Grain separation loss monitoring system in combine harvester
Based on laboratory experimental results obtained with an axial threshing test-rig with tangential feeding, cumulative distribution functions of separated grain in axial and radial directions of threshing rotor were built. Based on the analysis of the relationship between grain separation loss and grain separation flux in an area under the concave, an indirect grain separation loss monitoring method is presented in this paper. Piezo-electric polyvinylidene fluoride (PVDF) film was selected as sensitive material to design a grain flux sensor. While grain and material-other-than-grain (MOG) separated in the monitoring area impact on piezo-electric PVDF films, different electric charges are generated. After signal progressing with a charge amplifier, frequency discrimination and wave shaping, the number of grain can be counted by a microcontroller (MCU) and the grain separation loss of combine harvester can be measured in real-time. Field test results indicated that the measurement errors of grain separation loss recorded by the monitoring system relative to the loss checked manually were less than 12%.
grain separation loss combine harvester grain flux sensor piezo-electric pvdf film real-time monitoring