Spreadsheet: 70041d1270702089-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-14-08 2ND

Daily Problem Report |  |  |  |  |  | 2nd shift |  | Date
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 8 |  | 3 |  | 4.1
PR |  | 3 |  |  |  | 2.2
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 2-1 | 55171/5-04020-T1 |  | Problem: PART STICKING |  |  | Station:PROG |  | Ran:START OF 1260 | 0.5
Human Problem |  |  | Last PM: | 2008-07-09 00:00:00 | Machine | Die | Root Cause: | NEW SECTIONS |  |  | 9:00-9:30
 |  |  |  |  | Explain: | PART STICKING IN THE LOWER 1 PROGRESSION AFTER NEW SECTIONS. TRIED POLISHING LOWER |  |  |  |  | EY  CE
 |  |  |  |  | WITH NO LUCK. PULLING.
Stamping T/L: GLEN C
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 64115-04030 |  | Problem: SCRAP MARK |  |  | Station:PROG |  | Ran:START OF 900 | 0.25
Human Problem |  |  | Last PM: | 2008-10-13 00:00:00 | Machine | Die | Root Cause: |  |  |  | EY
 |  |  |  |  | Explain: | WIPED OUT AND INSPECTED. NOTHING VISUAL. NEED TO CHECK CUTTING EDGES AND ANY |  |  |  |  | 11:45-12:00
 |  |  |  |  | GUIDES AFTER PROD.
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 2-1 | 46212-TE009/10-00 |  | Problem: Scrap under lifter |  |  | Station: 3rd to last prog |  | Ran: 475 of 1200 | 1
Human Problem |  |  | Last PM: | 2008-09-17 00:00:00 | Machine | Die | Root Cause: | Scrap deflector not high enough |  |  | 220-320
 |  |  |  |  | Explain: | Kept digging out scrap. When we decdied to pull it, we were told the coil could be wound back up. |  |  |  |  | E.Y
 |  |  |  |  | About 5 mins later we were told it couldn’t. It ran about 125 pcs more to finish the coild, stopping about every 20 pcs to check.
Stamping T/L: [NAME] |  |  |  |  | I think lifter needs a deflector.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 46212-TE011/12-00 |  | Problem: Part deformed |  |  | Station: Last prog |  | Ran: 0 of 600 | 0.25
Human Problem |  |  | Last PM: | 2008-09-22 00:00:00 | Machine | Die | Root Cause: | [NAME] was not tight |  |  | 430-445
 |  |  |  |  | Explain: | Upon inspection, it was found the lift by the parting cutter was not all the way tight. We tightened the lifter. |  |  |  |  | E.Y
 |  |  |  |  | It made good part after this.
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: