Spreadsheet: 69853d1270541088-pulling-info-out-of-an-old-layout-oct-08
Sheet: 10-31-08 2nd

Daily Problem Report |  |  |  |  |  | 2nd shift |  | Date |  | 2008-10-31 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 7 |  | 7 |  | 3.9
PR |  | 0 |  |  |  | 2.4
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 63138-08020-00 |  | Problem: Hole burr |  |  | Station: 5/5 |  | Ran: 0 of 800 | 0.25
Human Problem |  |  | Last PM: | 2008-09-08 00:00:00 | Machine | Die | Root Cause: | Damage to punch retainer |  |  | 945-1030
0.25 |  |  |  |  | Explain: | There was a hole burr right off of a repair tag. On the previous repair there was damage |  |  |  |  | [NAME]
 |  |  |  |  | to the punch retainer. It was fixed. Was unable to go to the spotting press as it has a PR in there. Spotted it in
Stamping T/L: [NAME] |  |  |  |  | by hand, thought to be ok. @ press we had to caulk & grind a little to get it to go. QA ok'd the parts after lunch.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 53215-08020-T1 |  | Problem: Part mis forming |  |  | Station: Prog |  | Ran: 0 of 50 | 0
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Press not set-up correctly |  |  | 310-325
 |  |  |  |  | Explain: | Wrong die hieght and wrong setting on the straightener and such. |  |  |  |  | T.A
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 53216-08021-00 |  | Problem: Split |  |  | Station: 3/6 |  | Ran: start of 1500 | 0.5
Human Problem |  |  | Last PM: | 2008-09-17 00:00:00 | Machine | Die | Root Cause: | Clearance issue causing split to carry over to 4/6 |  |  | 237-315
 |  |  |  |  | Explain: | Caulked the lower cutter a little bit to help tighten up the clearance. Wipe down the die in the |  |  |  |  | [NAME]
 |  |  |  |  | area of where the split is occuring. |  |  |  |  |  | 10MIN FOR BREAK
Stamping T/L: Shane Roby
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 53216-08021-00 |  | Problem: O/L BURR |  |  | Station:3/6 |  | Ran:400 OF 1500 | 0.5
Human Problem |  |  | Last PM: | 2008-09-17 00:00:00 | Machine | Die | Root Cause: | CLEARANCE ISSUE. |  |  | 4:00-4:40
 |  |  |  |  | Explain: | PEENED LOWER CUTTER. OK TO RUN. THERE IS A LOT OF SMALL O/L BURR. WE NEED TO MAKE |  |  |  |  | [NAME]
 |  |  |  |  | SURE TO CHECK PINS AND BUSHINGS.THEY HAD NO PARTS FOR MONDAY AT THE BEGINNING OF THE RUN SO
Stamping T/L: Shane Roby |  |  |  |  | THAT’S WHY WE WORKED ON IT LONGER THAN WE SHOULD HAVE.
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
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Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
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Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
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Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
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Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
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Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
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Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: