Spreadsheet: 798799d1664736996-formula-not-working-as-expected-display-x-when-duplicate-but-not-the-first-one-sample-34-
Sheet: Sheet2

Machine | [NAME] | Filter | Chosen | Disipline | Control | Current Score | Residual Score | Risk Reduction | Budget | $/Risk Reduction | Selected Low Risk | 18
 | Transmission hazards - finger/hand amp and crush in the chain and sprockets |  |  | M | Fixed barriers along control panel side and end. Ensure barriers are capable of impact from coil/crane impact without deformation or structural damage. Fixed barriers to extend out to the light curtain position. | 10 | 7 |  | 5000
 |  |  |  | FS | Light curtain along loading side. 14[NAME] resolution. <40mm to ground. >1200mm high. Reach over position >550mm from hazard (edge of coil loader for simplicity). Approach speed position >500mm (based on 0.25[NAME] stopping time). | 10 | 7 |  | 10000
 | Finger draw in and crush in the carriage (rollers in guides, end strokes) |  |  | M | Fixed barriers along control panel side and end. Ensure barriers are capable of impact from coil/crane impact without deformation or structural damage. Fixed barriers to extend out to the light curtain position. | 10 | 7
 |  |  |  | FS | Light curtain along loading side. 14[NAME] resolution. <40mm to ground. >1200mm high. Reach over position >550mm from hazard (edge of coil loader for simplicity). Approach speed position >500mm (based on 0.25[NAME] stopping time). | 10 | 7
 | Finger/hand crush between the carriage lifting plate and coil when the coil is being loaded onto unwinder or the coil and the machine frame when loading |  |  | M | Fixed barriers along control panel side and end. Ensure barriers are capable of impact from coil/crane impact without deformation or structural damage. Fixed barriers to extend out to the light curtain position. | 12 | 7 |  | 5000
 |  |  |  | FS | Light curtain along loading side. 14[NAME] resolution. <40mm to ground. >1200mm high. Reach over position >550mm from hazard (edge of coil loader for simplicity). Approach speed position >500mm (based on 0.25[NAME] stopping time). | 12 | 7 |  | 10000
 | Fall >2.7m into pit |  |  | M | Fit edge potection barriers along the open side and along the end compliant with AS 1657. (100mm toeboard, 450mm mid rail, 950mm upper rail). Note this will need to be positioned inside the light curtain with enough clearance for the coils to pass by. | 18 | 14 |  | 3000
 | Transmission hazards - finger amp/crush in the chain and sprockets |  |  | M | Fit fixed guard to prevent reach from the Nibbler platform into the chain and sprocket | 10 | 7
 | Foot/finger/hand draw in/crush/amp between the coil unwinder guide/drive wheels and the guide rail. Currently extends past the Coil Loader when picking up the next coil. |  |  | M | Fixed barriers along control panel side and end. Ensure barriers are capable of impact from coil/crane impact without deformation or structural damage. Fixed barriers to extend out to the light curtain position. | 18 | 14 |  | 5000
 |  |  |  | FS | Light curtain along loading side. 14[NAME] resolution. <40mm to ground. >1200mm high. Reach over position >550mm from hazard (edge of coil loader for simplicity). Approach speed position >500mm (based on 0.25[NAME] stopping time). | 18 | 14 |  | 10000
 | Entanglement in the unwinder arms during unwindering process |  |  | M | Reduce the gap under the existing barrier under the red barrier to <180mm | 10 | 7
 |  |  |  | M | Fixed barriers along control panel side and end. Ensure barriers are capable of impact from coil/crane impact without deformation or structural damage. Fixed barriers to extend out to the light curtain position. | 10 | 7
 | Transmission hazards - finger amp/crush in the chain and sprockets |  |  |  |  | 7 | 7
 | Finger draw in/crush between rollers and fixed objects |  |  | M | Fill gap around nibbler In/Out control. Controls could be relocated outside the guard. | 10 | 7
 |  |  |  | M | Fill gap around hydraulic line next to the control panel. | 10 | 7
 |  |  |  | M | Increase red barier height to >2000mm | 10 | 7
 |  |  |  | M | Fill gap around red control panel to the left of the main control panel | 10 | 7
 | Transmission hazards |  |  |  |  | 7 | 7
 | Fatality due to fall into pit or asphyxiation due to Co2 buildup |  |  | M | Fit a permanent access into the pit compliant with AS 1657. Recommend stairs or step-style ladder. | 22 | 16 |  | 10000
 |  |  |  | A | Ensure the site or engineering team (i.e. people cleaning out the pits) are supplied with CO2 detectors | 22 | 16 |  | 1000
 |  |  |  | A | Remove portable ladders/restrain so that a unique tools is requried to remove. | 22 | 16 |  | 500
 | Finger draw-in/crush/laceration in the rollers and surrounding objects, and on the edge of the sheet |  |  | FS | To reduce to modivation to defeat the safety system and barriers, remove all padlocks from the access doors and fit interlocks | 10 | 7
 |  |  |  | M | Fit barries around the electrical supply box to prevent the ability to climb over the barrier. | 10 | 7
