PATENT DOCUMENT

Publication Number: US-10334732-B2
Application Number: US-201715713453-A
Country: US
Kind Code: B2

Title: Area-efficient connections to SIP modules

Abstract:
Connectors that allow system-in-package modules to connect to other circuits in an electronic device in an area-efficient manner.

Claims:
What is claimed is: 
     
       1. An electronic device comprising:
 a system-in-package module comprising: 
 a top printed circuit board; 
 a first component and a first plurality of contacts on a surface of the top printed circuit board; 
 a bottom printed circuit board; 
 a second component and a second plurality of contacts on a surface of the bottom printed circuit board, where the surface of the top printed circuit board and the surface of the bottom printed circuit board face each other such that the first component and the second component are between the top printed circuit board and the bottom printed circuit board; and 
 a frame attached to the surface of the top printed circuit board and the surface of the bottom printed circuit board, the frame having an outside surface forming an outside surface of the system-in-package module, the frame having a first contact, the frame providing route paths for signals and power from the first component to the second component; and 
 a flexible circuit board having a contact electrically connected to the first contact on the frame. 
 
     
     
       2. The electronic device of  claim 1  further comprising a layer of conductive adhesive between the flexible circuit board contact and the first contact on the frame. 
     
     
       3. The electronic device of  claim 1  further comprising a layer of solder between the flexible circuit board contact and the first contact on the frame. 
     
     
       4. The electronic device of  claim 1  wherein the first contact on the frame is one of a third plurality of contacts on the frame, each electrically connected to a corresponding contact on the flexible circuit board. 
     
     
       5. The electronic device of  claim 4  wherein the frame is at least partially located along an edge of bottom printed circuit board. 
     
     
       6. The electronic device of  claim 4  wherein a first contact in the first plurality of contacts is electrically connected to the first component through a first trace on the top printed circuit board, wherein a second contact in the second plurality of contacts is electrically connected to the second component through a second trace on the bottom printed circuit board, and wherein the frame includes a first interconnect to connect the first contact to the second contact. 
     
     
       7. The electronic device of  claim 4  wherein the frame is a laser direct structuring (LDS) frame, wherein the first contact is a trace on the LDS frame. 
     
     
       8. The electronic device of  claim 4  wherein the flexible circuit board contact connects to the first contact on the frame through a pin. 
     
     
       9. The electronic device of  claim 8  wherein the pin is located between the top printed circuit board and the frame. 
     
     
       10. The electronic device of  claim 9  wherein the pin is one of a plurality of pins between the top printed circuit board and the frame to connect the third plurality of contacts on the frame to corresponding contacts on the flexible circuit board. 
     
     
       11. A system-in-package module comprising:
 a top printed circuit board; 
 a first component and a first plurality of contacts on a surface of the top printed circuit board; 
 a bottom printed circuit board; 
 a second component and a second plurality of contacts on a surface of the bottom printed circuit board, where the surface of the top printed circuit board and the surface of the bottom printed circuit board face each other such that the first component and the second component are between the top printed circuit board and the bottom printed circuit board; and 
 a frame attached to the surface of the top printed circuit board and the surface of the bottom printed circuit board, the frame comprising: 
 a third plurality of contacts in an outside surface of the frame; and 
 a first trace along the outside surface of the frame to connect one of the third plurality of contacts with one of the first plurality of contacts. 
 
     
     
       12. The system-in-package module of  claim 11  further comprising a second trace along the outside surface of the frame to connect one of the third plurality of contacts with one of the second plurality of contacts. 
     
     
       13. The system-in-package module of  claim 11  wherein the frame is an LDS frame and is located along an edge of bottom printed circuit board. 
     
     
       14. The system-in-package module of  claim 11  wherein the third plurality of contacts are arranged to accept an edge of a flexible circuit board. 
     
     
       15. The system-in-package module of  claim 11  wherein the third plurality of contacts are arranged to accept pins of a connector. 
     
     
       16. The system-in-package module of  claim 11  wherein the third plurality of contacts are embedded in the frame. 
     
     
       17. A system-in-package module comprising:
 a top printed circuit board; 
 a first component and a first plurality of contacts on a surface of the top printed circuit board; 
 a bottom printed circuit board; 
 a second component and a second plurality of contacts on a surface of the bottom printed circuit board, where the surface of the top printed circuit board and the surface of the bottom printed circuit board face each other such that the first component and the second component are between the top printed circuit board and the bottom printed circuit board; 
 a flexible circuit board located partially in an area between the top printed circuit board and the bottom printed circuit board, the flexible circuit board partially located beyond the area between the top printed circuit board and the bottom printed circuit board and comprising a third plurality of contacts; and 
 a frame between the top printed circuit board and the bottom printed circuit board and having a fourth plurality of contacts electrically connected to the second plurality of contacts on the bottom printed circuit board, and further having a fifth plurality of contacts electrically connected to the third plurality of contacts on the flexible circuit board. 
 
     
     
       18. The system-in-package module of  claim 17  wherein the flexible circuit board further comprises a sixth plurality of contacts electrically connected to the first plurality of contacts on the top printed circuit board. 
     
     
       19. The system-in-package module of  claim 18  wherein the frame includes signal paths from the fourth plurality of contacts to the fifth plurality of contacts. 
     
     
       20. The system-in-package module of  claim 19  wherein the area between the top printed circuit board and the bottom printed circuit board is encapsulated.

Description:
BACKGROUND 
     The number of types of electronic devices that are commercially available has increased tremendously the past few years and the rate of introduction of new devices shows no signs of abating. Devices, such as tablet, laptop, netbook, desktop, and all-in-one computers, cell, smart, and media phones, storage devices, portable media players, navigation systems, monitors, and others, have become ubiquitous. 
     The functionality of these devices has likewise greatly increased. This in turn has led to increased complexity inside of these electronic devices. At the same time, the dimensions of these devices have become smaller. For example, smaller and thinner devices are becoming more popular. 
     This increasing functionality and decreasing size have necessitated the use of space-efficient circuit manufacturing techniques. As one example, system-in-package (SIP) modules and other similar structures may be used to increase an electronic device&#39;s functionality while reducing space consumed in the device. Reducing the space consumed in a device allows additional functionality to be included in the device, allows the device to be smaller, or a combination thereof. 
     These system-in-package modules may include electronic devices or components placed on a board and then sealed and encapsulated in a plastic or other material. The system-in-package modules may then be put in an electronic device along with other components and circuits. But it may be difficult for a system-in-package module to communicate with these other circuits in the electronic device. Also, interconnect structures used by the system-in-package module to communicate with the other circuits should be small to avoid losing the benefit of a reduced size that may be gained by using a system-in-package module. 
     Thus, what is needed are connectors that allow system-in-package modules to connect to other circuits in an electronic device in an area-efficient manner. 
     SUMMARY 
     Accordingly, embodiments of the present invention may provide connectors that allow system-in-package modules to connect to other circuits in an electronic device in an area-efficient manner. 
     System-in-package modules may provide an efficient structure for packing a large amount of functionality into a small space. But it may be difficult to connect components in a system-in-package module to other circuits or modules in an electronic device. Accordingly, embodiments of the present invention may provide connectors and other structures for forming pathways for signal and power between system-in-package modules and other circuitry in an electronic device. An illustrative embodiment of the present invention may provide a system-in-package module having a two printed circuit boards with an intervening frame. A flexible circuit board may attach to the frame, a printed circuit board, or both. The flexible circuit board may have contacts on a surface. The surface contacts may electrically connect or be attached to contacts on the frame. The frame may be an LDS frame and the contacts may be plated contacts on the LDS frame. In these and other embodiments of the present invention, one or more pins or other conductive structures may be attached to the flexible circuit board. These pins may electrically connect to contacts on the frame, a printed circuit board, or both. 
     These and other embodiments of the present invention may provide a system-in-package module having an intermediate flexible circuit board between two facing printed circuit boards. The intermediate flexible circuit board may pass through an opening in a frame or between portions of a frame. The intermediate flexible circuit board may connect to contacts on a frame. Other vertical interconnect may be used to connect either or both of the facing printed circuit boards of the system-in-package module to the flexible circuit board. 
     These and other embodiments of the present invention may provide frames and other portions for system-in-package modules that are formed of LDS materials. These LDS materials may be at least somewhat pliable and flexible. Accordingly, these and other embodiments of the present invention may provide LDS frames and other portions that may be, or may include, board-to-board connectors. 
     These and other embodiments of the present invention may provide connectors and other connecting structures for frames and other portions of system-in-package modules. Frames, housing portions, and other structures in these system-in-package modules may include or be formed around one or more contacts. These contacts may electrically connect to portions of flexible circuit boards, to contacts or pins attached to flexible circuit boards, or to other contact structures. In this way, a frame for a system-in-package module may act as a housing for a connector or other contacting structure. 
     It should be noted that while the interconnect structures described here are well-suited for system-in-package modules, in other embodiments of the present invention, other types of electronic devices may be formed using these techniques. Embodiments of the present invention may be used at different levels in the manufacturing of a SIP module. For example, a SIP module may be formed of one or more other sub-modules, and these embodiments of the present invention may be used in one or more of these sub-modules. The SIP module itself may be formed by employing one or more embodiments of the present invention. 
     In various embodiments of the present invention, contacts, interconnect paths, and other conductive portions of SIP modules may be formed by stamping, metal-injection molding, machining, micro-machining, ink jet, 3-D printing, aerosol-jet printing, or other type of printing or manufacturing process. The conductive portions may be formed of stainless steel, steel, copper, copper titanium, aluminum, phosphor bronze, or other material or combination of materials. They may be plated or coated with nickel, gold, or other material. The nonconductive portions may be formed using injection or other molding, ink-jet, 3-D, aerosol-jet, or other type of printing, machining, or other manufacturing process. The nonconductive portions may be formed of silicon or silicone, rubber, hard rubber, plastic, nylon, liquid-crystal polymers (LCPs), plastic, epoxy, resin, or other nonconductive material or combination of materials. The printed circuit board or other appropriate substrates used may be formed of FR-4, BT or other material. Printed circuit boards may be replaced by other substrates, such as flexible circuit boards, in many embodiments of the present invention, while flexible circuit boards may be replaced by printed circuit boards in these and other embodiments of the present invention. 
     Embodiments of the present invention may provide SIP modules that may be located in various types of devices, such as portable computing devices, tablet computers, desktop computers, laptops, all-in-one computers, wearable computing devices, cell phones, smart phones, media phones, storage devices, portable media players, navigation systems, monitors, power supplies, adapters, remote control devices, chargers, and other devices. 
     Various embodiments of the present invention may incorporate one or more of these and the other features described herein. A better understanding of the nature and advantages of the present invention may be gained by reference to the following detailed description and the accompanying drawings. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  illustrates a system-in-package module according to an embodiment of the present invention; 
         FIG. 2  illustrates another system-in-package module according to an embodiment of the present invention; 
         FIG. 3  illustrates another system-in-package module according to an embodiment of the present invention; 
         FIG. 4  illustrates a system-in-package module including a portion of a flexible circuit board according to an embodiment of the present invention; 
         FIG. 5  illustrates another system-in-package module including portions of flexible circuit boards according to an embodiment of the present invention; 
         FIG. 6  illustrates at top view of the system-in-package module of  FIG. 5 ; 
         FIG. 7  illustrates a board-to-board connector according to an embodiment of the present invention; 
         FIG. 8  illustrates another board-to-board connector according to an embodiment of the present invention; 
         FIG. 9  illustrates a portion of a system-in-package module according to an embodiment of the present invention; 
         FIG. 10  illustrates another portion of a system-in-package module according to an embodiment of the present invention; 
         FIG. 11  illustrates a portion of a frame for a system-in-package module according to an embodiment of the present invention; 
         FIG. 12  illustrates a close-up view of contacts in a frame according to an embodiment of the present invention; 
         FIG. 13  is a detailed view of a contact that may be part of a connector structure for a system-in-package module according to an embodiment of the present invention; and 
         FIG. 14  illustrates a contact array according to an embodiment of the present invention. 
     
    
    
     DESCRIPTION OF EXEMPLARY EMBODIMENTS 
     System-in-package modules may provide an efficient structure for packing a large amount of functionality into a small space. But it may be difficult to connect components in a system-in-package module to other circuits or modules in an electronic device. Accordingly, embodiments of the present invention may provide connectors and other structures for forming pathways for signal and power between system-in-package modules and other circuitry in an electronic device. Examples are shown in the following figures. 
       FIG. 1  illustrates a system-in-package module according to an embodiment of the present invention. This example may include a top printed circuit board  110  facing a bottom printed circuit board  120 . Component  112  may be located on a surface of top printed circuit board  110 . Component  122  may be located on a surface of bottom printed circuit board  120 , where the surfaces of the top printed circuit board  110  and bottom printed circuit board  120  may face each other and components  112  and  122  may be between them. Frame  130  may be located at least partially between top printed circuit board  110  and bottom printed circuit board  120 . Frame  130  may follow an outside edge of either top printed circuit board  110  or bottom printed circuit board  120 . For example, top printed circuit board  110  and bottom printed circuit board  120  may overlap in an area, and frame  130  may follow or be located at least partially along an edge of this overlap area. In these and other embodiments of the present invention, other portions of frame  130  may cut across surfaces of either or both top printed circuit board  110  and bottom printed circuit board  120 . This may be particularly useful for isolating different sections of a system-in-package module from each other. 
     Frame  130  may be partially between top printed circuit board  110  and bottom printed circuit board  120  and partially outside along edges of top printed circuit board  110  and bottom printed circuit board  120 . In these and other embodiments of the present invention, a portion  133  of frame  130  may be omitted such that only portion  131  between top printed circuit board  110  and bottom printed circuit board  120  is present. In these and other embodiments of the present invention, portion  131  of frame  130  may be omitted and only portion  133  outside of edges of top printed circuit board  110  and bottom printed circuit board  120  may be present. An area between frame  130 , top printed circuit board  110 , and bottom printed circuit board  120 , shown here as area  150 , may be encapsulated with an epoxy or other appropriate molding or potting compound. 
     Frame  130  may provide a route paths for signal and power between components on or associated with top printed circuit board  110  and those on or associated with bottom printed circuit board  120 . For example, component  112  may be electrically connected to contact  134  on frame  130  via a trace (not shown) on top printed circuit board  110 . Contact  134  may be electrically connected contact  132  on frame  130 , for example by an interconnect line (not shown) plated on an inside or outside edge of frame  130 . Contact  132  may turn electrically connect to component  122  on bottom printed circuit board  120  via a trace (not shown) on bottom printed circuit board  120 . Various contacts  136  may also be located on frame  130 . Contacts  136  on frame  130  may electrically connect to other contacts on frame  130 , top printed circuit board  110 , or bottom printed circuit board  120 . For example, contact  136  on frame  130  may electrically connect to contact  116  on an edge or other surface of top printed circuit board  110 . 
     Flexible circuit board  140  may have contacts on its surface that electrically connect to contacts  136  on frame  130  through conductive adhesive or solder  142 . In various embodiments of the present invention, several contacts on flexible circuit board  140  may connect through sections of conductive adhesive or solder  142  to various contacts  136  on frame  130 . This may allow components in the system-in package, such as components  112  and  122 , to electrically connect to other circuits outside of this sip module in an electronic device. 
     In these and other embodiments of the present invention, frame  130  may be formed in various ways and of various materials. For example, frame  130  may be formed of a portion of a printed circuit board, where vias through the printed circuit board provide contacts  132  and  134 . In these and other embodiment of the present invention, frame  130  may be made of a laser direct structuring (LDS) material, that is frame  130  may be an LDS frame. An LDS frame may be molded and trace outlines may be defined using a laser. The molding may then be plated, where the plating may adhere to the outlines that were laser defined. Further examples of frames that may be used in various embodiments of the present invention may be found in co-pending U.S. patent application Ser. No. 15/699,946, titled INTERCONNECT FRAMES FOR SIP MODULES, filed Sep. 8, 2017, which is incorporated by reference. 
     In this example, contacts on a surface of flexible circuit board  140  may be used to electrically connect to contacts on an LDS or other type of frame. In other embodiments of the present invention, other types of connections between flexible circuit board  140  and a system-in-package module may be used. Examples are shown in the following figures. 
       FIG. 2  illustrates another system-in-package module according to an embodiment of the present invention. As before, this system-in-package module may include top printed circuit board  110 , bottom printed circuit board  120 , and frame  130 . Flexible circuit board  140  may be attached to pin  210 . Pin  210  may electrically connect to traces in flexible circuit board  140 . Pin  210  may also connect to contacts  114  on a side or elsewhere on top printed circuit board  110  and contact  138  on LDS frame  130 . Pin  210  and contacts  114  and  138  may be electrically connected by conductive epoxy or solder  142 . Contact  138  on frame  130  may electrically connect to other contacts, such as contact  139  on frame  130 . Contact  138  may further connect to other contacts on frame  130  and to contacts and traces on top printed circuit board  110  and bottom printed circuit board  120 . Pin  210  may be formed of a plated LDS material, it may be formed of metal, or may be formed of other conductive material or structure coated with a conductive material. In these and other embodiments several pins  210  may connect to traces on flexible circuit board  140 . These several pins  210  may further connect to corresponding contacts  114 ,  138 , or both, through sections of conductive epoxy or solder  142 . 
       FIG. 3  illustrates another system-in-package module according to an embodiment of the present invention. As before, the system-in-package module may include top printed circuit board  110 , bottom printed circuit board  120 , and frame  130 . Flexible circuit board  140  may be attached to pin  310 . Pin  310  may electrically connect to traces in flexible circuit board  140 . Pin  310  may also connect to contacts  114  on top printed circuit board  110  and contacts  138  on frame  130 . Pin  310  and contacts  114  and  138  may be electrically connected by conductive adhesive or solder  142 . In these and other embodiments several pins  310  may connect to traces on flexible circuit board  140 . These several pins  310  may further connect to corresponding contacts  114 ,  138 , or both, through sections of conductive epoxy or solder  142 . 
     In other embodiments of the present invention, a flexible circuit board may form connections to a system-in-package module and other ways. For example, a system-in-package module may be formed around at least a portion of a flexible circuit board. An example is shown in the following figure. 
       FIG. 4  illustrates a system-in-package module including a portion of a flexible circuit board according to an embodiment of the present invention. This system-in-package module may include top printed circuit board  410  and a bottom printed circuit board  420 . Components  412  and  422  may be located on opposing faces of top printed circuit board  410  and bottom printed circuit board  420 . Flexible circuit board  440  may be routed through the system-in-package module between top printed circuit board  410  and bottom printed circuit board  420 . Flexible circuit board  440  may pass through an opening in a frame, or between portions of a frame, such as frame portions  430  and  432 . Flexible circuit board  440  may attach to or be electrically connected to frame portions  430  and  432  via contacts  442  and  444  on flexible circuit board  440  and contacts  434  and  435  on frame portions  430  and  432 . Frame portions  430  and  432  may form electrical pathways from contacts  434  to contacts  433 , which may connect to contacts  414  on top printed circuit board  410 , and from contacts  435  to contacts  436 , which may connect to contacts  424  on bottom printed circuit board  420 . Flexible circuit board  440  may also connect to top printed circuit board  410  and bottom printed circuit board  420  through vertical interconnect, such as vertical interconnect line  460 . Components  446  may be located on flexible circuit board  440 , either inside or outside of an area between top printed circuit board  410  and bottom printed circuit board  420 . The area between top printed circuit board  410  and bottom printed circuit board  420 , specifically areas  452  and  454 , may be encapsulated with epoxy or other molding or potting compound. This configuration may allow components  412  and  422  inside of the system-in-package module to electrically communicate with components  446  outside of the system-in-package module and elsewhere in an electronic device. 
       FIG. 5  illustrates another system-in-package module including portions of flexible circuit boards according to an embodiment of the present invention. This system-in-package module may include top printed circuit board  510  and a bottom printed circuit board  520 . Components  512  and  522  may be located on opposing faces of top printed circuit board  510  and bottom printed circuit board  520 . Flexible circuit boards  540  may be attached between frame  530  and top printed circuit board  510 . In these and other embodiments of the present invention, one or more flexible circuit boards  540  may be routed through the system-in-package module between top printed circuit board  510  and bottom printed circuit board  520 . Each flexible circuit board  540  may attach to or be electrically connected to frame  530  via contacts  544  on flexible circuit board  540  and contacts  532  on frame  530 . Each flexible circuit board  540  may attach to or be electrically connected to top printed circuit board  510  via contacts  542  on flexible circuit board  540  and contacts  514  on top printed circuit board  510 . Components  546  may be located on a flexible circuit board  540 , either inside or outside of an area between top printed circuit board  510  and bottom printed circuit board  520 . The area between top printed circuit board  510  and bottom printed circuit board  520 , specifically area  554 , may be encapsulated with epoxy or other molding or potting compound. This configuration may allow components  512  and  522  inside of the system-in-package module to electrically communicate with components  546  outside of the system-in-package module and elsewhere in an electronic device. 
       FIG. 6  illustrates at top view of the system-in-package module of  FIG. 5 . Components  522  may be placed on bottom printed circuit board  520 . Frame  530  may be attached to bottom printed circuit board  520 . Frame  530  may include contacts  532 . Contacts  544  (shown in  FIG. 5 ) of flexible circuit boards  540  may attach to contacts  532 . Contacts  542  may be located on a top side of frame  530 . Top printed circuit board  510  (shown in  FIG. 5 ) may have contacts  514  that may connect to contacts  532  and  542 . Again, this configuration may provide interconnect paths from components  522  inside the system-in-package module to components  546  (shown in  FIG. 5 ), which may be outside of the system-in-package module. An outside of frame  530  may be shielded by plating or other metallization  610 . In these and other embodiments of the present invention, plating or other metallization  610  may be used as an antenna, for shielding, for grounding, or for other reason. 
     Opening  620  may be an opening through bottom printed circuit board  520 , frame  530 , and top printed circuit board  510 . These openings may provide an alignment feature to align two or more of these structures together. In these and other embodiments of the present invention, other alignment features may be utilized. For example, raised portions on a printed circuit board, such as printed circuit board  510  or  520 , may align with recesses in frame  530 . The raised portions may be contacts, or they may include contacts. These contacts may electrically connect to contacts in the recesses of frame  530 . 
     These and other contacts may be formed on these LDS frames. LDS material may exhibit a degree of pliability and flexibility. Accordingly, embodiments of the present invention may provide board-to-board connectors that are at least partially formed of an LDS material. An example is shown in the following figure. 
       FIG. 7  illustrates a board-to-board connector according to an embodiment of the present invention. In this example, a top circuit board  710  may be in electrical communication with a bottom printed circuit board  720 . Top circuit board  710  may be a flexible circuit board, printed circuit board, or other type of board. A plug  730  of a board-to-board connector may include contacts  732  that may electrically connect to contact  742  on board-to-board receptacle  740 . Contacts  732  and  742  may be soldered through contacts  712  and  722  respectively to contacts on top circuit board  710  and bottom printed circuit board  720 . In this way, LDS plug  730  and receptacle  740  may form a board-to-board connector. 
     In these and other embodiments of the present invention, either or both LDS sections, the plug  730  and the receptacle  740 , may be part of an LDS frame. For example, as plug  730  is inserted into receptacle  740 , the result may form a frame or portion of frame  130  in the above examples. While this example, two contacts are shown, in other embodiments of the present invention, more than two contacts may be formed on a board-to-board connector. 
       FIG. 8  illustrates another board-to-board connector according to an embodiment of the present invention. In this example, contacts  732  and  742  shown in  FIG. 7  may be arranged as an array of contacts. Contacts  712  may be soldered or otherwise attached to a flexible circuit board, a printed circuit board, or other appropriate substrate. Plug  730  may be inserted into receptacle  740 . Contacts (not shown) on a bottom side of receptacle  740  may be attached soldered or otherwise attached to a flexible circuit board, a printed circuit board, or other appropriate substrate. 
     In these and other embodiments of the present invention, other types of contacts may be used as portions of a system-in-package module. Examples are shown in the following figures. 
       FIG. 9  illustrates a portion of a system-in-package module according to an embodiment of the present invention. In this example, housing  910  may be a portion of a frame, such as frame  130  in the above examples, or other frames consistent with the embodiments of the present invention. An opening  912  may be formed in housing  910 . A number of contacts  920  may other be inserted into opening  912 , or frame or housing  910  may be formed around contacts  920 . Contacts  920  may have arms  930  and  940  that may terminate in contacting portions  932  and  942 . Arms  930  and  940  may provide passage  934 . Passage  934  may accept an edge of a flexible circuit board, a pin, or other type of conductive structure, which may be attached to a flexible circuit board or other conductor. Contacts  920  may have portions  922  to electrically connect to contacts on a surface of a printed circuit board or other structure in a system-in-package module. 
       FIG. 10  illustrates another portion of a system-in-package module according to an embodiment of the present invention. In this example, housing  1010  may be a frame or a portion of a frame such as frame  130  in the above examples, or other frames consistent with embodiments of the present invention. Opening  1012  may be formed in housing  1010 . Contacts  1020  may be formed or inserted into housing  1010 . Contacts  1020  may include contacting portions  1022 . Contacting portions  1022  may mate with contacts on a flexible circuit board, pins, or other contacts structures (not shown), which may be connected to a flexible circuit board. Contact tail portions  1024  and  1026  may be soldered to a printed circuit board or other appropriate substrate in the system-in-package module. 
     In other embodiments of the present invention, one or more contacts may be inserted or formed as part of a frame. In this way, the frame may itself essentially become a connector for a system-in-package module. An example is shown in the following figure. 
       FIG. 11  illustrates a portion of a frame for a system-in-package module according to an embodiment of the present invention. In this example, frame  1110  may be an LDS or other type of frame. Frame  1110  may include ground regions  1112  on the outside for shielding, as well as conductive paths  1114 . Contacts  1120  may be inserted into a side or elsewhere on frame  1110 . In these and other embodiments of the present invention, frame  1110  may be formed around contacts  1120 . Interconnect traces  1122  may connect contacts  1120  to contacts on either or both top printed circuit board  110  or bottom printed circuit board  120  (as shown in  FIGS. 1-3 .) 
       FIG. 12  illustrates a close-up view of contacts in a frame according to an embodiment of the present invention. In this example, frame  1110  may include openings for contacts  1120 . Interconnect traces  1122  may connect contacts  1120  to contacts on top printed circuit board  110  and bottom printed circuit board  120  (shown in  FIGS. 1-3 .) Pins  1210  may be inserted into contacts  1120  in frame  1110 . Pins  1210  may be pins attached to a connector or other structure, such as a flexible circuit board. Pins  1210  may be used to form electrical connections between a system-in-package module partially housed by frame  1110  other circuits in an electronic device. A more detailed example of contact  1120  is shown in the following figure. 
       FIG. 13  is a detailed view of contact that may be part of a connector structure for a system-in-package module according to an embodiment of the present invention. Contact  1120  may include one or more portions  1310  which may electrically connect to conductive traces  1122  formed on LDS frame  1110  (shown in  FIG. 11 .) Contact  1120  may be made by stamping and forming sheet metal, or by other technique using other conductive material. 
     In various embodiments of the present invention, an array of contacts may be used as pins  1210  in  FIG. 12 . Such an array may be used as either interconnect (within a system-in-package module) or as a connector (between a system-in-package module and other components in an electronic device.) An example is shown in the following figure. 
       FIG. 14  illustrates a contact array according to an embodiment of the present invention. In this example, substrate  1410  may be a flexible circuit board having a number of players for route paths, it may be an LDS frame, or it may be another structure. Pins  1420  may be inserted through sleeves  1422  in substrate  1410 . Pins  1420  may be also formed of LDS material, they may be metal pins, or they may be formed of other conductive materials. One or more alignment posts  1430  may be included for alignment and mechanical strength. In various embodiments, this contact array may form connections between multiple system-in-package modules, between various portions of a system-in-package module, between one or more flexible circuit boards, between a system-in-package module and other electronic circuits in a device, or any combination thereof. 
     It should be noted that while the interconnect structures described above are well-suited to forming system-in-package modules, in other embodiments of the present invention, other types of electronic devices may be formed using these techniques. 
     In various embodiments of the present invention, contacts, interconnect paths, and other conductive portions of SIP modules may be formed by stamping, metal-injection molding, machining, micro-machining, ink-jet, 3-D, aerosol-jet, or other type of printing, or other manufacturing process. The conductive portions may be formed of stainless steel, steel, copper, copper titanium, phosphor bronze, or other material or combination of materials. They may be plated or coated with nickel, gold, or other material. The nonconductive portions may be formed using injection or other molding, ink-jet, 3-D, aerosol-jet, or other type of printing, machining, or other manufacturing process. The nonconductive portions, such as the various overmolded portions, may be formed of silicon or silicone, rubber, hard rubber, plastic, nylon, liquid-crystal polymers (LCPs), plastic, epoxy, resin, or other nonconductive material or combination of materials. The printed circuit boards used may be formed of FR-4, BT or other material. Printed circuit boards may be replaced by other substrates, such as flexible circuit boards, in many embodiments of the present invention, while flexible circuit boards may be replaced by printed circuit boards or other conduits or conductive structures in these and other embodiments of the present invention. 
     Embodiments of the present invention may provide SIP modules that may be located in various types of devices, such as portable computing devices, tablet computers, desktop computers, laptops, all-in-one computers, wearable computing devices, cell phones, smart phones, media phones, storage devices, portable media players, navigation systems, monitors, power supplies, adapters, remote control devices, chargers, and other devices. 
     The above description of embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form described, and many modifications and variations are possible in light of the teaching above. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications to thereby enable others skilled in the art to best utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. Thus, it will be appreciated that the invention is intended to cover all modifications and equivalents within the scope of the following claims.

Metadata:
Filing Date: 20170922
Publication Date: 20190625
Grant Date: 20190625
Priority Date: 20170922
Inventors: HOANG, LAN H.
KATAHIRA, TAKAYOSHI
Assignee: APPLE INC
CPC Classifications: [{"code": "H05K7/1422", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/14", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/189", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/118", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/182", "inventive": true, "first": true, "tree": "[]"}, {"code": "H05K1/112", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/144", "inventive": true, "first": true, "tree": "[]"}, {"code": "H05K1/145", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/2018", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2203/1316", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K3/4691", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K1/144", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/185", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/10378", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/042", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2203/1316", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/2018", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/042", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K1/145", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K3/4691", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K1/185", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K2201/10378", "inventive": false, "first": false, "tree": "[]"}, {"code": "H05K7/1422", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/189", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/182", "inventive": true, "first": true, "tree": "[]"}, {"code": "H05K1/14", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/118", "inventive": true, "first": false, "tree": "[]"}, {"code": "H05K1/112", "inventive": true, "first": false, "tree": "[]"}]
Family ID: 65808207