Spreadsheet: 69853d1270541088-pulling-info-out-of-an-old-layout-oct-08
Sheet: 10-1-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-01 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 7 |  | 3 |  | 3
PR |  | 4 |  |  |  | 4
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 42111-02070-00 |  | Problem: O/L Burr |  |  | Station:5/6 |  | Ran: 3000 all day | 1
Human Problem |  |  | Last PM: | 2008-06-16 00:00:00 | Machine | Die | Root Cause: | Worked on burr throughout the day. |  |  | all day
 |  |  |  |  | Explain: | Rear trim cam area was re-built Tuesday night. Had 2 small burrs on part at startup. |  |  |  |  | Daniel,KA
 |  |  |  |  | Burrs would come and go throughout the run.  We supported the run all day.
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 4-1 | 42111-02070-00 |  | Problem: gaulding |  |  | Station:6/6 |  | Ran:3000 / 3500 | 0.25
Human Problem |  |  | Last PM: | 2008-06-16 00:00:00 | Machine | Die | Root Cause: | Possible heat due to large run. |  |  | 3:30-3:45
 |  |  |  |  | Explain: | Pulled die, we met the actual production goal. |  |  |  |  | [NAME]
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 51145/6-04010-T1 |  | Problem: O/L burr |  |  | Station:1/6 |  | [NAME]       of  1100 | 0.75
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | [NAME] push pin |  |  | 6:45-7:35
 |  |  |  |  | Explain: | The chip was ground out of cutter,this repair was good,but this will need to come to the shop |  |  |  |  | [NAME]
 |  |  |  |  | for repair.
Stamping T/L: David B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 57427/8-0E010-00 |  | Problem: Scrap mark |  |  | Station:prog |  | Ran:340           of        1400 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Scrap in die |  |  | 8:15-8:30
 |  |  |  |  | Explain: | The lower was cleaned as well as the upper stoned off.The material guide on the front feed has |  |  |  |  | [NAME]
 |  |  |  |  | wear and this was dragging strip and bringing scrap into die.The guide was removed and production was good.
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 3-1 | 53731/2-08020-00 |  | Problem: Stripper was sticking |  |  | Station:4/6 |  | Ran:beginning of run | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Too tight of condition |  |  | 10:00-10:50
 |  |  |  |  | Explain: | There was an O/L burr on the backside in the 4/6.The upper was shimmed out .2 ,the burr went |  |  |  |  | [NAME],[NAME]
 |  |  |  |  | away but the stripper stuck.This happened 2 times,so the die was pulled for inspection to make sure stipper was |  |  |  |  |  | [NAME]
Stamping T/L: David B |  |  |  |  | not cracked. |  |  |  |  |  | [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: