Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart F - COATING OPERATIONS › Section 219.204 - Emission Limitations

Current through Register Vol. 48, No. 28, July 12, 2024
Except as provided in Sections
				  219.205,
				  219.207,
				  219.208,
				  219.212,
				  219.215
				  and
				  219.216,
				  an owner or operator of a coating line must not apply at any time any coating
				  in which the VOM content exceeds the following emission limitations for the
				  specified coating. Except as otherwise provided in subsections (a), (c), (g),
				  (h), (j), (l), (n), (o), (q), and (r), compliance with the emission limitations
				  marked with an asterisk in this Section is required on and after March 15,
				  1996, and compliance with emission limitations not marked with an asterisk is
				  required until March 15, 1996. The following emission limitations are expressed
				  in units of VOM per volume of coating (minus water and any compounds which are
				  specifically exempted from the definition of VOM) as applied at each coating
				  applicator, except where noted. Compounds which are specifically exempted from
				  the definition of VOM should be treated as water for the purpose of calculating
				  the "less water" part of the coating composition. Compliance with this Subpart
				  must be demonstrated through the applicable coating analysis test methods and
				  procedures specified in Section
				  219.105(a)
				  and the recordkeeping and reporting requirements specified in Section
				  219.211(c)
				  except where noted. (Note: The equation presented in Section
				  219.206
				  must be used to calculate emission limitations for determining compliance by
				  add-on controls, credits for transfer efficiency, emissions trades and
				  cross-line averaging.) The emission limitations are as follows:
a)
Automobile or Light-Duty Truck Coating
kg/l
lb/gal
1)
Prior to May 1, 2012:
A)
Prime coat
0.14
(1.2)
0.14*
(1.2)*
B)
Primer surface coat
1.81
(15.1)
1.81*
(15.1)*
BOARD NOTE: The primer surface coat limitation is in units of
				  kg (lbs) of VOM per l (gal) of coating solids deposited. Compliance with the
				  limitation must be based on the daily-weighted average from an entire primer
				  surface operation. Compliance must be demonstrated in accordance with the
				  topcoat protocol referenced in Section
				  219.105(b)(1)(A)
				  and the recordkeeping and reporting requirements specified in Section
				  219.211(f).
				  Testing to demonstrate compliance must be performed in accordance with the
				  topcoat protocol and a detailed testing proposal approved by the Agency and
				  USEPA specifying the method of demonstrating compliance with the protocol.
				  Section
				  219.205
				  does not apply to the primer surface limitation.
C)
Topcoat
kg/l
lb/gal
1.81
(15.1)
1.81*
(15.1)*
BOARD NOTE: The topcoat limitation is in units of kg (lbs) of
				  VOM per l (gal) of coating solids deposited. Compliance with the limitation
				  must be based on the daily-weighted average from an entire topcoat operation.
				  Compliance must be demonstrated in accordance with the topcoat protocol
				  referenced in Section
				  219.105(b)(1)(A)
				  and the recordkeeping and reporting requirements specified in Section
				  219.211(f).
				  Testing to demonstrate compliance must be performed in accordance with the
				  topcoat protocol and a detailed testing proposal approved by the Agency and
				  USEPA specifying the method of demonstrating compliance with the protocol.
				  Section
				  219.205
				  does not apply to the topcoat limitation.
D)
Final repair coat
kg/l
lb/gal
0.58
(4.8)
0.58*
(4.8)*
2) On and after
				May 1, 2012, subject automobile and light-duty truck coating lines must comply
				with the following limitations. These limitations must not apply to materials
				supplied in containers with a net volume of 0.47 liters (16 oz) or less, or a
				net weight of 0.45 kg (1 lb) or less:
A)
				Electrodeposition primer (EDP) operations. For purposes of this subsection
				(a)(2)(A), "electrodeposition" means a water-borne dip coating process in which
				opposite electrical charges are applied to the substrate and the coating. The
				coating is attracted to the substrate due to the electrochemical potential
				difference that is created.
kg VOM/l coating solids applied
lb VOM/gal coating solids applied
i)
When solids turnover ratio
							 (RT) is greater than or equal to 0.160
0.084
(0.7)
ii)
When RT is greater than or
							 equal to 0.040 and less than 0.160
0.084 x
3500.160-RT
(0.084 x
							 3500.160-RT
x 8.34)
B)
Primer surfacer operations
kg VOM/l coating solids deposited
lb VOM/gal coating solids deposited
i)
VOM content limitation
1.44
(12.0)
ii)
Compliance with the limitation in subsection
							 (a)(2)(B)(i) must be based on the daily-weighted average from an entire primer
							 surfacer operation. Compliance must be demonstrated in accordance with the
							 topcoat protocol referenced in Section
							 219.105(b)(1)(B)
							 and the recordkeeping and reporting requirements specified in Section
							 219.211(f).
							 Testing to demonstrate compliance must be performed in accordance with the
							 topcoat protocol and a detailed testing proposal approved by the Agency and
							 USEPA specifying the method of demonstrating compliance with the protocol.
