Spreadsheet: 70113d1270774855-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-9-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-09 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 9 |  | 5.75 |  | 4.6
PR |  | 3 |  |  |  | 2.5
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 51158-04020-00 |  | Problem: Broken bolt |  |  | Station:stripper |  | Ran: 220 / 1200 | 0.25
Human Problem |  |  | Last PM: | 2008-09-12 00:00:00 | Machine | Die | Root Cause: | unknown, no sign of misfeed |  |  | 6:30-6:40
CM: Die should be Pmed after every run. |  |  |  |  | Explain: | Ground  damaged area out of lower block. Running |  |  |  |  | [NAME]
Stamping T/L:  Shane
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 55743-08020-00 |  | Problem: Hole burr |  |  | Station:prog |  | Ran: 600 / 1020 | 0.25
Human Problem |  |  | Last PM: | 2008-07-28 00:00:00 | Machine | Die | Root Cause: | [NAME]. 1 piece landed straight up and clogged chute. |  |  | 9:25-9:40
CM: Fluke scrap fall |  |  |  |  | Explain: | cleaned out and inspected chute and die. Hole burr was small and ok this run. |  |  |  |  | [NAME]
Stamping T/L: Chad Rusher
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 48624-08020-00 |  | Problem: O/L burr |  |  | Station:2/6 |  | Ran: 250 / 1200 | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | clearance tight |  |  | 1:00-1:15
CM: |  |  |  |  | Explain: | Ground on lower trim cutter OK now. |  |  |  |  | [NAME]
Stamping T/L: Bowman
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 4-1 | 48624-08020-00 |  | Problem: split |  |  | Station:2/6 |  | Ran: 1160 / 1200 | 0
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | chipped upper cutter |  |  | 2:30-2:35
CM: I am investigating this. Part of the Master |  |  |  |  | Explain: | 40 parts shy of run. Pulled die. |  |  |  |  | [NAME]
cutters - gages
Stamping T/L: None
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 57225/6-0E010-00 |  | Problem: misfeed |  |  | Station:prog |  | Ran: startup | 0.25
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Feed angle wrong |  |  | 3:45-4:00
CM: Look at setup |  |  |  |  | Explain: | Changed from 180 to 120. Running good |  |  |  |  | Greg
Stamping T/L: Chad Rusher
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 4-1 | 42111-08020-00 |  | Problem: out of spec |  |  | Station: 2/6 |  | Ran:startup | 0.5
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause: | Slow nitro leak |  |  | 4:45-5:15
CM: |  |  |  |  | Explain: | Had to stop and fill up nitro in upper. There was a slow leak, it was fixed last night. |  |  |  |  | KA, Hodgy
 |  |  |  |  | Also had 5 minutes for tightening process bolts.
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
CM: |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: