Spreadsheet: 01ffd7f1-2964-4d40-94aa-a314a86b51dc
Sheet: Sheet1

Unit/Standard Number | Machine Tool Technology/Machinist CIP 48.0501 Task Grid | Proficiency Level Achieved: (X) Indicates Competency Achieved to Industry Proficiency Level
 | Secondary Competency Task List
100 | ORIENTATION / SAFETY
101 | Describe the Occupational Safety and Health Administration (OSHA) and its role in the machining industry.
102 | Identify & explain safety equipment and procedures.
103 | Identify & explain general safety precautions.
104 | Identify & describe personal/lab safety requirements.
105 | Explain Right to Know Law.
106 | Explain location of MSDS.
107 | Explain potential hazardous trade materials.
200 | PERFORMING LAYOUT WORK
201 | Perform layout work for NIMS certification.
202 | Prepare materials for layout.
203 | Identify and use basic & precision layout tools.
300 | PART INSPECTION
301 | Identify, care and use of precision measuring instruments.
302 | Calibrate precision measuring instruments.
303 | Describe methods used for quality control.
400 | BENCH WORK
401 | Demonstrate safety procedures when performing bench work .
402 | Cut material with a hand hacksaw.
403 | File work to specifications.
404 | Cut threads with hand taps and dies.
405 | Assemble and disassemble parts.
406 | Identify and use bench hand tools.
407 | Identify & use a hand arbor and/or hydraulic press.
500 | DRILL PRESSES
501 | Demonstrate safety precautions when using the drill press .
502 | Select and demonstrate proper use of drill work holding devices.
503 | Calculate speeds and feeds.
504 | Demonstrate the use of center drill.
505 | Select correct drill sizes for various application.
506 | Pre-drill & ream various size holes.
507 | Demonstrate counterboring, spotfacing & countersinking.
508 | Pre-drill and tap holes.
509 | Grind and use flat bottom drill.
510 | Sharpen various size twist drills.
511 | Select & demonstrate workholding devices.
600 | OPERATE GRINDING MACHINES
601 | Demonstrate knowledge and application of OSHA safety rules using pedestral and surface grinding machines.
602 | Identify parts of pedestal grinder.
603 | Demonstrate the proper way to test, mount and dress grinding wheels.
604 | Grind and sharpen various lathe tools.
605 | Grind 60 degree external and internal threading tools.
606 | Grind single point radius and parting tool setters.
607 | Identify & demonstrate surface grinding safety procedures.
608 | Identify parts of surface grinder.
609 | Grind surfaces flat & parallel using a magnetic chuck.
610 | Grind work surfaces square with a vise or angle plate.
611 | Grind precision angles using a sine plate or sine bar.
700 | OPERATING LATHES
701 | Identify and demonstrate lathe safety procedures.
702 | Mount and true work piece in 3-jaw and 4-jaw chucks.
703 | Align centers.
704 | Face workpiece.
705 | Turn outside diameters.
706 | Turn inside and outside diameters to shoulders.
707 | Turn tapers.
708 | Demonstrate knurling.
709 | Part off & groove workpiece.
710 | Cut internal and external threads.
711 | Demonstrate machine tapping for internal threads.
712 | Demonstrate filing & polishing.
713 | Demonstrate die thread cutting.
714 | Demonstrate boring.
715 | Demonstrate various tool holders and their correct use.
716 | Demonstrate the use of a collect attachment.
717 | Demonstrate the proper lathe maintenance procedure.
718 | Demonstrate proper selection of attain various speeds and feeds.
719 | Demonstrate proper gear selection for threading operations.
800 | OPERATE MILLING MACHINES
801 | Identify & demonstrate safety procedures for using a milling machine.
802 | Demonstrate trimming of miling head.
803 | Select, mount & indicate vise.
804 | Machine angles.
805 | Machine keyways.
806 | Select and demonstrate the use of face mills.
807 | Demonstrate the use of a digital indexing procedures.
808 | Demonstrate use of digital readout.
809 | Demonstrate use of edge finder.
810 | Demonstrate climb and conventional milling.
811 | Demonstrate use of adjustable boring head.
812 | Calculate speeds and feeds.
813 | Install and remove cutting tool holding devices properly.
814 | Select appropriate cutter for various milling operations.
815 | Demonstrate how to square part.
900 | OPERATE POWER SAW
901 | Identify & demonstrate safety procedures for using vertical and horizontal power saws.
902 | Demonstrate cutting and welding saw blades.
903 | Remove and replace saw blades.
904 | Demonstrate 3 tooth rule for selecting blades.
905 | Demonstrate accurate sawing.
906 | Select and set speeds for various sawing operations.
1000 | MAINTAINING MACHINES AND TOOLS
1001 | Demonstrate proper lubrication and maintenance of machinery.
1002 | Clean and store hand tools, cutters, fixtures and attachments.
1003 | Inspect & adjust machine guards.
1004 | Select, prepare & store coolants, cutting oils and compounds.
1005 | Inspect, clean, & maintain a safe working area.
1100 | METALLURGY
1101 | Identify & explain metals classifications.
1102 | Identify & explain metal property applications.
1103 | Identify & explain heat-treating and annealing process.
1200 | USE OF CHARTS AND REFERENCES
1201 | Use the numeric decimal equivalent chart.
1202 | Use speed and feed charts.
1203 | Utilize thread charts.
1204 | Demonstrate use of the Machinery's Handbook to locate specific information.
1300 | BLUEPRINT READING
1301 | Identify & explain orthographic views and projections.
1302 | Demonstrate basic sketching and dimensioning.
1303 | Identify & explain the alphabet of lines.
1304 | Demonstrate knowledge of dimensioning of machine parts, as well as tolerance and fits.
1305 | Calculate material sizes based upon job needs.
1306 | Demonstrate knowledge of third angle prosections.
1307 | Identify & interpret geometric dimensioning and tolerancing.
1400 | DEMONSTRATE CNC PROGRAMMING
1401 | Explain and demonstrate CNC safety procedures.
1402 | Demonstrate basic use of G & M codes.
1403 | Demonstrate use of numerical controls.
1404 | Identify & demonstrate use of Cartesian & polar coordinate systems.
1405 | Demonstrate absolute & incremental positioning.
1406 | Demonstrate the dry or practice run of a CNC program before machining.
1407 | Identify & explain advantages & disadvantages of CNC machining.
1408 | Calculate & apply machine feeds and speeds.
1409 | Set part zero and tool offsets.
1410 | Transfer data files to and from a CNC machine.
1411 | Identify and demonstrate use of MDI applications.
1412 | Program and produce a part using linear and circular interpolation.