Coconut Oil Manufacturing
Published: 2023-09-02 06:14:43

Coconut Oil Manufacturing: The demand for coconut oil has skyrocketed in recent years due to the growing knowledge of its many health benefits. And it is a trendy superfood used in cooking and for its medicinal benefits. Traditionally popular among the older, it is used in almost all Indian households, especially in South India. It is now gaining popularity among the youth, as it is a favourite ingredient in many popular diets. Also, coconut oil has a rich flavour and mild aroma and has become popular with the growing demand for plant-based foods. It has many uses. And coconut oil manufacturing is a profitable business opportunity for new entrepreneurs.

In Hindi:
इसके कई स्वास्थ्य लाभों के बढ़ते ज्ञान के कारण हाल के वर्षों में नारियल तेल की मांग आसमान छू गई है। और यह खाना पकाने और इसके औषधीय लाभों के लिए इस्तेमाल किया जाने वाला एक ट्रेंडी सुपरफूड है। परंपरागत रूप से बुजुर्गों के बीच लोकप्रिय, इसका उपयोग लगभग सभी भारतीय घरों में किया जाता है, खासकर दक्षिण भारत में। यह अब युवाओं के बीच लोकप्रियता हासिल कर रहा है, क्योंकि यह कई लोकप्रिय आहारों में एक पसंदीदा सामग्री है। इसके अलावा, नारियल के तेल में एक समृद्ध स्वाद और हल्की सुगंध होती है और यह पौधे-आधारित खाद्य पदार्थों की बढ़ती मांग के साथ लोकप्रिय हो गया है। इसके कई उपयोग हैं। और नारियल तेल निर्माण नए उद्यमियों के लिए एक लाभदायक व्यवसाय अवसर है।

Why is coconut oil important?

Coconut oil contains iron and vitamin K, which aid in blood clotting, making it an excellent source of vitamins and minerals. It’s also high in vitamin E, a powerful antioxidant that protects cells from damage. Coconut oil improves heart health by increasing HDL (high-density lipoprotein) cholesterol levels and improving the body’s ability to burn belly fat. And it is an excellent skin and hair moisturizer.
Coconut is grown extensively in the southern part of the Indian peninsula. In the coastal areas, there are vast plantations, and hence it would be an ideal place to set up a business for full availability of raw materials. With its many cosmetic and medicinal applications, refined coconut oil is in high demand in France and Germany. Also, coconut oil is used extensively, especially for cooking in India and other Southeast Asian countries. So as a result, we can say that coconut oil manufacturing is a profitable business opportunity for new entrepreneurs.

Coconut Oil Manufacturing

Coconut Procurement and Sorting

The raw material procured for coconut oil manufacturing is milling-grade copra. Copra made by sun-drying coconut only is procured from the coastal region or copra manufacturers in Kangeyam, Tamil Nadu. It comes with an FFA of 0.5% and moisture of around 5%. It is cup-shaped, the inner surface is white in colour and the outer surface is brown/black. And it comes packed in gunny bags of 50 kg each. It is inspected and the defects are removed. The commonly found impurities are coconut shell, Kaut (poor quality copra) and plastic/jute yarn.

नारियल सुखाना
चयनित खोपरा को 9 टन क्षमता वाले हॉपर में लोड किया जाता है। हॉपर के नीचे एक जाली होती है जो हवा को अंदर आने देती है लेकिन कोपरा को नीचे गिरने से रोकती है। लगभग 75-80 डिग्री की गर्म हवा एक एयर हीटर का उपयोग करके उत्पन्न होती है और एक केन्द्रापसारक धौंकनी का उपयोग करके हॉपर में पंप की जाती है। लगभग 10 घंटे तक लगातार गर्म हवा की आपूर्ति की जाती है। नमी का स्तर शुरुआती 5% से घटाकर 2.5% कर दिया गया है। सूखने के बाद नारियल सख्त और भुरभुरा हो जाता है। नमी होने पर तेल खराब हो जाता है, इसलिए जब नमी हटा दी जाती है तो तेल की शेल्फ लाइफ बढ़ जाती है। डी-मॉइस्टर्ड कोपरा से निकाले गए तेल को भी बारीक फ़िल्टर किया जा सकता है।

Cutting Coconut
Milling copra comes in half-ball shapes and other irregular shapes. It is not ideal for handling and processing. So it is cut into small pieces of about 1-inch size. A motor-operated coconut cutter does this. When the pieces are smaller than the desired size, beaters cut the copra into pieces; They exit through the net. Cutting the copra into evenly sized pieces is important for uniform roasting later. These copra pieces are transported through screw conveyors.

खोपरा भूनना/पाक बनाना
कोपरा के टुकड़ों को भाप से ढके बर्तन में लगभग 1 घंटे तक लगातार चलाते हुए भूना जाता है। बेहतर खाना पकाने के लिए कोपरा में थोड़ी भाप भी डाली जाती है। इंडियन बॉयलर रेग्युलेशन (IBR) मानक स्टीम बॉयलर का उपयोग करके ठोस कचरे को हटाकर भाप उत्पन्न की जाती है। IBR गुणवत्ता सीमलेस स्टीम पाइपलाइन के साथ भाप की सुरक्षित और कुशलता से आपूर्ति की जाती है। पकाने से तेल की बेहतर रिकवरी में मदद मिलती है, एक मीठी सुगंध मिलती है और नारियल तेल की शेल्फ लाइफ में सुधार होता है। कोपरा गर्म करने से निष्फल हो जाता है।

Coconut Crushing/Oil Extraction

The dried and roasted copra pieces are now fed into the expeller with a screw press for mechanical crushing under high pressure. During this process the oil is extracted from the copra and the fibre is taken out. Crushing is employed in 2 stages where the copra crushed for the first time is re-crushed for the second time to get maximum oil. The remaining cake will still contain 8% oil. Extracting oil beyond this level is not economical with mechanical crushing. After this step, the solvent extraction method has to be used. Copra contains about 63% oil, 5% is lost as moisture during the process, and the remaining 32% is cake. The oil is taken for further processing like filtering and packing. The cake is packed in jute bags and sold to solvent extractors or animal feed manufacturers.

खोपरा क्रशिंग/तेल निष्कर्षण
सूखे और भुने खोपरा के टुकड़ों को अब उच्च दबाव में यांत्रिक पेराई के लिए स्क्रू प्रेस के साथ एक्सपेलर में डाला जाता है। इस प्रक्रिया के दौरान कोपरा से तेल निकाला जाता है और रेशे को बाहर निकाला जाता है। क्रशिंग को 2 चरणों में नियोजित किया जाता है जहां अधिकतम तेल प्राप्त करने के लिए पहली बार कुचले गए कोपरा को दूसरी बार फिर से क्रश किया जाता है। शेष केक में अभी भी 8% तेल होगा। इस स्तर से अधिक तेल निकालना मैकेनिकल क्रशिंग के साथ किफायती नहीं है। इस कदम के बाद सॉल्वेंट एक्सट्रैक्शन मेथड का इस्तेमाल करना होता है।
कोपरा में लगभग 63% तेल होता है, 5% प्रक्रिया के दौरान नमी के रूप में खो जाता है, और शेष 32% केक होता है। फ़िल्टरिंग और पैकिंग जैसी आगे की प्रक्रिया के लिए तेल लिया जाता है। केक को जूट की थैलियों में पैक किया जाता है और सॉल्वेंट एक्सट्रैक्टर्स या पशु चारा निर्माताओं को बेचा जाता है।
 
Coconut Oil Filtering

The oil removed through the expeller will contain about 8% sediment/ft. They are separated from the oil through a three-stage filtering process, i.e. coarse filtering by vibrating screen, main filtering through a filter press and fine filtering through a filter press.
•Vibrating Screen – Coarse sediment is separated by simple vibration of the screen assisted by a vibrating motor. This is the simplest and cheapest method of filtration. This relieves the further filtering stages of a lot of sediment and hence improves the efficiency there.
•Filter Press – The filter press consists of a plate and a filter cloth. Pressure is passed to the oil using a screw pump. The oil passes through a fine mesh filter cloth. Sediment and moisture remain in the filter cloth between the plates. The cake and sediment are separated by removing the plates.
•Main Filtering- First oil heated at about 70 degrees is used for faster filtering through the filter press.
•Fine filtering- The filtered oil is cooled to room temperature using water through a plate heat exchanger. This oil is again slowly filtered through another filter press to remove wax, moisture and any other sediment to obtain clear oil.
Things to consider before starting a coconut oil-making business
•When choosing a location for your business, it is important to consider the cost of living and doing business in the area.
•The cost of land and rent will be one of your biggest expenses, so you’ll want to choose a location that is affordable.
•You will also need to obtain permits and licenses from the government in order to operate your business.
•The coconut oil manufacturing process is not difficult, but certain rules must be followed in order to produce a high-quality product.
Coconut Oil Manufacturing Business: Market Opportunity
The market opportunity for coconut oil is huge! There are many health benefits associated with the use of coconut oil, so it’s no surprise that sales have been on the rise over the past few years.
To take advantage of this growing market, you need to have a strong branding and marketing strategy.
Soybean Oil Mill Project Cost India
Registration and License for Coconut Oil Manufacturing Business
•Registering and licensing your business is an important step in starting any construction business. You will need to register your firm and obtain a business license from the government in order to operate legally.
•Also, get Udyog Aadhaar MSME Registration and GST Registration. FSSAI registration is mandatory to sell coconut oil as a cooking oil in India.
•Then the raw material required for the production of coconut oil is readily available and relatively cheap. Equipment required for the manufacturing process may be purchased or leased from suppliers.
•Once you have all the necessary permits and licenses in place, you are ready to set up your production facility! Also, it’s an exciting time for any entrepreneur.
•Creating a safe and efficient workspace is critical to the success of your business. Be sure to follow all local building codes and regulations when setting up your facility.
Marketing and branding of coconut oil manufacturing business
Marketing and branding your new business is essential to its success. And there are many ways to market and brand your business, so be sure to do some research and find the best strategy for you.
And coconut oil is a versatile product with many uses, so be sure to highlight all of its benefits in your marketing materials.
Coconut Oil Manufacturing Raw Material
The raw material required for the production of coconut oil is readily available and relatively cheap. Also, the most common type of coconut used in the manufacturing process is brown coconut.
Machines and equipment for coconut oil manufacturing
You will need the following equipment and machines to start a coconut oil-making business
•Coconut cutter
•Wooden storage drums
•Bucket elevator
•Baby boiler
•Crude coconut oil storage tank
•Steam jacketed kettle
•Oil expeller
•Screw conveyor
•Filter press
•Microfilter
•Volumetric filling machine
•Filtered Oil Storage Tank
 
FAQs on Coconut Oil Manufacturing

What is the process of making coconut oil from Copra?

The common method still practised in our country for extracting oil from copra is using a rotary chuck. But there is an efficient method of extracting the oil using expellers. Well-dried copra having a moisture content of not more than 6 per cent, thoroughly cleaned of any extraneous matter.
How much copra is in 1 litre of coconut oil?
For 01 litre, we grind about 2 kg of dried copra in wood Ghani, freeze it for 24 hours before packing, and pack the original cold-pressed oil as it is naturally fresh.
How many kg is 1 litre of coconut oil?
With a specific gravity of 0.90, 1 litre of oil would weigh 0.90 kg. Also as a side note, it is less dense than water so it will float.
What is the capacity of a coconut oil machine?
Matching up with the growing requirements of the clients, our company is engaged in offering Coconut Oil Extraction Machine.
Which coconut oil is 100% pure?
Parachute Coconut Oil – India’s No. 1 Coconut Oil with the goodness of only 100% Pure Coconut Oil. Also, it is made from naturally sun-dried coconuts from the finest farms in our country. The oil from the nuts is extracted through a careful hands-free process.

RITESH RAJ