Spreadsheet: 69853d1270541088-pulling-info-out-of-an-old-layout-oct-08
Sheet: 10-16-08 2nd

Daily Problem Report |  |  |  |  |  | 2nd shift |  | Date
 |  | Daily cases |  | Daily hours |  | Daily Avg Per Month |  | Note
ER |  | 13 |  | 3.5 |  | 3.83
PR |  | 2 |  |  |  | 2.08
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 55171/5-04020-T1 |  | Problem: O/L BURR |  |  | Station:PROG |  | Ran:900 OF 1200 | 0.25
Human Problem |  |  | Last PM: | 2008-07-09 00:00:00 | Machine | Die | Root Cause: | POSSIBLE GAULD ISSUE. NO REPLACEMENTS |  |  | T.A.
 |  |  |  |  | Explain: | O/L BURR LOOKS LIKE ITS CAUSED BY GAULD. ALMOST DONE WITH PRODUCTION , WILL RUN AND |  |  |  |  | 6:50-7:05
 |  |  |  |  | REWORK PARTS.
Stamping T/L: GLENN C
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
PR |  | 5-2 | 57675/6-08010-00 |  | Problem: O/L BURR |  |  | Station:PROG |  | Ran:START OF 825 | 0.25
Human Problem |  |  | Last PM: | 2008-06-11 00:00:00 | Machine | Die | Root Cause: | BAD REPAIR |  |  | T.A.
 |  |  |  |  | Explain: | CHIPPED LOWER CUTTER CAUSED BY UPPER CUTTER THAT JUST GOT FIXED WAS TOO PROUD. |  |  |  |  | 7:20-7:35
 |  |  |  |  | HAVE TO PULL TO FIX. YOU CANT ROLL BOTTOM OUT ANY MORE AT THE 5-2. AS PER STAMPING.
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 51155/64-04010-T1 |  | Problem: MISLOCATED PART |  |  | Station:1/5 |  | Ran:START OF 960 | 0
Human Problem |  |  | Last PM: | 2008-07-28 00:00:00 | Machine | Die | Root Cause: | FINGERS OUT OF ADJUSTMENT |  |  | 8:15-8:20
 |  |  |  |  | Explain: | REMOVED PART AND INSPECTED. HELPED ADJUST FINGERS.  OK |  |  |  |  | T.A.
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-2 | 57171-08010-T1 |  | Problem: O/L BURR  MIS-STAMP |  |  | Station:PROG |  | Ran:START OF 2200 | 0.75
Human Problem |  |  | Last PM: | 2008-09-09 00:00:00 | Machine | Die | Root Cause: | TOO MUCH CLEARANCE. |  |  | DBE
 |  |  |  |  | Explain: | O/L BURR ISSUE WAS LOOSE CLEARANCE. PEENED 4 CORNERS OK TO RUN. MIS-FEED STAMPING |  |  |  |  | 8:45-9:36
 |  |  |  |  | ISSUE. OPERATOR DIDN’T [NAME]. OK TO RUN TAG FOR REPAIRS.
Stamping T/L: [NAME]
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 5-1 | 51155/64-04010-T1 |  | Problem: O.L BURR |  |  | Station:3/5 |  | Ran:176 OF 916 | 0.25
Human Problem |  |  | Last PM: | 2008-07-28 00:00:00 | Machine | Die | Root Cause: | UPPER CUTTER WORN |  |  | 9:20-9:35
 |  |  |  |  | Explain: | PEENED LOWER CUTTER TO RUN.  OK FOR NOW.  TAG FOR REPAIRS. |  |  |  |  | T.A.
Stamping T/L: CHRIS C
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 64115-04030-00 |  | Problem: SCRAP MARK |  |  | Station:PROG |  | Ran:450 OF 1200 | 0.25
Human Problem |  |  | Last PM: | 2008-10-13 00:00:00 | Machine | Die | Root Cause: | STRIPPER ROUGH FROM SCRAP |  |  | T.A.
 |  |  |  |  | Explain: | GROUND STRIPPER SMOOTH . OK. |  |  |  |  | 9:50-10:00
Stamping T/L:
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 51158/67-04010-00 |  | Problem: GAULD |  |  | Station:PROG |  | Ran:200 OF 1600 | 0.5
Human Problem |  |  | Last PM: | SERVICE | Machine | Die | Root Cause: | PROBABLY RUBBING MATERIAL CAUSING GAULD. |  |  | T.A.
 |  |  |  |  | Explain: | BOTH PARTS AREA 8 AND 10 HAD GALDED PILOTS. POLISHED GAULD. OK TO RUN. |  |  |  |  | 11:55-12:35
Stamping T/L: GLENN C
ER / PR |  | Line # | Die # |  | Machine / Die Problem |  |  |  |  |  | Down time (hrs)
ER |  | 2-1 | 51158/67-04010-00 |  | Problem: SCRAP MARK |  |  | Station:PROG |  | Ran:918 OF 1600 | 0.25
Human Problem |  |  | Last PM: | SERVICE | Machine | Die | Root Cause: | SMALL PIECE OF SCRAP EMBEDDED IN STRIPPER |  |  | T.A.
 |  |  |  |  | Explain: | GROUND STRIPPER SMOOTH. PART OK. |  |  |  |  | 1:05-1:15
Stamping T/L:
Misc.Notes: