reglab/statecodes huggingface dataset:
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart F - COATING OPERATIONS › Section 219.216 - Wood Furniture Coating Add-On Control Use

Current through Register Vol. 48, No. 28, July 12, 2024
The owner or operator of a source subject to the requirements
				  of Section 219.204(l)(2) of this Subpart may choose to comply with those
				  limitations by relying on Section 219.204(l)(2)(D) of this Subpart if the owner
				  or operator of the source meets all of the following requirements:
a) For each coating applied, determine the
				overall control efficiency needed to demonstrate compliance using the following
				equation:
Image
R
=
the necessary overall capture and control efficiency
							 of the control system, as a percentage;
C
=
the VOM content of the coating, in kilograms of VOM
							 per kilograms of coating solids (kg VOM/kg solids), as applied;
L
=
the emission limitation for that coating, as given in
							 Section 219.204(l)(2)(B) of this Subpart.
b)
				Calculate the equivalent overall capture and control efficiency of the control
				device using the procedures of subsections 219.105(c), (d), and (e) of this
				Part.
c) Demonstrate that the
				equivalent overall capture and control efficiency calculated using the
				procedures in subsections 219.105(c), (d), and (e) of this Part is equal to or
				greater than the largest value of R calculated for each coating by the equation
				in subsection (a) of this Section.
d) Install, calibrate, operate, and maintain
				the applicable monitoring equipment for the control device as specified in
				Section 219.105(d) of this Part.
e)
				On and after March 15, 1998, or on and after the initial start-up date, the
				owner or operator of a source electing to rely on this Section to comply with
				the requirements of this Subpart shall, for each coating line relying on this
				Section, collect and record the following information on a daily basis and
				maintain the information at the source for a period of three years:
1) The name and identification number of each
				coating as applied on the coating line;
2) The weight of VOM per weight of solids (kg
				VOM/kg solids) of each coating as applied on each coating line on a daily
				basis;
3) Certified product data
				sheets for each coating;
4) Control
				device monitoring data;
5) A log of
				operating time for the capture system, control device, monitoring equipment and
				the associated coating line; and
6)
				A maintenance log for the capture system, control device and monitoring
				equipment detailing all routine and non-routine maintenance performed including
				dates and duration of any outages.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart F - COATING OPERATIONS › Section 219.217 - Wood Furniture Coating and Flat Wood Paneling Coating Work Practice Standards

Current through Register Vol. 48, No. 28, July 12, 2024
a) Spray booth
				cleaning. Each owner or operator of a source subject to the limitations of
				Section
				219.204(l)
				of this Subpart shall not use compounds containing more than 8.0 percent, by
				weight, of VOM for cleaning spray booth components other than conveyors,
				continuous coaters and their enclosures, and metal filters, unless the spray
				booth is being refurbished. If the spray booth is being refurbished, that is,
				the spray booth coating or other material used to cover the booth is being
				replaced, the affected source shall use no more than 1.0 gallon of organic
				solvent to prepare the booth prior to applying the booth coating.
b) Application equipment requirements. No
				owner or operator of a source subject to the limitations of Section
				219.204(l)
				of this Subpart shall use conventional air spray guns to apply coating
				materials to wood furniture except under the circumstances specified in
				subsections (b)(1) through (4) of this Section:
1) To apply coating materials that have a VOM
				content no greater than 1.0 kg VOM/kg solids (1.0 lb VOM/lb solids), as
				applied;
2) For repair coating
				under the following circumstances:
A) The
				coating materials are applied after the completion of the coating operation;
				or
B) The coating materials are
				applied after the stain and before any other type of coating material is
				applied, and the coating materials are applied from a container that has a
				volume of no more than 2.0 gallons;
3) If the spray gun is aimed and triggered
				automatically, rather than manually; or
4) If emissions from the finishing
				application station are directed to a control device pursuant to Section
				219.216
				of this Subpart.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart F - COATING OPERATIONS › Section 219.218 - Work Practice Standards for Paper Coatings, Metal Furniture Coatings, and Large Appliance Coatings

Current through Register Vol. 48, No. 28, July 12, 2024
a) On and
				after May 1, 2011, every owner or operator of a source subject to the
				requirements of Section
				219.204(c)
				of this Subpart shall:
1) Store all
				VOM-containing cleaning materials in closed containers;
2) Ensure that mixing and storage containers
				used for VOM-containing materials are kept closed at all times except when
				depositing or removing those materials;
3) Minimize spills of VOM-containing cleaning
				materials;
4) Convey VOM-containing
				cleaning materials from one location to another in closed containers or pipes;
				and
5) Minimize VOM emissions from
				the cleaning of storage, mixing, and conveying equipment.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart F - COATING OPERATIONS › Section 219.219 - Work Practice Standards for Aerospace Facilities, Automobile and Light-Duty Truck Assembly Coatings, and Miscellaneous Metal and Plastic Parts Coatings

Current through Register Vol. 48, No. 28, July 12, 2024
a) Every owner or
				operator of a coating line subject to the requirements of Section
				219.204(a)(2)
				must:
1) Store all VOM-containing coatings,
				thinners, coating-related waste materials, cleaning materials, and used shop
				towels in closed containers;
2)
				Ensure that mixing and storage containers used for VOM-containing coatings,
				thinners, and coating-related waste materials are kept closed at all times
				except when depositing or removing those materials;
3) Minimize spills of VOM-containing
				coatings, thinners, and coating-related waste materials;
4) Convey VOM-containing coatings, thinners,
				and coating-related waste materials from one location to another in closed
				containers or pipes;
5) Minimize
				VOM emissions from cleaning of storage, mixing, and conveying
				equipment;
6) Develop and implement
				a work practice plan to minimize VOM emissions from cleaning and from purging
				of equipment associated with coating lines subject to the limitations in
				Section
				219.204(a)(2).
				The plan must specify practices and procedures that the source will follow to
				ensure that VOM emissions from the operations listed in this subsection (a)(6)
				are minimized. If the owner or operator of the subject coating line has already
				implemented a work practice plan for the coating line under Subpart IIII of 40
				CFR 63, incorporated by reference in Section
				219.112,
				the owner or operator may revise the plan as necessary to comply with this
				Section.
A) Vehicle body wiping;
B) Coating line purging;
C) Flushing of coating systems;
D) Cleaning of spray booth grates, walls, and
				equipment; and
F) Cleaning of
				external spray booth areas.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart G - USE OF ORGANIC MATERIAL › Section 219.301 - Use of Organic Material

Current through Register Vol. 48, No. 28, July 12, 2024
No person shall cause or allow the discharge of more than 3.6
				  kg/hr (lbs/hr) of organic material into the atmosphere from any emission unit,
				  except as provided in Section
				  219.302,
				  219.303,
				  219.304
				  of this Part and the following exception: If no odor nuisance exists the
				  limitation of this Subpart shall apply only to photochemically reactive
				  material.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart G - USE OF ORGANIC MATERIAL › Section 219.302 - Alternative Standard

Current through Register Vol. 48, No. 28, July 12, 2024
Emissions of organic material in excess of those permitted by
				  Section
				  219.301
				  of this Part are allowable if such emissions are controlled by one of the
				  following methods:
a) Flame, thermal
				or catalytic incineration so as either to reduce such emissions to 10 ppm
				equivalent methane (molecular weight 16) or less, or to convert 85 percent of
				the hydrocarbons to carbon dioxide and water; or
b) A vapor recovery system which adsorbs
				and/or condenses at least 85 percent of the total uncontrolled organic material
				that would otherwise be emitted to the atmosphere; or
c) Any other air pollution control equipment
				approved by the Agency and approved by the USEPA as a SIP revision capable of
				reducing by 85 percent or more the uncontrolled organic material that would be
				otherwise emitted to the atmosphere.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart G - USE OF ORGANIC MATERIAL › Section 219.303 - Fuel Combustion Emission Units

Current through Register Vol. 48, No. 28, July 12, 2024
The provisions of Sections
				  219.301
				  and
				  219.302 of
				  this Part shall not apply to fuel combustion emission units.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart G - USE OF ORGANIC MATERIAL › Section 219.304 - Operations with Compliance Program

Current through Register Vol. 48, No. 28, July 12, 2024
The provisions of Sections
				  219.301
				  and
				  219.302 of
				  this Part shall not apply to any owner, operator, user or manufacturer of
				  paint, varnish, lacquer, coatings or printing ink whose compliance program and
				  project completion schedule, as required by 35 Ill. Adm. Code 201, provided for
				  the reduction of organic material used in such process to 20 percent or less of
				  total volume by May 30, 1977.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.401 - Flexographic and Rotogravure Printing

Current through Register Vol. 48, No. 28, July 12, 2024
a) No owner or operator of a subject
				flexographic or rotogravure printing line shall apply at any time any coating
				or ink unless the VOM content does not exceed the limitation specified in
				either subsection (a)(1) or (a)(2), as applicable. Compliance with this Section
				must be demonstrated through the applicable coating or ink analysis test
				methods and procedures specified in Section 219.105(a) and the recordkeeping
				and reporting requirements specified in Section 219.404(c) of this Part. As an
				alternative to compliance with this subsection, a subject printing line may
				meet the requirements of subsection (b) or (c).
1) Prior to August 1, 2010, either:
A) Forty percent VOM by volume of the coating
				and ink (minus water and any compounds which are specifically exempted from the
				definition of VOM); or
B)
				Twenty-five percent VOM by volume of the volatile content in the coating and
				ink; and
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.402 - Applicability

Current through Register Vol. 48, No. 28, July 12, 2024
a) Except as
				otherwise provided in Section
				219.401,
				the limitations of Section
				219.401
				of this Subpart apply to all flexographic and rotogravure printing lines at a
				subject source. All sources with flexographic and/or rotogravure printing lines
				are subject sources unless:
1) Total maximum
				theoretical emissions of VOM from all flexographic and rotogravure printing
				lines (including solvents used for cleanup operations associated with
				flexographic and rotogravure printing lines), at the source never exceed 90.7
				Mg (100 tons) per calendar year before the application of capture systems and
				control devices, or
2) A federally
				enforceable permit or SIP revision for all flexographic and rotogravure
				printing lines at a source requires the owner or operator to limit production
				or capacity of these printing lines to reduce total VOM emissions from all
				flexographic and rotogravure printing lines to 90.7 Mg (100 tons) or less per
				calendar year before the application of capture systems and control
				devices.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.405 - Lithographic Printing: Applicability

Current through Register Vol. 48, No. 28, July 12, 2024
a) Every owner or operator of lithographic
				printing lines is subject to the recordkeeping and reporting requirements in
				Section
				219.411
				of this Subpart.
b) Prior to August
				1, 2010, Sections
				219.407
				through
				219.410
				of this Subpart shall apply to:
1) All owners
				or operators of heatset web offset lithographic printing lines unless:
A) Total maximum theoretical emissions of VOM
				from all heatset web offset lithographic printing lines (including solvents
				used for cleanup operations associated with heatset web offset lithographic
				printing lines) at the source never exceed 90.7 Mg (100 tons) per calendar year
				before the application of capture systems and control devices. To determine a
				source's total maximum theoretical emissions of VOM for the purposes of this
				subsection (b)(1)(A), the owner or operator shall use the calculations set
				forth in Section
				219.411(a)(1)(C)
				 of this Subpart; or
B) Federally enforceable permit conditions or
				SIP revision for all heatset web offset lithographic printing lines at the
				source requires the owner or operator to limit production or capacity of these
				printing lines to total VOM emissions of 90.7 Mg/yr (100 TPY) or less, before
				the application of capture systems and control devices;
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.406 - Provisions Applying to Heatset Web Offset Lithographic Printing Prior to March 15, 1996 (Repealed)

Current through Register Vol. 48, No. 28, July 12, 2024
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.407 - Emission Limitations and Control Requirements for Lithographic Printing Lines

Current through Register Vol. 48, No. 28, July 12, 2024
a) No owner or
				operator of lithographic printing lines subject to the requirements of this
				Subpart shall:
1) Cause or allow the operation
				of any heatset web offset lithographic printing line unless:
A) The total VOM content in the as-applied
				fountain solution meets one of the following conditions:
i)1.6 percent or less, by weight;
ii) 3 percent or less, by weight, and the
				temperature of the fountain solution is maintained below 15.6 °C
				(60°F), measured at the reservoir or the fountain tray; or
iii) 5 percent or less, by weight, and the
				as-applied fountain solution contains no alcohol;
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.408 - Compliance Schedule for Lithographic Printing On and After March 15, 1996 (Repealed)

Current through Register Vol. 48, No. 28, July 12, 2024
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.410 - Monitoring Requirements for Lithographic Printing

Current through Register Vol. 48, No. 28, July 12, 2024
a) Fountain Solution Temperature
1) The owner or operator of any lithographic
				printing lines relying on the temperature of the fountain solution to
				demonstrate compliance shall install, maintain, and continuously operate a
				temperature monitor of the fountain solution in the reservoir or fountain tray,
				as applicable.
2) The temperature
				monitor must be capable of reading with an accuracy of 1°C or 2°F, and
				must be attached to an automatic, continuous recording device such as a strip
				chart, recorder, or computer, with at least the same accuracy, that is
				installed, calibrated and maintained in accordance with the manufacturer's
				specifications. If the automatic, continuous recording device malfunctions, the
				owner or operator shall record the temperature of the fountain solution at
				least once every two operating hours. The automatic, continuous recording
				device shall be repaired or replaced as soon as practicable.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.412 - Letterpress Printing Lines: Applicability

Current through Register Vol. 48, No. 28, July 12, 2024
a) Except as provided in subsection (b) of
				this Section, on and after August 1, 2010, the limitations in Sections
				219.413
				through
				219.416
				of this Subpart shall apply to:
1) All heatset
				web letterpress printing lines at a source if all heatset web letterpress
				printing lines (including solvents used for cleanup operations associated with
				heatset web letterpress printing lines) at the source have a total potential to
				emit 22.7 Mg (25 tons) or more of VOM per year; and
2) All letterpress printing lines at a source
				where the combined emissions of VOM from all letterpress printing lines at the
				source (including solvents used for cleanup operations associated with the
				letterpress printing lines) ever equal or exceed 6.8 kg/day (15 lbs/day), in
				the absence of air pollution control equipment, calculated in accordance with
				Section
				219.417(b)(1)(B).
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.413 - Emission Limitations and Control Requirements for Letterpress Printing Lines

Current through Register Vol. 48, No. 28, July 12, 2024
a) No owner or
				operator of letterpress printing lines subject to the requirements of this
				Subpart shall:
1) Cause or allow the operation
				of any heatset web letterpress printing line that meets the applicability
				requirements of Section
				219.412(a)(1)
				 unless:
A)
				The air pressure in the dryer is maintained lower than the air pressure of the
				press room, such that air flow through all openings in the dryer, other than
				the exhaust, is into the dryer at all times when the printing line is
				operating;
B) An afterburner is
				installed and operated so that VOM emissions (excluding methane and ethane)
				from the press dryer exhausts are reduced as follows:
i) By 90 percent, by weight, for afterburners
				first constructed at the source prior to January 1, 2010;
ii) By 95 percent, by weight, for
				afterburners first constructed at the source on or after January 1, 2010;
				or
iii) To a maximum afterburner
				exhaust outlet concentration of 20 ppmv (as carbon);
C) The afterburner complies with all
				monitoring provisions specified in Section
				219.416(a)
				of this Subpart; and
D) The
				afterburner is operated at all times when the printing line is in operation,
				except the afterburner may be shut down between November 1 and April 1 as
				provided in Section
				219.107
				of this Part;
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.416 - Monitoring Requirements for Letterpress Printing Lines

