Spreadsheet: 69853d1270541088-pulling-info-out-of-an-old-layout-oct-08
Sheet: 10-28-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-28 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 8 |  | 2.5 |  | 3.6
PR |  | 4 |  |  |  | 2.4
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 5-2 | 53215-08020-T1 |  | Problem: Hole burr |  |  | Station:prog |  | [NAME]          of     800 | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | misfeed |  |  | 7:50-8:20
CM: |  |  |  |  | Explain: | The process of a sheared punch was changed,There were issues with the button,so this die |  |  |  |  | [NAME]
 |  |  |  |  | was pulled to the shop for repairs.
Stamping T/L: David B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 48515-0C010-T1 |  | Problem: Scrap buildup |  |  | Station:2/5 |  | Ran:359        of      720 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | No angle on chute |  |  | 8:50-9:10
CM: |  |  |  |  | Explain: | The chute was repaired and production was good. |  |  |  |  | [NAME]
Stamping T/L: David B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53213/4-08010-T1 |  | Problem: Crashed finger |  |  | Station:6/6 |  | Ran:beginning | 0
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Snap ring came off pin and cylinder was crooked. |  |  | 8:15-9:15
CM: |  |  |  |  | Explain: | The finger was brought to the shop and straightened.During inspection it was found that the |  |  |  |  | [NAME]
 |  |  |  |  | [NAME] was bent,so a new cylinder was installed.The finger had to be bent more for it line up with the part. |  |  |  |  |  | Support
Stamping T/L: Chad R |  |  |  |  | After all issues were worked out production was good.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 3-1 | 57311/2-08010-T1 |  | Problem: Broken pilot |  |  | Station:6/6 |  | Ran:700   of    800 | 0
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Bouncing fingers |  |  | 5:10-5:15
CM:To add gussets to fingers and remove |  |  |  |  | Explain: | There were issues during stamping with mislocated parts,this cause the pilot on the backside |  |  |  |  | [NAME]
land on the pilots. |  |  |  |  | to break.
Stamping T/L: Chad R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 53215-08020-T1 |  | Problem: Misfeed |  |  | Station:Prog |  | Ran:Beginning | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Web too narrow |  |  | 4:15-4:45
CM: |  |  |  |  | Explain: | The web was too small and the coil was moved to the back 1mm.This did give strength to |  |  |  |  | [NAME]
 |  |  |  |  | the strip. The material gude on the backside was milled down 1mm.Production was good.
Stamping T/L: David b
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 4-1 | 42111-02070 |  | Problem: Gauld |  |  | Station: 3/6 upper |  | Ran: | 0.75
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain: | Gauld coming from upper detail. Pulled the top off and took to repair shop and detail changed. |  |  |  |  | Everybody
 |  |  |  |  | Took back to press and production was good.
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: