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Unit/Standard Number | Autobody/Collision and Repair Technology/Technician CIP 47.0603 Task Grid | Proficiency Level Achieved: (X) Indicates Competency Achieved to Industry Proficiency Level
 | Secondary Competency Task List
100 | SAFETY
101 | Establish general shop safety.
102 | Demonstrate proper use of personal safety devices and clothing.
103 | Locate and identify fire extinguishers.
104 | Locate and operate emergency switches.
105 | Explain fire and tornado drill procedures.
106 | Demonstrate proper handling of hazardous materials.
107 | Identify proper chemical disposal techniques.
108 | Operate shop and spray area ventilation systems properly.
109 | List rules for care and safe use of hand tools.
110 | Demonstrate safe and proper use of hydraulic tools; electric powered, pneumatic equipment.
111 | Identify the proper methods and options for safely moving vehicles in the shop area.
112 | Identify information on Material Safety Data Sheets (MSDS).
200 | PRINCIPLES OF AUTOBODY DESIGN AND CONSTRUCTION
201 | List the differences between a unibody vehicle and a full frame vehicle.
202 | Describe major advantages of a unibody vehicle.
203 | Identify front body panels of a unibody vehicle.
204 | Identify under body panels of a unibody vehicle.
205 | Identify side body panels of a unibody vehicle.
206 | Identify rear body panels of a unibody vehicle.
207 | Identify vehicles by V.I.N. number (vehicle identification number).
208 | Demonstrate knowledge of autobody (space frames).
209 | Describe advantages and disadvantages of a full frame vehicle.
300 | NON-STRUCTURAL REPAIR - PREPARATION
301 | Use hand and power equipment.
302 | Remove dirt, grease, wax, and corrosion protection.
303 | Protect panels and adjacent parts to the repair area.
400 | PANEL REPLACEMENT AND ALIGNMENT
401 | Use panel replacement and alignment tools.
402 | Install panels using various alignment methods (weld, bolt).
403 | Remove and install bumper, fascia, and header panels.
404 | Remove, reinstall, and align hoods, deck lids, and hatches.
405 | Remove, reinstall, and align fenders, doors, and tailgates.
500 | WORKING WITH TRIM AND HARDWARE
501 | Identify the types of fasteners.
502 | Remove and replace belt molding and trim.
503 | Remove and replace adhesive-held molding and trim.
504 | Select and repair fasteners.
505 | Identify interior components and trim.
506 | Remove and replace seats.
507 | Remove and reinstall seat belt components.
508 | Remove and reinstall carpeting.
509 | Use trim removal tools.
510 | Remove and install interior door panel.
511 | Remove and install door lock and handle assembly.
512 | Remove and install decklid lock cylinders.
513 | Remove and install exterior trim and moldings.
514 | Remove and install pinstripes, decals, and emblems.
600 | STRAIGHTEN AND FINISH METALS
601 | Use metal straightening tools to include hammers and dollies.
602 | Straighten damaged metal.
603 | Shrink stretched metal.
604 | Use weld-on nail gun to repair sheet metal.
605 | Repair metal to within 1/8 of an inch or original shape.
700 | USING BODY FILLERS
701 | Select correct body filler and tools.
702 | Prepare surface for body filler.
703 | Prepare and apply body filler.
704 | Prepare and apply specialty fillers (fiberglass, aluminum, and polyester).
705 | Finish body fillers.
706 | Apply corrosion protection according to manufacturer's specifications.
800 | MOVEABLE GLASS AND HARDWARE
801 | Remove and replace a door regulator.
802 | Remove and repair moveable door glass.
803 | Remove and replace rear stationary side glass.
804 | Remove and replace glass gaskets.
805 | Repair stationary glass with urethane sealant.
900 | STRUCTURAL REPAIR - DAMAGE ANALYSIS
901 | Classify the various types and extent of damage a vehicle sustains from an accident.
902 | Select and interpret body dimension specification sheets and/or manuals.
903 | Set up and use tram gauge to diagnose vehicle length and width damage.
904 | Explain how to diagnose vehicle height damage with datum line gauges.
905 | Identify aspects of universal measuring system.
1000 | STRAIGHTENING STRUCTURAL PARTS
1001 | Demonstrate knowledge to mount and anchor vehicle to a pulling system.
1002 | Remove and reinstall mechanical components.
1003 | Prepare vehicle for gauging and analysis.
1004 | Prepare vehicle for alignment.
1005 | Align vehicle with DIAMOND damage, twist, sag side swag and mash.
1100 | FULL OR PARTIAL PANEL REPLACEMENT
1101 | Identify the principles of full or partial panel replacement.
1102 | Select and understand the use of various types of joints used in sectioning.
1103 | Weld and adhesively bond panel replacement.
1104 | Demonstrate knowledge of bonded door panels.
1105 | Remove and replace bumpers, steel and aluminum.
1106 | Remove and replace energy absorbers.
1107 | Apply corrosion protection.
1108 | Remove and replace quarter and rockers panel.
1200 | [NAME]
1201 | Identify and select different types of automotive glass.
1202 | Operate stationary glass removal tools.
1203 | Remove and reinstall stationary glass.
1204 | Identify the properties and characteristics of adhesives and sealants.
1300 | RESTORING CORROSION PROTECTION
1301 | Identify corrosion principles and factory corrosion protection.
1302 | Identify repair methods and materials for corrosion protection.
1303 | Protect interior and exterior surfaces including weld seams from contamination.
1400 | WELDING AND CUTTING - MIG (GMAW) WELDING
1401 | Explain the differences between welding, silver soldering, and brazing.
1402 | Demonstrate personal safety practices and vehicle protection measures.
1403 | Set up the Mig welder.
1404 | Make a weld and tune the welder.
1405 | Complete a butt joint with backing in various welding positions.
1406 | Complete a fillet weld lap joint.
1407 | Complete a plug weld in various positions.
1408 | Perform destructive tests.
1409 | Demonstrate welding of high strength steel.
1410 | Protect adjacent panels, glass, vehicle interior, etc. from welding and cutting operations.
1411 | Identify different methods of attaching structural components [squeeze type resistance spot welding (STRSW) riveting, structural adhesive, silicon bronze, etc.].
1500 | CUTTING AND HEATING PROCESSES
1501 | Identify cutting processes.
1502 | Demonstrate sheet metal cutting processes.
1503 | Set up and use plasma arc cutters.
1600 | REFINISHING - SAFETY AND ENVIRONMENTAL PRACTICES
1601 | Explain various environmental regulations and other items regulated in an automotive refinishing department.
1602 | Locate hazardous warning information.
1603 | Select and inspect personal safety equipment and clothing needed for protection during refinishing operations.
1604 | Demonstrate safe painting practices and use of protective clothing equipment.
1605 | Identify personal health and safety hazards according to OSHA guidelines.
1606 | Demonstrate knowledge and skill in applying water borne automotive finishing materials.
1700 | UNDERSTANDING AUTOMOTIVE FINISHES
1701 | Describe the difference between paint systems and why the materials are applied by the manufacturer.
1702 | Describe paint defects - causes and cures.
1703 | Identify primer clean coats and topcoats finishes.
1800 | PREPARING THE SURFACE FOR REFINISHING
1801 | Demonstrate proper steps to pre-wash entire vehicle.
1802 | Chemically and mechanically remove paint finish when necessary.
1803 | Dry sand and featheredge areas.
1804 | Wet sand and featheredge areas.
1805 | Apply suitable metal treatments.
1806 | Identify the color of paint on vehicle with use of paint catalogs.
1807 | Apply undercoats.
1808 | Use a block sander.
1809 | Prepare panels for blending.
1810 | Apply caulking and seam sealers.
1811 | Apply chip-resistant coating.
1812 | Mask a vehicle.
1813 | Select the proper grid of abrasive paper.
1814 | Identify safety and personal health hazards according to OSHA guidelines.
1900 | PREPARING THE EQUIPMENT, PAINT AREA, AND REFINISH MATERIALS
1901 | Prepare the painting environment.
1902 | Prepare and use the paint mixing area.
1903 | Set up, test and adjust spray guns.
1904 | Inspect, clean, and determine conditions of spray guns and equipment.
1905 | Select and use the National Institution of Safety and Health (NOISH) approved (Fresh Air Make-up System) personal painting/refinishing respirator system.
1906 | Identify and demonstrate use of refinishing equipment
2000 | APPLYING THE FINISH
2001 | Prepare surface for topcoat system.
2002 | Apply primer-sealer.
2003 | Apply single-stage finish.
2004 | Apply basecoat/clearcoat finish.
2005 | Apply tri-coat finish.
2006 | Apply stone chip-resistant coating to lower body areas.
2100 | BLENDING
2101 | Prepare an area for blending of the finish.
2102 | Blend basecoat/clearcoat finish.
2103 | Tint and blend color coat.
2200 | SOLVING PAINT APPLICATION PROBLEMS AND DEFECTS IN AUTOMOTIVE FINISHES
2201 | Identify contaminants in the paint finish.
2202 | Identify paint film defects, causes and cures.
2203 | Identify surface defects in finish.
2300 | DETAILING
2301 | Remove overspray/perform final finishing.
2302 | Clean exterior of vehicle.
2303 | Clean interior of vehicle.
2304 | Apply decals and stripes.
2305 | Demonstrate wet sand and polishing techniques.
2306 | Clean body openings.
2307 | Clean exterior and interior glass surfaces.
2400 | ESTIMATING - ANALYZING DAMAGE
2401 | Demonstrate usage of collision estimating guides.
2402 | Identify different types of vehicle damage.
2403 | Identify mechanical damage.
2404 | Indicate repair and replace decisions.
2405 | Prepare an estimate/repair sequence.
2500 | CREATING A DAMAGE REPORT
2501 | Demonstrate proper use of a collision estimating guide.
2502 | Estimate parts and labor amounts.
2503 | Create a damage report.
2600 | PLASTIC REPAIR - IDENTIFICATION AND REPAIR DECISIONS
2601 | Identify plastic and perform tests to make repair decisions.
2602 | Select and demonstrate how to use plastic  repair methods.
2700 | ADHESIVE REPAIR - PLASTIC
2701 | Demonstrate proper use of adhesive repair methods, tools, and materials.
2702 | Prepare plastic surfaces for adhesive repair.
2703 | Repair interior and exterior plastics with two-part adhesives, with and without reinforcement.
2704 | Repair rigid plastic parts with urethane or epoxy adhesives.
2705 | Repair flexible plastic parts with urethane or epoxy adhesives.
2706 | Repair rigid plastic parts with urethane or epoxy adhesives and fiberglass reinforcements.
2707 | Repair flexible plastic parts with urethane or epoxy adhesives and fiberglass reinforcements.
2800 | DEMONSTRATE KNOWLEDGE OF MECHANICAL REPAIR
2801 | Replace wheels/tires.
2802 | Inspect and diagnose causes of tire wear patterns.
2900 | ELECTRICAL AND ELECTRONIC SYSTEMS
2901 | Inspect and service batteries and battery cables.
2902 | Inspect, test and replace fusible links, circuit breakers and fuses.
2903 | Aim headlights using mechanical aiming equipment.
2904 | Demonstrate skills in using a Digital Voltage, [NAME].
3000 | BRAKE SYSTEMS
3001 | Identify brake components.
3002 | Inspect and diagnose disk and drum brake systems.
3100 | HEATING AND AIR CONDITIONING
3101 | Identify parts of air conditioning systems.
3102 | Evacuate and recharge an automotive air-conditioning system.
3200 | [NAME]
3201 | Identify major drive train components.
3300 | FUEL, INTAKE AND EXHAUST SYSTEMS
3301 | Identify fuel intake and exhaust systems.
3400 | RESTRAINT SYSTEMS
3401 | Research auto manufacturers' recommended safety procedures to prevent accidental deployment of supplemental restraint systems.
3402 | Identify, inspect, and disarm supplemental restraint systems.
3403 | Diagnose supplemental restraint systems.
3404 | Replace supplemental restraint systems.