PATENT DOCUMENT

Publication Number: US-12041728-B2
Application Number: US-202117160909-A
Country: US
Kind Code: B2

Title: Selective soldering with photonic soldering technology

Abstract:
Electronic assembly methods and structures are described. In an embodiment, an electronic assembly method includes bringing together an electronic component and a routing substrate, and directing a large area photonic soldering light pulse toward the electronic component to bond the electronic component to the routing substrate.

Claims:
What is claimed is: 
     
       1. An electronic assembly comprising:
 a routing substrate including a top side and a bottom side, wherein the routing substrate includes a first compartment opening and a second compartment opening separated by a barrier wall; 
 an electronic component including a plurality of via openings between a top side and a bottom side of the electronic component; 
 a corresponding plurality of separate bonding material joints, wherein each bonding material joint is on the top side of the routing substrate and at least partially fills a corresponding via opening of the plurality of via openings; and 
 a plurality of devices bonded to a bottom side of the electronic component, wherein a first group of the plurality of devices is partitioned from a second group of the plurality of devices by the barrier wall. 
 
     
     
       2. The electronic assembly of  claim 1 , wherein the routing substrate further comprises a plurality of metal landing pads on the top side of the routing substrate, and each bonding material joint is bonded to a corresponding metal landing pad. 
     
     
       3. The electronic assembly of  claim 1 , further comprising a corresponding thermally conductive liner along sidewalls of each via opening in the electronic component. 
     
     
       4. The electronic assembly of  claim 1 , wherein the electronic component is a second routing substrate. 
     
     
       5. The electronic assembly of  claim 4 , wherein the routing substrate is a rigid routing substrate, and the second routing substrate is a second rigid routing substrate. 
     
     
       6. The electronic assembly of  claim 5 , wherein the rigid routing substrate includes a plurality of conductive routing layers. 
     
     
       7. The electronic assembly of  claim 6 , wherein the second rigid routing substrate includes a plurality of routing layers. 
     
     
       8. The electronic assembly of  claim 1 , wherein the electronic component is a top rigid circuit board. 
     
     
       9. The electronic assembly of  claim 8 , wherein the routing substrate is an interposer, wherein the bottom side of the interposer is bonded to a bottom rigid circuit board. 
     
     
       10. The electronic assembly of  claim 9 , wherein the interposer is bonded to the bottom rigid circuit board with a bottom high temperature solder material characterized by a liquidus temperature of above 217° C. 
     
     
       11. The electronic assembly of  claim 10 , wherein each bonding material joint is formed of a top high temperature solder material characterized by a liquidus temperature of above 217° C. 
     
     
       12. The electronic assembly of  claim 9 , wherein a majority of the bonding material joints include a top meniscus inside a corresponding via opening, such that the majority of the bonding material joints do not completely fill the corresponding via openings. 
     
     
       13. The electronic assembly of  claim 9 , wherein a majority of the bonding material joints completely fill the corresponding via openings. 
     
     
       14. The electronic assembly of  claim 9 , wherein the interposer is a laminate substrate including a plurality of conductive routing layers. 
     
     
       15. The electronic assembly of  claim 9 , further comprising a second plurality of devices bonded to a top side of the bottom rigid circuit board. 
     
     
       16. The electronic assembly of  claim 15 , wherein a first group of the second plurality of devices is partitioned from a second group of the second plurality of devices by the barrier wall. 
     
     
       17. An electronic assembly comprising:
 a bottom rigid circuit board; 
 a first plurality of devices bonded to a top side of the bottom rigid circuit board; 
 an interposer bonded to the bottom rigid circuit board laterally adjacent to the first plurality of devices; 
 wherein the interposer includes a first compartment opening and a second compartment opening separated by a barrier wall, wherein a first group of the first plurality of devices is partitioned from a second group of the first plurality of devices by the barrier wall; 
 a top rigid circuit board bonded to the interposer with a plurality of bonding material joints, wherein the top rigid circuit board includes a plurality of via openings extending completely through the top rigid circuit board, and the plurality of bonding material joints at least partially fill the plurality of via openings. 
 
     
     
       18. The electronic assembly of  claim 17 , further comprising a second plurality of devices bonded to a bottom side of the top rigid circuit board, wherein a first group of the second plurality of devices is partitioned from a second group of the second plurality of devices by the barrier wall. 
     
     
       19. The electronic assembly of  claim 17 , wherein a portion of the via openings is located directly over the barrier wall. 
     
     
       20. The electronic assembly of  claim 17 , wherein the interposer is bonded to the bottom rigid circuit board with a first high temperature solder material characterized by a liquidus temperature of above 217° C., and each bonding material joint is characterized by a liquidus temperature of above 217° C.

Description:
RELATED APPLICATIONS 
     This application is a continuation-in-part of co-pending U.S. patent application Ser. No. 16/834,471, filed Mar. 30, 2020, which claims priority to U.S. Provisional Application No. 62/882,997 filed Aug. 5, 2019, both of which are incorporated herein by reference. 
    
    
     BACKGROUND 
     Field 
     Embodiments described herein relate to microelectronic packaging techniques, and more particularly to photonic soldering. 
     Background Information 
     Microelectronic packaging has widely adopted soldering technology for bonding of electronic components. In a widely adopted conventional wide area soldering process, a bonding substrate and all components being bonded thereto are all heated above a solder reflow temperature. Such mass reflow may require that all materials can withstand the solder reflow temperature (e.g. greater than 215° C.) and dwell time, often on the order of minutes. Additional considerations with mass reflow include solder extrusion for underfilled electronic components. Selective soldering techniques such as laser soldering and hot air soldering have been adopted in some applications to avoid high temperature exposure, for example to the electronic component being bonded, the substrate, or adjacent components. 
     More recently large area photonic soldering has been proposed as a method for soldering chips to a low temperature substrate. In such a method a high-power flash lamp (e.g. xenon) is pulsed to emit a high intensity flash pulse that is selectively absorbed by the chips being bonded rather than the bonding substrate. 
     SUMMARY 
     Electronic assembly methods and structures are described. In an embodiment, an electronic assembly method includes bringing together an electronic component and a routing substrate, and directing a large area photonic soldering light pulse toward the electronic component to bond the electronic component to the routing substrate. A variety of structures are described that may shield a sensitive electronic component from exposure to the light pulse. The disclosed assembly methods may additionally be applied to joining of routing substrates. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG.  1    is a flow chart of an electronic assembly method including selective photonic soldering in accordance with an embodiment. 
         FIG.  2    is a cross-sectional side view illustration of selective photonic soldering of an electronic component to a transparent routing substrate in accordance with an embodiment. 
         FIG.  3    is a cross-sectional side view illustration of selective photonic soldering of a transparent routing substrate to an opaque routing substrate in accordance with an embodiment. 
         FIG.  4    is a cross-sectional side view illustration of selective photonic soldering of a transparent electronic component to a routing substrate in accordance with an embodiment. 
         FIG.  5    is a flow chart of an electronic assembly method including selective photonic soldering in accordance with an embodiment. 
         FIGS.  6 A- 6 B  are cross-sectional side view illustrations of selective photonic soldering of an electronic component to a routing substrate with a metal wiring layer outside the shadow of the electronic component in accordance with embodiments. 
         FIG.  7    is a cross-sectional side view illustration of selective photonic soldering of an electronic component to a routing substrate with an external wire in accordance with an embodiment. 
         FIG.  8 A  is a cross-sectional side view illustration of selective photonic soldering of an exposed metal wire in accordance with an embodiment. 
         FIG.  8 B  is a cross-sectional side view illustration of selective photonic soldering of a printed interconnect in accordance with an embodiment. 
         FIG.  9    is a cross-sectional side view illustration of selective photonic soldering of a lid to a routing substrate in accordance with an embodiment. 
         FIG.  10 A  is a cross-sectional side view illustration of double sided selective photonic soldering of electronic components to a routing substrate in accordance with an embodiment. 
         FIGS.  10 B- 10 C  are cross-sectional side view illustrations of selective photonic soldering of an electronic component onto a metal wiring layer bridge in accordance with embodiments. 
         FIG.  10 D  is a schematic top-down illustration of an electronic component on a metal wiring layer bridge in accordance with an embodiment. 
         FIG.  11    is a cross-sectional side view illustration of selective photonic soldering of an electronic component to a routing substrate with a backside conductive material in accordance with an embodiment. 
         FIG.  12 A  is a cross-sectional side view illustration of selective photonic soldering of an electronic component to a routing substrate by transferring heat through circuitry in the electronic component in accordance with an embodiment. 
         FIG.  12 B  is a top view illustration of a pad coupled with a conductive plane in accordance with an embodiment. 
         FIG.  12 C  a cross-sectional side view illustration of selective photonic soldering of an electronic component to a routing substrate by transferring heat through circuitry in the electronic component in accordance with an embodiment. 
         FIG.  13    is a flow chart of an electronic assembly method including selective photonic soldering through a via opening in accordance with an embodiment. 
         FIG.  14 A  is a cross-sectional side view illustration of selective photonic soldering an electronic component to a routing substrate by reflowing solder material through a via opening located in the routing substrate in accordance with an embodiment. 
         FIGS.  14 B- 14 D  are close-up cross-section side view illustration of a solder material location prior to reflow in accordance with embodiments. 
         FIG.  15 A  is a cross-sectional side view illustration of selective photonic soldering routing substrates by reflowing solder material through a via opening located in a routing substrate in accordance with an embodiment. 
         FIGS.  15 B- 15 D  are close-up cross-section side view illustration of a solder material location prior to reflow in accordance with embodiments. 
         FIG.  16 A  is an exploded isometric view illustration of an electronic assembly in accordance with an embodiment. 
         FIG.  16 B  is a schematic cross-sectional side view illustration taken along the line B-B of  FIG.  16 A  in accordance with an embodiment. 
         FIG.  17    is a flow chart of an electronic assembly method including mass reflow followed by photonic soldering in accordance with an embodiment. 
         FIG.  18    is a schematic cross-sectional side view illustration of a bonding material location prior to reflow in accordance with an embodiment. 
         FIG.  19 A  is a schematic cross-sectional side view illustration of a bonding material joint partially filling a via opening in accordance with an embodiment. 
         FIG.  19 B  is a schematic cross-sectional side view illustration of a bonding material joint completely filling a via opening in accordance with an embodiment. 
     
    
    
     DETAILED DESCRIPTION 
     Embodiments describe selective soldering techniques with photonic soldering, and associated structures. The selective soldering processes may restrict photonic light transmission to select areas, and leverage different light energy absorption rates of different materials. 
     It has been observed that traditional selective soldering techniques such as laser soldering and hot air soldering have associated challenges in implementation. For example, it can be difficult to control molten solder temperature with laser soldering, which can also damage components. Additionally, laser soldering is pad by pad, and has a low throughput of units per hour (UPH). Hot air soldering additionally has the associated issues of air control, and low UPH. 
     The selective soldering methods and structures in accordance with embodiments may allow use of low temperature materials, such as polyethylene terephthalate (PET) flex substrates, with high temperature solder, and minimize heat impact on adjacent components. The selective soldering methods and structures in may also allow for large area (e.g. wafer or panel level) selective soldering with short time (on the order of seconds). Furthermore, the selective soldering methods and structures described herein can be implemented with a variety of electrically conductive bonding materials that are heat activated including namely solder materials, as well as sintering pastes (e.g. silver paste, copper paste), a snap cure material, conductive epoxy, etc. Furthermore, the selective soldering methods and structures may allow for the use of bonding materials with high activation temperatures (such as a high temperature solder with a liquidus temperature above 217° C.) in combination with sensitive electronic components or routing substrates that need to be maintained below the high activation temperature (e.g. solder reflow, sintering, cure). 
     In various embodiments, description is made with reference to figures. However, certain embodiments may be practiced without one or more of these specific details, or in combination with other known methods and configurations. In the following description, numerous specific details are set forth, such as specific configurations, dimensions and processes, etc., in order to provide a thorough understanding of the embodiments. In other instances, well-known semiconductor processes and manufacturing techniques have not been described in particular detail in order to not unnecessarily obscure the embodiments. Reference throughout this specification to “one embodiment” means that a particular feature, structure, configuration, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the appearances of the phrase “in one embodiment” in various places throughout this specification are not necessarily referring to the same embodiment. Furthermore, the particular features, structures, configurations, or characteristics may be combined in any suitable manner in one or more embodiments. 
     The terms “above”, “over”, “to”, “between”, “spanning” and “on” as used herein may refer to a relative position of one layer with respect to other layers. One layer “above”, “over”, “spanning” or “on” another layer or bonded “to” or in “contact” with another layer may be directly in contact with the other layer or may have one or more intervening layers. One layer “between” layers may be directly in contact with the layers or may have one or more intervening layers. 
     Referring now to  FIG.  1    a flow chart is provided of an electronic assembly method including selective photonic soldering in accordance with an embodiment. In interest of conciseness and clarity, the sequence of  FIG.  1    is discussed concurrently with the cross-sectional side view illustrations of  FIGS.  2 - 4   . Specifically,  FIG.  2    illustrates selective photonic soldering of an electronic component  130  such as a device  180  to a transparent routing substrate  110 ,  FIG.  3    illustrates selective photonic soldering of an electronic component  130  such as a transparent routing substrate  190  to an opaque routing substrate  110 , and  FIG.  4    illustrates selective photonic soldering of a transparent electronic component  130  such as device  180  to a routing substrate  110  in accordance with embodiments. 
     The electronic components  130  in accordance with all embodiments described herein may be a variety of devices  180  including chips, packages, diodes, sensors, including both active and passive devices, and routing substrates  190  such as rigid or flexible routing substrates. Essentially, embodiments may be applicable to any pad-to-pad connection. Referring briefly to the embodiment illustrated in  FIG.  9   , such a selective soldering technique is utilized to join a lid  900  to a routing substrate  110  where the lid  900  also functions to block light transmission to the electronic component  130  that the lid covers. 
     Referring again to  FIG.  1   , in an embodiment an electronic assembly method includes bringing together an electronic component  130  and a routing substrate  110  with a heat activated bonding material  140  located in a shadow of the electronic component between the electronic component  130  and the routing substrate  110  at operation  1010 . Exemplary heat activated bonding materials  140  in accordance with embodiments described herein include solder materials (e.g. solder bumps), as well as sintering pastes (e.g. silver paste, copper paste), a snap cure material, conductive epoxy, etc. As described herein, in an exemplary top view illustration the shadow is represented by the are defined by the outline (perimeter) of the electronic component  130  overlapping the routing substrate  110 . Thus, the area directly between the electronic component  130  and routing substrate  110  would be within the shadow of the electronic component  130 . At operation  1020 , a light pulse  150  is directed from a light source and transmitted through the routing substrate  110  or the electronic component  130  to activate (e.g. reflow, sinter, cure) the bonding material  140 . 
     In the embodiment illustrated in  FIG.  2   , the light pulse  150  is transmitted through a bottom side  114  of the routing substrate  110  and toward the bonding material  140  to activate the bonding material. As shown, the routing substrate  110  includes a top side  112  and bottom side  114 . The electronic component  130  includes a top side  132  and bottom side  134 . The routing substrate  110  may further include a transparent layer  120 , a plurality of metal landing pads  116  on a top side  121  of the transparent layer  120 . Additional routing layers may be including on the top side  121  of the transparent layer  120  or within the transparent layer  120 . The bonding material  140  is a plurality of high temperature solder bumps in an embodiment. The routing substrate  110  may additionally include a coverlay film  122  on the top side  121  of the transparent layer  120 , and a plurality of openings  124  in the coverlay film  122  exposing the plurality of metal landing pads  116  on the top side  121  of the transparent layer  120 . The coverlay film  122  may be formed of a suitable insulating material such as polymer or oxide. For example, the coverlay film  122  may be a soldermask material, such as epoxy. 
     The electronic assembly methods in accordance with embodiments may utilize large area, yet localized photonic soldering techniques to allow for high temperature soldering (e.g. solder materials with a liquidus temperature above 217° C.) of sensitive electronic components (e.g. components that need to be maintained below the high temperature solder reflow temperature). Thus, the particular configurations may isolate the electronic components from the heat. Still referring to  FIG.  2   , the coverlay film  122  may be designed to substantially block transmission of the light pulse  150  toward the electronic component  130  by absorption or reflection. Thus, the light pulse is substantially absorbed or reflected in the shadow of the electronic component  130 . However, the light pulse that is transmitted to the landing pads  116  is absorbed by the landing pads, and being a thermally conductive metallic material heat is transferred to the bonding material  140  to join the landing pads  116  of the routing substrate  110  to the metal contact pads  136  of the electronic component  130 . 
     As used herein, the phrases “substantially block,” “substantially absorb,” “substantially reflect” or be “substantially transparent” to transmission of the photonic soldering light pulse are used in a general sense to characterize some non-bonding layer materials considering the photonic soldering techniques employed. For example, a feature that substantially blocks transmission of the photonic soldering light pulse, may block greater than 90% of the photonic soldering light pulse by absorption or reflection. A feature that is substantially transparent may transmit greater than 90% of the photonic soldering light pulse. In some embodiments, the photonic soldering light pulse may be in the ultraviolet-infra red (UV-IR) spectrum, though embodiments are not necessarily limited to this range and can vary based on absorption rate of selected materials. Blocking of the photonic soldering light pulse  150  transmission may be substantial enough so that the electronic component is not heated to same temperature required for activation (e.g. reflow, sintering, cure) of the bonding material  140 . In some embodiments, the bonding material  140  (e.g. black solder paste, black solder ball) may additionally be designed for absorption photonic soldering light pulse  150 . 
     In accordance with some embodiments a coverlay film  122  serves as a light mask to substantially block the light pulse. In an embodiment, the coverlay film  122  is characterized as a light absorbing or opaque material to substantially block/absorb transmission (e.g. greater than 90%) of the light pulse. For example, the light absorbing material can be a dark color, such as black. Furthermore, the coverlay film  122  may be an insulating material with low thermal conductivity, so that heat is not transferred as efficiently as with the metal landing pads. The light absorbing material may be further characterized as having no or low (e.g. less than 10%) light reflectance. Conversely, the coverlay film  122  may be characterized as a reflective material to substantially block/reflect (e.g. greater than 90%) of the light pulse. For example, the light pulse may be reflected back toward and through the transparent layer (e.g. substrate)  120 . Reflection may be substantial enough so that the electronic component is not heated to same temperature required for activation of the bonding material  140 . In an embodiment, the reflective material is a light color, such as white. 
     In an embodiment, an electronic assembly  100  includes an electronic component  130 , a routing substrate  110  including a top side  112  and a bottom side  114 , where the top side  112  of the routing substrate  110  includes a plurality of metal landing pads  116 . A bonding material  140  is located in a shadow of the electronic component  130  between the electronic component and the routing substrate  110 . In various embodiments, either the electronic component  130  or the transparent layer  120  is substantially transparent to a photonic soldering light pulse  150 . The routing substrate may include a coverlay film  122  and a plurality of openings  124  in the coverlay film exposing the plurality of metal landing pads  116 . The coverlay film  122  may cover an entirety of the shadow of the electronic component  130  between the electronic component and the routing substrate  110 , less the plurality of openings  124  exposing the plurality of metal landing pads  116 . This may facilitate substantially blocking the photonic soldering light pulse  150  wavelength, which may additionally be facilitated by materials selection and doping/color of the coverlay film  122 . In an embodiment, the coverlay film  122  (e.g. black film) substantially blocks/absorbs a photonic soldering light pulse. In an embodiment, the coverlay film  122  (e.g. white film) substantially blocks/reflects a photonic soldering light pulse. 
     Referring now to  FIG.  3   , in the embodiment illustrated the light pulse  150  may be directed through a top side  132  of the electronic component  130  and toward the bonding material  140  to activate (e.g. reflow, sinter, cure) the bonding material. In such an embodiment, the body of the electronic component  130  is substantially transparent to the light pulse. In this response, substantially transparent allows sufficient transfer of the light pulse  150  through the body of electronic component  130  to activate (e.g. reflow, sinter, cure) the bonding material  140 . As shown, the electronic component  130  may include a metal contact pad  136  which will selectively absorb the light pulse  150 , and transfer heat to the bonding material  140  for activation (e.g. reflow, sinter, cure). In the particular embodiment illustrated, the electronic component  130  is a transparent routing substrate  190 . Thus, the illustrated embodiment joints two routing substrates, which may be rigid or flexible. In an embodiment, the electronic component  130  of the electronic assembly  100  is a second routing substrate  190  that is substantially transparent to the photonic soldering light pulse. 
       FIG.  4    illustrates an embodiment including a transparent device  180  as the electronic component  130 . In an exemplary implementation the device  180  is formed of a silicon body, which may be thin enough (e.g. less than 200 μm) to be substantially transparent to the light pulse  150 . In an embodiment, the electronic component  130  of the electronic assembly  100  is a silicon device less than 200 μm thick, which is transparent to the photonic soldering light pulse. 
     Referring now to  FIG.  5    a flow chart is provided of an electronic assembly method including selective photonic soldering with aid of an exposed portion of a thermally conductive material in accordance with an embodiment. In interest of conciseness and clarity, the sequence of  FIG.  5    is discussed concurrently with the cross-sectional side view illustrations of  FIGS.  6 A- 12 C . In an embodiment an electronic assembly method includes bringing together an electronic component  130  and a routing substrate  110  at operation  5010 , and directing a light pulse  150  from a light source toward a portion of a thermally conductive material located outside of a shadow of the electronic component  130  between the electronic component and the routing substrate  110  at operation  5020 . The thermally conductive material may be a variety of structures in accordance with embodiments, such as metal wiring layer of the routing substrate (including routing layers and/or metal landing pads), metal wiring layer attached to the routing substrate, a wire for wire bonding, lid, etc. At operation  5030  thermal energy is transferred through the thermally conductive material to the bonding material to activate the bonding material, which forms an electrically conductive solder joint between the electronic component  130  and the routing substrate  110 . 
       FIG.  6 A  is a cross-sectional side view illustration of selective photonic soldering of an electronic component  130  to a routing substrate  110  with a metal wiring layer  650  outside the shadow of the electronic component in accordance with an embodiment. The metal wiring layer  650  may be part of the routing substrate  110 . For example, the metal wiring layer  650  may include a portion  118  that spans outside of the shadow of the electronic component, and portion (e.g. metal landing pad  116 ) that spans within the shadow of the electronic component. Portion  118  may be part of a metal routing, or extension of the metal landing pad  116 . Similarly, the bonding material  140  may be located in the shadow of the electronic component, and may optionally span outside of the shadow of the electronic component on the portion  118  of the metal wiring layer  650 . Where bonding material  140  additionally spans outside of the shadow a pigment may optionally be added into the bonding material  140  to facilitate light absorption by the boding material  140  in addition to the metal wiring layer  650 . In order to protect a sensitive electronic component  130  from the light pulse  150 , a light mask  600  can be placed over the electronic component  130  when directing the light pulse  150  from the light source toward the exposed portion of the thermally conductive material located outside of the shadow of the electronic component  130 . In such an embodiment, the light mask  600  can be formed of a material to absorb the light pulse, and include openings to pass the light pulse. Referring now to  FIG.  6 B  an alternative version of a light mask is illustrated in which the light mask  600  includes a bulk layer  602  that is at least substantially transparent to the light pulse  150 , and a patterned filter layer  604 . The patterned filter layer  604  may reflect the light pulse  150  and/or absorb the light pulse  150  in order to filter transmission. In an embodiment the bulk layer is formed of glass (e.g. quartz), or a transparent polymer. In an embodiment, the patterned filter layer  604  includes one or more metal layers that can be deposited using various suitable thin film deposition techniques. This can additionally take advantage of the reflectivity of the metallized coating (e.g. aluminum, gold, silver) in conjunction with un ultraviolet filter already integrated into a light source housing assembly to effectively block any incoming light to be filtered. In the illustrated embodiment, the light mask  600  can be pressed on top of the electronic component  130  to ensure sufficient force is present for photonic soldering to the routing substrate  110 . The light mask  600  may also selectively heat the electronic component and routing substrate using the (metallized) patterned filter layer  604 . Such light masks  600  as described and illustrated with regard to  FIGS.  6 A- 6 B  may additionally be used in other embodiments described herein, although not specifically illustrated. 
       FIG.  7    is a cross-sectional side view illustration of selective photonic soldering of an electronic component to a routing substrate with an external wire in accordance with an embodiment. In the embodiment illustrated in  FIG.  7   , the wiring layer  700  may be similar to wiring layer  650 , with one difference being the wiring layer  700  extends beyond an outside perimeter  111  of the routing substrate  110 . In an embodiment, wiring layer  700  is a separate structure bonded to the routing substrate  110 . In one implementation, the electronic assembly  100  of  FIG.  7    is a wearable structure, where the electronic component  130  and routing substrate  110  are embedded in a textile (e.g. fabric), with leads of the wiring layer  700  extending therefrom. In this configuration, the exposed leads that are either outside the shadow of the electronic component  130 , or extend outside of the textile  710  absorb the light pulse  150  from the light source and transfer the heat to the bonding material  140 . Similar to  FIGS.  6 A- 6 B , a light mask  600  can optionally be used. 
       FIG.  8 A  is a cross-sectional side view illustration of selective photonic soldering of an exposed metal wire  800  in accordance with an embodiment. In the particular embodiment illustrated, the electronic component  130  is attached face up to the routing substrate  110  using an adhesive layer  802 . The bonding material  140  is used for wire bond attachment. For example, the bonding material  140  can include a first solder bump and a second solder bump, and the metal wire is bonded to the top side  132  of the electronic component  130  with the first solder bump, and a top side  112  of the routing substrate  110  with the second solder bump. Alternatively, other bonding materials may be used in lieu of solder bumps. In such a configuration, the wire  800  is directly exposed to the light pulse, and transfers heat to the bonding material  140 . 
     Referring now to  FIG.  8 B , a cross-sectional side view illustration is provided of selective photonic soldering of a printed interconnect  850  in accordance with an embodiment. For example, a printed interconnect  850  may be printed (e.g. ink jet, screen print, etc.) onto a thin device  180 , such as less than 30 microns thick, and routing substrate  110 . A light pulse  150  is then directed toward the printed interconnect  850  to activate the printed interconnect (e.g. simultaneously flow, cure) to form the electrical joint between the landing pads  116  and contact pads  136 . The structure and process of  FIG.  8 B  may or may not include a separate bonding material for formation. 
     Thus far a variety of thermally conductive materials (e.g. wiring layers, wires) have been described for transferring heat to activate a bonding layer for bonding an electronic component  130  to a routing substrate  110 . In addition,  FIG.  8 B  has described using such a photonic soldering technique to flow, cure a printed interconnect  850 , which directly absorbs the light energy. Referring now to  FIG.  9   , a cross-sectional side view illustration is provided of selective photonic soldering of a lid  900  to a routing substrate  110  in accordance with an embodiment. In such an embodiment, the thermally conductive material is a lid  900 , and bonding material  140  is located between the lid and the routing substrate  110  and directly physically connects the lid to the routing substrate. Furthermore, the lid  900  may shield an underlying sensitive electronic component  130  from the light pulse  150 . Similar to other embodiments, a light mask  600  may be used to shield adjacent electronic components  130 . In the embodiment illustrated in  FIG.  9    the lid  900  is selectively heated, and the heat is transferred to the bonding material  140  to complete the lid  900  attachment. Furthermore, the lid  900  can protect the underlying electronic component  130  from shorting, particularly if there happens to be a void in the underfill material  135 . In an embodiment, slots  902  can be formed in locations of the base or feet of the lid  900  which will be placed directly over the bonding material  140  in order allow direct absorption of the light pulse  150  by the bonding material  140 . 
     Each of the embodiments described and illustrated thus far have also illustrated a photonic soldering technique of a single electronic component or lid, on a single side of the routing substrate  110 . However, embodiments are not so limited and may be applicable to double sided integration, and stacking of components.  FIG.  10 A  is a cross-sectional side view illustration of double sided selective photonic soldering of electronic components  130  to a routing substrate  110  with a backside conductive material in accordance with an embodiment. While  FIG.  10 A  is substantially similar to that of  FIGS.  6 A- 6 B , this is exemplary, and double sided selective photonic soldering may be applied to the other illustrated configurations as well. Furthermore, the selective photonic soldering techniques may cover a large area, and multiple electronic components and routing substrates. 
     Each of the embodiments illustrated and described with regard to  FIGS.  6 A- 10 A  have shared a common feature of selective photonic soldering with aid of an exposed portion of a thermally conductive material. The light pulses  150  have generally been directed towards top sides of the electronic components  130  and routing substrates  110 , where the exposed portions of the thermally conductive material have been outside of the shadow between the electronic components  130  and routing substrates  110 , or even on top of the electronic components  130 . 
     Referring now to  FIGS.  10 B- 10 C  cross-sectional side view illustrations are provided for an electronic assembly  100  formed by selective photonic soldering of an electronic component  130  onto a metal wiring layer bridge  109 B in accordance with embodiments.  FIG.  10 D  is a schematic top-down illustration of the electronic assemblies of  FIGS.  10 B- 10 C  in accordance with an embodiment. As show, the electronic assembly  100  may include a routing substrate  110  including one or more dielectric layers  107  and conductive routing layers  109 . The routing substrate  110  includes an opening  105  in a bulk area  101  (e.g. through the dielectric layers  107 ). A metal wiring layer bridge  109 B extends from the bulk area  101  and into the opening  105 , and includes a plurality of landing pads  116  onto which a component  130  is bonded. 
     Similar to the metal wiring layers  650 ,  700 , the metal wiring layer bridge  109 B may include a portion  118  that spans outside the shadow of the electronic component  130 , and a portion (e.g. metal landing pads  116 ) that span within the shadow of the electronic component. Similarly, the bonding materials  140  may be located in the shadow of the electronic component  130 . Portion  118  spanning outside of the shadow of the electronic component  130  may be useful when directing the light pulse  150  from above the electronic component and a top side off the routing substrate  110  as shown in  FIG.  10 B . Alternatively, or additionally, the light pulse  150  can be directed form a back side of the routing substrate  110  opposite the electronic component to transfer head through the metal wiring layer bridge  109 B. 
     Referring to  FIG.  10 D  the metal wiring layer bridge  109 B may include a plurality of metal wiring arms  119  extending from the bulk area  101  and into the opening  105  For example, each arm  119  can include a landing pad  116 , and a portion  118  which may optionally extend outside the shadow of the component  130 ,  180 . The particular cut-out configuration of  FIGS.  10 B- 10 D  in which the electronic component  130  is bonded to a metal wiring layer bridge  109 B may allow for a photonic soldering technique that incorporates a sensitive, low temperature routing substrate  110  materials (e.g. dielectric layers  107  such as PET) and can also allow for use of high temperature solder (e.g. characterized by a liquidus temperature above 217° C.). Furthermore, where electronic component  130  may be sensitive to the light pulse, area of the wiring layer bridge  109 B (including landing pads  116 , and any dummy structure) may be increased to block light transmission. 
     In an embodiment, an electronic assembly method includes bringing together an electronic component  130  and a routing substrate  110 , directing a light pulse  150  from a light source toward a portion of a thermally conductive material (e.g. wiring layer bridge  109 B) located outside a shadow of the electronic component and the routing substrate  110 . For example, this may be a portion  118  of the wiring layer bridge  109 B laterally adjacent to the shadow, or toward a back side of the wiring layer bridge  109 B. Thermal energy is then transferred through the thermally conductive material (wiring layer bridge  109 B) to a bonding material  140  to activate the bonding material and bond the electronic component  130  to the routing substrate  110 , or more specifically to landing pads  116  of the wiring layer bridge  109 B. Similar to the description of  FIGS.  6 A- 6 B , a light mask  600  can be located over the electronic component  130  when directing the light pulse  150  toward the wiring layer bridge  109 B. 
       FIG.  11    is a cross-sectional side view illustration of selective photonic soldering of an electronic component  130  to a routing substrate  110  with a backside conductive material in accordance with an embodiment. Specifically, the thermally conductive material includes a via opening  160  with sidewalls  164  extending through the routing substrate  110 , and the light pulse  150  is directed toward a bottom side  114  of the routing substrate  110 , and the bonding material  140  is located on a top side  112  of the routing substrate  110  and physically connects the electronic component to the top side of the routing substrate. In an embodiment, the conductive material includes a landing pad  116 , via opening  160 , and bottom contact area  166 . The bottom contact area  166  may additionally be sized to absorb the light pulse  150 , or partially block transmission of the light pulse through the routing substrate  110 . Routing substrate  110  may additionally be opaque to the light pulse  150  to prevent transmission of the light pulse  150  to a sensitive electronic component  130 . Such a thermally conductive material, including the via opening  160  and bottom contact area  166  may optionally be integrated in the structure of  FIG.  2    to facilitate heat conduction. 
       FIG.  12 A  a cross-sectional side view illustration of selective photonic soldering of an electronic component  130  (e.g. device  180  or routing substrate  190 ) to a routing substrate  110  by transferring heat through circuitry in the electronic component in accordance with an embodiment. The embodiment illustrated in  FIG.  12 A  is similar to that illustrated in  FIG.  11    in that a conductive path is used to transfer heat through a substrate. In the embodiment illustrated in  FIG.  12 A , heat is transferred through circuitry in the electronic component  130 , which need not be transparent and may be transparent or opaque, and rigid or flexible. As shown, the electronic component is bonded to the routing substrate  110  with a bonding material  140  that connects landing pad  116  and metal contact pad  136 . The contact pad  136  is electrically connected to an absorption pad  138  on an opposite side of the electronic component  130 . In the illustrated embodiment, this corresponds to the top side  132 , and the circuitry connects the top side  132  to bottom side  134  of the electronic component. The circuitry connecting the absorption pad  138  to the contact pad  136  may include one or more vias  139  and routing layers  196 . A shown, a photonic soldering technique may include placing a light mask  600  over the electronic component  130  such that the light pulse  150  is selectively directed to, and absorbed by the absorption pads  138 , which transfer heat through the circuitry to contact pad  136 , and hence bonding material  140  to activate the bonding material. Other configurations are also possible. For example, if the electronic component  130  is transparent, the openings in the light mask  600  can also expose the contact pad(s)  136  and intermediate circuitry (vias  139 , routing layers  196 ) such that selection portions of the circuitry are absorb the light pulse  150  and transfer heat. A coverlay film  123  may optionally be placed over the side of the electronic component (e.g. top side  132 ) including absorption pad(s)  138  to provide insulation and/or mechanical protection. In an embodiment, the coverlay film  123  is formed of transparent material, to facilitate transfer and absorption of the light pulse  150 . In such a configuration, the absorption pad  138  is not populated with a bonding material, and thus appears open. Referring briefly to  FIG.  12 C  an alternative embodiment of a light mask  600  is illustrated similar to that previously described and illustrated with regard to  FIG.  6 B . As a distinction, the patterned filter layer  604  in  FIG.  12 C  may be patterned to include openings  605  to selectively pass the light pulse  150  to the component  130 . In an embodiment, the light mask  600  can be pressed on the electronic component  130  when directing the light pulse  150  from the light source toward the absorption pad  138  on the top side  132  of the electronic component  130 . For example, the light mask  600  may have an opening  605  in a patterned filter layer  604  aligned (directly) over the absorption pad  138  and between the light source and the absorption pad  138 . 
     In some instances, the electronic component  130  may have a large metal (e.g. copper) plane formed in one of the routing layers  196 . For example, such a metal plane may correspond to a ground or power plane formed in the circuitry. Referring now to the top view illustration in  FIG.  12 B , in order to isolate the heat path, and guide the heat down to the bonding material  140  instead of across the metal plane  199 , a via pad  195  may be thermally isolated from the metal plane  199  by openings  197  partially surrounding the via pad  195  within the routing layer  196 . Tie bars  198  may connect the via pad  195  to the adjacent metal plane  199  in the routing layer  196  to maintain electrical connection, while mitigating lateral heat transfer. 
     In an embodiment, an electronic assembly method includes directing a light pulse  150  from a light source toward an absorption pad(s)  138  on a top side  132  of an electronic component  130 , and transferring thermal energy from the absorption pad  138  through circuitry located in the electronic component to the bonding material  140  to activate the bonding material. In an embodiment, an electronic assembly  100  includes an electronic component  130  including a top side  132  and a bottom side  134 , where the top side  132  of the electronic component includes an absorption pad(s)  138 , the bottom side  134  of the electronic component includes a contact pad(s)  136 , and circuitry connects the absorption pad to the landing pad. The electronic assembly further includes a routing substrate  110  including a top side  112  and a bottom side  114 , where the top side  112  of the routing substrate includes one or more metal landing pads  116 . A bonding material  140  is located in a shadow of the electronic component between the electronic component  130  and the routing substrate  110 . The bonding material  140  may be located on the one or more metal landing pads  116 , and join the one or more metal landing pads  116  to the contact pad(s)  136 . A coverlay film  123  can be located on the top side  132  of the electronic component and covering the absorption pad(s)  138 . For example, the absorption pad(s)  138  may not be not populated. The circuitry that connects the absorption pad(s)  138  to the contact pad(s)  136  may optionally include a routing layer  196  that includes a via pad  195  that is electrically connected to a metal plane  199  with one or more tie bars  198  and physically separated from the metal plane  199  with one or more openings  197  around the via pad  195 . 
     Referring now to  FIG.  13    a flow chart is provided of an electronic assembly method including selective photonic soldering through a via opening in accordance with an embodiment. In interest of conciseness and clarity, the sequence of  FIG.  13    is discussed concurrently with the cross-sectional side view illustrations of  FIGS.  14 A- 15 D . In an embodiment an electronic assembly method includes bringing together an electronic component and a routing substrate at operation  1310 , and directing a light pulse  150  from a light source toward a portion of a bonding material  140  located outside of a shadow of the electronic component  130  between the electronic component and the routing substrate  110  at operation  1320 . At operation  1330  the bonding material  140  is activated through a via opening located in the electronic component or the routing substrate to bond the electronic component to the routing substrate. 
     Referring to  FIG.  14 A , the via opening  160  is located in the routing substrate  110 . A thermally conductive (e.g. metal) liner  162  can optionally line the via opening  160  sidewalls, and optionally the top or bottom sides of the routing substrate. The thermally conductive liner  162  can be formed using a suitable deposition technique (chemical vapor deposition, evaporation, sputtering) or laser direct structuring where a metallic inorganic compound is activated by laser. Thus, the thermally conductive liner  162  may include a metal layer of a metallic inorganic compound included in the dielectric layer(s) of the routing substrate  110 . 
     In the illustrated embodiment, the light pulse  150  is directed toward a bottom side  114  of the routing substrate  110 , and the electronic component  130  is on the top side  112  of the routing substrate  110 . The routing substrate  110  may optionally be opaque the light pulse  150  to block transmission to a sensitive electronic component  130 . In accordance with embodiments, the light pulse  150  activates (e.g. reflow, sintering, curing) the bonding material  140  through the via opening  160  for bonding. In a particular embodiment, this may be solder material reflow. 
       FIGS.  14 B- 14 D  are close-up cross-section side view illustration of a solder material location prior to reflow in accordance with embodiments. The bonding material  140  in accordance with embodiment may be formed of a variety of suitable materials, such as solder (e.g. low temperature or high temperature) and may be a variety of suitable shapes, including solder balls and other preforms, such as cylinders, blocks, t-shape preforms etc. In the embodiment illustrated in  FIG.  14 B  the bonding material  140  is applied to, or “bumped” over the via opening  160  on the bottom side  114  of the routing substrate  110  opposite the component  130 ,  180 . In the embodiment illustrated in  FIG.  14 C  the bonding material  140  can be applied to the via opening  160  on the top side  112  of the routing substrate  110  or to the contact pad  136  of the component  130 . In the embodiment illustrated in  FIG.  14 D  the bonding material  140  can be placed inside the via opening  160 , or onto the contact pad  136 . In the particular embodiment illustrated, the bonding material  140  in the shape of a cylinder or block but may also have other shapes, including t-shape as illustrated in  FIG.  15 D . 
     Upon ceasing application of the light source, the bonding material  140  may solidify to form a joint in which the bonding material substantially fills the via opening  160  and is at least partially located on the bottom side  114  of the routing substrate  110 . 
     A similar processing technique may be utilized for bonding of routing substrates to one another.  FIG.  15 A  is a cross-sectional side view illustration of selective photonic soldering routing substrates by reflowing solder material through a via opening  170  located in an electronic component  130  such as a second routing substrate  190  in accordance with an embodiment. Similarly, a thermally conductive (e.g. metal) liner  172  can optionally be located on the via opening  170  sidewalls  174 , and optionally the top or bottom sides  132 ,  134  of the second routing substrate  190 . The thermally conductive liner  172  can be formed using a suitable deposition technique (chemical vapor deposition, evaporation, sputtering) or laser direct structuring where a metallic inorganic compound is activated by laser. Thus, the thermally conductive liner  172  may include a metal layer of a metallic inorganic compound included in the dielectric layer(s) of the component  130  (which may be a second routing substrate  190 ). As shown, the light pulse  150  is directed toward the top side  132  of the second routing substrate  190 , and a bottom side  134  of the second routing substrate is bonded to the routing substrate  110 . The routing substrate  110  and second routing substrate  190  may be a variety of configuration of rigid or flexible substrates, or transparent or opaque to the light pulse  150 . 
       FIGS.  15 B- 15 D  are close-up cross-section side view illustration of a solder material location prior to reflow in accordance with embodiments. The bonding material  140  in accordance with embodiment may be formed of a variety of suitable materials, such as solder (e.g. low temperature or high temperature) and may be a variety of suitable shapes, including solder balls and other preforms, such as cylinders, blocks, t-shape preforms etc. In the embodiment illustrated in  FIG.  15 B  the bonding material  140  is applied to, or “bumped” over the via opening  170  on the top side  132  of the electronic component  130  (which may be a second routing substrate  190 ) opposite the routing substrate  110 . In the embodiment illustrated in  FIG.  15 C  the bonding material  140  can be applied to the via opening  170  on the bottom side  134  of the component  130  (which may be a second routing substrate  190 ) or to the top side  112  of the routing substrate  110 . In the embodiment illustrated in  FIG.  15 D  the bonding material  140  can be placed inside the via opening  170 , or onto the routing substrate  110 . In the particular embodiment illustrated, the bonding material  140  is a t-shape but may also have other shapes, including cylinder, block, etc. 
     Upon ceasing application of the light source, the bonding material  140  may solidify to form a joint in which the bonding material substantially fills the via opening  170  and is at least partially located over the top side  132  of the second routing substrate  190  (or electronic component) and under the bottom side  134  of the second routing substrate  190  (or electronic component). 
     Up until this point various configurations for electronic assemblies have been described that illustrate the formation of pad-to-pad connections with bonding material joints that have been activated or reflowed by application of light energy, also referred to as photonic soldering. In particular, embodiments have described various electronic component  130  or routing substrate  190  to routing substrate  110  assemblies. For example, the electronic components  130  in accordance with all embodiments described herein may be a variety of devices  180  including chips, packages, diodes, sensors, including both active and passive devices, and routing substrates  190  such as rigid or flexible routing substrates. 
     Referring now to  FIGS.  16 A- 16 B  a specific implementation is illustrated of an electronic assembly  100  in which an electronic component  130 , and specifically a rigid circuit board, is joined to a routing substrate  110  or interposer  210  with photonic soldering. Generally, the electronic assembly  100  of  FIGS.  16 A- 16 B  can include a bottom electronic component  130 , a routing substrate  110  or interposer  210 , and a top electronic component  130 . In the particular embodiments illustrated the bottom and top electronic components  130  may be routing substrates  190  such as, but not limited to rigid circuit boards. For example, the routing substrates  190  can be circuit boards which can optionally include a plurality of devices  235  mounted on top and/or bottom sides thereof. For example, the devices  235  may be chips, packages, diodes, sensors, including both active, passive devices, and combinations thereof. 
     In an embodiment, the circuit board routing substrates  190  are laminates. For example, the routing substrates  190  can be a composite of woven fiberglass cloth and polymer (e.g. resin) and metal routing layers, such as FR4. The routing substrates  190  may be formed of a variety of suitable printed circuit board materials including FR4, prepreg, polyimide, etc. The routing substrates  190  may be rigid or flexible. In an embodiment, the circuit board routing substrates  190  are rigid. 
     The interposer  210  may optionally be formed of a similar material as the routing substrates  190 , such as FR4 for example. Thus, the interposer  210  may also be considered a routing substrate  110 . The interposer  210  may function to provide electrical routing between the routing substrates  190 , and/or the interposer  210  may perform a primarily mechanical function. Even when performing a primarily mechanical function, such as a spacer or thermal coefficient matching, the interposer  210  may be formed of typical routing substrate material, such as FR4 board. Interposer  210  may additionally be formed of alternative materials including silicon, organics (e.g. polyimide), etc. 
     Referring specifically to  FIG.  16 A , the routing substrate  110  (or interposer  210 ) may be in the form of a frame including periphery walls  211  and one or more barrier walls  213  extending between two opposing periphery walls  211 . The barrier wall  213  may partition separate compartment openings  215 . When placed onto the bottom routing substrate  190 , the barrier wall  213  may isolate a first group  235 A of devices  235  from a second group  235 B of devices  235 . For example, the barrier wall  213  may provide electromagnetic interference (EMI) protection between the compartment openings  215 . In some embodiments, the periphery walls  211  and barrier wall  213  can include electrically conductive coatings such as metal film to provide EMI protection. A plurality of devices  235  may be mounted on the top side  132  and/or bottom side  134  of the top and/or bottom routing substrates  190 . As shown in  FIG.  16 B , the barrier walls  213  can also isolate first and second groups  235 A,  235 B of devices on the top routing substrate  190  when placed onto the interposer  210 . 
     A plurality of via openings  170  can be formed completely through the top routing substrate  190 , extending from the top side  132  to the bottom side  134 . The via openings  170  may be along the edges or periphery of the top routing substrate  190 , as well as extend between to opposite edges of the top routing substrate  190  such that the via openings  170  align with, and are directly over, the interposer  210  periphery walls  211  and barrier wall  213 . In accordance with embodiments, bonding material  140  can be placed over, under, or within the via openings  170  and subjected to a high intensity flash pulse to activate, or reflow, the bonding material  140  (e.g. solder) to form bonding material joints  175  that secure the top routing substrate  190  to the interposer  210 . 
     In one aspect, embodiments use photonics soldering (high power, short pulse of light) to reflow a bonding material  140  (e.g. solder) and attach two rigid boards (e.g. top routing substrate  190  and interposer  210 ) and enable the use of high temperature solder everywhere in the electronic assembly  100  with localized heating and controlled affected heat zone area(s). In a specific implementation the bottom routing substrate  190  may be a rigid wireless access point (AP) board, while the top routing substrate  190  is a rigid radio frequency (RF) board. Using a traditional mass reflow technique (global heat) could be impractical with high temperature solders due the presence of underfill under some of the devices  235  on the top and bottom routing substrates  190 , where a typical high temperature reflow profile could potentially cause solder extrusion in underfill voids and shorts. 
     Photonic soldering with very high power and short pulse(s) of light (e.g. on the order of a few milliseconds) can heat the solder bonding material  140  to high temperatures, with peak temperatures even as high as 1,000° C., and subsequently melt the solder bonding material  140 . The time spent at the elevated temperature may be only a few milliseconds so the surrounding substrate and devices may not be heated appreciably and after the pulse is over, the thermal mass of the substrate helps to rapidly cool down the temperature via conduction (hence providing localized heating of the joints only). A light mask  600  can also be used to protect the surrounding substrate and components  235  from being exposed to the light. 
     The bonding material joints  275  formed in accordance with embodiments using high temperature solder material can be much stronger than with low temperature solder materials, and can also be inspected with X-ray. Photonic soldering can furthermore be performed in a batch process, with multiple units at the same time and can facilitate increased throughput. 
       FIG.  17    is a flow chart of an electronic assembly method including mass reflow followed by photonic soldering in accordance with an embodiment. At operation  1710  the interposer  210 , or routing substrate  110 , is attached to the bottom routing substrate  190 , or electronic component  130 , with a mass reflow technique, and using a high temperature solder bonding material  140 . Thus, the mass reflow technique may include applying a global temperature, within a furnace or equivalent to achieve reflow of the bonding material  140  to join the interposer  210  to the routing substrate  190 . At operation  1720  the top routing substrate  190 , or electronic component  130 , is then attached to the interposer  210  with photonic soldering of a high temperature solder bonding material  140 . 
       FIG.  18    is a schematic cross-sectional side view illustration of a bonding material location prior to reflow in accordance with an embodiment. As shown, the interposer  210  may have been previously joined to the bottom routing substrate  190  with mass reflow of bonding material  140  (e.g. high temperature solder material). The top side  112  of the interposer  210  may then be pre-bumped with bonding material  140  (e.g. high temperature solder balls or paste). The top routing substrate  190  can then be placed into a fixture and positioned with via openings  170  directly over the pre-bumped bonding material  140  on the interposer  210 . Additional bonding material  140  (e.g. high temperature solder balls or paste) can then be placed onto the top side  132  of the top routing substrate  190 , followed by the pulsed light application. In this configuration, the top bonding material  140  absorbs the light from the pulsed light, liquifies and flows down the via opening  170  to then liquify the pre-bumped bonding material  140  between the interposer  210  and the top routing substrate  190  forming the bonding material joint  175 . In the particular configuration illustrated in  FIG.  18   , this may accommodate a thick top routing substrate  190 , where it could be potentially difficult for enough of the pulsed light to travel down the via opening  170  to liquefy a bottom bonding material  140  and form the bonding material joint  175 . It is to be appreciated that embodiments are not limited to such a configuration of bonding material  140  locations, and that embodiments envision variations thereof including bonding materials  140  applied to only over or under the top routing substrate  190 , or within the via opening  170 , including the configurations of  FIGS.  15 A- 15 D . 
     In accordance with embodiments, at least a portion of the via openings  170  may be filled with the reflowed bonding material joints  175 . The bonding material joints  175  may partially fill the via openings  170  as illustrated in  FIG.  19 A , or may completely fill the via openings  170  as illustrated in  FIG.  19 B . The volume of the bonding material joints  175  filling the via openings  170  can be controlled to achieve specified adhesion between the substrates, or for rework. For example, partially filed via openings  170  may be potentially be more easily reworked, should the substrates need to be moved, or separated to fix an internally mounted device  235 , for example. 
     Referring briefly again to  FIGS.  15 A- 15 B , in an embodiment an electronic assembly  100  includes a routing substrate  110  including a top side  112  and a bottom side  114 , an electronic component  130  including a plurality of via openings  170  between a top side  132  and a bottom side  134  of the electronic component, and a corresponding plurality of separate bonding material  140  joints, where each bonding material joint is on the top side  112  of the routing substrate  110  and at least partially fills a corresponding via opening  170  of the plurality of via openings  170 . The routing substrate  110  may further include a plurality of metal landing pads  116  on the top side  112  of the routing substrate, and each bonding material joint  175  is bonded to a corresponding metal landing pad  116 . A corresponding thermally conductive liner  172  may also be located along sidewalls of each via opening  170  in the electronic component  130 , and may also partially span the top side  132  and bottom side  134  of the electronic component  130 . 
     The electronic component  130  may be a second (top) routing substrate  190 . For example, both the routing substrate  110  and top routing substrate  190  may be rigid routing substrates such as, but not limited to, FR4 boards. For example, rigid routing substrate  110  can include a plurality of conductive routing layers  109 , while the top rigid routing substrate  190  includes a plurality of routing layers  196 . In an embodiment, the electronic component  130  is a top rigid circuit board. 
     Referring now to  FIGS.  16 - 16 B , in a specific implementation the routing substrate  110  is an interposer  210 , and a bottom side of the interposer  210  is bonded to a bottom rigid circuit board  190  (also an electronic component  130 ). As described, the interposer  210  can be bonded to the bottom rigid circuit board  190  with a bottom high temperature solder material  140  characterized by a liquidus temperature of above 217° C. Each bonding material joint  175  can also formed of a top high temperature solder material  140  characterized by a liquidus temperature of above 217° C. In an embodiment, a majority of the bonding material joints  175  include a top meniscus  141  inside a corresponding via opening  170  (as shown in  FIG.  19 A ) such that the majority of the bonding material joints  175  do not completely fill the corresponding via openings  170 . In an embodiment, a majority of the bonding material joints  175  completely fill the corresponding via openings  170  (as shown in  FIG.  19 B ). 
     The interposer  210  may be laminate substrate, such as FR4, including a plurality of conductive routing layers  109 . In an embodiment, a first plurality of devices  235  is bonded to the top side of the bottom rigid circuit board  190 . Additionally, a second plurality of devices  235  can be bonded to the bottom side of the top rigid circuit board  190 . 
     In an embodiment, an electronic assembly  100  includes a bottom rigid circuit board, a first plurality of devices  235  bonded to a top side  132  of the bottom rigid circuit board, an interposer  210  bonded to the bottom rigid circuit board laterally adjacent to the first plurality of devices  235 , and a top rigid circuit board bonded to the interposer with a plurality of bonding material joints  175 , where the top rigid circuit board includes a plurality of via openings  170  extending completely through the top rigid circuit board, and the plurality of bonding material joints  175  at least partially fill the corresponding plurality of via openings  170 . The interposer  210  may further include a first compartment opening  215  and a second compartment opening  215  separated by a barrier wall  213 , where a first group  235 A of the first plurality of devices is partitioned from a second group  235 B of the first plurality of devices by the barrier wall  213 . In an embodiment, a portion of the via openings  170  is located directly over the barrier wall  213 . In an embodiment, the interposer  210  is bonded to the bottom rigid circuit board with a first high temperature solder material  140  characterized by a liquidus temperature of above 217° C., and each bonding material joint  175  is characterized by a liquidus temperature of above 217° C. 
     In utilizing the various aspects of the embodiments, it would become apparent to one skilled in the art that combinations or variations of the above embodiments are possible for selective photonic soldering. Although the embodiments have been described in language specific to structural features and/or methodological acts, it is to be understood that the appended claims are not necessarily limited to the specific features or acts described. The specific features and acts disclosed are instead to be understood as embodiments of the claims useful for illustration.

Metadata:
Filing Date: 20210128
Publication Date: 20240716
Grant Date: 20240716
Priority Date: 20190805
Inventors: RAHIMI, Maryam
LEE, MENG CHI
CHEN, WYEMAN
ZHANG, LEILEI
MARSH, JASON P.
HOANG, LAN
ABDOLLAHIAN, YASHAR
Assignee: APPLE INC
CPC Classifications: [{"code": "H05K3/36", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/113", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K2203/10", "inventive": false, "first": false, "tree": "[]"}, {"code": "Y02P70/50", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L24/45", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/451", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/05553", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L25/04", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L25/16", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L25/50", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L25/18", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L2225/06572", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2225/06517", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L25/0652", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L23/3107", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L21/56", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L23/5385", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2203/1469", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2203/107", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2203/0415", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/10674", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/10287", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/09572", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K3/3431", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L2924/163", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2924/15311", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2924/15153", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2924/15151", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2924/1511", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/92147", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/92144", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/85874", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/85871", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/85868", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8584", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/85815", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8523", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8521", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8384", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/83815", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8323", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8321", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/83208", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/83203", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/82874", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/82871", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/82868", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8284", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/82815", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8223", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8221", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/82104", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/82102", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/81874", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/81871", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/81868", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8184", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/81815", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8123", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8121", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/81208", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/81203", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/81192", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/8119", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/73267", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/73265", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/73204", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/48499", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/48227", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/32227", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/32225", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/32104", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/32013", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/29347", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/29339", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/293", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/2929", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/2919", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/291", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/245", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/24226", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/16235", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/16227", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/16104", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/16013", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/13347", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/13339", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/133", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/13294", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/1329", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/131", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/13017", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/13016", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/13014", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L2224/11334", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L25/0657", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L24/85", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L24/82", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L24/81", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L24/48", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L24/32", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L24/29", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L24/24", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L24/16", "inventive": true, "first": false, "tree": "[]"}, {"code": "H01L24/13", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L24/11", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L23/49861", "inventive": false, "first": false, "tree": "[]"}, {"code": "H01L
Family ID: 76316287