Current through Register Vol. 48, No. 28, July 12, 2024
a) Afterburners for Heatset Web Letterpress
				Printing Lines. If an afterburner is used to demonstrate compliance, the owner
				or operator of a heatset web letterpress printing line subject to Section
				219.413(a)(1)(B)
				 of this Subpart shall:
1) Install, calibrate, maintain, and operate
				temperature monitoring devices with an accuracy of
				3oC or 5oF on the
				afterburner in accordance with Section
				219.105(d)(2)
				of this Part and in accordance with the manufacturer's specifications.
				Monitoring shall be performed at all times when the afterburner is operating;
				and
2) Install, calibrate, operate,
				and maintain, in accordance with manufacturer's specifications, a continuous
				recorder on the temperature monitoring devices, such as a strip chart, recorder
				or computer, with at least the same accuracy as the temperature
				monitor.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart H - PRINTING AND PUBLISHING › Section 219.417 - Recordkeeping and Reporting for Letterpress Printing Lines

Current through Register Vol. 48, No. 28, July 12, 2024
a) By August 1, 2010, or upon initial
				start-up of a new heatset web letterpress printing line, whichever is later,
				and upon modification of a heatset web letterpress printing line, an owner or
				operator of a heatset web letterpress printing line exempt from any of the
				limitations of Section
				219.413
				of this Subpart because of the criteria in Section
				219.412(a)(1)
				 shall submit a certification to the Agency
				that includes:
1) A declaration that the
				source is exempt from the requirements in Section
				219.413
				of this Subpart because of the criteria in Section
				219.412(a)(1)
				of this Subpart;
2) Calculations
				which demonstrate that the source's total potential to emit VOM does not equal
				or exceed 22.7 Mg (25 tons) per year.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.421 - General Requirements

Current through Register Vol. 48, No. 28, July 12, 2024
The owner or operator of a plant which processes more than
				  3660 mg/yr (4033 tons/year) gaseous and light liquid VOM, and whose components
				  are used to manufacture the synthetic organic chemicals or polymers listed in
				  Appendix A, shall comply with this Subpart. The provisions of this Subpart are
				  applicable to components containing 10 percent or more by weight VOM as
				  determined by ASTM method E-168, E-169 and E-260, incorporated by reference in
				  Section
				  219.112
				  of this Part. Those components that are not process unit components are exempt
				  from this Subpart. A component shall be considered to be leaking if the VOM is
				  equal to, or is greater than 10,000 ppmv as methane or hexane as determined by
				  USEPA Referenced Method 21, as specified at 40 CFR 60, Appendix A, incorporated
				  by reference in Section
				  219.112
				  of this Part, indication of liquids dripping, or indication by a sensor that a
				  seal or barrier fluid system has failed. The provisions of this Subpart are not
				  applicable if the equipment components are used to produce heavy liquid
				  chemicals only from heavy liquid feed or raw materials.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.422 - Inspection Program Plan for Leaks

Current through Register Vol. 48, No. 28, July 12, 2024
The owner or operator of a synthetic organic chemical or
				  polymer manufacturing plant subject to Section
				  219.421 of
				  this Part shall prepare an inspection program plan which contains, at a
				  minimum:
a) An identification of all
				components and the period in which each will be monitored pursuant to Section
				219.423
				of this Part.
b) The format for the
				monitoring log required by Section
				219.425
				of this Part.
c) A description of
				the monitoring equipment to be used when complying with Section
				219.423
				of this Part, and
d) A description
				of the methods to be used to identify all pipeline valves, pressure relief
				valves in gaseous service, all leaking components, and components exempted
				under Section
				219.423(j)
				of this Part such that they are obvious and can be located by both plant
				personnel performing monitoring and Agency personnel performing
				inspections.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.423 - Inspection Program for Leaks

Current through Register Vol. 48, No. 28, July 12, 2024
The owner or operator of a synthetic organic chemical or
				  polymer manufacturing plant subject to this subpart shall, for the purpose of
				  detecting leaks, conduct a component inspection program using the test methods
				  specified in method 21, 40 CFR 60, Appendix A (1986), incorporated by reference
				  in Section
				  219.112
				  of this Part, consistent with the following provisions:
a) Test annually those components operated
				near extreme temperature or pressure such that they would be unsafe to
				routinely monitor and those components which would require the elevation of
				monitoring personnel higher than two meters above permanent worker access
				structures or surfaces.
b) Test
				quarterly all other pressure relief valves in gas service, pumps in light
				liquid service, valves in light liquid service and in gas service, and
				compressors.
c) If less than or
				equal to 2 percent of the valves in light liquid service and in gas service
				tested pursuant to subsection (b) of this Section are found to leak for five
				consecutive quarters, no leak tests shall be required for three consecutive
				quarters. Thereafter, leak tests shall resume for the next quarter. If that
				test shows less than or equal to 2 percent of the valves in light liquid
				service and in gas service are leaking, then no tests are required for the next
				three quarters. If more than 2 percent are leaking, then tests are required for
				the next five quarters.
d) Observe
				visually all pump seals weekly.
e)
				Test immediately any pump seal from which liquids are observed
				dripping.
f) Test any relief valve
				within 24 hours after it has vented to the atmosphere.
g) Routine instrument monitoring of valves
				which are not externally regulated, flanges, and equipment in heavy liquid
				service, is not required. However, any valve which is not externally regulated,
				flange or piece of equipment in heavy liquid service that is found to be
				leaking on the basis of sight, smell or sound shall be repaired as soon as
				practicable but no later than 30 days after the leak is found.
h) Test immediately after repair any
				component that was found leaking.
i) Within one hour of its detection, a
				weatherproof, readily visible tag, in bright colors such as red or yellow,
				bearing an identification number and the date on which the leak was detected
				must be affixed on the leaking component and remain in place until the leaking
				component is repaired.
j) The
				following components are exempt from the monitoring requirements in this
				Section:
1) Any component that is in vacuum
				service, and
2) Any pressure relief
				valve that is connected to an operating flare header or vapor recovery
				device.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.424 - Repairing Leaks

Current through Register Vol. 48, No. 28, July 12, 2024
All leaking components must be repaired and retested as soon
				  as practicable but no later than 15 days after the leak is found unless the
				  leaking component cannot be repaired until the process unit is shut down.
				  Records of repairing and retesting must be maintained in accordance with
				  Section
				  219.425
				  and
				  219.426 of this
				  Part.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.425 - Recordkeeping for Leaks

Current through Register Vol. 48, No. 28, July 12, 2024
a) The
				owner or operator of a synthetic organic chemical or polymer manufacturing
				plant shall maintain a leaking components monitoring log which shall contain,
				at a minimum, the following information:
1)
				The name of the process unit where the component is located;
2) The type of component (e.g., valve,
				seal);
3) The identification number
				of the component;
4) The date on
				which a leaking component is discovered;
5) The date on which a leaking component is
				repaired;
6) The date and
				instrument reading of the recheck procedure after a leaking component is
				repaired;
7) A record of the
				calibration of the monitoring instrument;
8) The identification number of leaking
				components which cannot be repaired until process unit shutdown; and
9) The total number of valves in light liquid
				service and in gas service inspected; the total number and the percentage of
				these valves found leaking during the monitoring period.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.426 - Report for Leaks

Current through Register Vol. 48, No. 28, July 12, 2024
The owner or operator of a synthetic organic chemical or
				  polymer manufacturing plant subject to Section
				  219.421
				  through
				  219.430
				  of this Part shall:
a) Submit
				quarterly reports to the Agency on or before March 31, June 30, September 30,
				and December 31 of each year, listing all leaking components identified
				pursuant to Section
				219.423
				of this Part but not repaired within 15 days, all leaking components awaiting
				process unit shutdown, the total number of components inspected, the type of
				components inspected, and the total number of components found leaking, the
				total number of valves in light liquid service and in gas service inspected and
				the number and percentage of valves in light liquid service and in gas service
				found leaking.
b) Submit a signed
				statement with the report attesting that all monitoring and repairs were
				performed as required under Section
				219.421
				through
				219.427
				of this Part.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.427 - Alternative Program for Leaks

Current through Register Vol. 48, No. 28, July 12, 2024
The Agency shall approve an alternative program of
				  monitoring, recordkeeping, or reporting to that prescribed in this Subpart upon
				  a demonstration by the owner or operator of such plant that the alternative
				  program will provide source personnel and Agency personnel with an equivalent
				  ability to identify and repair leaking components. Any alternative program can
				  be allowed when approved by the Agency and approved by the USEPA as a SIP
				  revision.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.428 - Open-Ended Valves

