Spreadsheet: 100023d1298508869-running-metrics-running-metrics-02-23-11
Sheet: 2011 Rejects Data Log

 |  |  |  |  |  |  |  |  |  | 2011 Monthly Review |  |  |  |  | ND = No Data or Pending Data |  | YTD Cumulative Totals or Percentages,  As of:  02/23/11
 |  |  |  | Monthly Totals | 2011-01-01 00:00:00 | 2011-02-01 00:00:00 | 2011-03-01 00:00:00 | 2011-04-01 00:00:00 | 2011-05-01 00:00:00 | 2011-06-01 00:00:00 | 2011-07-01 00:00:00 | 2011-08-01 00:00:00 | 2011-09-01 00:00:00 | 2011-10-01 00:00:00 | 2011-11-01 00:00:00 | 2011-12-01 00:00:00
 |  | (Hide Rows If Desired) |  | Beg. of Month | 2011-01-01 00:00:00 | 2011-02-01 00:00:00 | 2011-03-01 00:00:00 | 2011-04-01 00:00:00 | 2011-05-01 00:00:00 | 2011-06-01 00:00:00 | 2011-07-01 00:00:00 | 2011-08-01 00:00:00 | 2011-09-01 00:00:00 | 2011-10-01 00:00:00 | 2011-11-01 00:00:00 | 2011-12-01 00:00:00
 |  |  |  | End of Month | 2011-01-31 00:00:00 | 2011-02-28 00:00:00 | 2011-03-31 00:00:00 | 2011-04-30 00:00:00 | 2011-05-31 00:00:00 | 2011-06-30 00:00:00 | 2011-07-31 00:00:00 | 2011-08-31 00:00:00 | 2011-09-30 00:00:00 | 2011-10-31 00:00:00 | 2011-11-30 00:00:00 | 2011-12-31 00:00:00
 |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  | YTD Goal Totals | Annual Averages
 |  | Engine & Stages |  |  | (Bogus #'s) | Blade Build Production per Month
 |  |  |  | Sample 1 | 200 | 176 |  |  |  |  |  |  |  |  |  |  | 376 | 188
 |  |  |  | Sample 2 | 40 | 90 |  |  |  |  |  |  |  |  |  |  | 130 | 65
 |  |  |  | Sample 3 | 100 | 80 |  |  |  |  |  |  |  |  |  |  | 180 | 90
 |  |  |  | Sample 4 | 5 | 0 |  |  |  |  |  |  |  |  |  |  | 5 | 2.5
 |  |  |  | Sample 5 | 775 | 640 |  |  |  |  |  |  |  |  |  |  | 1415 | 707.5
 |  |  |  | Sample 6 | 468 | 468 |  |  |  |  |  |  |  |  |  |  | 936 | 468
 |  |  |  | Sample 7 | 300 | 264 |  |  |  |  |  |  |  |  |  |  | 564 | 282
 |  |  |  | Sample 8 | 500 | 464 |  |  |  |  |  |  |  |  |  |  | 964 | 482
 |  | Total Build Goals Per Month |  |  | 2388 | 2182 |  |  |  |  |  |  |  |  |  |  | 4570 | 2285
 |  |  | Year to Date Total Defect Classification Incidents |  |  |  |  | (Incidents x's Reject Qty.) |  |  |  |  |  |  |  |  | YTD Cumulative Rejects | YTD Cumulative Reject
 |  |  |  | Monthly Totals | 2011-01-01 00:00:00 | 2011-02-01 00:00:00 | 2011-03-01 00:00:00 | 2011-04-01 00:00:00 | 2011-05-01 00:00:00 | 2011-06-01 00:00:00 | 2011-07-01 00:00:00 | 2011-08-01 00:00:00 | 2011-09-01 00:00:00 | 2011-10-01 00:00:00 | 2011-11-01 00:00:00 | 2011-12-01 00:00:00
 |  | (Hide Rows If Desired) |  | Beg. of Month | 2011-01-01 00:00:00 | 2011-02-01 00:00:00 | 2011-03-01 00:00:00 | 2011-04-01 00:00:00 | 2011-05-01 00:00:00 | 2011-06-01 00:00:00 | 2011-07-01 00:00:00 | 2011-08-01 00:00:00 | 2011-09-01 00:00:00 | 2011-10-01 00:00:00 | 2011-11-01 00:00:00 | 2011-12-01 00:00:00
 |  |  |  | End of Month | 2011-01-31 00:00:00 | 2011-02-28 00:00:00 | 2011-03-31 00:00:00 | 2011-04-30 00:00:00 | 2011-05-31 00:00:00 | 2011-06-30 00:00:00 | 2011-07-31 00:00:00 | 2011-08-31 00:00:00 | 2011-09-30 00:00:00 | 2011-10-31 00:00:00 | 2011-11-30 00:00:00 | 2011-12-31 00:00:00
 |  |  |  | COATING | 4 | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | 4 | 0.04
 |  |  |  | HANDLING DAMAGE | 34 | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | 34 | 0.34
 |  |  |  | INCLUSIONS | 8 | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | 8 | 0.08
 |  |  |  | MACHINING | 6 | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | 6 | 0.06
 |  |  |  | WELDING | 1 | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | 1 | 0.01
 |  |  |  | EDM | 0 | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | 0 | 0
 |  |  |  | ?? | 3 | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | ND | 3 | 0.03
 |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  | 0
 |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  | 0
 |  |  |  | Total Reject Incidents | 56 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 56 | 0.04666666666666667
 |  |  |  | Overall Cumulative Running % | 0.02345058626465662 | ND or Pending | ND or Pending | ND or Pending | ND or Pending | ND or Pending | ND or Pending | ND or Pending | ND or Pending | ND or Pending | ND or Pending | ND or Pending | 0.01225382932166302 | N/A
 |  |  |  | Cumulative Tolerable % [NAME]: | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1
 |  |  | 2011 Rejects Data Log |  |  |  |  |  |  |  |  | Task Status |  |  | [NAME]
 |  |  |  |  |  |  |  |  |  |  |  | --
 |  |  |  |  |  |  |  |  |  |  |  | [NAME]
 |  |  |  |  |  |  |  |  |  |  |  | ND |  |  | A
 |  |  |  |  |  |  |  |  |  |  |  | NS
 |  |  |  |  |  |  |  |  |  |  |  | TBD
 |  |  |  |  |  |  |  |  |  |  |  | WIP
 |  |  | Date Updated | 2011-02-18 00:00:00 | Person Last Updated | Kiran |  | 2011 Blade Rejects Log
 |  | No. | INCIDENT OR ENTRY DATE | Affected  Engine & Stage | SNO | REJECT QTY. | DEFECT |  | CAUSE | DEFECT CLASS. | ACTION | Due Date | Status As of: 02/23 | Date Completed | COMMENTS | Cost | # of Days Left or Past Due | Priority |  | Actual # of Days to [NAME]
 |  | 1 | 2011-01-21 00:00:00 | Sample - 1st | 4G9SQHA | 1 | MACHINING U/S |  | GRINDING  CC ROOT PROFILE | MACHINING | NOTIFY SUPERVISOR |  | [NAME] |  | CHECK MACHINE |  |  |  |  | No Due Date | Day(s) Early
 |  | 2 | 2011-01-21 00:00:00 | Sample - 3rd | 4G56C | 1 | MACHINING CROSS NOTCH |  | GRINDING WHEEL LEAVING BURR ON CC Z-NOTCH CAUSING CV OUT OF SPEC | MACHINING | TO USE 1 1/2 WHEEL  OR  VISUAL INSPECTION OF CC Z-NOTCH AFTER GRIND; TALK TO OPERATOR ;SUPERVISOR NOTIFICATION | 2010-01-21 00:00:00 | [NAME] |  |  |  | -398 | A |  | No Due Date | Pending
 |  | 3 | 2011-01-21 00:00:00 | Sample - 3rd | 4G6U4 | 1 |  |  |  |  |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 4 | 2011-01-21 00:00:00 | Sample - 3rd | 4G56B | 1 |  |  |  |  |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 5 | 2011-01-21 00:00:00 | Sample - 3rd | 4G9PP | 1 |  |  |  |  |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 6 | 2011-01-21 00:00:00 | Sample - 1st | 4G8NJHA | 1 | CRACKED COATING |  | COATING APPLICATION | COATING |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 7 | 2011-01-21 00:00:00 | Sample - 2nd | JT8D | 34 | DENTS ON TE &  AIRFOIL |  |  | HANDLING DAMAGE | STRIP  COATING; BLEND ; EVALUATE ALL DIMENSIONS AND RECOAT | 2011-02-11 00:00:00 | IN PROGRESS |  | OLD PARTS |  | -12 | A |  | No Due Date | Day(s) Late
 |  | 8 | 2011-01-21 00:00:00 | Sample - 4th | 4G72L | 1 | GAS VOID |  | GAS VOID ON SHROUD GAS PATH TIP | INCLUSIONS |  |  |  |  | HEAVY PART ; BELT SANDED TO GET TO WEIGHT AND WALL IS LOW |  |  |  |  | No Due Date | Day(s) Late
 |  | 9 | 2011-01-21 00:00:00 | Sample - 4th | 4GD7B | 1 | INCLUSIONS |  |  | INCLUSIONS |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 10 | 2011-01-21 00:00:00 | Sample - 1st | 4FZEYHA | 1 | WALL THICKNESS LOW CC NEAR SHROUD |  | EXCESSIVE BELT SANDING | MACHINING |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 11 | 2011-01-21 00:00:00 | Sample - 1st | 4G9A4HA | 1 | WALL THICKNESS LOW CC NEAR SHROUD |  |  | ?? |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 12 | 2011-01-21 00:00:00 | Sample - 1st | 4G8MKHA | 1 | WALL THICKNESS LOW CC NEAR SHROUD |  |  | ?? |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 13 | 2011-01-21 00:00:00 | Sample - 1st | 4G8MAHA | 1 |  |  |  | INCLUSIONS |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 14 | 2011-01-21 00:00:00 | Sample - 1st | 4G8Q5HA | 1 |  |  |  | INCLUSIONS |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 15 | 2011-01-21 00:00:00 | Sample - 1st | 4G0T9HA | 1 |  |  |  | INCLUSIONS |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 16 | 2011-01-21 00:00:00 | Sample - 1st | 4G548HA | 1 |  |  |  | INCLUSIONS |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 17 | 2011-01-21 00:00:00 | Sample - 1st | 4G2SQHA | 1 |  |  |  | INCLUSIONS |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 18 | 2011-01-21 00:00:00 | Sample - 1st | 4G6LYHA | 1 |  |  |  | ?? |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 19 | 2011-01-21 00:00:00 | Sample - 1st | 4G9TAHA | 1 | MACHINING U/S |  | ROOT PROFILE GROUND UNDERSIZE | MACHINING |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 20 | 2011-01-28 00:00:00 | Sample - 3rd | CN4GJ70 | 1 | CASTING INCLUSION |  | EVALUATION | INCLUSIONS | EVALUATION |  |  |  | IDENTIFY PARTS ON CASTING TRAVELER |  |  |  |  | No Due Date | Day(s) Late
 |  | 22 | 2011-01-28 00:00:00 | Sample - 1st | CN4FW25HA | 1 | CONTAMINATION |  | COATING APPLICATION | COATING | CAR IN PLACE ; X-RAY B4 COAT AND BACKFLUSH BTW EXTERNAL AND INTERNAL COAT RUN |  | [NAME] |  | CHECK X-RAY; GONE THROUGH 4 REWORKS |  |  |  |  | No Due Date | Day(s) Early
 |  | 23 | 2011-01-28 00:00:00 | Sample - 1st | CN4G2UWHA | 1 | CONTAMINATION |  |  | COATING |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 24 | 2011-01-28 00:00:00 | Sample - 1st | CN4G0MYHA | 1 | CONTAMINATION |  |  | COATING |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 26 | 2011-01-28 00:00:00 | Sample - 1st | CN4FZANHA | 1 | CONTAMINATION |  |  | COATING |  |  |  |  |  |  |  |  |  | No Due Date | Pending
 |  | 28 | 2011-01-29 00:00:00 | Sample - 3rd | NO TRACE | 1 | WELD VOID ON Z-NOTCH |  | WELDING HEAT SETTINGS | WELDING | PRE-GRIND ; RE-WELD AND GRIND FINAL |  | WIP |  |  |  |  |  |  | No Due Date | Pending
 |  | 29 | 2011-01-30 00:00:00 | Sample - 1st | CN4G9TAHA | 2 | CC PROFILE UNDERSIZE |  | EVALUATION | MACHINING | CHECK ON CMM |  | WIP |  |  |  |  |  |  | No Due Date | Pending
 |  | 30 | 2011-01-30 00:00:00 | Sample - 3rd | ?? | 1 | TRAIL EDGE DENT |  | HANDLING | MACHINING | BLEND |  | WIP |  |  |  |  |  |  | No Due Date | Pending
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