Spreadsheet: 70113d1270774855-pulling-info-out-of-an-old-layout-oct-08-example
Sheet: 10-6-08 1st

Daily Problem Report |  |  |  |  |  | 1st shift |  | Date |  | 2008-10-06 00:00:00
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 9 |  | 2.75 |  | 4
PR |  | 2 |  |  |  | 3.6
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 4-1 | 42111-02070-00 |  | Problem: Out of spec |  |  | Station:3/6 |  | Ran:startup/900 | 0.5
Human Problem |  |  | Last PM: | 2008-06-16 00:00:00 | Machine | Die | Root Cause: | previous crash |  |  | 2:30-3:00
 |  |  |  |  | Explain: | Pulled upper die to move the rear end details .5[NAME] towards the feed side. Also repaired the coolant |  |  |  |  | KA,[NAME]
 |  |  |  |  | manifold. This did not bring it into spec. This was at the end of 1st shift, not sure what happened next. |  |  |  |  |  | Brad, Hodgy
Stamping T/L: Shane Roby
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 53215-08020-T1 |  | Problem: strip sticking on pilot |  |  | Station:Prog |  | Ran: 185 / 1200 | 0
Human Problem |  |  | Last PM: | 2008-06-03 00:00:00 | Machine | Die | Root Cause: | strip feed was short |  |  | 7:18-7:22
 |  |  |  |  | Explain: | lined strip up with pilots, set pitch and ran OK. |  |  |  |  | Support
 |  |  |  |  |  |  |  |  |  |  | [NAME]
Stamping T/L: None
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 53213/4-08010-T1 |  | Problem: scrap chute bent |  |  | Station: 6/6 |  | Ran: 30 / 900 | 0.5
Human Problem |  |  | Last PM: | 2008-09-19 00:00:00 | Machine | Die | Root Cause: | chute caught by crane |  |  | 7:00-7:30
 |  |  |  |  | Explain: | Removed the chute and repaired in the shop. |  |  |  |  | [NAME]
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 3-1 | 61173-0E020-T1 |  | Problem: [NAME] scrap cutter |  |  | Station:3/6 |  | Ran: 420 / 1100 | 0.25
Human Problem |  |  | Last PM: | 2008-04-29 00:00:00 | Machine | Die | Root Cause: | Scrap built up and broke the cutter from the cast. |  |  | 9:30-9:40
 |  |  |  |  | Explain: | Inspected damage and pulled die to repair in shop. |  |  |  |  | [NAME]
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 3-1 | 51465-08030-T1 |  | Problem: O/L burr |  |  | Station: 2/6 |  | Ran: 75 / 600 | 0.5
Human Problem |  |  | Last PM: | 2008-07-29 00:00:00 | Machine | Die | Root Cause: | Too much clearance |  |  | 12:50-1:10
 |  |  |  |  | Explain: | Peened lower cutter - good now |  |  |  |  | [NAME]
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 57315/6-08010-T1 |  | Problem: Pulled hole |  |  | Station: 5/5 |  | Ran: 125 / 900 | 0.25
Human Problem |  |  | Last PM: | 2008-07-03 00:00:00 | Machine | Die | Root Cause: | Coolant was off |  |  | 2:15-2:30
 |  |  |  |  | Explain: | Had Stamping engineer turn coolant on. Pulled hole went away. |  |  |  |  | [NAME]
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
 |  |  |  |  | Problem: |  |  | Station: |  | Ran:
Human Problem |  |  | Last PM: |  | Machine | Die | Root Cause:
 |  |  |  |  | Explain:
Stamping T/L:
Misc.Notes: