Spreadsheet: 70113d1270774855-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-7-08 2nd

Daily Problem Report |  |  |  |  |  | 2nd shift |  | Date
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 8 |  | 6.75 |  | 3.8
PR |  | 1 |  |  |  | 2.4
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 67185/6-08010/20-00 |  | Problem: Scrap mark |  |  | Station: 3/5 |  | Ran: 820 of 1530 | 0.25
Human Problem |  |  | Last PM: | 2008-09-08 00:00:00 | Machine | Die | Root Cause: | Cracked cutter |  |  | 849-855
 |  |  |  |  | Explain: | Cleaned out the scrap. QA ok'd the part for the rest of this run. |  |  |  |  | D.E
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 53273/4-08010-00 |  | Problem: Parts hanging |  |  | Station: exit chute |  | Ran: 600 of 1300 | 0.25
Human Problem |  |  | Last PM: | 2008-06-13 00:00:00 | Machine | Die | Root Cause: | Rough edges on chute |  |  | 930-940
 |  |  |  |  | Explain: | Ground down the roughness of the chute. Running good. |  |  |  |  | D.E
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 53211/2-0E010-T1 |  | Problem: O/L burr |  |  | Station: BS, Last prog |  | Ran: 300 of 1500 | 0.25
Human Problem |  |  | Last PM: | 2008-06-05 00:00:00 | Machine | Die | Root Cause: | Loose cutter clearance |  |  | 1225-1245
 |  |  |  |  | Explain: | Caulked the cutter to close it. Running good. |  |  |  |  | M.S
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 53211/2-0E010-T1 |  | Problem: Mis feed |  |  | Station: Prog |  | Ran: 350 of 1500 | 0.25
Human Problem |  |  | Last PM: | 2008-06-05 00:00:00 | Machine | Die | Root Cause: | Press was running before DM got there. |  |  | 105-110
 |  |  |  |  | Explain: | Unable to work on it, as it was running before DM got to the press. |  |  |  |  | D.E
Stamping T/L: Not Present
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 42111-02070-00 |  | Problem: Scrap built-up |  |  | Station: 5/6 BS |  | Ran: 700 of 900 | 5
Human Problem |  |  | Last PM: | 2008-06-16 00:00:00 | Machine | Die | Root Cause: | scrap door was left down |  |  | 820-200
 |  |  |  |  | Explain: | Was waiting on QA to get back to us about a H/B…it was ok. DM looked at the hole. At that time when
 |  |  |  |  | starting to run production the door was left down. We only had to run 80 parts to make shipment. It was finished and then part |  |  |  |  |  | 45 minute lunch
Stamping T/L: [NAME] |  |  |  |  | got stuck. It has been repaired. The hole burr got worse, it needs to be fixed before running again.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 57311/2-08010-00 |  | Problem: Mislocation |  |  | Station:4/6 |  | Ran:0       of      1000 | 0.25
Human Problem |  |  | Last PM: | 2008-05-15 00:00:00 | Machine | Die | Root Cause: | Fingers out of adjustment |  |  | 9:30-9:40
 |  |  |  |  | Explain: | The part was removed and the fingers were adjusted in the 3/6 & 4/6.Then production was good. |  |  |  |  | [NAME]
 |  |  |  |  | Operator loads 1st blank then continuous start and this sometimes happens.
Stamping T/L: Glenn C
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: