PATENT DOCUMENT

Publication Number: US-11937037-B2
Application Number: US-202217827493-A
Country: US
Kind Code: B2

Title: Wireless earphone

Abstract:
A housing has a bud portion abutting an elongated stem portion. The bud portion is to fit within an ear. The bud portion has a primary sound outlet at its far end that is to be inserted into an outer ear canal, and abuts the stem portion at its near end. A speaker driver is inside the bud portion. Electronic circuitry inside the housing includes a wireless communications interface to receive audio content over-the-air and in response provides an audio signal to the speaker driver. A rechargeable battery as a power source for the electronic circuitry is located inside a cavity of the stem portion. Other embodiments are also described and claimed.

Claims:
What is claimed is: 
     
       1. A wireless earphone comprising:
 a housing having a first portion and a second portion, wherein the first portion comprises a far end, a near end and a primary sound outlet at the far end, and wherein the second portion abuts the first portion; 
 a speaker driver positioned within the first portion; 
 electronic circuitry positioned within the housing that includes a wireless communications interface to receive audio content over-the-air and in response provides an audio signal to the speaker driver; 
 a rechargeable power source positioned within the housing; 
 a first microphone positioned within a cavity of the first portion; 
 a second microphone positioned within a cavity of the second portion; and 
 a third microphone positioned inside the housing, between the first microphone and the second microphone, and 
 wherein one of the first microphone, the second microphone or the third microphone is operable to pick up ambient sound outside of an ear for performing acoustic noise cancellation. 
 
     
     
       2. The earphone of  claim 1  wherein the speaker driver is positioned within the cavity of the first portion and the rechargeable power source is positioned between the speaker driver and the second microphone. 
     
     
       3. The earphone of  claim 1  wherein the first portion is dimensioned to fit within the ear and comprises a face portion that extends between the far end and the near end of the first portion, and the face portion is positioned behind and in contact with a tragus of the ear when the first portion is within the ear. 
     
     
       4. The earphone of  claim 1  wherein the rechargeable power source is a rechargeable battery. 
     
     
       5. The earphone of  claim 1  wherein the first portion comprises a center axis through the primary sound outlet, and the second portion comprises a longitudinal axis that is at an angle to the center axis. 
     
     
       6. The earphone of  claim 1  wherein the cavity in the second portion is open to the cavity in the first portion and a plurality of wires pass from the cavity in the second portion to the cavity in the first portion to supply power to the electronic circuitry. 
     
     
       7. The earphone of  claim 1  wherein the first portion comprises a spout, and a flexible tip is coupled to the spout, and the flexible tip is dimensioned to be inserted into the ear. 
     
     
       8. The earphone of  claim 1  further comprising a vibration sensor positioned inside the cavity of the first portion, wherein the vibration sensor is operable to detect bone conduction vibrations during speech of a wearer of the earphone. 
     
     
       9. The earphone of  claim 1  wherein the earphone further comprises a connector positioned in the second portion, wherein the connector is coupled to a) the rechargeable power source, for charging the power source from an external power source, and b) the electronic circuitry, for data communications with an external device. 
     
     
       10. The earphone of  claim 9  wherein the connector comprises a pair of conductive terminals that are exposed at an external surface of the second portion to conduct electrical power from the external power source to charge the rechargeable power source. 
     
     
       11. The earphone of  claim 1  wherein the third microphone is positioned inside the housing for pickup of ambient sound outside of the ear. 
     
     
       12. A wireless earphone comprising:
 a housing having an in-ear portion that shares a cavity with an elongated portion, and the in-ear portion is sized and dimensioned to fit within an ear and comprises a far end having a sound outlet and a near end that abuts the elongated portion; 
 a speaker driver positioned within a portion of the cavity defined by the in-ear portion; 
 electronic circuitry positioned within the cavity, the electronic circuitry comprising a wireless communications interface to receive audio content over-the-air and, in response, provide an audio signal to the speaker driver; 
 a first microphone positioned within the portion of the cavity defined by the in-ear portion; 
 a second microphone positioned within a portion of the cavity defined by the elongated portion; 
 a vibration sensor positioned within the cavity, wherein the vibration sensor is operable to detect bone conduction vibrations during speech when the in-ear portion is within the ear of a wearer; 
 a rechargeable power source positioned within the cavity; and 
 a processor operable to enhance audio content picked up by the vibration sensor. 
 
     
     
       13. The earphone of  claim 12  wherein the audio content comprises a speech of the wearer. 
     
     
       14. The earphone of  claim 12  wherein the processor is further operable to perform acoustic noise cancellation based on ambient sound outside the ear picked up by the first microphone or the second microphone. 
     
     
       15. The earphone of  claim 12  wherein the vibration sensor comprises a wideband accelerometer, and the earphone further comprising one of an orientation sensor, a proximity sensor, a touch sensor, or combinations thereof. 
     
     
       16. The earphone of  claim 12  wherein the elongated portion extends from the in-ear portion and the electronic circuitry and the rechargeable power source are positioned within the portion of the cavity defined by the elongated portion. 
     
     
       17. The earphone of  claim 12  wherein the rechargeable power sources is positioned between the second microphone and the speaker driver. 
     
     
       18. The earphone of  claim 12  further comprising a flexible tip coupled to the in-ear portion. 
     
     
       19. The earphone of  claim 12  wherein the rechargeable power source is a lithium-based rechargeable battery. 
     
     
       20. The earphone of  claim 12  wherein when the sound outlet is positioned within the ear, a longitudinal axis of the elongated portion is vertical, while a center axis of the sound outlet is horizontal.

Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
     This application is a continuation of U.S. patent application Ser. No. 16/790,661 filed on Feb. 13, 2020, and granted as U.S. Pat. No. 11,363,363 on Jun. 14, 2022, which is a continuation of U.S. patent application Ser. No. 16/125,178, filed Sep. 7, 2018, and granted as U.S. Pat. No. 10,567,861 on Feb. 18, 2020, which is a continuation of U.S. patent application Ser. No. 15/302,163, filed Oct. 5, 2016, and granted as U.S. Pat. No. 10,110,984 on Oct. 23, 2018, which is a U.S. National Phase application under 35 U.S.C. § 371 of International Application No. PCT/US2015/026725, filed Apr. 20, 2015, which claims the benefit of the earlier filing date of U.S. provisional application No. 61/982,214 filed Apr. 21, 2014, all of which are incorporated herein by reference. 
    
    
     FIELD 
     An embodiment of the invention is directed to earphones that can receive an audio signal over-the-air. Other embodiments are also described. 
     BACKGROUND 
     Wireless earphones exist that allow a user to wear a pair of earphones that are tethered to each other and that are battery powered, so that they can be electrically disconnected from an audio source device and still receive audio over-the-air, from the source device. The wireless connection may be in accordance with, for example, a Bluetooth protocol. The packaging of the electronics and other components within a low profile wireless earphone sometimes presents a challenge due to the limited space available within the housing of such an earphone. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The embodiments of the invention are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings in which like references indicate similar elements. It should be noted that references to “an” or “one” embodiment of the invention in this disclosure are not necessarily to the same embodiment, and they mean at least one. Also, a given figure may be used to illustrate the features of more than one embodiment of the invention, and not all elements in the figure may be required for a given embodiment. 
         FIG.  1    illustrates a combined block diagram and side section view of a wireless earphone. 
         FIG.  2    is a block diagram of hardware components that perform relevant electronic functions in the earphone. 
         FIG.  3    shows the wireless earphone being worn by its user and having established a wireless connection with a nearby audio source device. 
     
    
    
     DETAILED DESCRIPTION 
     Several embodiments of the invention with reference to the appended drawings are now explained. Whenever the shapes, relative positions and other aspects of the parts described are not clearly defined, the scope of the invention is not limited only to the parts shown, which are meant merely for the purpose of illustration. Also, while numerous details are set forth, it is understood that some embodiments of the invention may be practiced without these details. In other instances, well-known circuits, structures, and techniques have not been shown in detail so as not to obscure the understanding of this description. 
       FIG.  1    is a combined block diagram and side, sectional view of a wireless earphone  1  in accordance with an embodiment of the invention. A relatively rigid housing  2 , which may be made of any suitable material for consumer electronics devices, including, for example, a hard plastic, is shown as having a cavity therein in which several hardware components are positioned. The housing  2  is “rigid” relative to a flexible ear tip  15  (that may be made of a resilient material such as a foam or silicon) that has been fitted onto a spout portion  28  of the housing  2  as shown. The housing  2  is constituted by a bud or bulb portion that abuts an elongated stem portion. The bud portion is sized and dimensioned to fit within an ear, as would a typical in-ear or ear bud type of earphone. The bud portion has a primary sound outlet  5  at its far end that is to be inserted into an outer ear of a user (see  FIG.  3   ). The bud portion abuts the stem portion at its near end, as shown by the dotted line used to illustrate the boundary there between. In the embodiment shown in  FIG.  1   , it can be seen that the longitudinal axis of the stem portion is vertical, while the center axis of the primary sound outlet  5  (being the wavy arrow labeled “Sound”) is horizontal. The near opening of the flexible tip  15  has been fitted over the spout portion  28  as shown, aligned with the primary sound outlet  5 , so that sound produced by a speaker driver  6  emerges out of the spout portion  28  and on through the far opening of the tip  15  and then into the user&#39;s outer ear canal (not shown). The speaker driver  6  is positioned inside a cavity of the bud portion and is to produce sound that will emanate out of the port  5  and into the user&#39;s ear. Electronic circuitry is found inside the housing  2 , and that as described in detail below includes a wireless communications interface to receive audio content over-the-air and in response provides an audio signal (e.g., a left channel or a right channel of stereo content) to an input of the speaker driver  6 . Further details regarding the electronic circuitry will be given below in connection with  FIG.  2   . A rechargeable power source, referred to as a rechargeable battery  3 , is positioned inside a cavity of the stem portion as shown. The stem portion may be generally cylindrical, or an elongated parallelepiped, and has a cavity therein in which the battery  3  (e.g., having a lithium-based electrochemistry, and an elongated cell structure that is longer than it is wide or deep, in the longitudinal directions as shown) is positioned. In one embodiment, the battery  3  is to supply all of the needed power to the electronic circuitry of the earphone (hence allowing full operation of the wireless earphone  1  without any electrical connection to an external device). 
     In the embodiment shown in  FIG.  1   , the earphone  1  also has a rear support  29  that may be affixed to the stem portion and/or to the bud portion of the housing  2 . Attached to the rear support  29  are an ear hook  26  and a chord  27 . These may be of lightweight but sturdy materials that serve to more securely attach the earphone  1  to the user&#39;s ear, and to physically (not electrically) tether earphone  1   a  to another earphone  1   b  as a left and right pair that can be worn simultaneously by the user—see  FIG.  3   . The ear hook  26  and the chord  27  are, however, optional attachments that may be omitted (in which case the rear support  29  may also be omitted). 
     In another embodiment, in which the rear support  29  together with the chord  27  and ear hook  26  are omitted, the bud portion of the housing  2  may be shaped and dimensioned to snugly fit inside the ear, so as to retain the earphone  1  in that position without the need for the ear hook  26  and also without requiring the tip  15 . In that case, the spout portion  28  need not be formed, such that a front face of the bud portion extends essentially flat between the near end (where the primary sound outlet  5  is formed) and the far end (where the stem portion is joined to the bud portion), and is positioned beside and in contact with the tragus of the ear. A rear face of the bud portion (not shown) may also extend similarly, between the near end and the far end, and will be facing outward (as opposed to the front face which lies against the tragus). Other suitable shapes for the bud portion that provide for a comfortable, leaky or loose fit inside a user&#39;s ear are possible. 
     The stem portion has a near end that is open to the cavity of the bud portion and through which a number of wires pass as shown, in order to supply power (from the battery  3 ) to, and information signals to and from, the electronic circuitry that is located in the cavity of the bud portion. The stem portion also has a far end, wherein the battery  3  is positioned inside the cavity of the stem portion between its near end and the far end. There is also a first acoustic microphone  8  that is positioned in the stem portion, closer to the far end than the near end of the stem portion. A connector  16 , for example, a two-pin connector, is positioned in the stem portion, also closer to the far end than the near end of the stem portion. In one embodiment as shown, the first acoustic microphone  8  is positioned within the stem portion, longitudinally between a pair of conductive terminals of the connector  16  and the battery  3 . Although not shown, the external surface of the far end of the stem portion may have openings formed between the terminals of the connector  16 , that serve as an acoustic port and allow sound waves to reach the acoustic microphone  8 . 
     The connector  16  is coupled to the power terminals of the battery  3  in order to deliver power to charge the battery  3  from a detachable or pluggable, external power source (not shown). The connector may have a pair of conductive terminals that are exposed at an external surface of the far end of the stem portion as shown, to conduct electrical power from the plugged-in external power source, to charge the battery  3  that is inside the stem portion. In addition, the same connector  16  may be coupled to the electronic circuitry in the housing  2 , to transfer data communications signals between for example the SoC  7  (described below) and a detachable or pluggable, external device (e.g., a docking station, in accordance with a computer peripheral communications protocol such as Universal Serial Bus). In other words, the connector  16  can be shared or dual purposed for providing power to charge the battery  3  from a pluggable external source, and for wired data communications with a pluggable external source. 
     Referring now to  FIG.  2   , a block diagram of the hardware components that are relevant to some of the electronic functionality (of the electronic circuitry in the housing  2 ) in one embodiment of the earphone  1  is shown. A wired charge and communications interface encompasses the connector  16  (e.g., a two-pin connector) and a separator circuit  17 . A current path from the connector  16  passes through the separator circuit  17 , to power the battery  3  and provide a communications signal to a system on a chip (SoC)  7 . In one embodiment, the communications signal is present at the same time as dc power, on the same connector pin. A number of power converters  18  including a step down converter and also perhaps a boost converter are provided, as needed to adjust the battery voltage and regulate it, and/or provide a boosted voltage when necessary, to supply power to the various components described here. 
     The SoC  7  in this case includes the following components, but it should be understood that in general one or more of these components may be off-chip to the SoC  7  or even omitted from the earphone. In this example, the SoC includes a baseband communications processor  30  that will be used to perform digital signal processing (e.g., channel coding) for digital communications with an external audio source device, using a radio transceiver  19  and a coupled antenna  4  (e.g., in accordance with a Bluetooth protocol). An audio digital signal processor  21  may serve to enhance the audio content received from the external audio source prior to playback through the speaker driver  6 , and to enhance audio content picked up by a vibration sensor  12  (e.g., a wideband accelerometer) such as speech of the user who is wearing the earphone  1 , and/or audio content picked up by multiple acoustics microphones  8 ,  9   10 , in accordance with a variety of digital audio algorithms such as acoustic noise cancellation, ambient noise suppression of an uplink communications audio signal, and audio pick up beam forming. An applications processor  20  may serve to maintain general control of the various hardware components in the earphone  1  and perform tasks for which there may not be other processors provided, e.g. power management, high level user interface functions, and low level sensor functions including user authentication (e.g., based on low level data or a signal from a fingerprint authentication sensor  22 ), orientation detection (based on signals from an orientation sensor  13 , e.g. a 3-axis accelerometer or a gyroscope), and proximity and/or touch sensing (based on signals from proximity/touch sensor  14 , e.g. infrared and capacitive touch sensor signals). A separate power control stage may also be provided in the SoC  7 , either as one of the power converters  18  or as a driver for producing a signal that drives a visual alert interface, for example including light emitting diodes (LEDs)  25 . 
     The SoC  7  has a number of digital communication links between itself and other components including, for example, a memory  23  (e.g., non-volatile memory such as flash memory) which may serve to store an operating system program and application programs, through a serial peripheral interface (SPI) or other suitable component interconnect interface. The SoC  7  in this example also needs to communicate with a number of other components, including the vibration sensor  12  for purposes of detecting bone conduction vibrations during speech of the wearer, an audio codec  24  which may serve to translate audio signals between digital domain and analog domain (while driving the speaker driver  6  and receiving acoustic pickup signals from the microphones  8 ,  9 ,  10 ), and the proximity/touch, orientation and authentication sensors  14 ,  13 ,  22 . As an example, I2C inter-integrated circuit bus technology may be used for such links, e.g. for the delivery of audio pickup and playback configuration settings. A separate communication bus, such as a time division multiplexed (TDM) bus, may be needed for collecting audio signals from the vibration sensor  12  and from the acoustic microphones  8 ,  9 ,  10 . 
     It should be noted that the components of the SoC  7  described above may be implemented in a form other than as part of a system on a chip, as microelectronic circuitry of different types (e.g., as the combination of a central processing unit (CPU), chipset, and an I/O processor). 
     As mentioned earlier, the audio signals for playback through the speaker driver  6 , be it for example a downlink audio signal during a voice or video telephony call, or a prerecorded or a live broadcast (streaming) audio or audio/video program, are received over-the-air from an audio source device  11 —see  FIG.  3   . As seen in  FIG.  3   , the wireless earphone  1  may be worn by a user who also has access to the audio source device  11  which may be a smartphone, a tablet computer, a desktop computer, or other audio source device that can establish a primary, two-way wireless connection or link with the wireless earphone  1 . As seen in  FIG.  2   , this wireless connection can be established using a suitable radio transceiver  19  that is coupled to an antenna  4 , e.g. a pairing of the earphone  1  and the audio source device  11  in accordance with Bluetooth wireless technology. Other wireless techniques for exchanging data over relatively short distances, e.g. at up to 3 (three) meters, from either a fixed or mobile audio source device are possible. 
     In the case where the user wishes to wear an additional wireless earphone  1   b , as part of a left and right pair as shown in  FIG.  3   , a secondary wireless connection is needed to deliver an audio signal to the speaker driver  6  of the additional wireless earphone  1   b . Generally, the wireless earphone  1   b  may be similar to wireless earphone  1   a  in terms of functionality and constituent hardware components that were described above, except that the manner in which the audio signal of wireless earphone  1   b  is obtained may be different. For example, in one embodiment, the earphone  1   b  need not establish a two-way wireless link with the audio source device  11 , but rather can establish a one-way wireless connection by snooping or effectively “listening” to pick up the audio data content that is being communicated between the audio source device  11  and the wireless earphone  1   a  (through the primary connection). In such a case, the wireless earphone  1   a  may wirelessly configure the wireless earphone  1   b  to be able to snoop the primary connection, so that, for example, the wireless earphone  1   b  can obtain a second audio channel, e.g. as part of stereo content, where the second audio channel and a first audio channel are being transmitted by the audio source  11  to the wireless earphone  1   a  in the primary wireless connection. Other ways of obtaining the audio signal through the secondary wireless connection with the radio transceiver of the wireless earphone  1   b , for driving the speaker driver  6  of the wireless earphone  1   b , are possible. 
     While certain embodiments have been described and shown in the accompanying drawings, it is to be understood that such embodiments are merely illustrative of and not restrictive on the broad invention, and that the invention is not limited to the specific constructions and arrangements shown and described, since various other modifications may occur to those of ordinary skill in the art. For example, although the bud portion of the housing  2  described above may be of a rigid material that is suitable for a loose-fitting ear bud, an alternative here is to design the bud portion to perform as an in-ear sealed-type ear bud, with the addition of the flexible tip  15  to assist in achieving a full acoustic (air) seal against the outer ear canal of the wearer. In another example, although the dotted line drawn in  FIG.  1    to delineate where the stem and bud portions come together implies that the microphone  9  is located at the near end opening of the stem portion, and that the antenna  4  is in the bud portion, the positioning of the microphone  9  and the antenna  4  can be different so long as they serve their main purposes, namely the pickup of ambient or background sound outside the ear, and the pickup of radio frequency (RF) radiation of the primary or secondary wireless connection. The description is thus to be regarded as illustrative instead of limiting.

Metadata:
Filing Date: 20220527
Publication Date: 20240319
Grant Date: 20240319
Priority Date: 20140421
Inventors: RICH, ZACHARY C.
STIEHL, KURT R.
CHAWAN, ARUN D.
Howes, Michael B.
AASE, JONATHAN S.
ANDERSEN, ESGE B.
AZMI, Yacine
MINOO, JAHAN C.
SHAW, DAVID J.
KUMAR, AARTI
Prats, Augustin
WATSON, ROBERT D.
PAQUIER, BAPTISTE P.
BERNY, AXEL D.
COOK, BENJAMIN W.
GUTERMAN, Jerzy S.
Cousins, Benjamin Adair
Assignee: APPLE INC
CPC Classifications: [{"code": "H04R1/1016", "inventive": true, "first": true, "tree": "[]"}, {"code": "H04R1/1025", "inventive": true, "first": false, "tree": "[]"}, {"code": "H04R1/1075", "inventive": true, "first": false, "tree": "[]"}, {"code": "H04R1/105", "inventive": false, "first": false, "tree": "[]"}, {"code": "H04R2201/107", "inventive": false, "first": false, "tree": "[]"}, {"code": "H04R2420/07", "inventive": false, "first": false, "tree": "[]"}, {"code": "H04R1/1016", "inventive": true, "first": true, "tree": "[]"}, {"code": "H04R1/1016", "inventive": true, "first": true, "tree": "[]"}, {"code": "H04R1/1025", "inventive": true, "first": false, "tree": "[]"}, {"code": "H04R1/105", "inventive": false, "first": false, "tree": "[]"}, {"code": "H04R2201/107", "inventive": false, "first": false, "tree": "[]"}, {"code": "H04R2420/07", "inventive": false, "first": false, "tree": "[]"}, {"code": "H04R1/1025", "inventive": true, "first": false, "tree": "[]"}, {"code": "H04R1/105", "inventive": false, "first": false, "tree": "[]"}, {"code": "H04R2201/107", "inventive": false, "first": false, "tree": "[]"}, {"code": "H04R2420/07", "inventive": false, "first": false, "tree": "[]"}, {"code": "H04R1/1075", "inventive": true, "first": false, "tree": "[]"}]
Family ID: 53016797