							 Section
							 219.205
							 does not apply to the primer surfacer limitation.
C)
Topcoat operations
kg VOM/l coating solids deposited
lb VOM/gal coating solids deposited
i)
VOM content limitation
1.44
(12.0)
ii)
Compliance with the limitation in subsection
							 (a)(2)(C)(i) must be based on the daily-weighted average from an entire topcoat
							 operation. Compliance must be demonstrated in accordance with the topcoat
							 protocol referenced in Section
							 219.105(b)(1)(B)
							 and the recordkeeping and reporting requirements specified in Section
							 219.211(f).
							 Testing to demonstrate compliance must be performed in accordance with the
							 topcoat protocol and a detailed testing proposal approved by the Agency and
							 USEPA specifying the method of demonstrating compliance with the protocol.
							 Section
							 219.205
							 does not apply to the topcoat limitation.
D)
Combined primer surfacer and topcoat
							 operations
kg VOM/l coating solids deposited
lb VOM/gal coating solids deposited
i)
VOM content limitation
1.44
(12.0)
ii)
Compliance with the limitation in subsection
							 (a)(2)(D)(i) must be based on the daily-weighted average from the combined
							 primer surfacer and topcoat operations. Compliance must be demonstrated in
							 accordance with the topcoat protocol referenced in Section
							 219.105(b)(1)(B)
							 and the recordkeeping and reporting requirements specified in Section
							 219.211(f).
							 Testing to demonstrate compliance must be performed in accordance with the
							 topcoat protocol and a detailed testing proposal approved by the Agency and
							 USEPA specifying the method of demonstrating compliance with the protocol.
							 Section
							 219.205
							 does not apply to the combined primer surfacer and topcoat limitation.
E)
Final repair coat operations
kg/l coatings
lb/gal coatings
i)
VOM content limitation
0.58
(4.8)
ii)
Compliance with the final repair operations
							 limitation in subsection (a)(2)(E)(i) must be on an occurrence-weighted average
							 basis, calculated in accordance with the equation below, in which clear
							 coatings must have a weighting factor of 2 and all other coatings must have a
							 weighting factor of 1. For purposes of this subsection (a)(2)(E)(ii), an
							 "occurrence" is the application of the combination of coatings that constitute
							 a final repair coat for a single automobile or light-duty truck. Section
							 219.205
							 does not apply to the final repair coat limitation.
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where:
VOMtot
=
Total VOM content of all coatings, as applied, on an
							 occurrence weighted average basis, and used to determine compliance with this
							 subsection (a)(2)(E).
i
=
Subscript denoting a specific coating applied.
n
=
Total number of coatings applied in the final repair
							 operation, other than clear coatings.
VOMcc
=
The VOM content, as applied, of the clear coat used
							 in the final repair operation.
VOMi
=
The VOM content of each coating used in the final
							 repair operation, as applied, other than clear coatings.
F)
				Miscellaneous Materials. For reactive adhesives subject to this subsection
				(a)(2)(F), compliance must be demonstrated in accordance with the methods and
				procedures set forth in appendix A to Subpart PPPP of 40 CFR 63, incorporated
				by reference in Section
				219.112.
kg/l
lb/gal
i)
Glass bonding primer
0.90
(7.51)
ii)
Adhesive
0.25
(2.09)
iii)
Cavity wax
0.65
(5.42)
iv)
Trunk sealer
0.65
(5.42)
v)
Deadener
0.65
(5.42)
vi)
Gasket/gasket sealing material
0.20
(1.67)
vii)
Underbody coating
0.65
(5.42)
viii)
Trunk interior coating
0.65
(5.42)
ix)
Bedliner
0.20
(1.67)
x)
Weatherstrip adhesive
0.75
(6.26)
xi)
Lubricating wax/compound
0.70
(5.84)
b)
Can Coating
kg/l
lb/gal
1)
Sheet basecoat and overvarnish
A)
Sheet basecoat
0.34
(2.8)
0.26 *
(2.2)*
B)
Overvarnish
0.34
(2.8)
0.34
(2.8)*
2)
Exterior basecoat and overvarnish
0.34
(2.8)
0.25*
(2.1)*
3)
Interior body spray coat
A)
Two piece
0.51
(4.2)
0.44 *
(3.7)*
B)
Three piece
0.51
(4.2)
0.51*
(4.2)*
4)
Exterior end coat
0.51
(4.2)
0.51*
(4.2)*
5)
Side seam spray coat
0.66
(5.5)
0.66*
(5.5)*
6)
End sealing compound coat
0.44
(3.7)
0.44*
(3.7)*
c)
Paper Coating
1)
Prior to May 1, 2011:
kg/l
lb/gal
0.28
(2.3)
2)
On and after May 1, 2011:
kg VOM/kg
kg VOM/kg
(lb VOM/lb)
(lb VOM/lb)
solids applied
coatings applied
A)
Pressure sensitive tape and
label surface coatings
0.20
(0.067)
B)
All other paper coatings
0.40
(0.08)