PATENT DOCUMENT

Publication Number: US-10784707-B2
Application Number: US-201816137286-A
Country: US
Kind Code: B2

Title: Inductive power transfer system

Abstract:
An inductive power receiving device configured to: supply power received with a power receiving coil to a load in a first mode; determine whether a converter voltage exceeds a threshold voltage; in response to the determining the converter voltage exceeds the threshold voltage after sending a charging mode request, switch to supplying power received with the power receiving coil to the load in a second mode; and in response to determining the converter voltage coil exceeds the threshold voltage before sending the charging mode request is sent, prevent at least a portion of the power received with the power receiving coil from reaching the load. An inductive power transmitting device configured to provide an alternating current voltage to a power transmitting coil and gradually increase the voltage after receiving a charging mode request and stop gradually increasing the voltage once an inductive power receiving device changes modes.

Claims:
The invention claimed is: 
     
       1. An inductive power receiving device comprising:
 a power receiving coil configured to receive power wirelessly from an inductive power transmitting device; 
 a communication circuit configured to transmit a charging mode request to the inductive power transmitting device; 
 a measurement circuit configured to measure a converter voltage generated using power received with the power receiving coil; 
 a charging circuit configured to: 
 supply power received with the power receiving coil to a load in a first mode, 
 determine whether the converter voltage exceeds a threshold voltage; 
 in response to determining the converter voltage exceeds the threshold voltage after sending, with the communication circuit, the charging mode request, switch to supplying power received with the power receiving coil to the load in a second mode different from the first mode; and 
 in response to determining the converter voltage coil exceeds the threshold voltage before the charging mode request is sent, prevent at least a portion of the power received with the power receiving coil from reaching the load. 
 
     
     
       2. The inductive power receiving device of  claim 1 , wherein the charging circuit is configured to supply higher power to the load in the second mode and lower power to the load in the first mode. 
     
     
       3. The inductive power receiving device of  claim 2 , wherein the charging circuit is configured to supply 5 watts or less to the load in the first mode and to supply more than 5 watts to the load in the second mode. 
     
     
       4. The inductive power receiving device of  claim 2 , wherein the charging circuit is configured to supply less than 3 watts to the load in the first mode and to supply approximately 3 watts or more to the load in the second mode. 
     
     
       5. The inductive power receiving device of  claim 2 , wherein the load comprises a battery and the charging circuit is configured to supply power to the battery at a rate of less than 2 C in the first mode and at a rate of at least 5 C in the second mode. 
     
     
       6. The inductive power receiving device of  claim 1 , wherein the charging circuit includes a voltage rectifier and a voltage regulator. 
     
     
       7. The inductive power receiving device of  claim 6 , wherein the measurement circuit is further configured to measure the converter voltage at an output of the voltage rectifier. 
     
     
       8. The inductive power receiving device of  claim 1 , wherein the measurement circuit is further configured to measure the converter voltage at the power receiving coil. 
     
     
       9. The inductive power receiving device of  claim 1 , wherein the time between the charging mode request being sent and the converter voltage determined by the measurement circuit exceeding the threshold voltage is less than 120 ms. 
     
     
       10. The inductive power receiving device of  claim 1 , wherein the charging circuit is configured to operate in the second mode for less than 30 s. 
     
     
       11. The inductive power receiving device of  claim 1 , further comprising overvoltage protection circuitry configured to limit a voltage in the inductive power receiving device to an over voltage limit and the threshold voltage is lower than the over voltage limit. 
     
     
       12. The inductive power receiving device of  claim 11 , wherein the threshold voltage is between 12V and 16V. 
     
     
       13. The inductive power receiving device of  claim 1 , wherein the inductive power receiving device is an electronic pencil or stylus. 
     
     
       14. The inductive power receiving device of  claim 1 , wherein the communication circuit is configured to transmit requests for incremental power increases or decreases during the first mode or second mode. 
     
     
       15. An inductive power transmitting device comprising
 a power transmitting coil; 
 a communication circuit configured to receive a charging mode request from an inductive power receiving device, the charging mode request requesting one of at least a first, lower power charging mode and a second, higher power charging mode; 
 a converter configured to provide an alternating current voltage to the power transmitting coil and, responsive to a charging mode request for the second, higher power charging mode, gradually increase the voltage after receiving the charging mode request and stop gradually increasing the voltage once the inductive power receiving device changes from the first, lower power charging mode to the second, higher power charging mode. 
 
     
     
       16. The inductive power transmitting device of  claim 15 , wherein the converter is configured to increase the voltage provided by the converter at greater than 20 mV/ms. 
     
     
       17. The inductive power transmitting device of  claim 15 , wherein the inductive power transmitting device is configured to determine that the inductive power receiving device has changed from the first, lower power charging mode to the second, higher power charging mode based on measuring a change in load or the communication circuit receiving a charging mode confirmation from the inductive power receiving device. 
     
     
       18. The inductive power transmitting device of  claim 15 , wherein the charging mode request is a CEP or power negotiation packet requesting a 7.5 W or 15 W mode. 
     
     
       19. The inductive power transmitting device of  claim 15 , wherein the charging mode request is a CEP or power negotiation packet requesting a 3 W mode. 
     
     
       20. The inductive power transmitting device of  claim 15 , wherein the converter is configured to gradually increase the voltage provided to the coil in a series of step increases until the receiving device changes from the first, lower power charging mode to the second, higher power charging mode. 
     
     
       21. The inductive power transmitting device of  claim 20 , wherein the time between the charging mode request being sent and the inductive power receiving device changing from the first, lower power charging mode to the second, higher power charging mode is less than 2 s. 
     
     
       22. The inductive power transmitting device of  claim 15 , wherein the converter includes an inverter stage and a boost converter stage. 
     
     
       23. The inductive power transmitting device of  claim 22 , wherein the converter is configured to gradually increase the voltage provided to the coil by controlling a phase shift of switches of the inverter stage. 
     
     
       24. The inductive power transmitting device of  claim 23 , wherein the converter is configured to further gradually increase the voltage provided to the coil by increasing a voltage output by the boost converter stage. 
     
     
       25. A method comprising:
 receiving power wirelessly with an inductive power receiving device in a first lower power mode; 
 transmitting a charging mode request to an inductive power transmitting device; 
 measuring a converter voltage generated using power received with a power receiving coil; 
 receiving power wirelessly in a second higher power mode when the converter voltage exceeds a threshold voltage. 
 
     
     
       26. A system comprising:
 an inductive power transmitting device including:
 a power transmitting coil; and 
 
 an inductive power receiving device including:
 a power receiving coil configured to receive power wirelessly from the inductive power transmitting device, 
 a communication circuit configured to transmit a charging mode request to the inductive power transmitting device, and 
 a charging circuit configured to supply power received with the power receiving coil to a load; 
 wherein a gradually increasing voltage is applied to the power transmitting coil once the charging mode request is received, and the charging circuit switches from a first lower power receiving mode to a second higher power receiving mode once a converter voltage generated using power received with the power receiving coil exceeds a predetermined level. 
 
 
     
     
       27. An inductive power receiving device comprising:
 a power receiving coil configured to receive power wirelessly from an inductive power transmitting device; 
 a communication circuit configured to transmit a charging mode request to the inductive power transmitting device, the charging mode request requesting one of at least a first, lower power charging mode and a second, higher power charging mode; 
 a measurement circuit configured to measure a converter voltage generated using power received with the power receiving coil; 
 a charging circuit configured to:
 supply power received with the power receiving coil to a load in the first mode; 
 determine whether the converter voltage exceeds a threshold voltage; 
 in response to determining the converter voltage exceeds the threshold voltage after sending, with the communication circuit, a charging mode request for the second higher power charging mode, switch to supplying power received with the power receiving coil to the load in the second mode different from the first mode. 
 
 
     
     
       28. The inductive power receiving device of  claim 27 , wherein the charging circuit is configured to supply 5 watts or less to the load in the first mode and to supply more than 5 watts to the load in the second mode. 
     
     
       29. The inductive power receiving device of  claim 27 , wherein the charging circuit is configured to supply less than 3 watts to the load in the first mode and to supply approximately 3 watts or more to the load in the second mode. 
     
     
       30. The inductive power receiving device of  claim 27 , wherein the load comprises a battery and the charging circuit is configured to supply power to the battery at a rate of less than 2C in the first mode and at a rate of at least 5C in the second mode. 
     
     
       31. The inductive power receiving device of  claim 27 , wherein the charging circuit is configured to operate in the second mode for less than 30s. 
     
     
       32. The inductive power receiving device of  claim 27 , further comprising overvoltage protection circuitry configured to limit a voltage in the inductive power receiving device to an over voltage limit and the threshold voltage is lower than the over voltage limit. 
     
     
       33. The inductive power receiving device of  claim 32 , wherein the threshold voltage is between 12V and 16V. 
     
     
       34. The inductive power receiving device of  claim 27 , wherein the inductive power receiving device is an electronic pencil or stylus. 
     
     
       35. The inductive power receiving device of  claim 27 , wherein the communication circuit is configured to transmit requests for incremental power increases or decreases during the first mode or second mode.

Description:
This application claims the benefit of provisional patent application No. 62/668,150, filed May 7, 2018, which is hereby incorporated by reference herein in its entirety. 
    
    
     FIELD 
     This relates generally to wireless systems, and, more particularly, to systems in which devices are wirelessly charged. 
     BACKGROUND 
     In a wireless charging system, a wireless power transmitting device such as a device with a charging surface or zone wirelessly transmits power to a portable electronic device. The portable electronic device receives the inductively transmitted power and uses this power to charge an internal battery or to power the device. 
     SUMMARY 
     With the advancement of battery technology, some batteries can now be fast charged for a short period of time. This feature can only be realized if the power source can support such power burst. 
     However, wireless charging systems can be slow to change between different levels of power at which they operate. This can result in slower than desired charging, excessive time spent changing power levels, and potentially damage to components of the system. For example, in situations where a wireless power transmitter incrementally increases its level of output power in response to requests from a wireless power receiver, it may take many successive requests and incremental power increases for the power transmitter to reach an adequate power level for fast charging. 
     In some cases, wireless power transmitting and receiving devices can be designed to be closely coupled to each other. Typically, this is achieved by arranging the coils of the transmitting and receiving devices such that they are aligned with and close to each other in use. Systems in which the transmitting and receiving devices can be closely coupled to each other in use are sometimes referred to as inductive power transfer systems. Transmitting and receiving devices that can be closely coupled to receiving devices can be referred to as inductive power transfer devices. 
     In the system, an inductive power transmitting device transmits wireless power signals to an inductive power receiving device. The inductive power transmitting device includes a converter that provides signals to one or more wireless power transmitting coils for transmitting power wirelessly to the inductive power receiving device. The inductive power receiving device includes one or more wireless power receiving coils for receiving power wirelessly from the inductive power transmitting device. The inductive power receiving device can operate in a first charging mode and a second charging mode. 
     The inductive power receiving device includes a communication circuit for communicating with the inductive power transmitting device. The communication circuit can send a charging mode request to the inductive power transmitter to begin the process of changing from a first charging mode to a second charging mode. 
     The inductive power transmitting device includes a communication circuit for communicating with the inductive power receiving device. The communication circuit can receive a charging mode request from the inductive power receiving device and, in response, change the output of the converter to allow the receiver to change to a second charging mode. 
     When the inductive power transmitting device receives the charging mode request from the inductive power receiving device, the converter of the inductive power transmitting device can gradually increase the voltage of alternating current signals provided to one or more transmitting coils. The gradual increase of the voltage provided to the one or more transmitting coils will continue until the inductive power receiving device enters the second charging mode. 
     The inductive power receiving device includes a charging circuit that provides power received by the one or more power receiving coils to a load in a first charging mode and a second charging mode. When a charging mode request has been sent to the power transmitting device, the charging circuit determines whether a voltage generated from the power received with the power receiving coil(s) exceeds a threshold amount. If it is determined that the voltage has exceeded the threshold amount, the charging circuit switches to the second charging mode. 
     The inductive power receiving device includes a measurement circuit to measure the voltage generated from the power received the inductive power receiving coils and provides an indication of this to the charging circuit. 
     The system allows the inductive power receiving device to quickly change from charging a load in a first, low-power charging mode to a second, high-power charging mode. The time taken to transition from the first mode to the second mode may be relatively short, which allows for relatively high energy transfer in a short period of time. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The accompanying drawings which are incorporated in and constitute part of the specification, illustrate embodiments of the invention and, together with the general description of the invention given above, and the detailed description of embodiments given below, serve to explain the principles of the invention, in which: 
         FIG. 1  is a schematic diagram of an illustrative wireless charging system in accordance with some embodiments. 
         FIG. 2  is a schematic diagram of an illustrative inductive power receiving device in accordance with an embodiment. 
         FIG. 3  is a circuit diagram of an illustrative inductive power receiving device in accordance with an embodiment. 
         FIG. 4  is a schematic diagram of an illustrative inductive power transmitting device in accordance with an embodiment. 
         FIG. 5  is a circuit diagram of an illustrative inductive power transmitting device in accordance with an embodiment. 
         FIG. 6  is a schematic diagram of an illustrative inductive charging system in accordance with an embodiment. 
         FIG. 7  is a flow chart of an illustrative method in accordance with an embodiment. 
         FIG. 8  is a timing diagram of an illustrative method in accordance with an embodiment. 
         FIG. 9A  is a timing diagram of an illustrative method in accordance with an embodiment. 
         FIG. 9B  is a timing diagram of an illustrative method in accordance with an embodiment. 
         FIG. 10  is an illustrative electronic accessory including an inductive power transmitting device in accordance with an embodiment of the invention. 
         FIG. 11  is a is an illustrative charging device including an inductive power transmitting device in accordance with an embodiment of the invention. 
     
    
    
     DETAILED DESCRIPTION 
     A wireless power system has a wireless power transmitting device that transmits power wirelessly to a wireless power receiving device. The wireless power transmitting device is a device such as a wireless charging mat, wireless charging puck, wireless charging stand, wireless charging table, or other wireless power transmitting equipment. The wireless power transmitting device may be a stand-alone device or built into other electronic devices such as a laptop or tablet computer, cellular telephone or other electronic devices. The wireless power transmitting device has one or more coils that are used in transmitting wireless power to one or more wireless power receiving coils in the wireless power receiving device. The wireless power receiving device is a device such as a cellular telephone, watch, media player, tablet computer, pair of earbuds, remote control, laptop computer, electronic pencil or stylus, other portable electronic device, or other wireless power receiving equipment. 
     During operation, the wireless power transmitting device supplies alternating-current signals to one or more wireless power transmitting coils. This produces a time varying electromagnetic field (sometimes referred to as wireless power signals) which may be coupled to one or more corresponding receiving coils in the wireless power receiving device. Rectifier circuitry in the wireless power receiving device converts the induced voltage in the receiving coil into direct-current (DC) voltage for powering the wireless power receiving device. 
     An illustrative wireless power system (wireless charging system) is shown in  FIG. 1 . As shown in  FIG. 1 , a wireless power system  8  includes a wireless power transmitting device  12  and one or more wireless power receiving devices such as wireless power receiving device  10 . Device  12  may be a stand-alone device such as a wireless charging mat, may be built into furniture, laptop or tablet computers, cellular telephones or other electronic devices, or may be other wireless charging equipment. Device  10  is a portable electronic device such as a wristwatch, a cellular telephone, a tablet computer, an electronic pencil or stylus, or other electronic equipment. Illustrative configurations in which device  12  is a tablet computer or similar electronic device and in which device  10  is an electronic accessory that couples with the tablet computer or similar electronic device during wireless power transfer operations may sometimes be described herein as examples. Illustrative configurations in which device  12  is a mat or other equipment that forms a wireless charging surface and in which device  10  is a portable electronic device or electronic accessory that rests on the wireless charging surface during wireless power transfer operations may also sometimes be described herein as examples. 
     During operation of system  8 , a user places one or more devices  10  on or near the charging region of device  12 . Power transmitting device  12  is coupled to a source of alternating-current voltage such as alternating-current power source  50  (e.g., a wall outlet that supplies line power or other source of mains electricity), has a battery such as battery  38  for supplying power, and/or is coupled to another source of power. A power converter such as AC-DC power converter  40  can be included to convert power from a mains power source or other AC power source into DC power that is used to power control circuitry  42  and other circuitry in device  12 . During operation, control circuitry  42  uses wireless power transmitting circuitry  34  and one or more coils  36  coupled to circuitry  34  to transmit alternating-current electromagnetic signals  48  to device  10  and thereby convey wireless power to wireless power receiving circuitry  46  of device  10 . 
     Power transmitting circuitry  34  has switching circuitry (e.g., transistors in an inverter circuit) that are turned on and off based on control signals provided by control circuitry  42  to create AC current signals through appropriate coils  36 . As the AC currents pass through a coil  36  that is being driven by the switching circuitry, a time varying electromagnetic field (wireless power signals  48 ) or “flux” is produced. If the time varying electromagnetic field is magnetically coupled to coil  14 , an AC voltage is induced and a corresponding AC currents flows in coil  14 . Rectifier circuitry in circuitry  46  can convert the induced AC voltage in the one or more coils  14  into a DC voltage signals for powering device  10 . The DC voltages are used in powering components in device  10  such as display  52 , touch sensor components and other sensors  54  (e.g., accelerometers, force sensors, temperature sensors, light sensors, pressure sensors, gas sensors, moisture sensors, magnetic sensors, Bluetooth, wireless communications circuits  56  for communicating wirelessly with control circuitry  42  of device  12  and/or other equipment, audio components, and other components (e.g., input-output devices  22  and/or control circuitry  20 ) and/or are used in charging an internal battery in device  10  such as battery  18 , or to charge subsequent devices, either wired or wirelessly. 
     Devices  12  and  10  include control circuitry  42  and  20 . Control circuitry  42  and  20  may include storage and processing circuitry such as analogue circuitry, microprocessors, power management units, baseband processors, digital signal processors, field-programmable gate arrays, microcontrollers, application-specific integrated circuits with processing circuits and/or any combination thereof. Control circuitry  42  and  20  is configured to execute instructions for implementing desired control and communications features in system  8 . For example, control circuitry  42  and/or  20  may be used in determining power transmission levels, processing sensor data, processing user input, processing other information such as information on wireless coupling efficiency from transmitting circuitry  34 , processing information from receiving circuitry  46 , using information from circuitry  34  and/or  46  such as signal measurements on output circuitry in circuitry  34  and other information from circuitry  34  and/or  46  to determine when to start and stop wireless charging operations, adjusting charging parameters such as charging frequencies, coil assignments in a multi-coil array, and wireless power transmission levels, and performing other control functions. Control circuitry  42  and/or  20  may be configured to perform these operations using hardware (e.g., dedicated hardware or circuitry) and/or software (e.g., code that runs on the hardware of system  8 ). Software code for performing these operations is stored on non-transitory computer readable storage media (e.g. tangible computer readable storage media). The software code may sometimes be referred to as software, data, program instructions, instructions, or code. The non-transitory computer readable storage media may include non-volatile memory such as non-volatile random-access memory (NVRAM), one or more hard drives (e.g., magnetic drives or solid state drives), one or more removable flash drives or other removable media, other computer readable media, or combinations of these computer readable media or other storage. Software stored on the non-transitory computer readable storage media may be executed on the processing circuitry of control circuitry  42  and/or  20 . The processing circuitry may include application-specific integrated circuits with processing circuitry, one or more microprocessors, or other processing circuitry. 
     Device  12  and/or device  10  may communicate wirelessly. Devices  10  and  12  may, for example, have wireless transceiver circuitry in control circuitry  42  and  20  (and/or wireless communications circuitry such as circuitry  56  of  FIG. 1 ) that allows wireless transmission of signals between devices  10  and  12  (e.g., using antennas that are separate from coils  36  and  14  to transmit and receive unidirectional or bidirectional wireless signals, using coils  36  and  14  to transmit and receive unidirectional or bidirectional wireless signals, etc.). For example device  12  and/or device  10  may communicate using in-band communications injected or combined into the wireless power signals  48  such as proposed in the Wireless Power Consortium Qi specification 1.1, which is incorporated herein by reference. Alternatively, a separate Bluetooth®, RFID, NFC, Zigbee, Wifi, RF or other communication system may be employed. 
     An illustrative inductive power receiver  100  is shown in  FIG. 2 . The receiver  100  includes a power receiving coil  110  for receiving wireless power signals, a charging circuit  120  for converting the received wireless power signals to a form suitable for a load  130 , and a load  130  for receiving power. The receiver  100  also includes a measurement circuit  140  for measuring a voltage in the receiver  100  and a communication circuit  150  for communicating with an inductive power transmitter  200 . 
     Various types of power receiving coils can be used in the receiver  100  to receive wireless power signals. For example, the receiver coil  110  can be planar or elongate depending on the application. The coil  110  could also be provided with a magnetic core that can guide and focus magnetic fields near the receiver coil  110 . 
     The receiver  100  could have a plurality of power receiving coils that could be connected in parallel or series. In some examples, the receiver  100  can have two or more coils wound about respective limbs of a magnetic core to form a coil assembly. 
     It will be appreciated that the coil or coils may be wound from a single-strand conductor, a multiple strand conductor having multiple wires connected in parallel, braided wire, Litz wire, a conductive ink or conductive trace such as multilayer tracks on a printed circuit board, or other conductive elements suitable for forming coils. 
     Various types of load  130  could be used in the inductive power receiver  100 . For example, the load  130  could be a rechargeable battery or cell of the lithium-ion, lithium-polymer, lead-acid, nickel-cadmium, nickel-metal hydride type, or other type. It will be appreciated that the load  130  could also include a capacitor or super capacitor. The load  130  could also include a combination of these types of loads. The load  130  may have a capacity of between 40 mAH and 100 mAH. 
     The charging circuit  120  of the inductive power receiver  100  may be configured to convert alternating current (AC) power signals received in the coil  110  into direct current (DC) power signals. To this end, the charging circuit  120  may include full bridge rectifier, half-bridge rectifier or other AC to DC converter. The rectifier may use diodes or controlled switches or transistors to perform rectification. 
     The charging circuit  120  of the inductive power receiver  100  may be configured to regulate or control the received power to a desired level. To this end, the charging circuit  120  may include a switchmode converter such as a buck converter, boost converter, buck-boost converter, push-pull converter, flyback converter or another type of converter. These converters include a regulation stage which controls the output voltage provided by the converter to a desired level. These converters may include a rectification stage, in which case a separate rectification stage is not necessary. 
     It will be appreciated that various other types of circuitry or components could be included in the charging circuit  120  to convert the received power to a desired level or form. 
     The charging circuit  120  is configured to operate in a first mode and a second mode. In the first mode, the charging circuit  120  supplies power to the load  130  at a first level. In the second mode, the charging circuit  120  supplies power to the load  130  at a second level. For example, the charging circuit  120  may supply 5 Watts or less in the first mode and may supply more than 5 Watts in the second mode. In some examples, the charging circuit  120  may supply approximately 7.5 Watts or 15 Watts in the second mode. In other examples, the charging circuit  120  may supply less than 3 Watts in the first mode and approximately 3 Watts or more in the second mode. 
     The charging circuit  120  may be configured to charge the load  130  at a particular charging rate. In the first mode the rate may be less than 2 C and in the second mode the rate may be at least 5 C. For example, in the first mode the charging circuit  120  may charge the load  130  at between 0.5 C and 5 C; between 0.75 C and 3.5 C; or approximately 1 C. In the second mode the charging circuit  120  may charge the load  130  at between 7.5 C and 15 C; between 8.5 C and 12.5 C; or approximately 10 C. 
     During operation in the first mode, the charging circuit  120  may deliver power with power flow control similar to Qi charging wherein it requests increased power from a transmitter using a positive control error packet and requests decreased power from a transmitter using a negative control error packet. 
     During operation in the second mode, the charging circuit  120  may utilize power flow control similar to the first mode. 
     For the charging circuit  120  to switch to 10 C mode, it may ramp at a predetermined ramp rate until it reaches 10 C point or alternatively use the Qi power flow control but at a faster rate in order to reach the final point as fast as possible. When using Qi power flow control to reach 10 C, the time between sending CEP packets can be selected to reach the 10 C level quickly. These packets can be sent at a faster rate than in standard Qi power flow control. For example, CEP packets can be sent consecutively every 50 ms. In one example, the charging circuit  120  can include a voltage rectifier and a voltage regulator, for example a switchmode regulator. The rectifier can be a full diode bridge rectifier. The switchmode regulator can be controlled based on a pulse-width modulation (PWM) signal provided to one or more switches of the switchmode regulator. A controller may provide the PWM signal to the switch or switches to control the level of power provided to the load  130 . 
     The charging circuit  120  may be configured such that the receiver  100  operates in the second mode for less than 120 seconds, less than 60 seconds, less than 30 seconds or less than 15 seconds. 
     Operating the charging circuit  120  at a high charge rate for a short period of time can allow the load to be at least partially charged very quickly. For example, an electronic accessory such as an electronic pencil or stylus can be placed on, in or near an inductive power transmitter when the accessory&#39;s battery is substantially out of charge—i.e. the battery can not provide enough power to operate the accessory. The battery can then be charged at 10 C for 15 seconds to provide enough charge for the accessory to be used immediately after the short charging period. 
     The measurement circuit  140  of the inductive power receiver  100  may be configured to measure a voltage in the inductive power receiver  100  that is based on power received with the coil  110 . This allows the inductive power receiver  100  to determine when the voltage produced in the inductive power receiver  100  has reached a suitable level for the receiver  100  to change to the second mode. 
     For example, the measurement circuit  140  may measure the output voltage from a rectification stage of the charging circuit  120 . As described in further detail below, the inductive power transmitter  200  gradually increases the voltage applied to its transmission coil to allow the inductive power receiver  100  to switch to the second mode. This means that the AC voltage across the inductive power receiver coil  110  and the DC voltage at the output of the rectifier stage will also increase. 
     It will be appreciated that the measurement circuit  140  may measure voltage in various other parts of the circuit that are based on the power received with the power receiver coil  110 . For example, the measurement circuit  140  may measure the output of a regulator connected to the rectifier. 
     In one example, the measurement circuit may include an opamp comparator to compare the output voltage of the rectification stage to a threshold voltage. The result of this comparison can then be provided to a controller. The controller determines when the output of the rectification stage exceeds the threshold voltage from a change in the output of the comparator. 
     To supply power at a desired level to the load  130 , or to charge the load  130  at a desired rate, a corresponding amount of power needs to be received with the inductive power receiver  100 . The charging circuit  120  is configured to determine when the amount of power available to the inductive power receiver  100  is sufficient for charging the load  130  in the high power mode by comparing the voltage measured by the measurement circuit  140  to a threshold voltage. The charging circuit  120  may compare the measured voltage to the threshold voltage using one or more discrete components such as a comparator, one or more integrated circuits such as an application-specific integrated circuit (ASIC), one or more programmable devices such as a microprocessor or microcontroller, or other analog or digital comparison means. 
     It will be appreciated that the specific value of the threshold voltage may depend on various factors such as the desired charging rate or power in the higher power mode, the part of the circuit at which the voltage is measured, voltage drops in the receiver circuitry and other considerations. The threshold voltage in a particular application may be determined through experimentation by finding the voltage at which the charging circuit  120  can charge the load  130  at the desired charging rate or power when switched to the second mode. The threshold voltage in a particular application may also be determined from a theoretical analysis of the physical components of the system and their known properties or by simulation of the system. In some examples, the threshold voltage may be between 12V and 16V or approximately 14V. 
     The communication circuit  150  allows the inductive power receiver  100  to communicate with the inductive power transmitter  200  using either modulation of the inductive power signals (in band communication) or other communication channels (out of band communication). As discussed above, these can include signals injected or combined into the inductive power signals such as proposed in the Wireless Power Consortium Qi specification 1.1, Bluetooth®, RFID, NFC, Zigbee, Wifi, RF or other communication systems. 
     The inductive power receiver  100  uses the communication circuit  150  to transmit a charging mode request to the inductive power transmitter  200  to initiate the change from the first mode to the second mode. In some examples the inductive power receiver  100  can also use the communication circuit  150  to transmit a charging mode confirmation to the inductive power transmitter  200  to confirm that the receiver  100  has switched to the second mode. 
     The communication circuit  150  can use power negotiation packets to communicate with the inductive power transmitter  200 . The charging mode request is in terms of the power needed for 10 C, that is 10 times the normal power rating of the battery or any value greater than the normal power rating of the battery. The charging mode confirmation can be in the form of negotiated power, that is it will enter 10 C if negotiated power is 10 times the normal power rating, or 6 C if the negotiated power is 6 times the normal power rating; more generally it will enter nC if negotiated power is n times the normal power rating, where n is any positive number. 
     The charging mode request may be a CEP packet or a power negotiation packet requesting a 3 Watt mode, a 7.5 Watt mode or a 15 Watt mode. 
     The communication circuit  150  can also transmit requests for incremental power increases or decreases during the first mode or the second mode. 
       FIG. 3  is an illustrative inductive power receiver  100  in accordance with an embodiment. In this example, the inductive power receiver  100  includes an inductive power receiver coil  110 , a charging circuit  120 , a measurement circuit  140 , a communication circuit  150  and a load  130 . 
     In this example, the coil  110  is configured for series tuning with a compensation capacitor. 
     In this example, the charging circuit  120  includes a diode bridge rectifier  190 . There is a ground connection on the DC output side of the rectifier  190 . 
     In this example, the charging circuit  120  includes a switchmode converter  128  of the buck type formed from switch  122 , inductor  124  and capacitor  126 . Alternatively, the charging circuit  120  could include a linear power supply. 
     In this example, the charging circuit  120  includes a microcontroller  170  configured to compare a voltage measured by the measurement circuit  140  to a threshold voltage. The charging circuit  120  is configured to change from operating in a first charging mode, in which power is supplied to the load at a first level to a second charging mode in which power is supplied to the load at a second level. In either or both of the first and second modes, power control can be performed via CEP packets similar to Qi standards. 
     In this example, the measurement circuit  140  measures a voltage at the output of the rectifier  190  and provides this measurement to the microcontroller  170  of the charging circuit  120 . 
     In this example, the communication circuit  150  is an in-band communication circuit configured to modulate the inductive power signals to communicate with the inductive power transmitter  200 . The communication circuit  150  is formed from a capacitor  154  connected via a MOSFET  152  to ground. 
     In this example, the load  130  is a rechargeable battery. The rechargeable battery in this example has a capacity of approximately 70 mAH. The battery is able to be charged at various charging rates. For example, the battery may be charged at 10 C for limited periods of time. This allows the battery to charge partially or completely more quickly than at lower charging rates. For example, the battery may charge at 10 C for approximately 15 seconds. 
     In this example, the inductive power receiver  100  also includes an over-voltage protection circuit  180  for preventing voltages in the circuit exceeding a set value. The over-voltage protection circuit is formed from a capacitor  184  connected, via switch  182 , to ground from a point between the power receiving coil  110  and the series tuning capacitor  115 . The over-voltage protection circuit  180  can prevent voltage at the output of rectifier  190  from exceeding a set value. 
     An illustrative inductive power transmitter  200  is shown in  FIG. 4 . The transmitter  200  includes at least one power transmitting coil  210  for transmitting wireless power signals, a converter  220  for providing an alternating current (AC) voltage to the power transmitting coil  210  and a communication circuit  230  for communicating with an inductive power receiver  100 . 
     Various types of power transmitting coils can be used in the transmitter  200  to transmit wireless power signals. For example, the transmitter coil  210  can be planar or elongate depending on the application. The coil  210  could also be provided with a magnetic core that can guide and focus magnetic fields produced by the coil  210 . 
     The transmitter  200  could have a plurality of power transmitting coils that could be connected in parallel or series or energized independently. For example, the transmitter  200  could be a charging mat with an array of transmitter coils configured to provide wireless power signals to one or more receivers placed on a charging surface of the mat. 
     In some examples, the transmitter  200  can have two or more coils wound about respective limbs of a magnetic core to form a coil assembly. 
     It will be appreciated that the coil or coils may be wound from a single-strand conductor, a multiple strand conductor having multiple wires connected in parallel, braided wire, Litz wire, a conductive ink or conductive trace such as multilayer tracks on a printed circuit board, or other conductive elements suitable for forming coils. 
     The converter  220  of the inductive power transmitter  200  may be configured to convert voltage from an alternating current (AC) or direct current (DC) supply to an AC voltage for the power transmitting coil  210 . The converter  220  may include a DC to AC inverter, an AC to AC converter or an AC to DC to AC converter. 
     It will be appreciated that various types of converter can be used to provide an AC voltage to the coil  210 . For example, a simple chopper circuit can be used to provide alternating current signals to the coil  210 . In such a circuit, a switch or combination of switches can alternately connect a DC supply voltage to different sides of a coil  210  to provide an alternating voltage across, and current through, the coil  210 . Capacitive or inductive elements can be used to smooth the output waveform. 
     In some examples, the converter  220  may be a push-pull inverter in which switches operate to provide an alternating voltage across, and current through, the coil  210 . In some examples, the inverter may be a resonant inverter that includes one or more capacitive elements that form(s) a resonant circuit with the coil  210  and optionally other inductive elements. Resonant inverters can include actively controlled switches that are controlled based on the resonant frequency of the inverter circuit. Resonant inverters can be soft switched using zero voltage or zero current switching, hard switched, or a variation of either. 
     The converter  220  can also include a DC-DC conversion stage such as a boost converter. This can be used to initially increase a DC voltage before conversion to AC voltage for the power transmitting coil  210 . 
     The converter  220  can output AC voltage to the transmitting coil  210  over a range of voltage levels. For example, the output voltage of the converter  220  can range from a minimum of between 0V and 10V, between 2.5V and 7.5V, or approximately 5V, to a maximum of between 10V and 20V, between 12.5V and 17.5V, or approximately 15V. 
     The converter  220  is also configured to ramp up its output voltage after receiving a charging mode request from an inductive power receiver  100 . The output voltage can increase at greater than 20 mV/ms or greater than 85 mV/ms, for example at 25 mV/ms, 50 mV/ms or 100 mV/ms. The converter  220  can stop ramping up its voltage when it is determined that the inductive power receiver  100  has switched to the second charging mode. 
     The communication circuit allows the inductive power transmitter  200  to communicate with the inductive power receiver  100  using either modulation of the inductive power signals (in band communication) or other communication channels (out of band communication). As discussed above, these can include signals injected or combined into the inductive power signals such as proposed in the Wireless Power Consortium Qi specification 1.1, Bluetooth®, RFID, NFC, Zigbee, Wifi RF or other communication systems. 
     The inductive power transmitter  200  uses the communication circuit to receive a charging mode request from the inductive power receiver  100  to begin ramping of the output voltage of the converter  220 . In some examples the inductive power transmitter  200  can also use the communication circuit  230  to receive a charging mode confirmation from the inductive power receiver  100  to confirm that the receiver  100  has switched to the second charging mode. The inductive power transmitter  200  may determine that the receiver  100  has switched to the second charging mode by detecting a change in the load  130  of the receiver  100 . For example, the transmitter  200  may detect an increase in current drawn by the transmitter coil  210  that is due to the receiver  100  switching to the second charging mode. 
     The communication circuit  230  can receive CEP packets from the inductive power receiver  100  as detailed above. In one example, the inductive power transmitter  200  determines that the receiver has switched to the second charging mode upon receipt of a CEP packet that indicates this. 
       FIG. 5  is an illustrative inductive power transmitter  200  in accordance with an embodiment. In this example, the inductive power transmitter  200  includes an inductive power transmitting coil  210 , a series tuning capacitor  212 , a converter  220  including boost converter  270  and inverter  280 , control circuitry  250 , a communication circuit  260  and a power supply  240 . 
     In this example, the converter  220  includes a full bridge inverter  280  formed from semiconductor switches  282 ,  284 ,  286 ,  288 . The control circuitry  250  can operate the switches  282 ,  284 ,  286 ,  288  of the inverter to switch in diagonal pairs such that  282  and  288  are turned on at the same time and  284  and  286  are turned on at the same time. 
     The control circuitry  250  can implement phase shift control of the switches of the inverter to adjust the output power of the inverter. For example, the inverter may output maximum power when the full bridge diagonal switch pairs ( 282  and  288 ) or ( 284  and  286 ) are in phase and minimum power if they are out of phase. 
     In this example, the converter  220  also includes a voltage boost converter stage  270  formed from inductor  272 , capacitor  274 , switch  276  and diode  278 . The control circuitry  250  can control the boost stage to increase the DC voltage supplied to inverter by controlling the duty cycle of the switch  276 . 
     In this example, the control circuitry  250  is implemented with a microcontroller. The microcontroller is configured to begin gradually increasing the voltage output by the converter  220  after a charging mode request is received from an inductive power receiver  100 . The output voltage is increased at a specific rate, e.g. 25 mV/ms, 50 mV/ms or 100 mV/ms. Once the transmitter  200  determines that the receiver  100  has switched to the second charging mode, it stops gradually increasing the output voltage and delivers a constant voltage at the level reached at the end of the ramp. 
     It will be appreciated that, when providing power to a receiver operating in the first or second mode, the inductive power transmitter  200  can incrementally adjust its output power level in response to requests for incremental power adjustment from the receiver  100 . For example, the receiver  100  may transmit control error packets (CEP) based on a difference between power received in the receiver  100  and power required by the load  130 . The transmitter  200  can adjust its output based on the CEP packets. 
     In this example, the communication circuit  260  is an in-band communication circuit configured to demodulate the inductive power signals to receive communications from the inductive power receiver  100 . The communication circuit  260  is formed from a peak detector  262 , an amplifier with filtering  264 , AC coupling  266  and bit slicer  268 . 
     In this example, the power supply  240  is a battery. 
       FIG. 6  shows an illustrative inductive power transmission system including an inductive power transmitter  200  and an inductive power receiver  100 . The inductive power transmitter  200  includes a power transmitting coil  210 . The inductive power receiver  100  includes a power receiving coil  110 , a charging circuit  120 , and a communication module. 
     The receiver  100  of  FIG. 6  can use the communication module to transmit a charging mode request to the transmitter  200 . The transmitter  200  is configured to gradually increase the voltage provided to the transmitting coil  210  in response to receiving the charging mode request. This causes a voltage received with the power receiving coil  110  of the receiver  100  to also increase. When the voltage received with the power receiving coil  110  exceeds a predetermined level, the charging circuit  120  switches from a first lower power charging mode to a second higher power charging mode. 
       FIG. 7  shows an illustrative method  300  of inductive power transmission. This method  300  begins at step  310 , in which the inductive power receiver  100  receives power in a first, lower power mode. In this mode, the receiver  100  may receive sufficient power to charge the load  130  at a rate of 1 C. 
     To initiate a change to a higher power mode, the inductive power receiver  100  transmits a charging mode request to an inductive power transmitter  200  at step  320 . This request may be in the form of a CEP packet or a power negotiation packet. 
     Once the transmitter  200  receives the charging mode request, it begins to gradually increase the voltage provided from the converter  220  to the power transmitting coil  210  at step  330 . 
     At step  340 , the receiver  100  measures an indication of the voltage received in the inductive power receiving coil  110 . 
     When it is determined that the voltage measured in step  340  exceeds a threshold, the receiver  100  enters a higher power charging mode at step  350 . 
     The time taken between the charging mode request being transmitted and the voltage measured by the measurement circuit  140  exceeding the threshold may be less than 2 seconds, less than 1 second, less than 500 ms, less than 200 ms, less than 120 ms or less than 65 ms. 
     The receiver  100  may operate in the second mode for less than 120 seconds, less than 60 seconds, less than 30 seconds or less than 15 seconds. 
     In this figure a single ramp is shown, however there may be multiple ramp stages. For example, power supplied to the load  130  may be increased in steps as described in further detail below. 
       FIG. 8  is a timing diagram showing the different stages of the transition from a first mode to a second mode according to an embodiment. 
     In the period  410 , the receiver  100  receives power in a first, lower power mode. In the period  420 , the receiver  100  transmits a charging mode request in the form of CEP packet, Power Negotiation packet or a custom packet  460 . In response to the charging mode request, the transmitter  200  increases a voltage (shown in the plot of Vconv) ultimately provided to the transmitter coil  210  in period  430 . In the plots of Vconv shown in  FIGS. 8 and 9 , Vconv represents the output of a boost converter that is provided, via an inverter, to the transmitter coil  210 . At point  440 , voltage Vrect reaches a threshold value and the receiver  100  switches to the second, higher power mode. This is shown in the increase in the plot of Rx Load. The receiver may enter the second mode by controlling a regulator to provide higher power to the load. In period  450 , the transmitter  200  determines that the receiver  100  has switched to the second mode by either receiving CEP packet  470  (shown in the plot of Comms) or by detecting a change in the load  130  of the receiver  100 , for example from an increase in the current through the transmitting coil  210 , shown in the plot of Tx Current. 
     In periods  410 ,  420  and  450  the respective time intervals T 1 , T 2  and T 4  are 50 ms. In period  430  the time interval T 3  is approximately 65 ms. 
       FIGS. 9A and 9B  are timing diagrams showing the stages of the transition from a first mode to a second mode according to another embodiment. In this embodiment, the charging circuit  120  increases the power to the load in steps during the transition. 
     As shown in  FIG. 9A , the method is initiated by the receiver sending a power request packet to the transmitter. The receiver then sends CEP packets requesting increased power. Once the received voltage Vrect reaches the threshold voltage, the receiver load increases. However, in this embodiment the receiver load initially only increases to a level lower than the second power level. After a period of time, the receiver load increases again. The receiver load continues to increase in this manner until it reaches the second power level.  FIG. 9B  shows the behavior of Vrect as the receiver load increases from a first level to a second level during the transition, then continues to operate at the second level in the second mode. 
     In the example shown in  FIG. 9A , the threshold voltage is 14V, the first load power level is 0.3 W, which corresponds to 1 C, and the second load power level is 3 W, which corresponds to 10 C. Once the threshold voltage of 14V is reached, for example by measuring the voltage at the output of a rectifier Vrect, the receiver load initially increases from 0 W to 0.3 W. This causes a corresponding decrease in Vrect. While the load power is increasing, transmission of CEP packets may not be effective, which is indicated by the dashed lines in the In-band Comms plot. Once the load has substantially finished increasing to 0.3 W, the receiver may successfully transmit a CEP packet indicating the difference between the current Vrect and the threshold voltage. This causes the transmitter to increase the voltage provided from the converter, Vconv, which increases the voltage at the transmitter coil and in turn causes an increase in Vrect. Once Vrect reaches the threshold voltage again, the receiver load increases by another incremental amount of 0.3 W. This process can continue until the received power level reaches the desired level. This can be indicated by a CEP=0 packet sent from the receiver to the transmitter. 
     The Power Request may last 110 ms and the CEP packets may last 41 ms each. 
     As shown in  FIG. 9B , during the periods of initial low power operation  482 , OTP load  484 , digital ping  486 , Fw load  488 , request transmitter ID  490  and power negotiation  492 , Vrect is substantially constant. Vrect increases as the voltage applied to the transmitter coil increases during the period  494 . During period  496 , Vrect repeatedly steps up as Vconv increases, then decreases as the receiver increases the power provided to the load. This is repeated until the desired power level is reached. 
     In the example of  FIG. 9B , during the load ramp period  496  the power to the load increases by 1 C per step until it reaches the desired power level of 10 C. The total time taken to reach 10 C is approximately 1800 ms, comprised of 100 ms for initial low power operation  482 , 16 ms for OTP load  484 , 165 ms for digital ping  486 , 180 ms for Fw load  488 , 86.5 ms for request transmitter ID  490 , 150 ms for power negotiation  492 , 100 ms for initial ramp of Vrect  494  and 1000 ms for the ramp up of power to the load  496 . 
     It will be appreciated that the values of voltage and receiver load and step sizes thereof are only examples, and different values may be useful in different situations. Additionally, the load ramp may not be linear; i.e. the step sizes may change throughout the ramp. The step size may be controlled by a proportional-integral (PI) control loop such that the amount of adjustment is proportional to the instantaneous and accumulated error between the measured voltage and the threshold voltage. Vrect is also more sensitive to load changes at high loads, and the battery cell impedance can increase over time, requiring more steps to reach the desired charging rate. 
     The ramp may include a phase shift ramp phase, which correspondingly increases the duty cycle of power supplied to the transmitter coil  210 , followed by an amplitude ramp phase in which the amplitude of voltage supplied to the transmitter coil  210  is increased. In one example, the duty cycle of power supplied to the coil can be increased by decreasing the phase shift between the diagonal pairs of full bridge switches until either the receiver enters the second charging mode or the duty cycle of the coil  210  reaches 100%. If the duty cycle reaches 100% and the receiver has not entered the second charging mode (i.e. the operating state of the transmitter is not sufficient to supply the desired level of power to the receiver), the transmitter  200  increases the amplitude of voltage supplied by the converter  220  to the transmitter coil  210  until the receiver enters the second charging mode. The duty cycle increase can be performed by the control circuitry  250  controlling the phase shift of the pairs of switches of the inverter  280 . The amplitude increase can be performed by the control circuitry  250  increasing the voltage output by the boost converter stage  270 . 
       FIG. 10  shows an illustrative device  500  including an inductive power receiver  100 . In this case, the device  500  is an electronic accessory in the form of an electronic pencil or stylus. The accessory  500  includes a receiver  100  in a compartment  510 . 
       FIG. 11  shows an illustrative device  600  including an inductive power transmitter  200 . In this case, the device  600  is a tablet computer. The tablet computer includes a transmitter  200  in a compartment  610 . 
     While the present invention has been illustrated by the description of the embodiments thereof, and while the embodiments have been described in detail, it is not the intention of the Applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details, representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departure from the spirit or scope of the Applicant&#39;s general inventive concept.

Metadata:
Filing Date: 20180920
Publication Date: 20200922
Grant Date: 20200922
Priority Date: 20180507
Inventors: FLORESCA, Ron Rafer
REN, SAINING
ECKERT, MICHAEL SCOTT
HUBER, DANIEL LORENZ
RODAN, SELESTINO LANGI
DELA CRUZ, Lawrence Bernardo
Assignee: APPLE INC
CPC Classifications: [{"code": "H02M3/156", "inventive": true, "first": true, "tree": "[]"}, {"code": "H02J50/12", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02J7/007182", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02J2310/22", "inventive": false, "first": false, "tree": "[]"}, {"code": "H02J50/80", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02J2310/22", "inventive": false, "first": false, "tree": "[]"}, {"code": "H02J7/007182", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02M1/007", "inventive": false, "first": false, "tree": "[]"}, {"code": "H02M3/1582", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02J7/007184", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02J50/80", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02M7/5387", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02J50/12", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02J50/10", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02M3/156", "inventive": true, "first": true, "tree": "[]"}, {"code": "H02J7/007184", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02J7/025", "inventive": true, "first": true, "tree": "[]"}, {"code": "H02M3/1582", "inventive": true, "first": false, "tree": "[]"}, {"code": "H02J50/10", "inventive": true, "first": false, "tree": "[]"}]
Family ID: 68385540