Current through Register Vol. 48, No. 28, July 12, 2024
a) Each
				open-ended valve shall be equipped with a cap, blind flange, plug, or a second
				valve, except during operations requiring fluid flow through the open-ended
				valve.
b) Each open-ended valve
				equipped with a second valve shall be operated in a manner such that the valve
				on the process fluid end is closed before the second valve is closed.
c) Components which are open-ended valves and
				which serve as a sampling connection shall be controlled such that they comply
				with subsection (c)(1), (c)(2) or (c)(3) below. This requirement does not apply
				to in-situ sampling systems.
1) A closed
				purge system or closed vent system shall return purged process fluid to the
				process line with no detectable volatile organic material emissions to the
				atmosphere, or
2) A closed purge
				system or closed vent system shall collect and recycle purged process fluid to
				the process line with no detectable volatile organic material emissions to the
				atmosphere, or
3) Purged process
				fluid shall be transported to a control device that complies with the
				requirements of Section
				219.429
				of this Part. If a container is used to transport purged process fluid to the
				control device, the container shall be a closed container designed and used to
				reduce the VOM emissions vented from purged process fluid after transfer to no
				detectable VOM emissions as determined by USEPA Reference Method 21, as
				specified in 40 CFR 60, Appendix A (1990 or 1991) incorporated by reference in
				Section
				219.112
				of this Part. For purposes of this Section, the phrase "after transfer" shall
				refer to the time at which the entire amount of purged process fluid resulting
				from a flushing or cleaning of the sample line enters the container, provided,
				however, that purged process fluid may be transferred from the initial
				container to another closed container prior to disposal, e.g., to a bulk waste
				storage container.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.431 - Applicability

Current through Register Vol. 48, No. 28, July 12, 2024
a) The provisions
				of Sections
				219.431 through
				219.436 of this
				Subpart shall apply to every owner or operator of any chemical manufacturing
				process unit that manufactures, as a primary product, one or more of the
				chemicals listed in Appendix A of this Part and that chemical manufacturing
				process unit causes or allows any reactor or distillation unit, either
				individually or in tandem, to discharge one or more process vent streams either
				directly to the atmosphere or to a recovery system.
b) Notwithstanding subsection (a) of this
				Section, the control requirements set forth within Section
				219.432 of
				this Subpart shall not apply to the following:
1) Any process vent stream with a total
				resource effectiveness (TRE) index value greater than 1.0. However, such
				process vent stream remains subject to the performance testing requirements
				contained in Section
				219.433
				of this Subpart and the reporting and recordkeeping requirements contained in
				Section
				219.435
				of this Subpart;
2) Any reactor or
				distillation unit that is designed and operated as a batch operation;
3) Any reactor or distillation unit that is
				part of a polymer manufacturing operation;
4) Any reactor or distillation unit that is
				part of the chemical manufacturing process unit with a total design capacity of
				less than 1 gigagram (1,100 tons) per year for all chemicals produced, as a
				primary product, within that process unit. However, such operations remain
				subject to the reporting and recordkeeping requirements contained in Section
				219.435(d)
				of this Subpart;
5) Any vent stream
				with a flow rate less than 0.0085 scm/min or a total VOM concentration, less
				methane and ethane, of less than 500 ppmv as measured by Method 18, or a
				concentration of VOM of less than 250 ppmv as measured by Method 25A. However,
				such operations remain subject to the performance testing requirement listed in
				Section
				219.433
				of this Subpart, as well as the reporting and recordkeeping requirements
				contained in Section
				219.435
				of this Subpart; or
6) Any reactor
				or distillation unit included within an Early Reduction Program, as specified
				in 40 CFR 63, and published in 57 Fed. Reg. 61970 (December 29, 1992),
				evidenced by a timely enforceable commitment approved by USEPA.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.432 - Control Requirements