 |  |  |  | FS | Ensure the interlock on the horizonatally hinged guard is safety rated and operates in the positive direction (e.g. spring failure will result in safe state) | 10 | 7
 |  |  |  | M | Fill the gap along the bottom edge and right side of the hosizontal hinged guard | 10 | 7
 |  |  |  | FS | Modify or replace the E-Stop lanyard to comply with AS/NZS 4024.1604 and EN 17449. Deflection of lanyard for activation <300mm. Spring on the non-actuator end. | 10 | 7 |  |  |  |  |  | Sequential reset buttons so that operators must walk, and visually check, along the length of the lanyard. Replace lanyard with clearly visible lanyard or clean the existing lanyard Fit indication flags along the length
 | Transmission hazards |  |  |  |  | 7 | 7
 | Finger/hand entanglement/deep lacerations in the strip collector |  |  | FS | Modify or replace the E-Stop lanyard to comply with AS/NZS 4024.1604 and EN 17449. Deflection of lanyard for activation <300mm. Spring on the non-actuator end. | 10 | 7 |  |  |  |  |  | Sequential reset buttons so that operators must walk, and visually check, along the length of the lanyard. Replace lanyard with clearly visible lanyard or clean the existing lanyard Fit indication flags along the length
 |  |  |  | M | Increase barrier height to 2000mm | 10 | 7
 |  |  |  | A | OPT1: Remove all climbable sructures and platforms | 10 | 7
 |  |  |  | M | OPT2: Specify the barrier guards based on the structures and platforms being the height | 10 | 7
 | Transmission hazards |  |  |  |  | 7 | 7
 | Finger/hand/arm/foot crush/ entanglement/deep lacerations in the moving components inside the scrap bin area |  |  | FS | Modify or replace the E-Stop lanyard to comply with AS/NZS 4024.1604 and EN 17449. Deflection of lanyard for activation <300mm. Spring on the non-actuator end. | 18 | 14 |  | 10000 |  |  |  | Sequential reset buttons so that operators must walk, and visually check, along the length of the lanyard. Replace lanyard with clearly visible lanyard or clean the existing lanyard Fit indication flags along the length
 |  |  |  | M | Fit fixed guarding around the sides of the outfeed conveyor to prevent access under the light curtain down the <180mm. Including any required fixed guarding around the light curtain repositioning | 18 | 14 |  | 4000
 |  |  |  | M/FS | Reduce the light curtain height to the bed of the outfeed conveyor and mute the beams based on the height of the stack exiting the stacker Ensure Light curtain height remains >1800mm | 18 | 14 |  | 6000
 |  |  |  | FS | OPT1: Reposition the existing light curtain 328mm further out from the current position to achieve a total approach distance of 528mm | 18 | 14 |  | 3000
 |  |  |  | FS | OPT2: Replace light curtain with RES 14mm and position 500mm from hazard | 18 | 14 |  | 8000
 | Finger/hand/arm/foot crush/ entanglement/deep lacerations in the moving components inside the stacker area |  |  | FS | Modify or replace the E-Stop lanyard to comply with AS/NZS 4024.1604 and EN 17449. Deflection of lanyard for activation <300mm. Spring on the non-actuator end. | 18 | 14 |  |  |  |  |  | Sequential reset buttons so that operators must walk, and visually check, along the length of the lanyard. Replace lanyard with clearly visible lanyard or clean the existing lanyard Fit indication flags along the length
 |  |  |  | M | Distance guard around scrap bin location. >1800[NAME] high positioned as close to the [NAME] as practicable (~120mm could be suitable unless there is potential for damage from the forklift changing the bin. | 18 | 14
 |  |  |  | FS | OPT1: Interlocked gate to prevent access to the scrap bin enclosure | 18 | 14
 |  |  |  | FS | OPT2: Light curtain across the scrap bin outfeed to stop the scrap outfeed action and and other hazardous movement in the scrap bin area. Fixed guarding between the scrap bin area and stacker area requried. | 18 | 14
 |  |  |  | FS | [NAME]: Extend the existing light curtain to cover the scrap bin area to stop all hazardous movement inside the scrap bin and stacker area. | 18 | 14
 |  |  |  | FS | OPT4: Fit additional light curtain to function the same as the stacker outfeed light curtain. | 18 | 14
 | Transmission hazards |  |  |  |  | 7 | 7
 | Eye/Skin penetration due to hydraulic [NAME] or component failure |  |  | M | Ensure all hydraulic components are suitable rated for the application - Where possible, replace flexible lines with fixed piping (steel) rated to 2x the maximum working load - Where flexible hosing must be used for the process, it shall be rated to 4x the maximum working pressure - All piping (fixed and flexible) located next to an operator position or walkway shall be shielded. | 18 | 14
 |  |  |  |  | Ensure there are fixed guards compliant with AS/NZS 4024.1801 inside the air intake when the hand fasteners are removed. | 18 | 14
 |  |  |  |  | Replace or modify the fan intakes to comply with AS/NZS 4024.1801. | 18 | 14