Virginia Administrative Code › Title 9 - ENVIRONMENT › Agency 5 - STATE AIR POLLUTION CONTROL BOARD › Chapter 40 - EXISTING STATIONARY SOURCES › Part II - Emission Standards › Article 59 - Emission Standards for Miscellaneous Metal Parts and Products Coating Application Systems in the Northern Virginia Volatile Organic Compound Emissions Control Area, 8-hour Ozone Standard (Rule 4-59) › Section 9VAC5-40-8830 - Standard for volatile organic compounds

Current through Register Vol. 40, No. 24, July 15, 2024
A. No owner or other person shall cause or
					 permit the discharge into the atmosphere from a coating application system any
					 volatile organic compound in excess of the limits contained in Tables 4-59A
					 through 4-59E. The VOC content limits are mass VOC per gallon of coating less
					 water and exempt solvents and are based on low-VOC coatings. If more than one
					 emission limitation in this subsection applies to a specific coating, then the
					 least-stringent emission limitation shall be applied.
TABLE 4-59A. METAL PARTS AND PRODUCTS VOC
								  CONTENT LIMITS
Coating Category
Air-dried Coating
Baked Coating
kg VOC/l coating
lb VOC/gal coating
kg VOC/l coating
lb VOC/gal coating
General one component
0.34
2.8
0.28
2.3
General multi-component
0.34
2.8
0.28
2.3
Camouflage
0.42
3.5
0.42
3.5
Electric-insulating varnish
0.42
3.5
0.42
3.5
Etching filler
0.42
3.5
0.42
3.5
Extreme high-gloss
0.42
3.5
0.36
3.0
Extreme performance
0.42
3.5
0.36
3.0
Heat-resistant
0.42
3.5
0.36
3.0
High performance architectural
0.74
6.2
0.74
6.2
High temperature
0.42
3.5
0.42
3.5
Metallic
0.42
3.5
0.42
3.5
Military specification
0.34
2.8
0.28
2.3
Mold seal
0.42
3.5
0.42
3.5
Pan-backing
0.42
3.5
0.42
3.5
Prefabricated architectural
								  multi-component
0.42
3.5
0.28
2.3
Prefabricated architectural one-component
0.42
3.5
0.28
2.3
Pretreatment coatings
0.42
3.5
0.42
3.5
Repair and touch-up
0.42
3.5
0.36
3.0
Silicone release
0.42
3.5
0.42
3.5
Solar-absorbent
0.42
3.5
0.36
3.0
Vacuum-metalizing
0.42
3.5
0.42
3.5
Drum coating, new, exterior
0.34
2.8
0.34
2.8
Drum coating, new, interior
0.42
3.5
0.42
3.5
Drum coating, reconditioned, exterior
0.42
3.5
0.42
3.5
Drum coating, reconditioned, interior
0.50
4.2
0.50
4.2
TABLE 4-59B. PLASTIC PARTS AND PRODUCTS VOC
								  CONTENT LIMITS
Coating Category
kg VOC/liter coating
lbs VOC/gal coating
General one component
0.28
2.3
General multi-component
0.42
3.5
Electric dissipating and shock-free
0.80
6.7
Extreme performance
0.42 (2-pack coatings/multi-component)
3.5 (2-pack coatings/multi-component)
Metallic
0.42
3.5
Military specification
0.34 (1 pack/1 component)
0.42 (2 pack/multi-component)
2.8 (1 pack/1 component)
3.5 (2 pack/multi-component)
Mold seal
0.76
6.3
Multi-colored
0.68
5.7
Optical
0.80
6.7
Vacuum-metalizing
0.80
6.7
TABLE 4-59C. AUTOMOTIVE/TRANSPORTATION AND
								  BUSINESS MACHINE PLASTIC PARTS VOC CONTENT LIMITS
Coating Category
kg VOC/liter coating
lbs VOC/gal coating
Automotive/Transportation Coatings (For red,
								  yellow, and black automotive coatings, except touch up and repair coatings, the
								  recommended limit is determined by multiplying the appropriate limit in this
								  table by 1.15.)
I. High Bake Coatings - Interior and Exterior
								  Parts
Flexible
0.54
4.5
Nonflexible
0.42
3.5
Base coating
0.52
4.3
Clear coating
0.48
4.0
Non-basecoat/clear coat
0.52
4.3
II. Low Bake/Air-dried Coatings - Exterior
								  Parts
Primers
0.58
4.8
Base coating
0.60
5.0
Clear coating
0.54
4.5
Non-basecoat/clear coat
0.60
5.0
III. Low Bake/Air-dried Coatings - Interior
								  Parts
0.60
5.0
IV. Touchup and Repair Coatings
0.62
5.2
Business Machine Coatings
I. Primers
0.35
2.9
II. Topcoat
0.35
2.9
III. Texture Coat
0.35
2.9
IV. Fog Coat
0.26
2.2
V. Touchup and Repair
0.35
2.9
TABLE 4-59D. PLEASURE CRAFT SURFACE COATING VOC
								  CONTENT LIMITS
Coating Category
kg VOC/liter coating
lbs VOC/gal coating
Extreme high-gloss topcoat
0.60
5.0
High gloss topcoat
0.42
3.5
Pretreatment wash primers
0.78
6.5
Finish primer/surfacer
0.42
3.5
High build primer/surfacer
0.34
2.8
Aluminum substrate antifoulant coating
0.56
4.7
Antifouling sealer/tie coat
0.42
3.5
Other substrate antifoulant coating
0.33
2.8
All other pleasure craft surface coatings for
								  metal or plastic
0.42
3.5
TABLE 4-59E. MOTOR VEHICLE MATERIALS VOC CONTENT
								  LIMITS
Coating Category
kg VOC/liter coating
lbs VOC/gal coating
Motor vehicle cavity wax
0.65
5.4
Motor vehicle sealer
0.65
5.4
Motor vehicle deadener
0.65
5.4
Motor vehicle gasket/gasket sealing
								  material
0.20
1.7
Motor vehicle underbody coating
0.65
5.4
Motor vehicle trunk interior coating
0.65
5.4
Motor vehicle bedliner
0.20
1.7
Motor vehicle lubricating wax/compound
0.70
5.8
B. No owner or other person shall cause or
					 permit the discharge into the atmosphere from a coating application system any
					 volatile organic compound in excess of the limits contained in Tables 4-59F
					 through 4-59I. The emission rate limits are based on low-VOC coatings and
					 add-on controls on a VOC per volume solids basis. If more than one emission
					 limitation in this subsection applies to a specific coating, then the least
					 stringent emission limitation shall be applied.
TABLE 4-59F. METAL PARTS AND PRODUCTS VOC
								  EMISSION RATE LIMITS (VOC PER VOLUME SOLIDS)
Coating Category
Air-dried
Baked
kg VOC/l solids
lb VOC/gal solids
Kg VOC/l solids
lb VOC/gal solids
General one component
0.54
4.52
0.40
3.35
General multi-component
0.54
4.52
0.40
3.35
Camouflage
0.80
6.67
0.80
6.67
Electric-insulating varnish
0.80
6.67
0.80
6.67
Etching filler
0.80
6.67
0.80
6.67
Extreme high-gloss
0.80
6.67
0.61
5.06
Extreme performance
0.80
6.67
0.61
5.06
Heat-resistant
0.80
6.67
0.61
5.06
High performance architectural
4.56
38.0
4.56
38.0
High temperature
0.80
6.67
0.80
6.67
Metallic
0.80
6.67
0.80
6.67
Military specification
0.54
4.52
0.40
3.35
Mold-seal
0.80
6.67
0.80
6.67
Pan-backing
0.80
6.67
0.80
6.67
Prefabricated architectural
								  multi-component
0.80
6.67
0.40
3.35
Prefabricated architectural one-component
0.80
6.67
0.40
3.35
Pretreatment coatings
0.80
6.67
0.80
6.67
Silicone release 0.80
0.80
6.67
0.80
6.67
Solar-absorbent
0.80
6.67
0.61
5.06
Vacuum-metalizing
0.80
6.67
0.80
6.67
Drum coating, new, exterior
0.54
4.52
0.54
4.52
Drum coating, new, interior
0.80
6.67
0.80
6.67
Drum coating, reconditioned, exterior
0.80
6.67
0.80
6.67
Drum coating, reconditioned, interior
1.17
9.78
1.17
9.78
TABLE 4-59G. PLASTIC PARTS AND PRODUCTS VOC
								  EMISSION RATE LIMITS (VOC PER VOLUME SOLIDS)
Coating Category
kg VOC/liter solids
lbs VOC/gal solids
General one component
0.40
3.35
General multi-component
0.80
6.67
Electric dissipating coatings and
								  shock-free
8.96
74.7
Extreme performance
0.80
(2-pack coatings/multi-component)
6.67
(2-pack coatings/multi-component)
Metallic
0.80
6.67
Military specification
0.54 (1 pack/1 component)
0.80 (2 pack/multi-component
4.52 (1 pack/1 component)
6.67 (2 pack/multi-component)
Mold seal
5.24
43.7
Multi-colored
3.04
25.3
Optical
8.96
74.7
Vacuum-metalizing
8.96
74.7
TABLE 4-59H. AUTOMOTIVE/TRANSPORTATION AND
								  BUSINESS MACHINE PLASTIC PARTS VOC EMISSION RATE LIMITS (VOC PER VOLUME
								  SOLIDS)
Coating Category
kg VOC/liter solids
lbs VOC/gal solids
Automotive/Transportation Coatings (For red,
								  yellow, and black automotive coatings, except touch up and repair coatings, the
								  recommended limit is determined by multiplying the appropriate limit in this
								  table by 1.15.)
I. High Bake Coatings - Interior and Exterior
								  Parts
Flexible primer
1.39
11.58
Nonflexible primer
0.80
6.67
Base coats
1.24
10.34
Clear coat
1.05
8.76
Non-basecoat/clear coat
1.24
10.34
II. Low Bake/Air-dried Coatings - Exterior
								  Parts
Primers
1.66
13.80
Basecoat
1.87
15.59
Clear coat
1.39
11.58
Non-basecoat/clear coat
1.87
15.59
III. Low Bake/Air-dried Coatings - Interior
								  Parts
1.87
15.59
IV. Touchup and Repair Coatings
2.13
17.72
Business Machine Coatings
I. Primers
0.57
4.80
II. Topcoat
0.57
4.80
III. Texture Coat
0.57
4.80
IV. Fog Coat
0.38
3.14
V. Touchup and Repair
0.57
4.80
TABLE 4-59I. PLEASURE CRAFT SURFACE COATING VOC
								  EMISSION RATE LIMITS (VOC PER VOLUME SOLIDS)
Coating Category
kg VOC/liter solids
lbs VOC/gal solids
Extreme high-gloss topcoat
1.88
15.6
High gloss topcoat
0.80
6.7
Pretreatment wash primer
6.67
55.6
Finish primer/surfacer
0.80
6.7
High build primer surfacer
0.55
4.6
Aluminum substrate antifoulant coating
1.53
12.8
Antifouling sealer/tie coat
0.8
6.7
Other substrate antifoulant coating
0.53
4.4
All other pleasure craft surface coatings for
								  metal or plastic
0.80
6.7
C. Should product performance requirements or
					 other needs dictate the use of higher-VOC materials than those that would meet
					 the emission limits of subsections A and B of this section, an affected
					 facility may opt to use add-on control equipment with an overall control
					 efficiency of 90% in lieu of using low-VOC coatings and required application
					 methods in subsection E of this section. Add-on devices include but are not
					 limited to oxidizers, adsorbers, absorbers, and concentrators. Add-on devices
					 coupled with capture systems to collect the VOC being released at the affected
					 facilities shall achieve an overall control efficiency of no less than
					 90%.
D. In addition to the
					 emissions limitations described in subsections A, B, and C of this section, the
					 following work practices for storage, mixing operations, and handling
					 operations for coatings, thinners, and coating-related waste materials shall be
					 utilized:
1. All VOC-containing coatings,
					 thinners, and coating-related waste materials shall be stored in closed
					 containers.
2. Mixing and storage
					 containers used for VOC-containing coatings, thinners, and coating-related
					 waste materials shall be kept closed at all times except when depositing or
					 removing these materials.
3. Spills
					 of VOC-containing coatings, thinners, and coating-related waste materials shall
					 be minimized.
4. VOC-containing
					 coatings, thinners, and coating-related waste materials shall be conveyed from
					 one location to another in closed containers or pipes.