Spreadsheet: 69853d1270541088-pulling-info-out-of-an-old-layout-oct-08
Sheet: 10-23-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-23 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 11 |  | 3 |  | 3.5
PR |  | 3 |  |  |  | 2.2
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 51165/66-04010-T1 |  | Problem: Scrap |  |  | Station:2/6 |  | Ran:100 pcs to go | 0
Human Problem |  |  | Last PM: | 2008-06-12 00:00:00 | Machine | Die | Root Cause: | gap between scrap cutter and cast |  |  | 8:00-8:05
CM: |  |  |  |  | Explain: | Removed scrap inspected and production was good.This die will need to come to shop to check |  |  |  |  | Jeremy
 |  |  |  |  | scrap issues.
Stamping T/L: Chad R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 53215-02120-00 |  | Problem: O/L burr |  |  | Station:2/5 |  | Ran:800            of     1300 | 0.25
Human Problem |  |  | Last PM: | 2008-10-07 00:00:00 | Machine | Die | Root Cause: | Chipped lower cutter,normal wear on previous weld. |  |  | 8:05-8:20
CM: |  |  |  |  | Explain: | The was welded and ground in.production was good. |  |  |  |  | Dustin
Stamping T/L: david B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
Er |  | 5-1 | 57317/8-08010-T1 |  | Problem: Mislocated part |  |  | Station:3/5 |  | Ran:Start of run | 0.25
Human Problem |  |  | Last PM: | 2008-09-08 00:00:00 | Machine | Die | Root Cause: | [NAME] push pin |  |  | 9:55-10:10
CM: |  |  |  |  | Explain: | The push pin bent and broke,this was removed and production was good.This die will need to |  |  |  |  | Dustin
 |  |  |  |  | come to the shop for repairs.
Stamping T/L: david B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 5-2 | 55743-08020-00 |  | Problem: Part out of spec. |  |  | Station:Prog |  | Ran:0            of        595 | 0.25
Human Problem |  |  | Last PM: | 2008-07-28 00:00:00 | Machine | Die | Root Cause: | Under investigation????? |  |  | 10:15-11:05
CM: |  |  |  |  | Explain: | The material guides were adjusted because the web was off by 1mm.The misgrip was removed to |  |  |  |  | Dustin,[NAME]
 |  |  |  |  | check in manual the part was the same.There were 3 strips stamped to work on the die.This die was pulled for |  |  |  |  |  | 10:30-11:05
Stamping T/L: |  |  |  |  | inspection and repairs to get the part in spec. |  |  |  |  |  | Lunchtime
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 4-1 | 48621-0c010-T1 |  | Problem: Part mislocated/hole burr |  |  | Station:6/6 |  | Ran:beginning of run | 0.25
Human Problem |  |  | Last PM: | 2008-07-07 00:00:00 | Machine | Die | Root Cause: | Need to bring to D/m and inspect for further info |  |  | 1:00-1:15
CM: |  |  |  |  | Explain: | Inspection and pulled to the shop for repairs. |  |  |  |  | Jeremy
Stamping T/L: Chad R
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53731/2-08020-00 |  | Problem: O/l,shaker issues |  |  | Station:4/6 |  | Ran:0    of    1200 | 0.75
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Clearance issue,shaker issue |  |  | 12:40-1:25
[NAME] 6-24-08,2nd 9-22-08 |  |  |  |  | Explain: | The o/L burr was touched up,no good.Then this area wa caulked and it was ok.the scrap would not |  |  |  |  | [NAME],[NAME]
 |  |  |  |  | flow properly due to it was too tight .It would not move ,the bolts were loosened and it was ok.D/m supported stamping
Stamping T/L: Chad r |  |  |  |  | during run.This die will need to come to shop for repair of die and the shaker.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: