Spreadsheet: gerald_nemec__11516__011201 Alamac O&M Pro Forma
Sheet: Elizabethtown O&M

Elizabethtown | 2001 | 2002 | 2003 | 2004 | 2005 | 2006 | 2007 | 2008
Rev 4 01/11/00
Building | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Roof | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F
Painting | 0 | 15000 | 15000 | 2000 | 2000 | 2000 | 2000 | 2000 | F
Landscaping | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
Yard equipment | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
Ex & Int Lights | 0 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | F
Hvac | 4000 | 4000 | 4000 | 4000 | 4000 | 4000 | 4000 | 4000 | F
Elevator | 2500 | 2500 | 4000 | 2500 | 2500 | 2500 | 2500 | 2500 | F
Pest control | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | F
Rolling equipment | 1200 | 1200 | 1200 | 1200 | 1250 | 1250 | 1250 | 1250 | F
Structures maint
Boiler gas & gas inj | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | V | Based on Hours run could go as low as 25k
[NAME] | 0 | 0 | 0 | 10000 | 0 | 0 | 0 | 0 | F | Periodic Inspection / Mainteneance if we have to replace a stack lliner its 100k
Boiler water walls | 0 | 0 | 200000 | 0 | 0 | 0 | 0 | 200000 | V | [NAME] based on inspections
Superheaters | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 | F
Boiler blowdown | 0 | 1000 | 0 | 1000 | 0 | 1000 | 0 | 1000 | F
Chemical injection | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | F
Traveling grates | 0 | 105000 | 0 | 0 | 0 | 0 | 110000 | 0 | F
Feeders | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F | Feeders take two people, and we don't have good boiler feed control - 3 year pay-back
[NAME] | 10000 | 7000 | 7000 | 7000 | 7000 | 7000 | 7000 | 7000 | F
Fuel handling | 5000 | 5000 | 5000 | 5000 | 50000 | 5000 | 5000 | 5000 | F
Boiler feed pumps | 5000 | 5000 | 65000 | 5000 | 5000 | 65000 | 65000 | 5000 | F
Boiler feed system | 25000 | 25000 | 25000 | 25000 | 25000 | 25000 | 25000 | 25000 | F
Main steam piping | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | F
Turbine extraction | 1000 | 1000 | 5000 | 0 | 0 | 0 | 0 | 0 | F
LP steam | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
IP team | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
HP Steam | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
Export steam | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Demineralizer | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | F | Beads probably need to be replaced, but we son't know until they are inspected
Economizer | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Boiler inspection | 15000 | 15000 | 0 | 15000 | 15000 | 15000 | 15000 | 0 | F
[NAME] chem wash | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | V | Depends on the boiler tube samples that are pulled
Plugmill | 0 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Airheater replace | 0 | 0 | 0 | 75000 | 0 | 0 | 0 | 0 | V | Depends on the boiler tube samples that are pulled
Gas duct inlet | 0 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | V | They need to be repaired
Gas duct outlet | 0 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | V | They need to be repaired
Bag house replace | 0 | 100000 | 0 | 0 | 0 | 0 | 0 | 0 | V | Due again in 2003 to 2005
Penthouse casing | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F
Penthouse roof repair | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F
Boiler maintenance
Air testing | 0 | 0 | 5000 | 0 | 0 | 0 | 0 | 5000 | F
Licensing air | 20000 | 20000 | 20000 | 20000 | 20000 | 20000 | 20000 | 20000 | V
Fuel testing | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | V
Water monitoring | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | V
Waste disposal | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
CEMS Installation | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F
CEMS Gas & Maintenance | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000
Emission monitoring | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | V
Enironmental
Travel expenses | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Meals | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | F
Refreshments | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | F
Employee relations | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | F
Community dontation | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | F
PR
Training development | 1000 | 40000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
Training travel | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | F
Training meals | 1500 | 1500 | 750 | 750 | 750 | 750 | 750 | 750 | F
Safety programs | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | F
Professional dues | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
Training
Phone& fax | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | F
Cell phone | 3000 | 3000 | 3200 | 3300 | 3400 | 3500 | 3600 | 3700 | F
Office equipment maint     3,000 |  | 3000 | 3200 | 3300 | 3300 | 3400 | 3500 | 3500 | F
Copier replacement | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F
Utilities | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
[NAME] | 6000 | 6000 | 6000 | 6300 | 6300 | 6600 | 6600 | 6900 | F
Office supplies | 3000 | 3100 | 3200 | 3300 | 3400 | 3500 | 3600 | 3700 | F
Postage meter | 1000 | 1000 | 1000 | 1000 | 1000 | 1100 | 1100 | 1100 | F
Overnight mail | 2000 | 2000 | 2200 | 2200 | 2400 | 2400 | 2400 | 2500 | F
Computer S/Hardware | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1200 | 1200 | F
Computer support | 1500 | 1500 | 1600 | 1600 | 1700 | 1700 | 1800 | 1800 | F
Office Expenes
Cooling tower | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F | Periodic Maintenance
Cooling tower box re | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F | Periodic Maintenance
Cool tower gear rep | 0 | 0 | 10000 | 0 | 10000 | 0 | 10000 | 0 | F | Periodic Maintenance
Tower Repair
Generator inspection | 10000 | 0 | 10000 | 10000 | 0 | 10000 | 10000 | 0 | F | Periodic Maintenance
Generator repair | 0 | 10000 | 0 | 0 | 60000 | 0 | 0 | 60000 | V
Turbine inspection | 10000 | 10000 | 0 | 10000 | 10000 | 10000 | 10000 | 10000 | F | Periodic Maintenance
Turbine repairs | 0 | 0 | 600000 | 0 | 0 | 0 | 0 | 0 | V
Vacuum pumps | 0 | 0 | 7000 | 0 | 0 | 0 | 0 | 0 | V
Hot well pumps | 0 | 0 | 15000 | 0 | 0 | 0 | 0 | 0 | V
Steam jet ejt | 0 | 0 | 3000 | 0 | 0 | 0 | 0 | 0 | V
Turbine repairs
Inst air | 8000 | 0 | 0 | 8000 | 0 | 0 | 0 | 8000
Electrotest 2yrs | 0 | 0 | 25000 | 0 | 25000 | 0 | 0 | 25000
Electrotest 5yrs | 0 | 0 | 0 | 0 | 0 | 60000 | 0 | 0
Well PP repair/Acid trmt | 5000 | 0 | 0 | 0 | 5000 | 0 | 0 | 0 | F | Periodic Maintenance
Fire pump | 5000 | 0 | 5000 | 0 | 5000 | 0 | 5000 | 0 | F | Periodic Maintenance
DA Tank NDT Testing | 5000 | 0 | 0 | 0 | 0 | 5000 | 0 | 0 | F | Periodic Maintenance
Neuralization tank | 0 | 0 | 0 | 0 | 0 | 12000 | 0 | 0 | F | Periodic Maintenance
Front end loader repair | 10000 | 2000 | 2000 | 2000 | 2000 | 2000 | 10000 | 2000 | V | Periodic Maintenance
[NAME] safety checks | 5000 | 5000 | 35000 | 5000 | 5000 | 5000 | 15000 | 5000
L.C. Transformer | 0 | 0 | 0 | 0 | 0 | 15000 | 0 | 0
ID fan motors | 0 | 0 | 0 | 0 | 0 | 15000 | 0 | 0 | V
Hours Generating Power & Steam | 8760 | 8760 | 8760 | 8760 | 8760 | 8760 | 8760 | 8760
Hours Generating Steam Only | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0
Cost Generating Power & Steam | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 2.5
Cost Generating Steam Only | 2.3 | 2.3 | 2.3 | 2.3 | 2.3 | 2.3 | 2.3 | 2.3
[NAME] chems |  |  |  |  |  |  |  |  | V
Demin chems | 50000 | 50000 | 50000 | 50000 | 50000 | 50000 | 50000 | 50000 | V | Well Water - Candidate for the econo-chem trailer
cooling tower chems | 25000 | 25000 | 25000 | 25000 | 25000 | 25000 | 25000 | 25000 | V
Waste water chems | 4000 | 4000 | 4000 | 4000 | 4000 | 4000 | 4000 | 4000 | V
Water pretrearment | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | V
Lab chems | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | F
Total Operations & Maintenance in 2000 $
Total Operations & Maintenance in Nominal $
Total Fixed Operating Expenses in Nominal $
Maintenance Reserve Accrual Adjustment to Insure There is Never a Negative Balance | 184562.2522916665
Maintenance Reserve Accrual
Total Variable Operating Expenses in Nominal $
Upfront Capital Expenditures
Painting | 30000
Ex & Int Lights | 4000
Traveling grates | 0
Feeders | 212000
Boiler feed pumps | 60000
Demineralizer | 0
Plugmill | 10000
Gas duct inlet | 15000
Gas duct outlet | 15000
Penthouse casing | 0
Penthouse roof repair | 18000
CEMS Installation | 230000
Training development | 43000
Copier replacement | 15000
Cooling tower | 150000
Cooling tower box re | 60000
Cool tower gear rep | 10000
Electrotest 5yrs | 60000
L.C. Transformer | 15000
ID fan motors | 15000
a. Need to install new feeders to smooth out operation and inprove control to boilers also with the old feeder it takes 2 men to
start 1 up and put it in service , the new style can be started from the control room
b. We need to O/H both boiler feed pumps to get to [NAME] flow to reach 37.5 MW
c. Every year the feed water control valves on both boilers wash out because og high differantal pressure, we need to look at
adding a variable pressure pump.
d. The 2" condensate line to steam host needs to be replaced
[NAME] need a new PLC system
f. We need to replace all fill in the cooling tower to get to full load of 37.5 MW
[NAME] in very poor shape