PATENT DOCUMENT

Publication Number: US-9252481-B2
Application Number: US-201213706758-A
Country: US
Kind Code: B2

Title: Adjustable antenna structures for adjusting antenna performance in electronic devices

Abstract:
Adjustable antenna structures may be used to compensate for manufacturing variations in electronic device antennas. An electronic device antenna may have an antenna feed and conductive structures such as portions of a peripheral conductive electronic device housing member and other conductive antenna structures. The adjustable antenna structures may have a movable dielectric support. Multiple conductive paths may be formed on the dielectric support. The movable dielectric support may be installed within an electronic device housing so that a selected one of the multiple conductive paths is coupled into use to convey antenna signals. Coupling the selected path into use adjusts the position of an antenna feed terminal for the antenna feed and compensates for manufacturing variations in the conductive antenna structures that could potentially lead to undesired variations in antenna performance.

Claims:
What is claimed is: 
     
       1. An antenna, comprising:
 a printed circuit board trace; 
 conductive antenna structures; and 
 adjustable antenna structures that include a plurality of conductive paths, wherein the adjustable antenna structures are movable with respect to the printed circuit board trace to couple a selected one of the conductive paths between the conductive antenna structures and the printed circuit board trace to compensate for manufacturing variations in the antenna. 
 
     
     
       2. The antenna defined in  claim 1  wherein the adjustable antenna structures include a plastic member and wherein the plurality of conductive paths include a plurality of metal traces on the plastic member. 
     
     
       3. The antenna defined in  claim 2  wherein the plastic member includes a slot, the antenna further comprising:
 a printed circuit board on which the printed circuit board trace is formed; and 
 a fastener that extends through the slot and the printed circuit board to attach the adjustable antenna structures to the printed circuit board. 
 
     
     
       4. The antenna defined in  claim 1  wherein the conductive antenna structures comprises a conductive electronic device housing structure. 
     
     
       5. The antenna defined in  claim 1  wherein the printed circuit board trace comprises a transmission line trace. 
     
     
       6. The antenna defined in  claim 1  further comprising a spring coupled between the selected one of the plurality of conductive paths and the conductive antenna structures. 
     
     
       7. The antenna defined in  claim 6  wherein the spring is welded to the conductive antenna structures. 
     
     
       8. A method for fabricating a wireless electronic device having an antenna that includes a conductive antenna resonating element structure having a plurality of feed points and movable antenna structures having a plurality of metal traces each associated with a respective possible antenna signal path, the method comprising:
 moving the movable antenna structures relative to the plurality of feed points within the electronic device to a location that couples a selected one of the metal traces to a selected one of the feed points to form a signal path that is coupled to the conductive antenna resonating element structure; and 
 securing the movable antenna structures to the electronic device so that antenna signals are conveyed to the selected one of the feed points by the selected one of the metal traces. 
 
     
     
       9. The method defined in  claim 8  wherein the antenna has feed terminals and wherein moving the movable antenna structures comprises coupling the selected one of the metal traces into use to adjust where at least one of the feed terminals is located. 
     
     
       10. The method defined in  claim 9  wherein the conductive antenna resonating element structure comprises a conductive electronic device housing structure and wherein moving the movable antenna structures comprises adjusting a positive antenna feed location on the conductive electronic device housing structure. 
     
     
       11. The method defined in  claim 8  wherein securing the movable antenna structures comprises securing the movable antenna structures such that the selected one of the metal traces is in alignment with the selected one of the feed points and the metal traces other than the selected one of the metal traces are out of alignment with the feed points other than the selected one of the feed points. 
     
     
       12. The method defined in  claim 8 , wherein the movable antenna structures include a movable member on which the plurality of metal traces are formed, a slot that extends through the movable member, and a fastener that extends through the slot, wherein moving the movable antenna structures comprises sliding the movable member to change a position of the fastener within the slot. 
     
     
       13. An electronic device, comprising:
 an antenna having a conductive structure; 
 a transceiver having a transmission line conductor; and 
 adjustable antenna structures, wherein the adjustable antenna structures include multiple conductive paths and wherein the adjustable antenna structures are movable relative to the transmission line conductor to couple a selected one of the multiple conductive paths to the transmission line conductor to convey signals between the transmission line conductor and the conductive structure to compensate for manufacturing variations that affect antenna performance in the antenna. 
 
     
     
       14. The electronic device defined in  claim 13  wherein the transmission line conductor comprises a trace on a printed circuit and wherein the adjustable antenna structures comprise a movable dielectric member on which the multiple conductive paths are formed. 
     
     
       15. The electronic device defined in  claim 14  wherein the multiple conductive paths comprise metal traces. 
     
     
       16. The electronic device defined in  claim 13  wherein the adjustable antenna structures include a movable dielectric member having an opening and a fastener that extends through the opening to mount the movable dielectric member within the electronic device. 
     
     
       17. The electronic device defined in  claim 13  wherein the adjustable antenna structures include a spring. 
     
     
       18. The electronic device defined in  claim 17  wherein the conductive structures comprise a conductive peripheral housing member that forms at least some sidewall structures for the electronic device and wherein the spring is welded to the conductive peripheral housing member. 
     
     
       19. The electronic device defined in  claim 18  wherein the adjustable antenna structures include a movable plastic member and wherein the multiple conductive paths comprise metal traces on the plastic member that bear against the spring. 
     
     
       20. The electronic device defined in  claim 19  wherein the transmission line conductor comprises a transmission line trace on a printed circuit and wherein a portion of the selected one of the multiple conductive paths bears against the transmission line trace. 
     
     
       21. The electronic device defined in  claim 20  wherein the antenna has antenna feed terminals and wherein the metal traces on the plastic member are configured to couple a selected one of the antenna feed terminals into use. 
     
     
       22. The electronic device defined in  claim 13  further comprising a housing, wherein the adjustable antenna structures comprise a dielectric member having a position that is adjusted by mounting the dielectric member at a desired location within the housing. 
     
     
       23. The electronic device defined in  claim 13  wherein the adjustable antenna structure comprises a plastic member with an opening and at least one structure that passes through the opening that carries antenna signals.

Description:
BACKGROUND 
     This relates generally to electronic devices, and more particularly, to electronic devices that have antennas. 
     Electronic devices such as computers and handheld electronic devices are often provided with wireless communications capabilities. For example, electronic devices may use long-range wireless communications circuitry such as cellular telephone circuitry to communicate using cellular telephone bands. Electronic devices may use short-range wireless communications links to handle communications with nearby equipment. For example, electronic devices may communicate using the WiFi® (IEEE 802.11) bands at 2.4 GHz and 5 GHz and the Bluetooth® band at 2.4 GHz. 
     Antenna performance can be critical to proper device operation. Antennas that are inefficient or that are not tuned properly may result in dropped calls, low data rates, and other performance issues. There are limits, however, to how accurately conventional antenna structures can be manufactured. 
     Many manufacturing variations are difficult or impossible to avoid. For example, variations may arise in the size and shape of printed circuit board traces, variations may arise in the density and dielectric constant associated with printed circuit board substrates and plastic parts, and conductive structures such as metal housing parts and other metal pieces may be difficult or impossible to construct with completely repeatable dimensions. Some parts are too expensive to manufacture with precise tolerances and other parts may need to be obtained from multiple vendors, each of which may use a different manufacturing process to produce its parts. 
     Manufacturing variations such as these may result in undesirable variations in antenna performance. An antenna may, for example, exhibit an antenna resonance peak at a first frequency when assembled from a first set of parts, while exhibiting an antenna resonance peak at a second frequency when assembled from a second set of parts. If the resonance frequency of an antenna is significantly different than the desired resonance frequency for the antenna, a device may not function properly. 
     It would therefore be desirable to provide a way in which to address issues such as these so as to improve antenna manufacturability and performance. 
     SUMMARY 
     Adjustable antenna structures may be used to compensate for manufacturing variations in electronic device antennas. An electronic device antenna may be formed from conductive antenna structures such as conductive electronic device housing structures. Conductive electronic device housing structures may include a peripheral conductive housing member that runs around a peripheral portion of an electronic device. A spring may be welded to an inner surface of the peripheral conductive housing member. 
     The adjustable antenna structures may include a dielectric member on which metal traces or other conductive paths are formed. The metal traces may contact the spring. The position of the dielectric member may be adjusted relative to the device so that a selected one of the multiple conductive paths is switched into use to convey antenna signals between an antenna signal trace such as a transmission line conductor and the conductive antenna structures such as the peripheral conductive housing member. 
     Further features, their nature and various advantages will be more apparent from the accompanying drawings and the following detailed description of the preferred embodiments. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  is a perspective view of an illustrative electronic device with wireless communications circuitry in accordance with an embodiment. 
         FIG. 2  is a schematic diagram of an illustrative electronic device with wireless communications circuitry in accordance with an embodiment. 
         FIG. 3  is circuit diagram of illustrative wireless communications circuitry having a radio-frequency transceiver coupled to an antenna by a transmission line in accordance with an embodiment. 
         FIG. 4  is a top view of a slot antenna showing how the position of antenna feed terminals may be varied to adjust antenna performance and thereby compensate for manufacturing variations in accordance with an embodiment. 
         FIG. 5  is a diagram of an inverted-F antenna showing how the position of antenna feed terminals may be varied to adjust antenna performance and thereby compensate for manufacturing variations in accordance with an embodiment. 
         FIG. 6  is a top view of a slot antenna showing how the position of conductive antenna structures in the slot antenna can be varied to adjust slot size and thereby adjust antenna performance to compensate for manufacturing variations in accordance with an embodiment. 
         FIG. 7  is a diagram of an inverted-F antenna showing how the position of conductive antenna structures in the inverted-F antenna can be varied to adjust the size of an antenna resonating element structure and thereby adjust antenna performance to compensate for manufacturing variations in accordance with an embodiment. 
         FIG. 8  is a diagram of antenna structures in an electronic device showing how an adjustable antenna structure such as a repositionable antenna structure may be used to adjust an antenna to compensate for manufacturing variations in accordance with an embodiment. 
         FIG. 9  is a perspective interior view of an illustrative electronic device of the type that may be provided with repositionable antenna structures to adjust antenna performance and thereby compensate for manufacturing variations in accordance with an embodiment. 
         FIG. 10  is a perspective interior view of the illustrative electronic device of  FIG. 9  showing how a spring member may be welded to a peripheral conductive housing member that forms part of an antenna in accordance with an embodiment. 
         FIG. 11  is a top view of a portion of an electronic device having an adjustable antenna formed using a repositionable antenna structure with metal traces in accordance with an embodiment. 
         FIG. 12  is a front perspective view of an illustrative repositionable antenna structure having metal traces for forming different antenna signal paths within an antenna to adjust antenna performance and thereby compensate for manufacturing variations in accordance with an embodiment. 
         FIG. 13  is a rear perspective view of the illustrative repositionable antenna of  FIG. 12  in accordance with an embodiment. 
         FIG. 14  is bottom perspective view of the illustrative repositionable antenna structure of  FIGS. 12 and 13  in accordance with an embodiment. 
         FIG. 15  is an exploded perspective view of a repositionable antenna structure and an associated antenna feed trace to which a selected metal trace on the repositionable antenna structure can be coupled to adjust antenna performance in accordance with an embodiment. 
         FIG. 16  is a top view of a portion of an antenna in which a repositionable antenna structure has been positioned to couple a trace on the left-hand side of the repositionable antenna structure to an antenna feed trace on a printed circuit board in accordance with an embodiment. 
         FIG. 17  is a top view of a portion of an antenna in which a repositionable antenna structure has been positioned to couple a trace in the middle of the repositionable antenna structure to an antenna feed trace on a printed circuit board in accordance with an embodiment. 
         FIG. 18  is a top view of a portion of an antenna in which a repositionable antenna structure has been positioned to couple a trace on the right-hand side of the repositionable antenna structure to an antenna feed trace on a printed circuit board in accordance with an embodiment. 
         FIG. 19  is a cross-sectional side view of a portion of an antenna showing how a repositionable antenna structure may be used to couple a printed circuit board trace such as an antenna feed trace to a conductive antenna structure to adjust the antenna in accordance with an embodiment. 
         FIG. 20  is a flow chart of illustrative steps involved in characterizing antenna performance in an electronic device formed from a set of components and compensating for manufacturing variations by adjusting the position of adjustable antenna structures within an electronic device housing during device fabrication in accordance with an embodiment. 
     
    
    
     DETAILED DESCRIPTION 
     An illustrative electronic device of the type that may be provided with adjustable antenna structures to compensate for manufacturing variations is shown in  FIG. 1 . Electronic devices such as illustrative electronic device  10  of  FIG. 1  may be laptop computers, tablet computers, cellular telephones, media players, other handheld and portable electronic devices, smaller devices such as wrist-watch devices, pendant devices, headphone and earpiece devices, other wearable and miniature devices, or other electronic equipment. 
     As shown in  FIG. 1 , device  10  includes housing  12 . Housing  12 , which is sometimes referred to as a case, may be formed of materials such as plastic, glass, ceramics, carbon-fiber composites and other composites, metal, other materials, or a combination of these materials. Device  10  may be formed using a unibody construction in which most or all of housing  12  is formed from a single structural element (e.g., a piece of machined metal or a piece of molded plastic) or may be formed from multiple housing structures (e.g., outer housing structures that have been mounted to internal frame elements or other internal housing structures). 
     Device  10  may, if desired, have a display such as display  14 . Display  14  may, for example, be a touch screen that incorporates capacitive touch electrodes. Display  14  may include image pixels formed from light-emitting diodes (LEDs), organic LEDs (OLEDs), plasma cells, liquid crystal display (LCD) components, or other suitable image pixel structures. A cover layer such as a cover glass member may cover the surface of display  14 . Buttons such as button  16  may pass through openings in the cover glass. Openings may also be formed in the cover glass of display  14  to form a speaker port such as speaker port  18 . Openings in housing  12  may be used to form input-output ports, microphone ports, speaker ports, button openings, etc. 
     Wireless communications circuitry in device  10  may be used to form remote and local wireless links. One or more antennas may be used during wireless communications. Single band and multiband antennas may be used. For example, a single band antenna may be used to handle local area network communications at 2.4 GHz (as an example). As another example, a multiband antenna may be used to handle cellular telephone communications in multiple cellular telephone bands. Antennas may also be used to receive global positioning system (GPS) signals at 1575 MHz in addition to cellular telephone signals and/or local area network signals. Other types of communications links may also be supported using single-band and multiband antennas. 
     Antennas may be located at any suitable locations in device  10 . For example, one antenna may be located in an upper region such as region  22  and another antenna may be located in a lower region such as region  20 . If desired, antennas may be located along device edges, in the center of a rear planar housing portion, in device corners, etc. 
     Antennas in device  10  may be used to support any communications bands of interest. For example, device  10  may include antenna structures for supporting local area network communications (e.g., IEEE 802.11 communications at 2.4 GHz and 5 GHz for wireless local area networks), signals at 2.4 GHz such as Bluetooth® signals, voice and data cellular telephone communications (e.g., cellular signals in bands at frequencies such as 850 MHz, 900 MHz, 1800 MHz, 1900 MHz, 2100 MHz, etc.), global positioning system (GPS) communications at 1575 MHz, signals at 60 GHz (e.g., for short-range links), etc. 
     A schematic diagram showing illustrative components that may be used in device  10  of  FIG. 1  is shown in  FIG. 2 . As shown in  FIG. 2 , device  10  may include storage and processing circuitry  28 . Storage and processing circuitry  28  may include storage such as hard disk drive storage, nonvolatile memory (e.g., flash memory or other electrically-programmable-read-only memory configured to form a solid state drive), volatile memory (e.g., static or dynamic random-access-memory), etc. Processing circuitry in storage and processing circuitry  28  may be used to control the operation of device  10 . This processing circuitry may be based on one or more microprocessors, microcontrollers, digital signal processors, application specific integrated circuits, etc. 
     Storage and processing circuitry  28  may be used to run software on device  10 , such as internet browsing applications, voice-over-internet-protocol (VOIP) telephone call applications, email applications, media playback applications, operating system functions, etc. To support interactions with external equipment, storage and processing circuitry  28  may be used in implementing communications protocols. Communications protocols that may be implemented using storage and processing circuitry  28  include internet protocols, wireless local area network protocols (e.g., IEEE 802.11 protocols—sometimes referred to as WiFi®), protocols for other short-range wireless communications links such as the Bluetooth® protocol, cellular telephone protocols, MIMO protocols, antenna diversity protocols, etc. 
     Input-output circuitry  30  may include input-output devices  32 . Input-output devices  32  may be used to allow data to be supplied to device  10  and to allow data to be provided from device  10  to external devices. Input-output devices  32  may include user interface devices, data port devices, and other input-output components. For example, input-output devices may include touch screens, displays without touch sensor capabilities, buttons, joysticks, click wheels, scrolling wheels, touch pads, key pads, keyboards, microphones, cameras, buttons, speakers, status indicators, light sources, audio jacks and other audio port components, digital data port devices, light sensors, motion sensors (accelerometers), capacitance sensors, proximity sensors, etc. 
     Input-output circuitry  30  may include wireless communications circuitry  34  for communicating wirelessly with external equipment. Wireless communications circuitry  34  may include radio-frequency (RF) transceiver circuitry formed from one or more integrated circuits, power amplifier circuitry, low-noise input amplifiers, passive RF components, one or more antennas, transmission lines, and other circuitry for handling RF wireless signals. Wireless signals can also be sent using light (e.g., using infrared communications). 
     Wireless communications circuitry  34  may include radio-frequency transceiver circuitry  90  for handling various radio-frequency communications bands. For example, circuitry  34  may include transceiver circuitry  36 ,  38 , and  42 . Transceiver circuitry  36  may handle 2.4 GHz and 5 GHz bands for WiFi® (IEEE 802.11) communications and may handle the 2.4 GHz Bluetooth® communications band. Circuitry  34  may use cellular telephone transceiver circuitry  38  for handling wireless communications in cellular telephone bands at 850 MHz, 900 MHz, 1800 MHz, 1900 MHz, and 2100 MHz, or other bands between 700 MHz and 2700 MHz or other suitable frequencies (as examples). Circuitry  38  may handle voice data and non-voice data. Wireless communications circuitry  34  can include circuitry for other short-range and long-range wireless links if desired. For example, wireless communications circuitry  34  may include 60 GHz transceiver circuitry, circuitry for receiving television and radio signals, paging system transceivers, near field communications (NFC) circuitry, etc. Wireless communications circuitry  34  may include global positioning system (GPS) receiver equipment such as GPS receiver circuitry  42  for receiving GPS signals at 1575 MHz or for handling other satellite positioning data. In WiFi® and Bluetooth® links and other short-range wireless links, wireless signals are typically used to convey data over tens or hundreds of feet. In cellular telephone links and other long-range links, wireless signals are typically used to convey data over thousands of feet or miles. 
     Wireless communications circuitry  34  may include antennas  40 . Antennas  40  may be formed using any suitable antenna types. For example, antennas  40  may include antennas with resonating elements that are formed from loop antenna structures, patch antenna structures, inverted-F antenna structures, slot antenna structures, planar inverted-F antenna structures, helical antenna structures, hybrids of these designs, etc. Different types of antennas may be used for different bands and combinations of bands. For example, one type of antenna may be used in forming a local wireless link antenna and another type of antenna may be used in forming a remote wireless link antenna. 
     As shown in  FIG. 3 , transceiver circuitry  90  may be coupled to one or more antennas such as antenna  40  using transmission line structures such as transmission line  92 . Transmission line  92  may have positive signal path  92 A and ground signal path  92 B. Paths  92 A and  92 B may be formed from metal traces on rigid and flexible printed circuit boards, may be formed on dielectric support structures such as plastic, glass, and ceramic members, may be formed as part of a cable, etc. Transmission line  92  may be formed using one or more microstrip transmission lines, stripline transmission lines, edge coupled microstrip transmission lines, edge coupled stripline transmission lines, coaxial cables, or other suitable transmission line structures. 
     Transmission line  92  may be coupled to an antenna feed formed from antenna feed terminals such as positive antenna feed terminal  94  and ground antenna feed terminal  96 . As shown in  FIG. 3 , changes may be made to transmission line conductors  92 A and  92 B (e.g., to change path  92 A so that it uses path  92 A′ to couple to positive antenna feed terminal  94 ′ rather than positive antenna feed terminal  94  and to change path  92 B so that it follows path  92 B′ to couple to ground antenna feed terminal  96 ′ rather than ground antenna feed terminal  96 ). Changes to the structure of the antenna feed for antenna  40  (e.g., the positions of the positive and/or ground antenna feed terminals among the structures of the antenna) affect antenna performance. In particular, the frequency response of the antenna (characterized, as an example, by a standing wave ratio plot as a function of operating frequency) will exhibit changes at various operating frequencies. In some situations, the antenna will become more responsive at a given frequency and less responsive at another frequency. Feed alterations may also create global antenna efficiency increases or global antenna efficiency decreases. 
     A diagram showing illustrative feed positions that may be used in a slot antenna in device  10  is shown in  FIG. 4 . As shown in  FIG. 4 , slot antenna  40  may be formed from conductive structures  100  that form slot  98 . Slot  98  may be formed from a closed or open rectangular opening in structures  100  or may have other opening shapes. Slot  98  is generally devoid of conductive materials. In a typical arrangement, some or all of slot  98  may be filled with air and some or all of slot  98  may be filled with other dielectric materials (e.g., electronic components that are mostly formed from plastic, plastic support structures, printed circuit board substrates such as fiberglass-filled epoxy substrates, flex circuits formed from sheets of polymer such as polyimide, etc.). 
     In antennas such as slot antenna  40  of  FIG. 4 , the position of the antenna feed tends to affect antenna performance. For example, antenna  40  of  FIG. 4  will typically exhibit a different frequency response when fed using an antenna feed formed from positive antenna feed terminal  94  and ground antenna feed terminal  96  than when fed using positive antenna feed terminal  94 ′ and ground antenna feed terminal  96 ′. 
       FIG. 5  is a diagram showing illustrative feed positions that may be used in an inverted-F antenna in device  10 . As shown in  FIG. 5 , inverted-F antenna  40  may be formed from antenna ground  102  and antenna resonating element  108 . Antenna ground  102  and antenna resonating element  108  may be formed from one or more conductive structures in device  10  (e.g., conductive housing structures, printed circuit board traces, wires, strips of metal, etc.). Antenna resonating element  108  may have a main arm such as antenna resonating element arm  104 . Short circuit branch  106  may be used to create a short circuit path between arm  104  and ground  102 . 
     The position of the antenna feed within antenna  40  of  FIG. 5  will generally affect antenna performance. In particular, movements of the antenna feed to different positions along arm  104  will result in different antenna impedances and therefore different frequency responses for the antenna. For example, antenna  40  will typically exhibit a different frequency response when fed using antenna feed terminals  94  and  96  rather than antenna feed terminals  94 ′ and  96 ′. 
     The configuration of the conductive structures in antenna  40  such as antenna resonating element structures (e.g., the structures of antenna resonating element  108  of  FIG. 5 ) and antenna ground structures (e.g., antenna ground conductor structures  102  of  FIG. 5 ) also affects antenna performance. For example, changes to the length of antenna resonating element arm  104  of  FIG. 5 , changes to the position of short circuit branch  106  of  FIG. 5 , changes to the size and shape of ground  102  of  FIG. 5 , and changes to the slot antenna structures of  FIG. 4  will affect the frequency response of the antenna. 
       FIG. 6  illustrates how a slot antenna may be affected by the configuration of conductive elements that overlap the slot. As shown in  FIG. 6 , slot antenna  40  of  FIG. 6  has a slot opening  98  in conductive structure  100 . Two illustrative configurations are illustrated in  FIG. 6 . In the first configuration, conductive element  110  bridges the end of slot  98 . In the second configuration, conductive element  112  bridges the end of slot  98 . 
     The length of the perimeter of opening  98  affects the position of the resonance peaks of antenna  40  (e.g., there is typically a resonance peak when radio-frequency signals have a wavelength equal to the length of the perimeter). When element  112  is present in slot  98 , the size of the slot is somewhat truncated and exhibits long perimeter PL. When element  110  is present across slot  98 , the size of the slot is further truncated and exhibits short perimeter PS. Because PS is shorter than PL, antenna  40  will tend to exhibit a resonance with a higher frequency when structure  110  is present than when structure  112  is present. 
     The size and shape of the conductive structures in other types of antennas such as inverted-F antenna  30  of  FIG. 7  affect the performance of those antennas. As shown in  FIG. 7 , antenna resonating element arm  104  in antenna resonating element  108  of antenna  40  may be have a conductive structure that can be placed in the position of conductive structure  110  or the position of conductive structure  112 . The position of this conductive structure alters the effective length of antenna resonating element arm  104  and thereby alters the position of the antenna&#39;s resonant peaks. 
     As the examples of  FIGS. 3-7  demonstrate, alterations to the positions of antenna feed terminals and the conductive materials that form an antenna change the frequency response of the antenna. Due to manufacturing variations, antenna feed positions and conductive antenna material shapes and sizes may be inadvertently altered, leading to variations in an antenna&#39;s frequency response relative to a desired nominal frequency response. These unavoidable manufacturing variations may arise due to the limits of manufacturing tolerances (e.g., the limited ability to machine metal parts within certain tolerances, the limited ability to manufacture printed circuit board traces with desired conductivities and line widths, trace thickness, etc.). To compensate for undesired manufacturing variations such as these, device  10  may include adjustable antenna structures. 
     The adjustable antenna structures may be implemented using any suitable structures that may be configured differently for different devices. With one suitable arrangement, which is sometimes described herein as an example, adjustable antenna structures may be implemented using a repositionable structure with conductive components such as metal traces that can be placed in different positions within an antenna. The repositionable structure may be formed from a dielectric support structure with conductive patterned portions. For example, the repositionable structure may be formed from a material such as plastic on which multiple metal traces have been formed. By positioning the repositionable structure appropriately within an antenna, the performance of the antenna can be tuned to compensate for manufacturing variations. 
     The repositionable structures may have multiple signal paths. The dielectric support structure may be moved into a position that switches (couples) a selected one of the signal paths into use to convey antenna signals for an antenna feed or other portion of antenna  40 . The dielectric support structures may be mounted within the antenna using adhesive, engagement features such as snaps or clips, fasteners such as screws, or other mounting arrangements. Configurations based on a screw are sometimes described herein as an example. 
     In a typical manufacturing process, different individual electronic devices or different batches of electronic devices (e.g., batches of antenna structures  40  and/or device  10  formed form parts from different vendors or parts made from different manufacturing processes) can be individually characterized. One the antenna performance for an individual antenna  40  and/or device  10  or for a given batch of antennas  40  and/or devices  10  has been ascertained, any needed compensating adjustments can be made by and installing adjustable antenna structures at an appropriate location within the antenna portion of each device. 
     As an example, a first repositionable antenna structure may be installed in a position within an antenna in a first device that ensures that the performance of the first device (or first batch of devices) is performing as expected, whereas a second repositionable antenna structure may be installed in a position within an antenna in a second device that ensures that the performance of a second device (or second batch of devices) is performing as expected. With this type of arrangement, antenna performances for the first and second devices (or batches of devices) can be adjusted during manufacturing by virtue of appropriate positioning of the repositionable antenna structures when installing the repositionable antenna structures within the antennas of the devices, so that identical or nearly identical performance between the first and second devices or batches of devices is obtained. 
       FIG. 8  shows how antenna  40  may include conductive structures such as conductive antenna structures  114  and adjustable antenna structures such as repositionable antenna structures  116 . Conductive structures  114  may be antenna resonating element structures, antenna ground structures, etc. With one suitable arrangement, conductive structures  114  may be conductive housing structures (e.g., conductive portions of housing  12  such as a peripheral conductive housing member that runs around the rectangular periphery of electronic device  10 ) and/or may be traces on printed circuit boards within electronic device  10 . Adjustable antenna structures  116  may be interposed between transmission line  92  (e.g., a positive trace and/or a ground trace in transmission line  92 ) and conductive structures  114 . Transceiver circuitry  90  may be coupled to transmission line  92 . 
     As shown in  FIG. 8 , adjustable structures  116  may include signal paths such as signal path  118 . Signal path  118  may include positive and ground structures (e.g., to form transmission structures) or may contain only a single signal line (e.g., to couple part of a transmission line to an antenna structure, to couple respective antenna structures together such as two parts of an antenna resonating element, to connect two parts of a ground plane, etc.). Signal path  118  may be adjusted during manufacturing operations. For example, adjustable structures  116  may be positioned within the antenna structures of device  10  so that a conductive line or other path takes the route illustrated by path  118 A of  FIG. 8  or may be positioned within the antenna structures of device  10  so that a conductive line or other path takes the route illustrated by path  118 B of  FIG. 8 . 
     One or more metal traces on a movable dielectric support structure may be used in forming paths  118 A and  118 B. For example, a single metal trace may be positioned in to form path  118 A or path  118 B, as needed to compensate for manufacturing variations. If desired, multiple parallel, electrically isolated metal traces on a plastic carrier may be used. This type of multi-trace arrangement for adjustable structures  116  is sometimes described herein as an example. Adjustable structures with three or more potential configurations (formed using a single metal trace or multiple metal traces) may also be used, if desired. 
     Adjustable structures  116  may be implemented using a plastic carrier or other structure with multiple metal traces. By positioning the plastic carrier appropriately relative to other structures in device  10 , the metal traces form path  118 A or path  118 B, as desired. For example, some electronic devices may receive adjustable structures  116  that have been positioned so that path  118  follows a trace forming route  118 A, whereas other electronic devices may receive adjustable structures  116  that have been positioned so that path  118  follows a trace forming route  118 B. By providing different electronic devices (each of which includes an antenna of the same nominal design) with appropriately positioned antenna structures  116 , performance variations can be compensated and performance across devices can be equalized. 
     An illustrative arrangement that may be used for electronic device  10  of  FIG. 1  is shown in  FIG. 9 . In the configuration of  FIG. 9 , display  14  has been removed so that the interior components of device  10  are visible. Antenna  40  may be formed from conductive structures such as conductive housing member  120  and conductive housing member  122 . Conductive housing member  122  may be a metal plate or other conductive support structure and may form an exterior housing wall or interior support frame for device  10 . Conductive housing member  120  may be a peripheral conductive housing member that surrounds the periphery of housing  12 . For example, conductive housing member  120  may be a bezel or trim structure that surrounds display  14  ( FIG. 1 ) or may be a flat or curved metal sidewall structure (e.g., a band-shaped structure or other peripheral conductive member) that surrounds the rectangular outline (periphery) of device  10  when viewed from the front. Conductive member  120  may, for example, be formed from stainless steel or other metals. 
     An opening such as opening  98  may be used in forming antenna  40  (e.g., a slot antenna, a loop antenna, part of a hybrid antenna such as a hybrid planar-inverted-F antenna and slot antenna, an inverted-F antenna, etc.). Opening  98  may be an air-filled slot opening or a slot-shaped opening filled with air and/or solid dielectric material such as plastic, printed circuit board substrates, glass, and ceramic. Opening  98  may be formed between portions of conductive peripheral member  120  and opposing portions of conductive member  122 . One or more dielectric-filled gaps such as gaps  134  (e.g., gaps filed with plastic, glass, ceramic, air, other dielectrics, or a combination of such dielectrics) can be interposed within peripheral conductive structure  120  (e.g., in the vicinity of opening  98 ). Gaps such as gaps  134  may be used to create loop antenna structures, a single arm or dual arm inverted-F antenna, and other suitable structures for antenna  40 . Antenna  40  may also be based on a closed-slot architecture (i.e., a slot that is completely surrounded by conductor) or an open-slot architecture (i.e., a slot that has an open end) or other suitable antenna designs. 
     Transceiver  90  may be implemented using one or more integrated circuits such as integrated circuit  126 . Integrated circuit  126  and other electrical components may be mounted on a substrate such as substrate  124 . Substrate  124  may be, for example, a flexible printed circuit formed from a flexible layer polymer such as a sheet of polyimide or a rigid printed circuit board substrate (as examples). Transmission line  92  may be coupled between transceiver  90  and antenna  40 . Transmission line  92  may include printed circuit board traces  128 , radio-frequency connectors such as radio-frequency connector  130 , coaxial cables such as cable  132 , and other conductive structures. If desired, impedance matching circuitry, filter circuitry, switching circuitry, and other circuitry may be interposed within paths such as transmission line  92 . The configuration of  FIG. 9  is merely illustrative. 
     Adjustable antenna structures (e.g., structures  116  of  FIG. 8 ) may be incorporated into device  10  to adjust the antenna feed of antenna  40  and/or other conductive antenna structures associated with antenna  40 , thereby ensuring that antenna  40  performs as desired. The adjustable antenna structures may, for example, be adjusted by positioning the structures at an appropriate location within device  10  to form a desired signal path, as described in connection with  FIG. 8 . The structures may be mounted using fasteners, adhesive, or other fastening structures that allow the structures to be move relative to device  10  and antenna  40  and, following movement to a desired location, that hold the structures in place. Adjustable antenna structures  116  are sometimes referred to herein as repositionable antenna structures. Other types of adjustable antenna structures may be used in device  10  if desired. 
     Repositionable antenna structures  116  may include one or more parts. For example, repositionable antenna structures  116  may include a movable dielectric member on which metal traces are formed, a flexible structure such as a spring contact member to facilitate contact between the metal traces and a peripheral conductive housing member or other conductive structure in antenna  40 , and fastening structures for mounting the movable dielectric member within device  10 . 
