Spreadsheet: 70041d1270702089-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-9-08 2nd

Daily Problem Report |  |  |  |  |  | 2nd shift |  | Date |  | 2008-10-09 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 8 |  | 5.25 |  | 5
PR |  | 3 |  |  |  | 2.5
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 53273/4-08010-00 |  | Problem: PARTS HANGING ON CHUTE |  |  | Station:PROG |  | Ran:230- OF 1200 | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | PART DEFLECTOR MISSING.??? |  |  | 8:15-8:40
 |  |  |  |  | Explain: | MADE NEW DEFLECTOR TO MOUNT TO THE CHUTE BY LOWER PARTING CUTTER. OK. |  |  |  |  | D.E.
Stamping T/L: ADAM D
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 3-1 | 61173-0E010-T1 |  | Problem: SCRAP BUILDUP |  |  | Station:3/6 |  | Ran:START OF 1200 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: |  |  |  | 4:40-4:50
 |  |  |  |  | Explain: | SCRAP BUILDUP 3/6. SHEARED UPPER AND LOWER.PULLED DIE. SCRAP HAD ALREADY FALLEN |  |  |  |  | J.C.
 |  |  |  |  | BY THE TIME WE GOT THERE. UNSURE OF ROOT CAUSE.POSSIBLY LOCATION ISSUE.
Stamping T/L: GLEN C.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 3-1 | 53731/2-08020-00 |  | Problem: HOLE BURR |  |  | Station:6/6 |  | Ran:START OF RUN | 3
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | MANY SECTIONS ARE SHOT AND NEED TO BE REPLACED. |  |  | 12:35-3:25
 |  |  |  |  | Explain: | PART LOOKED THE SAME AS LAST PRODUCTION. NO PARTS IN STORAGE. THEY SAID IT HAD |  |  |  |  | DE  CE
 |  |  |  |  | TO BE FIXED. PULLED LOWER TO WELD BURR ABOUT THE SAME. THEN THEY SAID THET HOLE IS PULLING. TOOK
Stamping T/L: GLEN C. |  |  |  |  | INSERT OUT AGAIN HAD TO WELD UP ENTIRE HOLE AND LEAVE PROUD. WHILE WORKING ON IT THE 2ND TIME
 |  |  |  |  | HAD STAMPING ROLL BOLSTER OUT TO RUN NEXT JOB.
 |  |  |  |  |  |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53731/2-08020-00 |  | Problem: O/L BURR |  |  | Station:4/6 |  | Ran:300 OF 1200 | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: |  |  |  | J.C. P.J.
 |  |  |  |  | Explain: | CHIPPED LOWER SECTION . PULLED LOWER OUT AND WELDED UP.OK. |  |  |  |  | 5:35-600
Stamping T/L: GLEN C
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: