 / 1800 | 0.25 | [NAME] | 6:55 | 7:10 | Shane Roby | chip in cutter | changed 13A trim - looks good | O/L Burr
2010-05-06 00:00:00 |  | 1st | ER | 5-1 | 53211/2-02130 | Press | deformed part | 1/6 draw | all but 30 | 0 | [NAME], KA | 7:40 | 8:15 | [NAME] | Air cushion in press won't hold consistent pressure. | M/M took over No D/M downtime. | Press Issues
2010-05-07 00:00:00 |  | 1st | ER | 5-1 | 57317/8-08010 | Die | part jumping in the 1/5 | 1/5 | 200 of 700 | 0.25 | [NAME] | 2:45 | 2:55 | [NAME] | need to look into. | watched run. Had to slow down to run. | [NAME]
2010-05-07 00:00:00 |  | 1st | ER | 1-1 | 61323/4-0E040 | Die | scrap build up | 5/5 | 1150 of 1250 | 0.25 | bob | 2:15 | 2:30 | [NAME] | scrap flow ng. | cleaned out scrap. Ok. | Scrap Issue
2010-05-07 00:00:00 |  | 2nd | ER | 5-2 | 55747-0C010 | Operator | scrap buildup | 3/5 | 590 of 1200 | 0 | Rex B | 7:00 | 7:10 | None | [NAME] not plugged in. | removed scrap inspected die. Plugged shaker in. ok | Human error
2010-05-07 00:00:00 |  | 2nd | ER | 4-1 | 48622-0C010 | Die | split from o/l burr | 2/6 | 35 of 1500 | 0.5 | Jaylon H | 7:05 | 7:30 | [NAME] Chaffin | chipper upper cutter. Last piece had small pinch last run same area. It just got worse. | changed upper trim . Ok. | Splits
2010-05-07 00:00:00 |  | 2nd | PR | 4-1 | 48622-0C010 | Press | Double stamp | 1/6 | 1250 of 1450 | 0.25 | [NAME], [NAME] | 10:45 | 10:55 | [NAME] | mis grip did not shut the press off | Operator was watching this, he saw that part did not transfer. Went to hit the e-stop, but another piece already went through. Inspected, did not see anything broken. Fingers are bent. Stamped wanted to pull. Pulled | Press Issues
2010-05-07 00:00:00 |  | 2nd | ER | 5-2 | 55194-0E020 | Die | scrap chute fell off | Prog | 100 of 3400 | 0.75 | [NAME] | 1:05 | 1:50 | [NAME] | bolts backed out | Found the chute and put it back on. Once it started running again, it started to work itself loose again. Had to make a shorter wrench to do the job. It is on their tight now. Finished production. | [NAME]
2010-05-07 00:00:00 |  | 2nd | ER | 5-1 | 68365-08020 | Die | Finger adjustment | 4/5 | 0 of 1200 | 0 | [NAME] | 1:50 | 2:30 | [NAME] | adjusted fingers from DM fix | Had to run from press to press to find what I needed to get this going. The fingers are not the greatest. Got it working. | Fingers
2010-05-07 00:00:00 |  | 2nd | ER | 5-1 | 68365-08020 | Die | mislocated part | 5/5 | 150 of 1200 | 0.25 | [NAME] | 2:40 | 2:50 | [NAME] | mislocated and sheared button a little bit | Sharpened the button in the 5/5 with a grinder then hit with a stone. It is good enough to finish this run. | Mis-stamp
2010-05-07 00:00:00 |  | 2nd | ER | 1-1 | 57663-0E040 | Die | DM made new fingers | 2nd common | 0 of 1250 | 0 | Jason, Daniel S | 1:00 | 2:00 | [NAME] | Finger improvement needed. Adjusted fingers for after the improvements. | Adjusted the fingers. | Fingers
2010-05-07 00:00:00 |  | 2nd | ER | 2-1 | 48622/3-08030 | Press | mis feeding | Prog | 800 of 1200 | 0 | [NAME] | 2:00 | 3:00 | [NAME] | material issue. Not being straightened right, walking off | Cut out the strip a couple times. Down there for support for the majority of the time. | Press Issues
2010-05-07 00:00:00 |  | 2nd | ER | 3-1 | 57115/6-0E020 | Die | mateiral guide out of location | 4/6 | 0 of 1200 | 0.25 | [NAME] | 4:00 | 4:15 | [NAME] | scooted out of position slightly | Adjusted the guide in the idle station. All was well after wards. | Stamping Misc
2010-05-07 00:00:00 |  | 1st | ER | 3-1 | 58213-0C040 | Die | gauld | 1/6 | 700 / 1200 | 0.5 | DW | 8:00 | 8:35 | Shane Roby | No coolant, details not coated | Polished and they ran this time as is. | Gauld
2010-05-07 00:00:00 |  | 1st | ER | 2-1 | 42313/4-08040 | Operator | broken mis-grip base | end | 300 / 500 | 0 | CH | 8:00 | 8:30 | [NAME] | strip hit misgrip and broke a dowel pin that hold the arm in place | Tack welded in place for this run. Die has been repaired in shop | Human error
2010-05-07 00:00:00 |  | 1st | ER | 1-1 | 61323/4-0E040 | Die | O/L burr | 6/6 rear exit | 100 / 600 | 0.75 | MS,KA | 12:00 | 12:45 | [NAME] | Scrap built up and broke the cam return fingers and rolled cam punch and button | Peened lower cam button until QA said OK this run. | O/L Burr
2010-05-10 00:00:00 |  | 1st | ER | 4-1 | 61321-0E040 | Die | air fitting fell of of vibrator | 5/6 | start of 1250 | 0.25 | Jaylon H | 3:30 | 3:40 | Shane Roby | fitting vibrated out | replaced fitting | [NAME]
2010-05-10 00:00:00 |  | 1st | PR | 4-1 | 61322-0E040 | Die | broken pushpin | 3/6 | start of 1200 | 0 | Rex B | 5:25 | 5:28 | Shane Roby | probably missed during pull repair. Push pin maybe too short to brake while closing | broken push pin carried to the 4/6. Hobbed in upper and lower. Lifter stuck in the 4/6. pulled. | Breakage
2010-05-10 00:00:00 |  | 2nd | ER | 3-1 | 58213-0C040 | Die | gauld | 1/6 | 1074 of 1400 | 0.25 | Jaylon H | 7:25 | 7:35 | [NAME] | sections not coated. | polished sections. Ok. | Gauld
2010-05-10 00:00:00 |  | 2nd | ER | 1-1 | 53213/4-08020 | Operator | scrap build up | 3/6 | 998 of 1200 | 0 | [NAME] | 8:23 | 8:32 | [NAME] | operator or die setter didn’t put shield over clamper [NAME]. | removed scrap . Ok. | Human error
2010-05-10 00:00:00 |  | 1st | ER | 4-1 | 48622-08030 | Operator | mis-located part | 1/6 | 400 / 1400 | 0 | DW | 8:30 | 9:15 | Shane Roby | bowed blanks | removed part and straightened fimger rail back out. | Stamping Misc
2010-05-10 00:00:00 |  | 1st | ER | 4-1 | 48622-08030 | Operator | mis-located part | 1/6 | 700 / 1400 | 0 | DW | 9:45 | 10:10 | None | bowed blanks | removed part, running | Stamping Misc
2010-05-10 00:00:00 |  | 1st | ER | 3-1 | 57169-08030 | Die | gauld | 1/6 | entire run | 2.5 | CM,DW | 11:35 | 2:00 | Shane Roby | radii in upper and lower did not match. | Ran as many as possible, then polished in press throughout the entire run. | Gauld
2010-05-11 00:00:00 |  | 2nd | ER | 5-1 | 68365-08020 | Operator | Fingers out of adjustment | 4/5 | 350 of 1350 | 0.25 | Travis A | 8:30 | 8:45 | None | Stamping was having issues adjusting | helped stamping adjust fingers | Fingers
2010-05-11 00:00:00 |  | 2nd | PR | 5-1 | 68365-08020 | Operator | hole burr from mislocated part | 5/5 | 409 of 1350 | 0.25 | Travis A | 8:50 | 8:55 | [NAME] | fingers out mis-located part stamping cleaned out and didn’t call | no good had to pull, couldn’t fix in the press. | Fingers
2010-05-11 00:00:00 |  | 2nd | ER | 5-2 | 58296-08020 | Operator | strip sticking | Prog | 120 of 1200 | 0.25 | [NAME] | 10:50 | 11:20 | [NAME] | material had up bow, not piloting right | There is a broken spring plunger beside the pilots. Could not get it out. Put a small radus around the edge of the pilots, still no luck. Straightened the material by hand to get through this progression. It worked. Finished production. | Press Set-up
2010-05-11 00:00:00 |  | 2nd | PR | 5-1 | 63137-08020 | Die | a lot of stuff | 4/5, 5/5 | 500 of 950 | 0.75 | [NAME] | 12:40 | 1:40 | [NAME] | scrap cathcing on cast. Marks on part from material guide. [NAME] ?? | removed the scrap build-up. It kept coming back. Marks on the part were from the guides in the 5/5. Ground a radus on them of what we could. [NAME] coming from the 4/5 are still unknown. While working on this, they ran another 200 pcs (in the end, a total of 500 pcs were ran) | Scrap Issue
2010-05-11 00:00:00 |  | 2nd | ER | 1-1 | 61413/4-0E030/40 | Operator | scrap build-up | 4/6 | 275 of 1500 | 0 | [NAME] | 1:50 | 1:55 | [NAME] | scrap chute lays on top of hydraulic [NAME], scrap cathces on it from time to time. | removed the scrap and a [NAME] guard was put on top of it. | Scrap Issue
2010-05-11 00:00:00 |  | 2nd | ER | 4-1 | 48622-0C010 | Die | Gauld | 4/6 | 788 of 2000 | 1 | [NAME], [NAME] | 1:15 | 2:15 | [NAME] Chaffin | gaulded section | changed out section 33C3. Took close to 45 mins grinding the dowel to fit through the section. Eventually got it to work. Finished its run. | Gauld
2010-05-11 00:00:00 |  | 1st | ER | 2-1 | 63132-0C050 | Die | mark on part | Prog | 1866 / 2000 | 0.5 | [NAME] | 6:20 | 6:50 | [NAME] | ding in stripper | ground ding out of stripper | Marks on part
2010-05-11 00:00:00 |  | 1st | ER | 3-1 | 58115-0E040 | Die | hole burr | 2/6 | 284 / 1200 | 0.25 | [NAME] | 7:50 | 8:00 | None | chip in button | ground chip out of button. OK this run. Note: This is the die that they shut 10mm too heavy during die change. | [NAME]
2010-05-11 00:00:00 |  | 1st | ER | 3-1 | 58115-0E040 | Die | lifter stuck | 2/6 rear | 1100 / 1200 | 0.25 | [NAME] | 8:00 | 8:10 | Shane Roby | not sure, investigating now in the shop | Hit with a hammer and it popped up in the press. | [NAME]
2010-05-11 00:00:00 |  | 1st | PR | 3-1 | 42313/4-08040/20 | Die | O/L burr | 5/6 | startup | 0.25 | JM,KA | 11:40 | 11:50 | Shane Roby | On last run, chipped button | Pulled due to die design. Can't fix in press. | Die not written up
2010-05-11 00:00:00 |  | 1st | ER | 1-1 | 55712-08040 | Die | scrap buildup | 3/6 front | 1100 / 1500 | 0.25 | [NAME] | 12:20 | 12:30 | [NAME] | problem area | cleaned scrap out and kept running. Die is in shop now. | Scrap Issue
2010-05-11 00:00:00 |  | 1st | ER | 5-1 | 57315/6-08010 | Die | O/L burr | 5/5 rear | 0 / 1200 | 0.25 | [NAME] | 1:50 | 2:00 | None | too much clearance | Peened lower | O/L Burr
2010-05-12 00:00:00 |  | 1st | ER | 4-1 | 61344-0E040 | Operator | mis-located part | 2/5 | 400 of 1200 | 0.25 | Greg | 2:58 | 3:47 | Shane Roby | Fingers out of adjustment | inspected. Ok. Stamping went to meeting and break. When they got back they adjsuted fingers. Ok. | Fingers
2010-05-12 00:00:00 |  | 2nd | ER | 3-1 | 58213-0C040 | Die | Gauld | 1/6 | 400 of 1500 | 0.25 | Jaylon H | 6:25 | 6:35 | [NAME] | sections not coated. | polished upper and lower. Stamping ok'd. | Gauld
2010-05-12 00:00:00 |  | 2nd | ER | 3-1 | 58213-0C040 | Die | Gauld | 1/6 | 550 of 1500 | 0.25 | Jaylon H | 6:48 | 6:55 | [NAME] | sections not coated. | polished upper and lower. Stamping ok'd. | Gauld
2010-05-12 00:00:00 |  | 2nd | ER | 3-1 | 51465-08040 | Operator | scrap buildup | 2/6 | 400 of 1600 | 0.25 | Greg | 8:55 | 9:07 | [NAME] | stamping left clamp hydaulic line under exit chute. | removed scrap inspected. Moved clamp line to middle were it is supposed to be. Ok | Human error
2010-05-12 00:00:00 |  | 2nd | PR | 2-1 | 55171/5-04020 | Die | hole burr | prog | 200 of 1500 | 0.25 | Rex B | 9:07 | 9:20 | [NAME] | looks like fatigue. | lower button chipped pretty bad. They have 2 days of inventory. Pulled. | [NAME]
2010-05-12 00:00:00 |  | 2nd | PR | 5-1 | 63137-08020 | Press | part sticking | 3/5,1/5 | 25 / 1600 | 1.75 | PJ,Dustin S | 1:45 | 3:20 | [NAME] | We think this id due to the die cushion not forming the part right in 1/5. | Die is still on bolster, 1st shift is going to look at it as soon as someone from stamping can run the press for us. | Press Issues
2010-05-12 00:00:00 |  | 2nd | ER | 4-1 | 42111-02070 | Die | coolant spraying wrong | 3/6 | 16 / 1100 | 0.25 | [NAME] | 2:55 | 3:05 | [NAME] | cracked line | Replaced flexline. | [NAME]
2010-05-12 00:00:00 |  | 2nd | ER | 4-1 | 42111-02070 | Die | o/l burr | 5/6 front | 600 / 1100 | 0.25 | [NAME] | 4:20 | 4:35 | [NAME] | chip and small crack | ground chip out | O/L Burr
2010-05-12 00:00:00 |  | 2nd | ER | 4-1 | 48624-08030 | Operator | part mis-located | 2/8 | 0 / 1400 | 0.5 | [NAME] | 6:05 | 6:25 | None | fingers out | straightened bent fingers and adjusted | Fingers
2010-05-12 00:00:00 |  | 1st | ER | 4-1 | 42111-02070 | Die | mark on part | 1/6 upper | 306 / 1200 | 0.25 | [NAME] | 9:14 | 9:28 | Shane Roby | small piece of scrap stuck yo upper | got scrap out and smoothed stripper | Marks on part
2010-05-12 00:00:00 |  | 1st | ER | 5-1 | 48515-0C010 | Die | [NAME] not working | 5/5 | 400 / 1100 | 0.25 | DW | 11:27 | 11:43 | [NAME] | bound up | Finely tuned shaker by hitting with a hammer. | Scrap Issue
2010-05-12 00:00:00 |  | 1st | ER | 4-1 | 48622-08030 | Operator | stuck part | 1/8 | 164 / 1100 | 0.25 | CH | 11:30 | 11:52 | Shane Roby | fingers out | removed part and adjusted fingers | Fingers
2010-05-12 00:00:00 |  | 1st | ER | 5-2 | 57639-08010 | Die | loose lifter | prog | 0 / 1250 | 0.25 | CSM | 12:25 | 12:40 | None | Bolts worked loose | Tightened bolts, removed nibbler scrap from the area and removed startup scrap from lower die. | [NAME]
2010-05-12 00:00:00 |  | 1st | ER | 2-1 | Blanker, Not sure of number | Die | f/s exit chute broke | blanker | startup | 0.5 | Jeremy | 1:58 | 2:25 | None | weld broke | re-welded | [NAME]
2010-05-13 00:00:00 |  | 1st | PR | 2-1 | 55171/5-0C010 | Press | mis-feed hole burr | prog | 156 of 1200 | 0.25 | Billy | 3:00 | 3:20 | Shane Roby | Strip folded | removed strip and inspecte. Could fix had to pull | Misfeed
2010-05-13 00:00:00 |  | 1st | PR | 5-1 | 63137-08020 | Die | part sticking | 3/5 | 5 of 800 | 0.25 | Billy | 3:45 | 4:05 | [NAME] | trim issues. | inspected and pulled. | [NAME]
2010-05-13 00:00:00 |  | 2nd | ER | 1-1 | 55712-08040 | Press | part mis-stamped | 1/6 | 743 of 1000 | 0.25 | Jaylon H | 6:55 | 7:05 | [NAME] | Blank set wrong in 1/6. mis-grip didn’t catch till 3/6. | removed part inspected die. Ok. Watched run didn’t see any issues. Maybe random occurance. | Mis-stamp
2010-05-13 00:00:00 |  | 2nd | PR | 5-2 | 53268/9-08010/20 | Press | hole burrs from mis-located part | prog | 20 of 900 | 0.25 | Billy | 7:54 | 8:15 | [NAME] | found strip in hopper. Operator had already cut out and tried to run before we got there. | Hole burr. couldn’t grind enough to get part ok'd. pulled. | Misfeed
2010-05-13 00:00:00 |  | 2nd | ER | 4-1 | 48622-0C010 | Die | gauld | 1/6 | start of run | 0.25 | Rex B | 9:10 | 9:25 | [NAME] | cracked upper form. Has been that way for some time. No spare currently available. | Checked bolts and polished. Ok for now. | Gauld
2010-05-13 00:00:00 |  | 2nd | ER | 1-1 | 61418-0E040 | Die | part sticking. [NAME] leak. | 3/5 | start of run | 0.25 | Billy H | 9:20 | 9:40 | [NAME] | notrogen cylinders empty | filled nitrogen. Needs to be inspected after run. | [NAME]
2010-05-13 00:00:00 |  | 2nd | PR | 5-1 | 55747-0C010 | Die | lifters stuck down | 2/7 | 1108 of 1300 | 0.25 | [NAME] | 9:45 | 9:50 | [NAME] | unsure | lifters stuck down. Pried one up but the other we couldn’t get to budge. Pulled. | [NAME]
2010-05-13 00:00:00 |  | 2nd | ER | 2-1 | 64115-04030 | Die | [NAME] | prog | 1430 of 1500 | 0.25 | Dustin | 11:44 | 11:54 | [NAME] | worn punches and buttons. Burr was on last run. | inspected. At end of run. Die needs pm. Will tag for repairs. | [NAME]
2010-05-14 00:00:00 |  | 2nd | ER | 1-1 | 53213/4-08020 | Die | scrap buildup | 6/6 | 700 of 1200 | 0.25 | Rex B | 8:27 | 8:35 | [NAME] | bent chute. Possibly die setter | straightened chute. Ok. | Scrap Issue
2010-05-14 00:00:00 |  | 2nd | ER | 1-1 | 53213/4-08020 | Operator | mis-located part | 6/6 | 1300 of 1200 | 0.25 | Rex B | 9:00 | 9:07 | [NAME] | fingers out of adjustment. | removed part and inspected. Ok. | Fingers
2010-05-14 00:00:00 |  | 2nd | ER | 5-1 | 55179-08010 | Operator | mis-located part | 1/5 | 30 of 1000 | 0.25 | [NAME] | 12:37 | 12:45 | None | fingers out of adjustment. | adjusted fingers a bit. Ok | Fingers
2010-05-14 00:00:00 |  | 2nd | ER | 5-2 | 55178-0E010 | Die | mis-loacted strip | prog | 1829 of 1100 | 0.25 | [NAME] | 12:45 | 1:00 | [NAME] | Mis-located strip. Feed was off about half a progression. I think press or material issue. Toward end of coil. | cleaned out and inspected. Ok | Misfeed
2010-05-14 00:00:00 |  | 2nd | ER | 3-1 | 63134-04010 | Operator | mis-located part | 4/6 | 5 of 1000 | 0.5 | Dustin | 1:10 | 1:45 | [NAME] | fingers out of adjustment | removed part and inspected. Then adjusted fingers in all stations. | Fingers
2010-05-14 00:00:00 |  | 2nd | ER | 5-1 | 55179-08010 | Press | parts mis-locating | 1/5 | 1053 of 1200 | 0.5 | [NAME] | 1:30 | 1:55 | [NAME] | blanks not feeding up accurately. | mis-located. Removed part and inspected. Has gaulded pilot will need to be tagged. Fingers look fine. But occasionally blank will get bent by fingers in the 1st station be cause blanks are in wrong position on mag-chain. | Press Set-up
2010-05-13 00:00:00 |  | 1st | ER | 2-1 | 57486/7-0C020 | Die | exit ramp broke | prog | 900 / 1000 | 0.25 | CH | 7:00 | 7:30 | None | weld broke from normal beating | welded back on. | [NAME]
2010-05-13 00:00:00 |  | 1st | PR | 4-1 | 48232/3-08020 | Press | mis-located blank | 1/6 | 200 / 800 | 0.25 | MS,KA | 10:10 | 10:20 | Shane Roby | Press mis-gripped but did not stop until after 180. | Removed lower process during lunch and got the guide pin out of the bushing. Left it out to run with 3 pins this run. | Press Issues
2010-05-13 00:00:00 |  | 1st | PR | 4-1 | 48232/3-08020 | Operator | broken pilot pins | 1/6 | 10 / 1100 | 0.25 | CH,KA | 1:00 | 1:15 | Shane Roby | Blanks loaded wrong | Pulled due to no spares / too much time | Stamping Misc
2010-05-13 00:00:00 |  | 1st | PR | 3-1 | 57471/81-0C020 | Press | broken push pin,damaged stripper | 2/6 | 950 / 1000 | 0.25 | CH | 2:00 | 2:15 | Shane Roby | part was mis-located and broke the push pin | Pulled die to repair in shop, to much to fix in press. | Mis-stamp
2010-05-14 00:00:00 |  | 1st | PR | 3-1 | 51465-08040 | Die | Upper cam fell out | 6/6 | 400 / 1200 | 0.5 | ALL OF US | 9:00 | 9:30 | Shane Roby | Bolts backed out | Wear and tear, no PM, new die that we still have to learn its characteristics. | Breakage
2010-05-14 00:00:00 |  | 1st | PR | 1-1 | 61381-0E040 | Press | out of spec | 1/6 | 418 / 1000 | 0.25 | CSM | 9:56 | 10:17 | [NAME] | 2 bllanks loaded and hit together, crush plates were crushed | Pulled to make new crush plates | Press Issues
2010-05-14 00:00:00 |  | 1st | ER | 4-1 | 48622-08030 | Operator | part sticking | 1/8 | 686 / 1200 | 0.25 | JM | 12:15 | 12:30 | Shane Roby | fingers were out | got part out, inspected, had operator adjust fingers | Fingers
2010-05-14 00:00:00 |  | 1st | PR | 5-2 | 55747/9-08020/30 | Operator | o/l burr | prog | 240 / 1200 | 0.25 | [NAME] | 1:55 | 2:03 | [NAME] | [NAME] was not plugged in | Pulled due to damaged cutters | Stamping Misc
2010-05-14 00:00:00 |  | 1st | PR | 4-1 | 61321-0E040 | Die | scrap buildup | 5/6 feed front | 465 / 1440 | 0.5 | CSM | 1:40 | 2:06 | None | Problem area | Pulled to repair cutters and chute. | Scrap Issue
2010-05-14 00:00:00 |  | 1st | PR | 5-1 | 63137-08020 | Die | parts sticking | 3/5 | startup | 0.5 | KA,CR,[NAME] | 2:30 | 3:00 | [NAME] | Part not ejecting right due to the way it is trimming | Tried a few things in the press to help it. Turned spray on 1 of 3 and this created a vacuum in the draw causing dimples omn the part, Part would not eject dry in the 3/5. Pulled to rework trim areas in the shop. | [NAME]
2010-05-17 00:00:00 |  | 2nd | ER | 1-1 | 55712-08040 | Die | scrap build up on draw pad | 1/6 | 200 of 1500 | 0.25 | Jaylon H | 7:30 | 7:40 | [NAME] | need to investigate. I know everything has been radiused before. | cleaned out scrap. Need to bring to shop and check under pad.ok. | Marks on part
2010-05-17 00:00:00 |  | 2nd | ER | 1-1 | 55712-08040 | Die | scrap build up | 3/6 front | 300 of 1500 | 0.25 | Jaylon H | 7:50 | 7:55 | [NAME] | gap between wall and chute | removed scrap and inspected. | Scrap Issue
2010-05-17 00:00:00 |  | 1st | ER | 2-1 | 55475-08020 | Press | scrap mark | prog | 100 of 1000 | 0.25 | [NAME] | 4:00 | 4:15 | [NAME] | scrap stuck to riller.  Machine issue. | had operator call m/m. | Press Issues
2010-05-17 00:00:00 |  | 2nd | ER | 5-2 | 53268/9-08020 | Operator | mis-feed | prog | 22 of 1560 | 0.25 | [NAME] | 8:25 | 8:35 | [NAME] | strip was bent from winding back up | inspected. Ok. | Human error
2010-05-17 00:00:00 |  | 1st | ER | 2-1 | 57165-08010 | Die | scrap mark | prog | 1467 of 2100 | 0.25 | [NAME] | 2:47 | 2:53 | [NAME] | possible pulled slug. | Removed scrap. Ground stripper flat were scrap was. Ok. | Marks on part
2010-05-17 00:00:00 |  | 1st | PR | 2-1 | 57165-08010 | Die | o/l burr | prog | 1600 of 2100 | 0.25 | [NAME] | 3:00 | 3:10 | [NAME] | probably from pulled slug. | tried grinding lower. Had to pull. | O/L Burr
2010-05-17 00:00:00 |  | 2nd | ER | 1-1 | 55712-08040 | Die | scrap build up and scrap in draw. | 1/6 3/6 | 1400 of 1700 | 0.25 | [NAME] | 9:20 | 9:30 | [NAME] | removed scrap from 1/6 and 3/6.scrap in 3/6 exit was standing up  which caused build up
2010-05-17 00:00:00 |  | 2nd | PR | 2-1 | 55171/5-04020 | Press | feed issue | Prog | 0 of 2000 | 0.25 | [NAME] | 11:18 | 11:40 | [NAME] | maybe feed issue | cut out the strip and looked the die over. Did not see anything the strip would be sticking too. Maybe the pilots are gauled. Pulled to look it over | Misfeed
2010-05-17 00:00:00 |  | 1st | ER | 3-1 | 63134-08010 | Operator | [NAME],hole burr,o/l burr | 3/6, 6/6 | 50 / 1000 | 0.25 | GH | 6:45 | 7:00 | None | [NAME] was due to no toe clamp shield and chain was hanging down. | cleaned out scrap, ground chipped cutter and button | Scrap Issue
2010-05-17 00:00:00 |  | 1st | ER | 4-1 | 48624-08030 | Operator | mis-located part | 2/8 | 500 / 1200 | 0 | GH | 8:22 | 8:38 | Shane Roby | fingers out | removed part,inspected and they adjusted fingers | Fingers
2010-05-17 00:00:00 |  | 1st | ER | 2-1 | 55746-08020 | Operator | guide bushing broke | prog - F/S exit | 1600 to go | 0.25 | JM | 10:15 | 10:25 | None | unknown, but had to be misfed | took broken guide bushing off guide pin. | Misfeed
2010-05-17 00:00:00 |  | 1st | ER | 5-1 | 63137-08020 | Die | part sticking | 3/5 | startup | 0.75 | GH,KA,AA | 9:45 | 10:45 | [NAME] | Trim cutter was taller than stripper, not allowing part to strip | Checked and ground the cutters down to suit. | [NAME]
2010-05-17 00:00:00 |  | 1st | ER | 3-1 | 57217-0C040 | Die | o/l burr | 3/6 | startup | 0.25 | [NAME] | 10:00 | 10:45 | Shane Roby | Loose clearance | Welded and ground scrap cutter, no change. Peened lower cutter. | O/L Burr
2010-05-17 00:00:00 |  | 1st | ER | 3-1 | 57217-0C040 | Die | o/l burr | 3/6 | 245 / 1200 | 0.25 | CSM | 11:37 | 11:47 | Shane Roby | Peened area chipped out | Ground chip out, QA oked this run | O/L Burr
2010-05-17 00:00:00 |  | 1st | ER | 1-1 | 58116-08/010 | Press | triple stamp | 1/6 | start of run | 0.25 | KA,GH | 12:52 | 1:10 | [NAME] | press issue, 3 blanks come up at once | Inspected 1st station and watched the press run. S/E came out to investigate. | Press Issues