Spreadsheet: 69853d1270541088-pulling-info-out-of-an-old-layout-oct-08
Sheet: 10-30-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-30 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 9 |  | 4.25 |  | 3.7
PR |  | 3 |  |  |  | 2.5
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 52115/6-0E010-00 |  | Problem: O/L burr |  |  | Station:Prog |  | Ran:90           of    900 | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Worn section |  |  | 7:55-8:25
CM: |  |  |  |  | Explain: | The cutting edge was ground on,this was not good enough so this area was caulked. |  |  |  |  | Dustin
Stamping T/L: david B
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53731/2-08020-00 |  | Problem: O/L burr |  |  | Station:4/6 |  | Ran:0          of    1200 | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Chipped cutter |  |  | 7:45-8:15
CM: |  |  |  |  | Explain: | This area had to be repaired per QA before it ran ,so This section was welded and ground . |  |  |  |  | [NAME],[NAME]
 |  |  |  |  | It was good as well as production.D/M supported stamping during the run because there was a scrap issue
Stamping T/L: Chad R |  |  |  |  | on the feed side center of the die.This die will be brought to the shop for repairs.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 2-1 | 64117-04020-00 |  | Problem: Hole pulling |  |  | Station:Prog |  | Ran:813       of       1250 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Weld on punch past datum |  |  | 7:45-8:00
CM: |  |  |  |  | Explain: | The button was ground on the inside as well as the cutting edge.This did not improve the |  |  |  |  | [NAME]
 |  |  |  |  | condition, so this die was pulled to the shop for repairs.
Stamping T/L: Jeff J
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 58193-08020-T1 |  | Problem: Out of spec |  |  | Station:5/5 |  | Ran:0         of      1900 | 2.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Too  much weld on trim section. |  |  | 10:00-1:15
CM: |  |  |  |  | Explain: | The lower was rolled out while part was oranged.This was done 3 times. Good. |  |  |  |  | [NAME],[NAME]
 |  |  |  |  | This was not checked properly in the shop was the root cause.We ran parts the day before with this condition |  |  |  |  |  | [NAME]
Stamping T/L: David B |  |  |  |  | and QA did not catch this either. |  |  |  |  |  | [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: