Spreadsheet: gerald_nemec__11516__011201 Alamac O&M Pro Forma
Sheet: Lumberton O&M

[NAME] | 2001 | 2002 | 2003 | 2004 | 2005 | 2006 | 2007 | 2008
Rev 4 01/11/00
Building | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Roof | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F
Painting | 15000 | 15000 | 15000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Landscaping | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
Yard equipment | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
Ex Lights | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | F
Hvac | 4000 | 4000 | 4000 | 4000 | 4000 | 4000 | 4000 | 4000 | F
Elevator | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
Pest control | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | F
Rolling equipment | 1200 | 1200 | 1200 | 1200 | 1200 | 1200 | 1200 | 1200 | F
Structures maint |  |  |  |  |  |  |  |  | F
Boiler gas & gas inj | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | V | [NAME]
[NAME] | 0 | 0 | 0 | 10000 | 0 | 0 | 0 | 0 | F
Boiler water walls | 0 | 0 | 200000 | 0 | 0 | 0 | 0 | 200000 | V | more we cycle the sooner we'll have spend
Superheaters | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Boiler blowdown | 0 | 1000 | 0 | 1000 | 0 | 1000 | 0 | 1000 | F
Chemical injection pumps | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | F
Traveling grates | 0 | 105000 | 0 | 0 | 0 | 105000 | 0 | 0 | V | function of hours used => 5 to 5 1/2 years
Feeders | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | F
[NAME] | 10000 | 7000 | 7000 | 7000 | 7000 | 7000 | 7000 | 7000 | F
Fuel handling | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | F
Boiler feed pumps | 2500 | 5000 | 62500 | 5000 | 5000 | 62500 | 62500 | 5000 | V
Boiler feed system | 0 | 25000 | 25000 | 25000 | 25000 | 25000 | 25000 | 25000 | F
Main steam piping | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | F
Turbine extraction | 1000 | 1000 | 20000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
LP steam | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
IP team | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
HP Steam | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
Export steam | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Demineralizer | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | V | Periodic Maintenance
Economizer | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Insulation repair | 10000 | 5000 | 15000 | 5000 | 5000 | 5000 | 5000 | 5000 | V | Periodic Maintenance
[NAME] chem wash | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | V | [NAME] every 10 years
Ash silo repair | 5000 | 5000 | 10000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Airheater replace | 0 | 0 | 0 | 75000 | 0 | 0 | 0 | 0 | V | Periodic Maintenance
Gas duct inlet | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | V
Gas duct outlet | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | V
Bag house replace | 0 | 100000 | 0 | 0 | 0 | 0 | 100000 | 0 | F | Every 4 years
Penthouse casing | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F
Boiler inspection | 15000 | 15000 | 0 | 15000 | 15000 | 15000 | 15000 | 0 | F
Boiler maintenance
Air testing | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Licensing air | 20000 | 20000 | 20000 | 20000 | 20000 | 20000 | 20000 | 20000 | F
Fuel testing | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0
Water monitoring | 12500 | 12500 | 12500 | 12500 | 12500 | 12500 | 12500 | 12500 | F
Waste disposal | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
CEMS Installation | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0
CEMS Gas & Maintenance | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000
Emission monitoring | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |  | 190000 | CEMS when we become subject to Title IV
Enironmental
Travel expenses | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | F
Meals | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | F
Refreshments | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | F
Employee relations | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | F
Community dontation | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | F
PR | 19000 | 19000 | 19000 | 19000 | 19000 | 19000 | 19000 | 19000
Training development | 1000 | 40000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
Training travel | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | F
Training meals | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | F
Safety programs | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | F
Professional dues | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | F
Training |  |  |  |  |  |  |  |  | F
Phone& fax | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | 30000 | F
Cell phone | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | F
Office equipment maint | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | F
Copier replacement | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F
Utilities | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 | F
[NAME] | 6500 | 6500 | 6500 | 6500 | 6500 | 6500 | 6500 | 6500 | F
Office supplies | 2400 | 2400 | 2400 | 2400 | 2400 | 2400 | 2400 | 2400 | F
Postage meter | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | F
Overnight mail | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | F
Computer S/Hardware | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | F
Computer support | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | F
Office Expenes |  |  |  |  |  |  |  |  | F
Cooling tower | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F | Periodic Maintenance
Cooling tower box re | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F | Periodic Maintenance
Cool tower gear rep | 0 | 0 | 10000 | 0 | 10000 | 0 | 10000 | 0 | F | Periodic Maintenance
Cooling tower repair |  |  |  |  |  |  |  |  | F | Periodic Maintenance
Generator inspect | 10000 | 0 | 10000 | 0 | 10000 | 10000 | 0 | 10000 | F | Every "x" hours
Generator repair | 0 | 0 | 0 | 60000 | 0 | 0 | 0 | 0 | V | Every "x" hours
Turbine inspection | 10000 | 10000 | 0 | 10000 | 10000 | 10000 | 10000 | 10000 | F
Turbine repairs | 0 | 0 | 600000 | 0 | 0 | 0 | 0 | 0 | V | Every "y" hours, good for 3 more years
Vacuum pumps | 0 | 0 | 7000 | 0 | 0 | 0 | 0 | 0 | V
Hot well pumps | 0 | 0 | 15000 | 0 | 0 | 0 | 0 | 15000 | V
Turbine repairs
Inst air | 8000 | 0 | 0 | 0 | 8000 | 0 | 0 | 0 | F | Periodic Maintenance
Electrotest 2yrs | 0 | 0 | 25000 | 0 | 25000 | 0 | 25000 | 0 | F | Periodic Maintenance
Electrotest 5yrs | 0 | 0 |  | 0 | 0 | 60000 | 0 | 0 | F | Periodic Maintenance
Fire pump | 5000 | 0 | 5000 | 0 | 5000 | 0 | 5000 | 0 | F | Periodic Maintenance
DA Tank NDT Testing | 5000 | 0 | 0 | 0 | 0 | 5000 | 0 | 0 | F | Periodic Maintenance
Front end loader repair | 2000 | 10000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | V | By Hours
[NAME] safety checks | 5000 | 5000 | 35000 | 5000 | 5000 | 5000 | 5000 | 5000 | F | Every Year Hydrostatic Test, Every 8 years Take them off the boiler and be dismantled and tested
L.C. Transformer | 0 | 0 | 15000 | 0 | 15000 | 0 | 15000 | 0 | F | Tested Every 2 years
ID fan motors | 0 | 15000 | 0 | 0 | 0 | 0 | 15000 | 0 | V | Every "z" hours
Hours Generating Power & Steam | 8760 | 8760 | 8760 | 8760 | 8760 | 8760 | 8760 | 8760
Hours Generating Steam Only | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0
Cost Generating Power & Steam | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 2.5
Cost Generating Steam Only | 2.3 | 2.3 | 2.3 | 2.3 | 2.3 | 2.3 | 2.3 | 2.3
[NAME] chems |  |  |  |  |  |  |  |  | V
Demin chems | 30000 | 30000 | 33000 | 30000 | 30000 | 30000 | 30000 | 30000 | V | This would go away with an econo-chem trailer plus one 18 hour man-day 3 times per week. Cost of a trailer is ?
Cooling tower chems | 7000 | 7000 | 8000 | 7000 | 7000 | 7000 | 7000 | 7000 | V
Waste water chems | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | V
Water pretreatment | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | V
Lab supplies | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | F
Chem supplies
Coal Distribution chute GF | 0 | 0 | 0 | 20000 | 0 | 0 | 0 | 0 | F/V | Depends on type of coal and usage
Conveyors belts GF | 0 | 0 | 0 | 0 | 30000 | 0 | 0 | 0 | V | Every 10 years more or less
Coal underfeed GF | 0 | 0 | 10000 | 0 | 0 | 0 | 0 | 0 | V | Every 5 years
Coal loadout CCHF | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | V | Based on Usage
Rail Maintenance CCHF | 10000 | 20000 | 10000 | 10000 | 50000 | 10000 | 10000 | 10000 | V | Based on Usage
Coal systems
Co truck | 0 | 0 | 0 | 0 | 25000 | 0 | 0 | 0 |  | 2 trucks - 3/4 ton pick ups
City water | 150000 | 150000 | 150000 | 150000 | 150000 | 150000 | 150000 | 150000 | V
Total Operations & Maintenance in 2000 $
Total Operations & Maintenance in Nominal $
Total Fixed Operating Expenses in Nominal $
Maintenance Reserve Accrual Adjustment to Insure There is Never a Negative Balance | 1982.663333333418
Maintenance Reserve Accrual
Total Variable Operating Expenses
Upfront Capital Expenditures
Traveling grates | 0
Boiler feed pumps | 60000
Boiler feed system | 25000
Demineralizer | 0
Ash silo repair | 15000
Gas duct inlet | 25000
Gas duct outlet | 25000
CEMS Installation | 230000
Training development | 43000
Copier replacement | 15000
Cooling tower | 150000
Cooling tower box re | 20000
Cool tower gear rep | 10000
Electrotest 5yrs | 60000
L.C. Transformer | 15000
Co truck | 25000
a. We need to O/H both boiler feed pumps to get [NAME] flow to bring units to 37.5 MW
b. Every year the feed water control valve on both boiler wash out because of high differantal pressure on these valves we
need to look at adding a variable pressure pump payback should be in 4 years
[NAME] were replaced to a larger design and have had no tube leakes
d. We need to replace all the fill in the cooling tower to get 37.5
e. We need to replace bad metal in the frames before we add new fill