       FIG. 10  is an interior perspective view of device  10  showing an illustrative flexible structure that may be used in forming repositionable antenna structures  116 . As shown in  FIG. 10 , a flexible structure such as flexible metal spring  140  may be attached to peripheral conductive housing member  120 . Metal spring  140  may be formed from a bent piece of sheet metal. Spring  140  may be attached to inner surface  144  of peripheral conductive housing member  120  in antenna  40  using attachment structures  142 . Attachment structures  142  may be welds, solder joints, conductive adhesive, fasteners such as screws, or other suitable attachment structures. 
     Movable structures such as a movable dielectric member with metal traces may be positioned within device  10  relative to spring  140  to adjust antenna  40 . For example, a path such as path  118 A or path  118 B in the example of  FIG. 8  may be coupled to spring  140  at a contact location such as one of contact locations  146 . The flexibility of spring  140  may allow spring  140  to produce a biasing force in direction  147  when compressed between the movable dielectric member and peripheral conductive housing member  120 . The biasing force may facilitate formation of a good ohmic contact between spring  140  (and therefore peripheral conductive housing member  120 ) and the metal traces on the movable dielectric member. 
       FIG. 11  is a top view of repositionable antenna structures  116  showing how structures  116  may include metal spring  140 , a movable dielectric member such as movable plastic member  152  with metal traces such as metal traces  118 A,  118 B, and  118 C, and a screw such as screw  156  or other attachment mechanism for mounting movable plastic member  152  at a desired position within device  10 . Movable plastic member  152  may have one or more openings such as slot  154  to accommodate one or more fasteners such as one or more screws  156 . Openings such as slot  154  may accommodate movement of plastic member  152  relative to device  10 . For example, slot  154  may allow plastic member  152  to be moved in direction  148  or direction  150  so that a selected one of paths  118 A,  118 B, and  118 C may be switched into use in antenna  40 . When plastic member  152  has been positioned in a desired location relative to the housing of device  10 , screw  156  may be tightened to mount plastic member  152  in a fixed location. Assembly of device  10  may then be completed, so that device  10  can be used by a user. 
     In the illustrative configuration of  FIG. 11 , adjustable structures  116  form an adjustable portion of antenna structures  40  (e.g., inverted-F antenna structures or loop antenna structures). The feed of antenna  40  can be adjusted between three possible positions: feed point  94 A, feed point  94 B, and feed point  94 C. Transmission line structures such as transmission line paths  92 A and  92 B may be formed on a substrate such as printed circuit  124  and may be coupled to transceiver circuitry  90 . Transmission line ground path  92 B may be coupled to antenna ground feed terminal  96 B. Transmission line positive signal path  92 A may be coupled to peripheral conductive housing member  120  in antenna  40  at feed point  94 A,  94 B, or  94 C using repositionable antenna structure  116 . When positioned in a first location, path  118 A will couple positive antenna feed  94  to positive antenna feed point  94 A on member  120 . When positioned in a second location, path  118 B will couple feed  94  to antenna feed point  94 B. Feed point  94 C can be selected by positioning member  152  so that path  118 C routes signals been terminal  94  of path  92 A and point  94 C on member  120 . 
     A perspective view of movable plastic member  152  is shown in  FIG. 12 . In the illustrative configuration of  FIG. 12 , plastic member  152  has been provided with three separate (electrically isolated) metal traces  118 A,  118 B, and  118 C, each capable of forming a different signal path for coupling terminal  94  of  FIG. 11  to peripheral conductive housing member  120 . Metal trace portions  118 ′ on face  158  of plastic member  152  may bear against spring  140 . As shown in the perspective view of  FIG. 13 , traces  118 A,  118 B, and  118 C may have portions  118 ″ that run vertically down face  160  (i.e., a face on the opposing side of plastic member  152  from face  158  of  FIG. 12 ). Portions  118 ″ may, if desired, extend without interruption to lower surface  162  of plastic member  152  to form respective trace portions  118 ″′, as shown in  FIG. 14 . 
       FIG. 15  is an exploded perspective view of adjustable structures  116  showing how screw  156  may be pass through an opening in printed circuit  124  such as opening  164 . The shaft of screw  156  may pass through slot  154 , so that screw  156  can be positioned at different locations in slot  154  when the position of plastic member  152  relative to device  10  is being adjusted. Once plastic member  152  has been placed in a desired location, screw  156  may be tightened to secure member  152  to printed circuit  124 . 
     When plastic member  152  is secured to printed circuit  124  using screw  156 , a selected one of trace portions  118 ″′ of  FIG. 14  is connected to a metal trace on printed circuit  124  such as trace  92 A of  FIG. 15  (as an example). 
       FIGS. 16 ,  17 , and  18  illustrate how the feed location for antenna  40  can be adjusted by adjustment of the position of plastic member  152  relative to trace  92 A. Trace  92 A may be a positive transmission line trace that is coupled to a positive antenna feed terminal and may therefore sometimes be referred to as a positive antenna feed or positive antenna feed trace. 
     In the configuration of  FIG. 16 , plastic member  152  has been positioned so that trace portion  118 ″′ of trace  118 A on underside surface  162  of member  152  bears against overlapping portion  92 A′ of trace  92 A. In the configuration of  FIG. 17 , plastic member  52  has been moved in direction  148  relative to the position of plastic member  152  in  FIG. 16 . As a result, metal trace  118 B has been coupled to trace  92 A.  FIG. 18  shows how plastic member  152  may be moved in direction  150  relative to the positions of  FIGS. 16 and 17  so that trace  118 C is coupled to trace  92 A. In the  FIG. 16  configuration, the antenna feed for antenna  40  is associated with feed  94 A on conductive peripheral housing member  120 . In the  FIG. 17  configuration, the antenna feed is formed at a different location (i.e., the location of antenna feed point  94 B of  FIG. 17 ).  FIG. 18  shows how movement of member  152  to align trace  118 C with trace  92 A configures adjustable structures  116  so that antenna  40  is fed at positive antenna feed  94 C. Selection of a desired position for plastic member  152  therefore adjusts the position of the antenna feed for antenna  40  by coupling an appropriate one of the metal traces on plastic member  152  into use. 
       FIG. 19  is a cross-sectional side view of adjustable structures  116  showing how screw  156  may, if desired, form a conductive antenna signal path. Metal traces on plastic carrier  152  such as illustrative trace  118 A may be coupled to trace  92 A on printed circuit  124  using portions  118 ″ and  118 ″′. If desired, screw  156  may contact portions of trace  118 A and portions of device structures  170 . Screw  156  may be formed form a conductive material such as metal and may therefore form part of an antenna signal path (e.g., a path between trace  118 A and structure  170  in the  FIG. 19  example). Structures  170  may be housing  12 , conductive housing structure  122 , part of printed circuit  124 , or other suitable conductive antenna structures (e.g., part of an antenna ground). Screws such as screw  156  may form the only path between trace  92 A and trace  118 A or may form a path that runs parallel to other paths such as path  118 ″. Springs (e.g., metal spring fingers), conductive adhesive, or other structures may also be used in forming a desired signal path between a trace on plastic member  152  and trace  92 A. The configuration of  FIG. 19  is merely illustrative. 
       FIG. 20  is a flow chart of illustrative steps involved in manufacturing devices that include adjustable antenna structures  116 . 
     At step  172 , parts for a particular design of device  10  may be manufactured and collected for assembly. Parts may be manufactured by numerous organizations, each of which may use different manufacturing processes. As a result, there may be manufacturing variations in the parts that can lead to undesirable variations in antenna performance if not corrected. 
     At step  174 , a manufacturer of device  10  may assemble the collected parts to form at least part of device  10 . The assembled portion of device  10  may exhibit manufacturing variations. A typical manufacturing line may produce thousands or millions of nominally identical units of device  10 . Production may take place in numerous batches. Batches may involve thousands of units or more that are assembled from comparable parts (i.e., parts made using identical or similar manufacturing processes). Batch-to-batch variability in antenna performance is therefore typically greater than antenna performance variability within a given batch. 
     After assembling device  10  (or multiple devices  10 ) at step  174 , device  10  may be characterized at step  176 . For example, the frequency response of the antenna can be measured to determine whether there are frequency response curve shifts and other variations between the device and desired performance characteristics. 
     When assembling device  10  at step  174 , adjustable antenna structures  116  may be placed in a nominal configuration or in a configuration that is believed to compensate for expected performance variations (e.g., when assembling a device that is part of a batch that has already been characterized as having a particular type of performance variation). Member  152  may be placed in a selected position to switch a nominal path or other desired path into use (e.g., a selected one of traces  118 A,  118 B, and  118 C in the example of  FIG. 11 ) and thereby adjust the position of the antenna feed or other signal path in antenna  40  so that antenna  40  performs as desired. 
     As indicated by line  177 , adjustable antenna structures  116  and other device structures may be assembled at step  174  in a way that produces a device that passes testing at step  176 . If testing during step  176  reveals that additional modifications are not needed, device assembly may be completed at step  178  and device  10  may be used by a user. 
     If testing during step  176  reveals that adjustments to adjustable antenna structures  116  are needed, a new feed location for antenna  40  may be identified at step  180  (e.g., using antenna modeling software or experimental results). As indicated by line  182 , processing may then return to step  174 , where screw  156  may be loosened and the position of member  152  adjusted to place member  152  into the position identified at step  180 . 
     When manufacturing devices  10  in batches, it may be possible to assemble devices within each batch using a given one of the possible positions for antenna structures  116  without excessive repositioning operations. As an example, once a suitable location for structures  116  within a given device  10  has been identified at step  180 , all additional antennas  40  and devices  10  in the same batch may be assembled using the indentified location (step  174 ). Test at step  176  may be omitted once the appropriate location for structures  116  has been identified for the batch or testing at step  176  may be performed on all devices in the batch to verify antenna operation and to perform any individual adjustments to structures  116  that are desired to optimize antenna performance. 
     In a typical scenario, once the proper position that is needed for structures  116  within a given batch has been identified (i.e., once the proper location for plastic member  152  for compensating for manufacturing variations have been selected from a plurality of different possible locations), all devices  10  within that batch may be manufactured using the same position for antenna structures  116 . If manufacturing tolerances create a scenario in which device-to-device adjustment of structures  116  is needed, each device  10  can be tested and appropriate adjustments to the position of member  152  made. 
     The foregoing is merely illustrative of the principles of this invention and various modifications can be made by those skilled in the art without departing from the scope and spirit of the invention. The foregoing embodiments may be implemented individually or in any combination.

Metadata:
Filing Date: 20121206
Publication Date: 20160202
Grant Date: 20160202
Priority Date: 20121206
Inventors: MALEK SHAYAN
ARDISANA, II JOHN B.
WITTENBERG MICHAEL B.
Assignee: APPLE INC
CPC Classifications: [{"code": "H01Q1/243", "inventive": true, "first": true, "tree": "[]"}, {"code": "Y10T29/49018", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01Q9/0442", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01Q9/0421", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01Q7/00", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01Q13/10", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01Q13/10", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01Q9/0421", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01Q9/0442", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01Q7/00", "inventive": true, "first": false, "tree": "[]"}, {"code": "Y10T29/49018", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01Q1/243", "inventive": true, "first": true, "tree": "[]"}]
Family ID: 50880400