PATENT DOCUMENT

Publication Number: US-8634178-B2
Application Number: US-87051310-A
Country: US
Kind Code: B2

Title: ESD protection in a very small form factor consumer electronic product

Abstract:
A very small form factor consumer electronic product includes at least a single piece housing having an integral front and side walls that cooperate to form a cavity in cooperation with a front opening where an edge of the side walls define a rear opening and at least some of the edges have flanges. The consumer electronic product also includes an user input assembly having a size and shape in accordance with the front opening and a clip assembly having a size and shape in accordance with the rear opening and having an external user actionable clip, a plurality of internal hooking features, and a plurality of internal latching features. The clip assembly is secured by engaging at least some of the hooking features and the flanges on the edges of the housing and engaging the latching features and corresponding attachment features on the internal support plate.

Claims:
What is claimed is: 
     
       1. A media player, comprising:
 a housing having an anodized aluminum surface; and 
 a button assembly that includes an external feature arranged to receive a user input event, the external feature being connected to an internal switch displaced from the external feature by way of an electrically conductive arm that fits through a slit in a moisture flow inhibiting seal formed of an insulating material, wherein at least a portion of the seal is combined with a conductive dopant such that a conductive path is formed between the electrically conductive arm and a portion of the anodized surface of the housing along which a portion of a surface layer has been removed, the conductive path allowing a quantity of charge deposited at the external feature to flow directly to the portion of the anodized surface of the housing by way of the electrically conductive arm and the conductive portion of the seal, thereby bypassing the internal switch. 
 
     
     
       2. The media player, as recited in  claim 1 , wherein the housing provides a chassis ground and has a cavity sized to enclose a plurality of operational components at least some of which are susceptible to damage when exposed to an electrostatic discharge (ESD) event. 
     
     
       3. The media player as recited in  claim 1 , wherein the dopant comprises a plurality of silver micro-spheres. 
     
     
       4. A media player, comprising:
 a housing having an anodized aluminum surface; and a button assembly comprising: an external feature arranged to receive a user input event, an electrically conductive arm arranged to connect the external feature to an internal switch, a metal base portion integrally formed with the external feature, the metal base portion connecting the external feature to the electrically conductive arm; and a metal label conductively mounted to the metal base portion, wherein the metal label is conductively mounted to the metal base portion using a conductive adhesive such that a conductive path is formed between the external feature and a portion of the aluminum surface of the housing along which a surface layer has been substantially removed by way of the metal label and the metal base portion, the conductive path allowing a quantity of charge deposited at the external feature to flow directly to the portion of the anodized surface of the housing and bypass the internal switch. 
 
     
     
       5. The media player as recited in  claim 4 , wherein the conductive adhesive is solder. 
     
     
       6. The media player as recited in  claim 4 , wherein the portion of the surface of the housing along which the surface layer has been substantially removed comprises exposed aluminum. 
     
     
       7. A method comprising:
 obtaining a housing comprising an anodized aluminum surface, the housing having at least one opening; 
 obtaining a button assembly that includes an external feature arranged to receive a user input event, the external feature being connected to an internal switch displaced from the external feature by way of an electrically conductive arm; 
 obtaining a block formed of an electrically insulating and moisture resistant material having a slot sized to accommodate the electrically conductive arm; 
 introducing a conductive dopant into at least a portion of the block such that the portion of the block is electrically conductive; 
 inserting the external feature into the opening in the housing; and 
 inserting the electrically conductive arm into and through the slot in electrical contact with the conductive portion of the block, wherein a conductive path is formed between the external feature and a portion of the anodized aluminum surface along which a surface layer has been substantially removed by way of the electrically conductive arm and the conductive portion of the block, the conductive path allowing a quantity of charge deposited at the external feature to flow directly to the portion of the anodized aluminum surface of the housing, thereby bypassing the internal switch. 
 
     
     
       8. The method as recited in  claim 7 , wherein the housing provides a chassis ground and has a cavity sized to enclose a plurality of operational components at least some of which are susceptible to damage when exposed to an electrostatic discharge (ESD) event. 
     
     
       9. The method as recited in  claim 7 , wherein the dopant comprises a plurality of silver micro-spheres. 
     
     
       10. A method, comprising:
 obtaining a housing comprising an anodized aluminum surface; and obtaining a button assembly, the button assembly comprising an external feature arranged to receive a user input event, an electrically conductive arm arranged to connect the external feature to an internal switch, a metal base portion integrally formed with the external feature, the metal base portion connecting the external feature to the electrically conductive arm, and a metal label; and conductively mounting the metal label to the metal base portion using a conductive adhesive, wherein a conductive path is formed between the external feature and a portion of the anodized aluminum surface of the housing along which a portion of a surface layer has been removed by way of the metal label and the metal base portion, the conductive path allowing a quantity of charge deposited at the external feature to flow directly to the portion of the anodized surface of the housing and bypass the internal switch. 
 
     
     
       11. The method as recited in  claim 10 , wherein the conductive adhesive is solder. 
     
     
       12. The method as recited in  claim 11 , wherein the electrically conductive material is aluminum. 
     
     
       13. The method as recited in  claim 11 , wherein the portion of the anodized aluminum surface of the housing along which the portion of the surface layer has been removed comprises exposed aluminum, and wherein the exposed aluminum does not abrade the metal label.

Description:
CROSS REFERENCE TO RELATED APPLICATIONS 
     This U.S. patent application is related to the following co-pending U.S. patent applications:
     (i) “INHIBITING MOISTURE INTRUSION IN A VERY SMALL FORM FACTOR CONSUMER ELECTRONIC PRODUCT” by Dabov et. al. filed Aug. 27, 2010 having application Ser. No. 12/870,656; and   (ii) “VERY SMALL FORM FACTOR CONSUMER ELECTRONIC PRODUCT” by Dabov et. al. filed Aug. 27, 2010 having application Ser. No. 12/870,526 each of which is incorporated by reference in their entireties for all purposes.   

     BACKGROUND 
     1. Field of the Described Embodiments 
     The described embodiments relate generally to consumer electronic products and more particularly to very small media playback device that is highly portable. 
     2. Description of the Related Art 
     In recent years, small form factor consumer electronic products such as media players and cellular phones have become smaller, lighter and yet more capable by incorporating more powerful operating components into smaller and more densely packed configurations. This reduction in size and increase in density can be attributed in part to the manufacturer&#39;s ability to fabricate various operational components such as processors and memory devices in ever smaller sizes while increasing their power and/or operating speed. However, this trend to smaller size and increase in component density and power, however, poses a number of continuing design and assembly challenges. 
     For example, small form factor consumer electronic products, such as a media player, can require the assembly of a number of components into an enclosure having an extremely small volume. Assembling the various components into the housing having such a small size can require complex, expensive, and time consuming assembly techniques. Moreover, aesthetic considerations can severely restrict the placement, size, and number of components used in the manufacture of the small form factor consumer electronic product. For example, proper alignment of external features such as buttons can be extremely difficult to accomplish when the small size of the consumer electronic device itself can severely reduce the available tolerance stack of the assembled components. 
     Another challenge to be dealt with concerns proper techniques for mounting structures within the small form factor consumer electronic product. For example, using conventional assembly techniques, various internal components structures can be attached to housing fasteners such as screws, bolts, rivets, etc and assembled in a sandwich like manner in layer. However, using this technique with small form factor devices can be time consuming, expensive, and prone to error. 
     In view of the foregoing, due at least to increase component density and reduced size there is a need for improved techniques for protecting against ESD in consumer electronic products. 
     SUMMARY OF THE DESCRIBED EMBODIMENTS 
     A media player includes a housing formed of an electrically conductive material and a button assembly that includes an external feature arranged to receive a user input event. The external feature is connected to an internal switch displaced from the external feature by way of an electrically conductive arm that fits through a slit in a moisture flow inhibiting seal. The seal is formed of an insulating material and at least a portion of the seal is combined with a conductive dopant such that a conductive path is formed between the electrically conductive arm and the housing. The conductive path allows a quantity of charge deposited at the external feature to flow directly to the housing by way of the electrically conductive arm and the conductive portion of the seal and bypass the internal switch. 
     In another embodiment, a media player includes a housing formed of an electrically conductive material and a button assembly. The button assembly, in turn, includes an external feature arranged to receive a user input event, an electrically conductive arm arranged to connect the external feature to an internal switch and a metal base portion integrally formed with the external feature. The metal base portion connects the external feature to the electrically conductive arm and a metal label mounted to the metal base portion using a conductive adhesive. A conductive path is formed between the electrically conductive arm and the housing that allows a quantity of charge deposited at the external feature to flow directly to the housing by way of the metal label and the metal base portion and bypass the internal switch. 
     A method can be performed by providing a housing formed of an electrically conductive material, the housing having at least one opening, providing a button assembly that includes an external feature arranged to receive a user input event, the external feature being connected to an internal switch displaced from the external feature by way of an electrically conductive arm, providing a block formed of an electrically insulating and moisture resistant material having an slot sized to accommodate the electrically conductive arm, introducing a conductive dopant into at least a portion of the block such that the portion of the block is electrically conductive, inserting the external feature into the opening in the housing, and inserting the electrically conductive arm into and through the slot in electrical contact with the conductive portion of the block. A conductive path is formed between the external feature and the housing by way of the electrically conductive arm and the conductive portion of the block, the conductive path allowing a quantity of charge deposited at the external feature to flow directly to the housing and bypass the internal switch. 
     A method can be carried out by providing a housing formed of an electrically conductive material and providing a button assembly that includes an external feature arranged to receive a user input event, an electrically conductive arm arranged to connect the external feature to an internal switch, a metal base portion integrally formed with the external feature, the metal base portion connecting the external feature to the electrically conductive arm, and a metal label, and conductively mounting the metal label to the metal base portion using a conductive adhesive, wherein a conductive path is formed between the external feature and the housing by way of the metal label and the metal base portion, the conductive path allowing a quantity of charge deposited at the external feature to flow directly to the housing and bypass the internal switch. 
     Other aspects and advantages will become apparent from the following detailed description taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The embodiments will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which: 
         FIG. 1  shows a front view of exemplary very small form factor media player in accordance with the described embodiments 
         FIG. 2  shows a side view of exemplary very small form factor media player of  FIG. 1  with a clip in a closed configuration. 
         FIG. 3  shows a side view of exemplary very small form factor media player of  FIG. 1  with a clip in an open configuration. 
         FIG. 4  is an exploded view showing various sub-assemblies of components used in the fabrication of media player  10 . 
         FIGS. 5-7  show various perspective views of representative housing in accordance with the described embodiments. 
         FIGS. 8-11  show various components of click wheel assembly in accordance with the described embodiments. 
         FIG. 12  shows representative clip assembly in accordance with the described embodiments. 
         FIG. 13  show representative click assembly seal in accordance with an embodiment. 
         FIG. 14  shows main logic board (MLB) assembly in accordance with an embodiment. 
         FIGS. 15-17  show perspective views of an audio jack assembly in accordance with the described embodiments. 
         FIGS. 18-19  show interior moisture detection system in accordance with the described embodiments. 
         FIG. 20  shows an assembly tool used to surface mount an audio jack assembly to a panelized printed circuit board in accordance with the described embodiments. 
         FIGS. 21-24  show aspects of hold button assembly in accordance with the described embodiments. 
         FIG. 25  shows a technique for reducing a tolerance stack of a playlist button to housing in accordance with an embodiment of the invention. 
         FIG. 26  shows a flowchart detailing an assembly process in accordance with the described embodiments. 
         FIG. 27  shows a flowchart detailing a process for shunting an electrostatic charge to a chassis ground in accordance with the described embodiments. 
         FIG. 28  shows a representative media player in accordance with the described embodiments. 
     
    
    
     DESCRIBED EMBODIMENTS 
     In the following paper, numerous specific details are set forth to provide a thorough understanding of the concepts underlying the described embodiments. It will be apparent, however, to one skilled in the art that the described embodiments may be practiced without some or all of these specific details. In other instances, well known process steps have not been described in detail in order to avoid unnecessarily obscuring the underlying concepts. 
     This paper discusses an aesthetically pleasing portable computing device. The portable computing device can have a size and weight allowing the portable computing device to be easily carried about. For the remainder of this discussion and without loss of generality, the portable computing device will be discussed in terms of a very small form factor media player arranged to store a plurality of digital media items any of which can be selected and decoded for play. Due to the small size and light weight, however, any decoded media item signals (such as audio) are not broadcast by way of audio transducers such as speakers. Rather than broadcast the audio signals as sound, the media player can utilize an interface such an audio jack to pass the decoded signals to an external circuit for further processing. For example, when the decoded media file is an audio file, then the decoded audio signal can be passed by way of an audio jack to an external circuit included in or attached to headphones, external speakers, audio recorder, and so forth. 
     The very small form factor media player can be sized for easy transport in a hand, a pocket, or attached to a lanyard and hung from a neck, wrist, waist, and so forth. Due in part to the small size and lack of available space, the very small form factor media player can have limited functionality. By limited functionality, it is meant that the very small form factor media player can be targeted to perform specific tasks such as store, retrieve and decode a limited number of digital files. Since additional processing of the decoded digital files is likely to be performed outboard of the very small form factor media player, input features used to control operations of the media player can be limited to media file selection, media file decoding, and simple operational parameters such as volume increase/decrease. Therefore, the number and type of input features can be limited as well. For example, selecting of a stored media item (or items) can be performed by a user manipulating a mechanical input along the lines of mechanical button such as a dome switch. The mechanical input can also be used to modify other functions performed by the media player, such as increasing/decreasing volume, fast forwarding/rewinding and so on. In some cases, it can be advantageous to provide specific input features arranged to carry out specific functions. For example, an input feature in the form of a sliding switch can be used to activate a hold, or pause, function whereas a simple feature such as a button can be used to perform a complex operation such as select a playlist (group of associated media items). 
     The very small form factor media player can include a single piece housing that is seamless in appearance formed of any number of durable materials. In a particular embodiment, the housing can be formed of a conductive material suitable for providing good chassis ground. The housing can therefore be formed of materials such as metal, conductive plastic or conductive composite material. One of the advantages to using metal for the housing is ability of metal to provide good electrical grounding for any internal components requiring a good ground plane. A good ground plane can be used to help mitigate the deleterious effects caused by, for example, electromagnetic interference (EMI) and/or electrostatic discharge (ESD). In a particularly useful configuration, the housing can be formed of from a single billet of metal such as aluminum. From the single billet of aluminum, the single piece housing can be shaped and sized to accommodate a plurality of internal components. Moreover, due to the single piece construction, various openings in the housing for accommodating various switches, connectors, and so on can be formed without the need to add additional structural support. The aesthetic look and feel of the media player can be substantially enhanced along with the long term resistance to corrosion and scratching by surface treating the aluminum. For example, anodizing the aluminum housing can create a layer on the surface of the aluminum that enhances the luster and sheen of the aluminum housing while simultaneously increasing the resistance to scratches and corrosion. 
     Simple and efficient design and assembly techniques can be used that facilitate both the aesthetic look and functionality of the very small form factor media player. For example, due to the small size and close proximity of the operational components within the media player, any external moisture that finds its way into the interior of the media player substantially increases the likelihood of damage, either through corrosion or electrical shorts. Minimizing or at least hindering the intrusion of moisture into the interior of the media player can be an important factor in the long term operability of the media player. Therefore, as part of the overall design, a number of moisture/contamination inhibitors can be strategically placed within the media player. The inhibitors can take many forms, such as moisture resistant tape, adhesive, thermoformed plastic caps, and so forth. The inhibitors can include, for example, water resistant membranes along the line of Kapton, Mylar and so forth. The inhibitors can also take the form of a block of compressible and moisture resistant material such as silicone rubber. In the described embodiment, the block shaped moisture inhibitor can have a portion removed to form a slit sized to accept a mechanical arm used to activate a mechanical input such as a switch. In the described embodiment, the mechanical arm can pass through the slit formed in the moisture resistant material effectively isolating that portion of the arm in contact with an active circuit and the exterior portion exposed to the outside environment. In this way, the strategic placement of moisture inhibitors can substantially reduce the risk of moisture entering the interior of the media player and causing corrosion and electrical shorts. 
     In addition to providing a good moisture inhibitor, in some embodiments, portions of selected moisture inhibitors can be enhanced in such a way that a conduction pathway can be formed. For example, with regards to the silicone rubber moisture inhibitor discussed above, the application of selected dopants (such as small silver spheres), the intrinsic insulation properties of silicone rubber can be modified such that the silicone rubber can become somewhat conductive to the point where a good path to ground can be formed. In this way, not only does the moisture inhibitor substantially hinder the passage of water into the interior of the media player, but also facilitates ESD protection by providing a mechanism for dispersing accumulated charges to a ground plane in the form of the housing. 
     These and other embodiments are discussed below with reference to  FIGS. 1-xx . However, those skilled in the art will readily appreciate that the detailed description given herein with respect to these figures is for explanatory purposes only and should not be construed as limiting. 
     Turning first to  FIGS. 1-3  showing representative very small form factor media player  10  (hereinafter referred to more simply as media player  10 ) is shown various perspective views. Media player  10  can process data and more particularly media data such as audio, video, images, and the like. By way of example, media player  10  can generally correspond to a device that can perform as a music player. Media player  10  can have operational components enclosed and supported by housing  12 . Media player  10  can have top portion  14 , side portion  16 , and bottom portion  18 . Media player  10  can include one or more input devices. The one or more input devices can include a touch sensitive input device one of which can take the form of a click wheel assembly mounted to a front portion of housing  12  as shown in  FIG. 1 . The click wheel assembly can include at least click wheel  20 . Click wheel  20  can be formed of resilient material such as plastic or metal. Click wheel  20  can have a raised annular portion  22  on which are presented a number of icons  24  each corresponding to a particular button function that can be performed by media player  10  in response to a user touch event. The button functions can include selecting and playing a song, fast forwarding or fast rewinding through a song, increasing/decreasing volume and the like. In the described embodiments, the various button functions can be implemented via a mechanical clicking action. 
     In order to convert the user touch event to a signal that can be processed and acted upon by media player  10 , each icon  24  can be associated with a sensor arrangement (described below). When pressure is applied to a particular icon, the associated portion of click wheel  20  can respond by mechanically engaging a corresponding one of a plurality of sensors. In the simplest case, an electrical signal is produced each time a sensor is engaged. In most cases, the signals are monitored by an electronic interface that converts the signal into information. This information can then be used by media player  10  to perform a desired control function. Click wheel  20  can also include center button  26 . Center button  26  can be formed of plastic or metal. When pressure is applied to center button  26 , a signal can be generated that can cause media player  10  to execute a pre-determined function. For example, when pressure is applied to center button  26 , a signal can be generated and forwarded to processing circuitry that can cause media player  10  to start or stop the playing of a media item. It should be noted that the shape of click wheel  20  can also be widely varied. For example, click wheel  20  can be circular, rectangular, square, oval, triangular, and the like. 
     Bottom portion  18  can include clip assembly  28  that can have a closed configuration as shown in  FIG. 2  and an open configuration as shown in  FIG. 3 . Clip assembly  28  can be used to secure media player  10  to external features such as clothing, lanyards and the like. Clip assembly  28  can include clip  30  integrally formed with torsion spring block  32  that includes a torsion spring, torsion spring block  32  being attached clip plate  34  (also referred to as door  34 ). Clip plate  34  can include various attachment features (not shown), both hooking and latching type that can be used to attach clip assembly  28  to housing  12  and fully enclose the internal components of media player  10 . In order to securely attach media player  10  to an object using clip assembly  28 , pressure P can be applied to clip  30  at about torsion block  32  causing clip  30  to pivot away from clip plate  34  causing clip assembly  28  to transition from the closed configuration of  FIG. 2  to the open configuration of  FIG. 3 . In this way, gap  36  can be formed between clip plate  34  and clip  30  of sufficient size to accommodate an object or a portion of an object such as a shirt sleeve, lapel, lanyard and so forth. Therefore, by removing pressure P from being applied to clip  30 , the spring force created by the torsion spring in torsion spring block  32  can cause clip  30  to engage the object when clip assembly  28  moves back to the closed configuration. In this way clip  30  can grasp and secure the object without damage to either the object or media player  10  thereby easily securing media player  10  to objects such as clothing, lanyards and so forth. 
     Media player  10  can also include one or more switches such as play switches, hold switches, and the like that are accessible through various openings in housing  12 . For example, hold switch button  38  can be used to activate or deactivate click wheel  20 . This is generally done to prevent unwanted commands being generated by click wheel  20 , as for example, when media player  10  is stored inside a user&#39;s pocket. Hold switch button  38  can take many forms such as a two, three or more position button. For example, when configured as a three position switch as shown in  FIGS. 2 and 3 , hold switch button  38  can have a first, second and third position relative to housing  12 . In order to provide the user with a quick and unambiguous indication of the position of hold switch button  38 , label  40  can be provided. Label  40  can provide distinctive visual indicia (such as different colored portions as shown in  FIGS. 2 and 3  in the form of green portion GP and blue portion BP) to indicate the position of hold switch button  38 . For example, in position two (corresponding to a central positioning of hold switch button  38 ), label  40  can unambiguously indicate that hold switch button  38  has been placed in position two by concurrently presenting both green portion GP and blue portion BP of label  40 . In order to remain clear and distinct over an expected operating life of media player  10 , label  40  can be formed of resilient material such as metal. 
     Media player  10  can include audio jack port  42 . Audio jack port  42  can mechanically and electrically couple media player  10  to an external circuit whereby audio information can be outputted from media player  10  and data imported to media player  10 . In some cases, power can also be transferred to media player  10  by way of circuitry associated with audio jack port  42 . Audio jack port  42  can receive a post (not shown) that can facilitate the transfer of information (or power) between media player  10  and external circuits. For example, audio signals from decoded digital audio files can be passed to external audio rendering devices, such as headphones, speakers, etc. In order to minimize the number and complexity of mechanical input assemblies required to operate media player  10 , a number of multi-function mechanical inputs can be provided. For example, playlist button  44  can be used to activate a complex function such as selecting a playlist of media items for play by media player  10 . As well known in the art, the playlist is a collection of media items such as songs that have been chosen to be played one at a time as a group. Therefore, any songs identified as belonging to a particular playlist can be selected, decoded, and played by simply depressing playlist button  44 . In this way, any need for complex user interaction, such as scrolling can be eliminated thereby rendering media player  10  simple in design and easy to operate. 
       FIG. 4  is an exploded view showing various sub-assemblies of components used in the fabrication of media player  10 . The sub-assemblies can include housing  100 , click wheel assembly  200 ; clip assembly  300 , main logic board (MLB) assembly  400 , and hold switch assembly  500  each described in more detail below. 
     A first perspective view of an embodiment of housing  12  shown in  FIG. 5  as housing  100  can be formed of any number of materials such as plastic or metal which can be forged, molded, or otherwise processed into a desired shape. In those cases where media player  10  has a metal housing and incorporates RF based functionality, it may be advantageous to provide at least a portion of housing  100  in the form of radio (or RF) transparent materials such as ceramic, or plastic. In any case, housing  100  can be configured to at least partially enclose any suitable number of internal components associated with media player  10 . Housing  100  can enclose and support internally various structural and electrical components (including integrated circuit chips and other circuitry) to provide computing operations for media player  10 . The integrated circuits can take the form of chips, chip sets, modules any of which can be surface mounted to a printed circuit board, or PCB, or other support structure. 
     Housing  100  is thus effectively a chassis or “exoskeleton” for the overall device that contains the device components and can also serve as a starting point for assembling the entire device. Housing  100  can also include various openings some of which can be used to install an insert containing various internal components, as well as buttons, ports, an audio jack, and the like, as set forth below. For example, front opening  102  can be sized to receive click wheel assembly  200  whereas rear opening  104  can accommodate clip assembly  300 . Opening  106  (shown more clearly in  FIGS. 6 and 7  each of which provide second and third perspective views, respectively, of housing  100 ) can be sized to accept audio jack port  42  whereas opening  108  can accept playlist button  44  while opening  110  can accept hold switch button  38 . Securing features  112  can be used to assist in securing internal components to housing  12  using a fastener such as a screw. Flanges  114  can support a moisture inhibiting seal arranged to at least inhibit the intrusion of moisture into the interior of media player  10 . 
     When housing  100  is formed of a good conductor, such as aluminum, housing  100  can function as a chassis ground that provides a good ground plane for internal electrical components. In addition to providing a good ground plane for internal electrical components, the metallic nature of housing  100  can help prevent static electrical charge from accumulating thereby reducing the possibility of an electrostatic discharge damaging sensitive electrical components. However, in order to improve the aesthetic look of housing  100 , a substantially non-conductive surface layer can be formed on housing  100 . This surface layer can provide excellent corrosion and scratch protection but can nonetheless prevent good electrical contact to the underlying metal. For example, in the case where housing  100  is formed of aluminum, an anodizing process can cause a layer to form on the surface of housing  100  (both interior and exterior surfaces). This layer can prevent a good electrical contact to the underlying base aluminum severely degrading the ability of housing  100  to provide a chassis ground. A good electrical contact to the underlying aluminum base layer can be achieved by selectively removing at least portion  116  of the protective layer from interior surface  118  of housing  100  as shown in  FIG. 7 . 
       FIGS. 8 through 11  show the components and the relationship between the components of click wheel assembly  200 . It should be noted that click wheel assembly  200  is self contained in that once fully assembled, click wheel assembly  200  is fully functional and capable of being function tested prior to incorporation into media player  10 . Turning first to  FIG. 8  click wheel assembly  200  can include button ring assembly  202 . Button ring assembly  202  can include click wheel  20  (described above) and membrane  204  that can be attached to an inside portion of click wheel  20  by way of adhesive. Shown in more detail in  FIG. 9 , membrane  204  can be formed of a resilient material such as silicone rubber. Membrane  204  can be sized to fully accommodate click wheel  20 . For example, click wheel  20  can be placed entirely within and on membrane  204  in such a way that raised perimeter portion  206  of membrane  204  can engage outer edge  208  of click wheel  20  forming a tight seal between click wheel  20  and membrane  204  when top surface  210  of membrane  204  is attached to click wheel  20  using, for example, adhesive. In this way, button ring assembly  202  to can be considered a single sealed sub-assembly. Prior to membrane  204  being attached to click wheel  20 , shims  212  can be placed within recesses  214  associated with each icon  24  in annular region  22  and center button  26  of click wheel  20 . Shims  212  can be used to adjust the mechanical response of click wheel  20  to a touch event by a user. Shims  212  can adjust a distance by which click wheel  20  moves in response to the touch event at a particular one of icons  24  or center button  26 . In this way, the subjective feel click wheel  20  can be modified as needed. 
       FIG. 10  shows representative button plate  218  in accordance with the described embodiments. Surface  216  of membrane  204  can be used to secure button ring assembly  202  to button plate  218 . Button plate  218  can be formed of strong and resilient material such as metal or any suitable composite material. In the embodiments described herein, however, button plate  202  will be considered to be formed of metal without loss of generality. Accordingly, metal button plate  218  can be formed of metals such as stainless steel and aluminum. Metal button plate  218  can be attached to button ring assembly  202  by attaching surface  216  of membrane  204  to surface  220  of metal button plate  218  using any suitable adhesive such as dual sided adhesive tape. Surface  220  of metal button plate  218  can include sensors  222  associated with a corresponding one of icons  24  and  26 . As described above, when pressure is applied to click wheel  20  in proximity to icons  24  or  26 , the corresponding sensor  222  can respond to the applied pressure by generating a signal that can be used by control circuitry to modify operations of media player  10 . 
     In the described embodiment, sensors  222  can take the form of mechanical switches such as dome buttons  222  (also referred to as tact switch, short for tactile switch). The number of placement of dome buttons  222  can be widely varied. For example, anti-rotation ring  224  can be placed in such a way as to prevent rotation of click wheel  20  surrounding dome button  222  associated with central button  26 . In the particular embodiment shown, dome buttons  222  form an array of five switches connected to click wheel flex  226  each of which align with an associated one of icons  24  and  26  on click wheel  20 . Click wheel flex  226  can include connector flex  228  that can be used to electrically connect click wheel assembly  200  to operational circuits within media player  10 . In particular, connector flex  228  can be connected to a main logic board, or MLB, using a zero insertion force (ZIF) connection described and shown below. 
     Metal button plate  218  can include metal boss  230  welded to downward facing surface  234 . Metal boss  230  can be used to attach metal button plate  218  (along with click wheel assembly  200 ) to internal components such as a printed circuit board, or PCB. Tabs  232  can be used to secure click wheel assembly  200  to clip assembly  300  during an assembly operation. For example, clip assembly  200  can be latched to metal button plate  218  using tabs  232 . In this way, button metal plate  218  can be considered dual use in that surface  220  of metal button plate  218  can be used to support button ring assembly  202  whereas surface  234  shown in  FIG. 11  can be used to support components such as a printed circuit board by way of welded metal boss  230  and clip assembly  300  by way of tabs  232 . Connector  236  can be used to electrically connect flex connector  228  to electrical components such as the MLB. Moreover, openings  238  align with openings  112  formed in housing  100 . In this way, a fastener can be used to secure at least metal button plate  234  directly to housing  100 . 
       FIG. 12  shows an embodiment of clip assembly  300 . Clip assembly  300  can be pre-assembled and tested prior to being used to complete assembly of media player  10 . Clip assembly  300  can be pre-assembled using fasteners  302 . Fasteners  302  can take the form of screws  302 . Screws  302  can be used to mount clip door  34  to torsion block  32  that houses torsion spring  304 . Torsion spring  304  can keep clip  30  in tension against clip door  34  in the closed configuration. Clip assembly  300  can be attached to metal button plate  218  by way of hooking features  306  that engage with tabs  232  on metal button plate  218 . Attachment feature  308  can take the form of a hook that can engage opening  240  formed in metal button plate  218 . 
     As shown in  FIG. 13 , seal  310  can be formed of moisture inhibiting material such as silicone rubber. Seal  310  can be shaped to conform to opening  106  of housing  100  in proximity to flanges  114  formed with opening  106 . Seal  310  can be placed on housing  100  in proximity to flanges  306 . In this way, seal  310  can inhibit the intrusion of moisture or other liquids from the external environment to an interior portion of housing  100 . This is particularly important due to the presence of various openings within housing  100  each of which presents a potential moisture intrusion pathway. 
     Seal  310  can be sized and shaped in accordance with housing  100  and in particular opening  106 . Seal  310  can be shaped to inhibit moisture intrusion into the interior of housing  100  and in particular those portions of housing  100  that have openings for input devices such as buttons or switches that are exposed to the external environment. For example, opening  312  in seal  310  can correspond to a battery used to provide power to media player  10 . Opening  314  can on the other hand correspond to a main logic board, or MLB, juxtaposed to the battery. Since the MLB includes a number of electrical components that are likely to be moisture intolerant, portion  314  can be configured to provide a more robust barrier to the intrusion of moisture than that provided by portion  312 . 
     During assembly of media player  10 , seal  310  can be placed directly onto flanges  114  of housing  100 . Once in place, clip assembly  300  can be directly placed on seal  310  and pressure applied to clip assembly  300 . The pressure applied to clip assembly  310  can cause hooks  306  to engage tabs  224  of metal button plate  218  and attachment feature  308  to engage opening  240 . In this way, click wheel assembly  200  and clip assembly  300  can be securely attached to each other in such a way to minimize the intrusion of moisture to the interior of media player  10 . By foregoing the requirements to use fasteners such as screws to mount clip assembly  300  to housing  100 , there are no visible fasteners providing media player  10  with a clean and efficient appearance. 
     Due to the small size and compact nature of media player  10 , the effects of moisture intruding into media player  10  can have serious consequences. For example, due in part to the high packing density of internal components within media player  10 , even a small amount of moisture can cause a leakage path between components resulting in reduced functionality or even damage. This is especially true since there is little unused space within media player  10  resulting in a much higher probability of moisture induced damage. In addition to damage potentially caused by moisture intrusion, damage from electrostatic discharge, or ESD, can be severe. Again, due to the small size and tight geometries, electric fields strength can become so high that considerable voltage spikes are possible. This is particularly true when considering the close proximity of sensitive components in the MLB and external switches such as playlist button  44  and hold button  38 . A user merely engaging a switch or even just picking up media player  10  could easily be responsible for an electrostatic discharge having the potential for electrically damaging any number of sensitive electrical components. Accordingly, ESD protection and the inhibition of moisture/contamination intrusion are important considerations in the design and layout of media player  10 . 
       FIG. 14  shows main logic board (MLB) assembly  400  in accordance with an embodiment. MLB assembly  400  can include MLB  402 . MLB  402  can include printed circuit board (PCB)  404  onto which are mounted and electrically connected a plurality of integrated circuits  406 . The integrated circuits can include at least a microprocessor, semi-conductor (such as FLASH) memory, various support circuits and so on. Power can be supplied to the integrated circuits by battery  408  connected to PCB  404  by way of electrical connectors  410 . Battery  408  can be a lithium ion type battery. Playlist tact switch  412  and “side firing” hold tact switch  414  are also shown. It should be noted that the term “side firing” is meant to convey the idea that due in part to layout considerations and component density, hold switch  38  can be displaced from the position of hold tact switch  414 . In this way, an armature (described in more detail below) can connect hold switch  38  and hold tact switch  414 . Connector  416  can connect to flex connector  228  at contacts  236 . In one embodiment, connector  416  can be a zero insertion force, or ZIF, connector well known in the arts. Opening  418  can align with welded metal boss  230  and be sized to accept a fastener such as a screw that can be used to secure MLB assembly  400  to click wheel assembly  200 . In this way, the fastener can securely join MLB assembly  400  and click wheel assembly  200 . 
     MLB  402  can include audio jack assembly  420  that can be surface mounted onto PCB  404  by way of audio jack body  422 . Audio jack assembly  420  can include audio jack barrel  424  integrally formed with audio jack body  422  each being suitably sized and positioned on PCB  404  to align with opening  106  in housing  100 . In this way audio jack barrel  424  can receive an audio jack post by way of audio jack port  42 , the audio jack post having electrical contacts that align with and electrically connect with an exposed portion of audio jack contacts  426  described and shown in more detail in  FIGS. 15 and 16 . More specifically,  FIG. 15  shows a side view of audio jack assembly  420  illustrating the relative position of audio jack contacts  426  with respect to audio jack barrel  424 , audio jack body  422 , and PCB  404 . In the described embodiments, audio jack contacts  426  can include portion  427  embedded within audio jack body  422 . However, in order to make good electrical contact with corresponding electrical contacts on an audio jack post that is inserted into audio jack port  42  a portion of audio jack contacts  426  can be exposed to interior  428  of audio jack barrel  424  as audio jack pads  430 . 
     It should be noted that interior volume  428  can be directly exposed to the external environment, an environment that can include substantial amounts of contaminants and moisture. Therefore any path between interior volume  428  and the interior of media player  10  that could potentially allow the passage of the contaminants and moisture must be carefully considered. Accordingly, path  432  can be considered to be a potential flow path between contact post  434  placed through PCB opening  436  used to connect audio jack pads  430  to circuitry  438  surface mounted to PCB  404 . 
     In order to prevent, or at least minimize the potential for the intrusion of contaminants and moisture from interior volume  428 , a moisture inhibitor can be used to severely restrict if not entirely stop any direct flow of contaminants and/or moisture along path  432 . The moisture inhibitor can include more than a one component. For example, in order to restrict or eliminate the possibility of passage of moisture or contaminants to the interior of media player  10  along path  432 , a number of moisture flow inhibitors can be incorporated within path  432 . In one embodiment, PCB opening  436  can be filled with solder during a surface mounting procedure used to electrically connect post  434  to electrical traces on PCB  404 . As part of a standard assembly procedure, PCB  404  can undergo a wave solder process whereby solder is flowed over the surface of PCB  404 . The flow of solder can fill in PCB opening  436  by way of a wicking action. The wicking action can have the effect of sealing any gaps that may exist at an interface of PCB  404  and connect post  434  as well as between audio jack body  422  and connect post  434 . 
     In place of or in addition to the solder, other moisture inhibitors that can be incorporated into path  432  can include at least layer  440 . Layer  440  can be formed of material well suited to inhibit the flow of moisture or contaminants. Layer  440  can, for example, take the form of a thin film or tape such as Kapton and Mylar that can conform to the external shape of audio jack barrel  424  and audio jack body  422 . For example, moisture flow inhibiting film  440  can be placed in direct contact with audio jack body  422  and audio jack barrel  424  extending to a region that covers contact holder area  442  shown in more detail in  FIG. 16 . In some cases, adhesive material may be required to assure that film  440  substantially conforms to the shape of audio jack barrel  424  and audio jack body  422 . For example, an adhesive layer can be placed on top of film  440  forcing film  440  to conform to the surface features of audio jack barrel  424  and audio jack body  422 . Placing adhesive on top of film  440  can be particularly advantageous when film  440  is thin and likely to wrinkle. Any gaps between film  440  and audio jack body  422  and audio jack barrel  424  can themselves present additional pathways for moisture/contaminant intrusion in the interior of media player  10 . In order to assure full compliance and maximize the inhibition of the flow of moisture and contaminants into the interior of media player  10 , contact post  434  can pass through film  440  further inhibiting the flow of moisture/contaminants between interior  428  and the interior of media player  10 . 
     In another embodiment, the moisture flow inhibitor can take the form of structures such as cap  444  that can be mounted directly to audio jack assembly  420  as shown in  FIG. 17 . Cap  444  can be formed of moisture resistant material that can be formed by a thermoforming process to have a shape that conforms to that of audio jack assembly  420 . In particular, cap  444  can include openings sized and placed to accommodate contact post  434  and mounting posts  446  used to attach audio jack assembly  420  to PCB  404 . In some cases, it may be advantageous to secure cap  444  to audio jack assembly  420  using adhesive. Cap  444  can be placed and secured during the assembly process. Since cap  444  has been shaped to conform to the contours of audio jack assembly  420 , the likelihood of gaps between cap  444  and audio jack body  422  and audio jack barrel  412  can be practically eliminated. In this way, any anti-wrinkling procedures needed when film  440  is used are not necessary with the use of cap  444 . 
     In order to monitor whether or not the interior of media player  10  has been exposed to moisture, a number of moisture indicators can be placed within the interior of media player  10 . One of the most common moisture indicators provides a visual indication, generally by changing colors (e.g., from white to red) when moisture comes into contact with it. The visual indication can be viewed through a viewing port structure. In this way, any moisture intrusion can be readily identified. Due to the direct exposure of audio jack interior  428  to the external environment, there is a possibility that moisture within audio jack interior  428  can intrude into the interior of media player  10  if not by path  432  but by other moisture intrusion paths. Therefore, determining the path that any moisture within interior of media player  10  took from the external environment can represent significant data both for design purposes as well as customer service and relations. Any abusive behavior can have the effect of rendering any manufacturer warranty invalid. For example, if there is an indication that moisture has penetrated the interior of media player  10 , then a reasonable conclusion is that media player  10  was exposed to an environment having a high concentration of moisture such as a lake, pool, or stream. In this way, a warranty condition may have been violated having the possibility of an uncovered repair expense. 
     Therefore, a moisture detection system can be provided to determine if moisture has intruded into the interior of media player  10 . It should be noted, however, that it is expected and anticipated that moisture will be present at audio jack interior  428 . Therefore, the moisture detection system described herein must distinguish between the expected presence of moisture within audio jack interior  418  and moisture that has penetrated into the interior of media player  10 . 
       FIG. 18  illustrates moisture detection system  450  in accordance with the described embodiments. Moisture detection system  450  can be located within the interior of media player  10 . Moisture detection system  450  can provide a visual indication, generally by changing colors (e.g., from white to red) when moisture comes into contact with a moisture detecting layer indicating that moisture has penetrated into the interior of media player  10 . Moisture detection system  450  can be connected to viewing port  452  located at end  454  of audio jack barrel  422  by an adhesive layer (not shown). The adhesive layer can be of any suitable adhesive material such as two-sided pressure sensitive adhesive film (double sided tape), an adhesive without film backing etc. Moisture detection system  450  can include frame  456  connected to viewing port structure  452 . 
     Moisture detection system  450  can include a number of layers such as wicking layer  458  and dyeing layer  460 . Wicking layer  458  can be made of a wicking material that can provide a capillary action or the ability to draw another substance, in this case moisture, into it. Wicking layer  458  can have a pre-specified color when dry and no foreign substance has been wicked into it. For example, wicking layer  458  can have an “unwicked” color that is typically white but could also be gray, a light color, etc. In order to accentuate the change in color when exposed to moisture, ink layer  462  can be provided that partially obscures wicking layer  458 . Ink layer  462  can be colored to contrast with the “wicked” color of wicking layer  458  in order to provide a better viewing experience especially when viewing through the small opening represented by audio jack port  42 . For example, if the “unwicked” color of wicking layer  458  is white, then ink layer  462  can be a matching white such that when, and if, wicking layer  458  changes color, that change in color will contrast with the unchanged color of ink layer  462  making the color change even more readily apparent even through the small opening represented by audio jack port  38 . 
     In the described embodiment, dyeing layer  460  can be placed adjacent to wicking layer  458 . Dyeing layer  460  can be made of a dry dye, or colored substance, of a predefined color, typically red. When dyeing layer  460  is in dry form, wicking layer  458  has no wicking ability so that the two remain separated. Once dyeing layer  460  becomes moist or wet, the dry dye becomes wet and is wicked into wicking layer  458 . In this way, wicking layer  458  can become viewable through viewing port  452  having a shape influenced by ink layer  462  where the dye has a color that contrasts with that of ink layer  462 . When there has been no moisture infiltration of the dry dye, wicking layer  458  appears to have a dry color, such as white, through viewing port  452  as no wicking has occurred. However, when moisture infiltrates the dry dye, the dye, now wet, wicks into and through wicking layer  458  such that the color of the dye that passes into wicking layer  458  is apparent through viewing port  452 . Once the dye has been wicked into wicking layer  458 , the dye will remain even after wicking layer  458  dries. 
       FIG. 19  shows an external view of moisture detection system  450 . 
     In order to facilitate the placement of audio jack assembly  420  onto PCB  404 , assembly tool  470  can be used to support and align audio jack assembly  420  onto PCB  404 . Accordingly,  FIG. 20  shows panel  472  formed of a plurality of PCBs connected together by way of tabs  474 . As well known in the art, printed circuit boards are generally fabricated in large numbers in the form of a sheet, or panel, of printed circuit boards bound together by panel tabs. After all appropriate circuits and assemblies have been mounted to the panelized PCB, the integrated circuits and assemblies can be electrically connected to traces in the PCB using any number of connection processes such as soldering using, for example, a wave soldering process. However, prior to the connecting process, audio jack assembly  420  can be placed upon PCB  404  without substantial support. In this way, there is a possibility of audio jack assembly moving or otherwise becoming mis-aligned either before or during the soldering process. 
     Accordingly, assembly tool  470  can be used to place and temporarily secure audio jack assembly  420  to each of the PCBs in PCB panel  472 . Assembly tool  470  can take the form of a post that can be placed within port  48  having a length such that the post can extends completely through audio jack barrel  422  (also referred to as “spearing”). In this way assembly tool  470  can be supported by tab structure  478  and PCB  404 . In this way, assembly tool  470  can support each of the panelized PCBs. In this way, audio jack assembly  420  can be surface mounted to the corresponding one of the panelized PCBs while supported by assembly tool  460 . After audio jack assembly  420  has been successfully surface mounted, assembly tool  470  can be removed and discarded. 
     Turning now to  FIGS. 21 and 22 , hold switch assembly  500  in accordance with the described embodiments is shown in more detail. Hold switch assembly  500  can include hold switch carrier  502 . Hold switch carrier  502  can be formed of any suitable resilient material such as plastic. In order to minimize the intrusion of moisture from the external environment through hold switch carrier  502 , hold switch carrier seal  504  can be placed on hold switch carrier  502 . Hold switch carrier seal  504  can be formed of moisture inhibiting material such as silicone rubber. In this way hold switch carrier seal  504  can have a shape that snug fits within hold switch carrier  502 . Moreover, hold switch carrier seal  504  can have a number of openings that allow passage of mechanical actuators. For example, playlist button  44  can be accommodated by opening  506  in hold switch carrier seal  504 . However, in order to minimize the likelihood of moisture entering the interior of media player  10 , playlist button plunger  508  that extends from playlist button  44  to playlist tact switch  412  can pass through hold switch carrier seal  504  through opening  2810  in such a way that effectively seals playlist button plunger  508  leaving little or no room for moisture to pass from the external environment to the interior of media player  10 . 
     In order to further reduce the likelihood of moisture gaining access to the interior of media player  10 , hold switch arm  512  attached to hold switch button  38  on one end and hold switch side firing tact switch  414  on the other end can pass through slit  514  formed in hold switch seal block  516 . Hold switch block seal  516  can be formed of resilient material such as silicone rubber and can be tightly fitted in carrier  502 . Pressure applied to block seal  516  can compress the silicone rubber about that portion of arm  512  in slot  514  with substantially affecting the movement of arm  514 . In this way, any moisture present at hold button  38  can be prevented from entering the interior of media player  10 . 
     It should be noted that in some cases it can be advantageous from an ESD mitigation standpoint to dope the silicone rubber of block seal  516  with conductive material such as silver spheres  518  shown in  FIG. 23 . Conduction path  520  from hold switch  38  to chassis ground at housing  100  by way of arm  512  can be provided. In this way, any electric charge at or near hold switch  38  can be conducted to chassis ground in the form of housing  100 . It should be noted, however, that in order to provide a good electrical contact point at housing  100 , portion of the surface layer (if any) of housing  100  must be removed in order to expose the metallic substrate. For example, in the case of housing  100  being formed of anodized aluminum, laser etching portion  522  of housing  100  can provide a good electrical contact for doped and therefore electrically conductive seal  516 . 
       FIG. 24  shows another embodiment of hold switch assembly  500  in which conduction path  524  can be provided between hold switch button  38  and housing  100 . Metallic label  40  can be attached to hold switch arm  512  using conductive adhesive along the lines of solder forming conductive layer  526  between label  40  and hold switch arm  512 . In this way, charge on hold switch button  38  can be directed along conduction path  524  to housing  100 . However, in order to assure a good electrical contact between hold switch arm  512  and housing  100 , portion  114  of housing  100  can be abraded to expose the underlying metal substrate, which in this example is aluminum. In one embodiment, the surface layer associated with portion  114  can be removed using a laser to etch an appropriate amount of the surface layer from portion  114 . In this way, hold switch arm  512  moves such that label  38  comes in direct contact with the underlying metal layer of housing  100  at laser etched portion  114 . 
     It should be noted that in addition to providing a good electrical contact point, by exposing the softer aluminum under layer of housing  100  to metal label  38  at portion  114 , wear and tear on label  38  is substantially reduced. For example, when the aluminum of housing  100  is anodized, the surface layer formed is very hard to the point that label  38 , even when formed of stainless steel, can be scratched or otherwise damaged by the repeated sliding against the surface layer of the anodized aluminum of housing  100 . However, when laser etched, the native aluminum under layer of housing  100  exposed in portion  114  does not appreciably damage or otherwise mar label  38 . 
     Due to the very small size of media player  10 , it can be difficult and time consuming to properly align external features, such as playlist button  44  to housing  100 .  FIG. 25  shows a particularly useful alignment technique used to install and align playlist button  44  (or any other external feature) in accordance with the described embodiments. In particular,  FIG. 25  shows PCB  404  on which at least a portion of tabs  478  remain. Playlist button  44  can include plunger  508  that can press upon on playlist tact switch  412 . In order to minimize the tolerance stack between playlist button  44  and housing  100 , tabs  478  can be laser cut at laser cut line  2502  as opposed to fiducials  2504  on PCB  404 . In this way, the tolerance stack can be greatly reduced substantially improving the look and feel of playlist button  42 . 
       FIG. 26  shows a flowchart detailing assembly process  2600  in accordance with the described embodiments. Assembly process  2600  can begin at  2602  by providing housing. The housing can be formed of metal or any other appropriate material. The housing can also include a number of openings sized and placed to accommodate the insertion and assembly of various internal components. In the described embodiment, the housing includes at least a front opening suitably sized to accommodate a click wheel assembly and a rear opening suitable sized to accept a clip assembly. In any case, the media player is assembled using what is referred to as an inside-out assembly technique described in more detail below. Once the housing has been provided, a fully assembled and functionally tested input device that can take the form of a click wheel assembly can be provided at  2604 . The click wheel assembly can include a front facing click wheel having a number of input features that can be activated by a user. For example, the input features can take the form of clickable switches that can react to a user press event by engaging a actuator arranged to generate a signal in accordance with the press event. The click wheel assembly can also include a dual purpose metal plate having an outward facing surface having the actuators for generating the signal and an inwardly facing surface having an attachment feature used to secure internal components such as a main logic board assembly, or MLB. At  2606 , a fully assembled and functionally tested MLB can be provided. The MLB can include a number of integrated circuits, switches, and I/O devices. The switches can include at least a direct firing playlist button tact switch and a side firing hold button tact switch laterally displaced from an external hold button. The MLB can also include a surface mounted audio jack assembly and a battery. 
     At  2608  the MLB assembly and the click wheel assembly can be electrically connected to each other by way of a flex connector from the click wheel assembly to a zero insertion force, or ZIF, electrical connector at the MLB assembly. At  2610 , the MLB assembly and the click wheel assembly are mechanically coupled to each other. In the described embodiment, the boss on the inwardly facing surface of the metal plate of the click wheel assembly accepts a fastener such as a screw. The screw is used to mechanically secure the MLB assembly to the click wheel assembly. Next at  2612 , the click wheel assembly/MLB assembly is inserted into the rear opening of the housing and aligned with the front opening of the housing. The playlist button and the hold button are aligned with corresponding openings in the housing as is the audio jack unit. At  2614 , a door seal is placed on an outer edge of the rear opening. The door seal is formed of resilient material such as silicone rubber and inhibits the flow of moisture/contaminants from the external environment to an inside of the media player. 
     Next at  2616 , the clip assembly is inserted into the rear opening and at  2618  the clip assembly is snap connected to the housing flanges on the housing at about the same time as the clip assembly is latch connected to latching features on the click wheel assembly at  2620 . 
       FIG. 27  shows a flowchart detail process  2700  for providing ESD protection in portable device in accordance with the described embodiments. Process  2700  can be used to shunt an electrostatic charge deposited on a hold button to a chassis ground, which in this example is the housing. Process  2700  can be carried out by providing a hold button seal formed of a material that is substantially electrically insulating at  2702 . In the described embodiment, the hold button seal can be formed of resilient material such as silicone rubber. In general the materials used to form the hold button seal are generally insulating in nature in that they generally do not facilitate a charge flow. At  2704 , at least a portion of the hold button material is rendered electrically conductive. In the described embodiment, the changing of at least the portion of the hold button seal from insulating to conduction can be achieved by doping the portion of the hold button material with conducting dopant material such as silver micro-spheres. At  2706 , the doped hold button seal is used to enclose a hold button arm that mechanically links an external hold button to an internal hold button switch. At  2708 , the conductive portion of the hold button seal is placed in electrical contact with chassis ground. In the described embodiment, the chassis ground can take the form of an electrically conductive housing formed of, for example, aluminum. Next at  2710 , any electrostatic charge deposited on the external hold button is shunted away from the internal hold button switch to the chassis ground. 
       FIG. 28  is a block diagram of media player  2800  in accordance with the described embodiments. Media player  2800  includes processor  2802  that pertains to a microprocessor or controller for controlling the overall operation of media player  2800 . Media player  2800  stores media data pertaining to media items in a file system  2804  and a cache  2806 . The file system  2804  is, typically, a storage disk or a plurality of disks. The file system typically provides high capacity storage capability for media player  2800 . However, since the access time to the file system  2804  is relatively slow, media player  2800  also includes a cache  2806 . The cache  2806  is, for example, Random-Access Memory (RAM) provided by semiconductor memory. The relative access time to the cache  2806  is substantially shorter than for the file system  2804 . However, the cache  2806  does not have the large storage capacity of the file system  2804 . 
     Further, the file system  2804 , when active, consumes more power than does the cache  2806 . The power consumption is particularly important when the media player  2800  is a portable media player that is powered by a battery (not shown). 
     Media player  2800  also includes a user input device  2808  that allows a user of media player  2800  to interact with media player  2800 . For example, the user input device  2808  can take a variety of forms, such as a button, keypad, dial, etc. Still further, the media player  2800  includes data bus  2810  can facilitate data transfer between at least the file system  2804 , the cache  2806 , the processor  2802 , and the CODEC  2812 . 
     In one embodiment, media player  2800  serves to store a plurality of media items (e.g., songs) in the file system  2804 . When a user desires to have the media player play a particular media item, a list of available media items is displayed on the display  2810 . Then, using the user input device  2808 , a user can select one of the available media items. The processor  502 , upon receiving a selection of a particular media item, supplies the media data (e.g., audio file) for the particular media item to a coder/decoder (CODEC)  2812 . The CODEC  2812  then produces audio output signals for audio jack  2814  to output to an external circuit. For example, headphones or earphones that connect to media player  2800  would be considered an example of the external circuit. 
     In another embodiment, a computer-readable medium is provided that includes computer program instructions for performing the various steps of assembly described in  FIG. 26 . Specifically, the computer program instruction may act to control various automatic installation components, such as, for example, robotic arms, automatic screwdrivers, etc. That can assembly the device without the need for human intervention (or, at least, minimizing human intervention). In this way, the computer instructions may be programmed to control a machine to insert various components into the housing without substantial human intervention. The computer instructions can also be programmed to control a machine to perform laser etching and laser routing in addition to any other process required for the assembly and testing of the media player. 
     The various aspects, embodiments, implementations or features of the described embodiments can be used separately or in any combination. Various aspects of the described embodiments can be implemented by software, hardware or a combination of hardware and software. The described embodiments can also be embodied as computer readable code on a computer readable medium for controlling manufacturing operations or as computer readable code on a computer readable medium for controlling a manufacturing line. The computer readable medium is any data storage device that can store data which can thereafter be read by a computer system. Examples of the computer readable medium include read-only memory, random-access memory, CD-ROMs, DVDs, magnetic tape, and optical data storage devices. The computer readable medium can also be distributed over network-coupled computer systems so that the computer readable code is stored and executed in a distributed fashion. 
     The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the described embodiments. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the invention. Thus, the foregoing descriptions of specific embodiments are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.

Metadata:
Filing Date: 20100827
Publication Date: 20140121
Grant Date: 20140121
Priority Date: 20100827
Inventors: DABOV TEODOR
YEATES KYLE
MONTEVIRGEN ANTHONY
Assignee: APPLE INC
CPC Classifications: [{"code": "G06F1/1656", "inventive": true, "first": true, "tree": "[]"}, {"code": "H05F3/02", "inventive": true, "first": true, "tree": "[]"}, {"code": "G06F1/1656", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K13/00", "inventive": true, "first": false, "tree": "[]"}, {"code": "Y10T29/4913", "inventive": false, "first": false, "tree": "[]"}, {"code": "Y10T29/49002", "inventive": false, "first": false, "tree": "[]"}, {"code": "Y10T29/49124", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K3/3468", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2203/044", "inventive": false, "first": false, "tree": "[]"}, {"code": "Y10T29/49124", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K3/3468", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/10189", "inventive": false, "first": false, "tree": "[]"}, {"code": "Y10T29/4913", "inventive": false, "first": false, "tree": "[]"}, {"code": "G06F1/1658", "inventive": true, "first": false, "tree": "[]"}, {"code": "Y02P70/50", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K9/0007", "inventive": true, "first": false, "tree": "[]"}, {"code": "Y02P70/50", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2203/044", "inventive": false, "first": false, "tree": "[]"}, {"code": "G06F1/1658", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K3/3415", "inventive": true, "first": false, "tree": "[]"}, {"code": "Y10T29/49002", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K3/3415", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K2201/10189", "inventive": false, "first": false, "tree": "[]"}]
Family ID: 45696980