Current through Register Vol. 48, No. 28, July 12, 2024
a) Every
				owner or operator of a source subject to the requirements of this Subpart, as
				determined by Section
				219.431 of this
				Subpart, shall either:
1) Reduce emissions of
				VOM, less methane or ethane, by 98 weight-percent, or to 20 ppmv, on a dry
				basis, corrected to 3 percent oxygen, whichever is less stringent;
2) If a boiler or process heater is used to
				comply with this Subpart, the vent stream shall be introduced into the flame
				zone of the boiler or process heater; or
3) If a flare is used to comply with this
				Subpart, it shall comply with the requirements of
				40 CFR
				60.18, incorporated by reference at Section
				219.112
				of this Part. The flare operation requirements of
				40 CFR
				60.18 do not apply if a process, not subject
				to this Subpart, vents an emergency relief discharge into a common flare header
				and causes the flare servicing the process subject to this Subpart to not
				comply with one or more of the provisions of
				40 CFR
				60.18.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.433 - Performance and Testing Requirements

Current through Register Vol. 48, No. 28, July 12, 2024
a) For the purpose of demonstrating
				compliance with the TRE index value in Section 219.432(c) of this Subpart, an
				engineering assessment shall be made to determine process vent stream flow
				rate, net heating value, and VOM emission rate for the representative operating
				conditions expected to yield the lowest TRE index value. The source shall also
				calculate the TRE index values pursuant to the equations contained within
				Appendix G (b)(1) of this Part.
1) If the TRE
				index value calculated using such engineering assessment and the TRE equation
				in Appendix G (b)(1) of this Part is greater than 4.0, then the owner or
				operator is exempt from performing the measurements specified in Appendix G (a)
				of this Part.
2) If the TRE index
				value calculated using such engineering assessment and the TRE equation in
				Appendix G (b)(1) of this Part is less than or equal to 4.0, then the owner or
				operator shall perform the measurements specified in Appendix G(a) of this
				Part. An owner or operator of a source may, in the alternative, elect to comply
				with the control requirements specified in Section 219.432 of this Subpart
				rather than performing the measurements in Appendix G(a) of this
				Part.
3) An engineering assessment
				shall include, but is not limited to, the following:
A) Previous test results, provided the tests
				are representative of current operating practices at the chemical manufacturing
				process unit;
B) Bench-scale or
				pilot-scale test data of the process under representative operating
				conditions;
C) Maximum flow rate,
				as stated within a permit limit, applicable to the process vent;
D) Design analysis based on accepted chemical
				engineering principles, measurable process parameters, or physical or chemical
				laws or properties. Examples of analytical methods include, but are not limited
				to, the following:
i) Use of material
				balances based on process stoichiometry to estimate maximum VOM
				concentrations;
ii) Estimation of
				maximum flow rate based on physical equipment design such as pump or blower
				capacities;
iii) Estimation of VOM
				concentrations based on saturation conditions; and
iv) Estimation of maximum expected net
				heating value based on the stream concentration of each organic compound, or,
				alternatively, as if all VOM in the stream were the compound with the highest
				heating value.
E) All
				data, assumptions, and procedures used in the engineering assessment shall be
				documented.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.434 - Monitoring Requirements

Current through Register Vol. 48, No. 28, July 12, 2024
a) The
				owner or operator of a source subject to the control requirements in Section
				219.432 of
				this Subpart that uses an incinerator to comply with the VOM emission
				limitation specified in Section
				219.432(a)(1)
				 shall install, calibrate, maintain, and
				operate, according to manufacturer's specifications, a temperature monitoring
				device equipped with a continuous recorder and having an accuracy of
+
1 percent of the temperature measured expressed in
				degress Celsius, or
+
0.5 °C, whichever is greater.
1) Where an incinerator other than a
				catalytic incinerator is used, a temperature monitoring device shall be
				installed in the firebox.
2) Where
				a catalytic incinerator is used, temperature monitoring devices shall be
				installed in the gas stream immediately before and after the catalyst
				bed.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.435 - Recordkeeping and Reporting Requirements

Current through Register Vol. 48, No. 28, July 12, 2024
a) Every owner or operator of a reactor or
				distillation unit with a TRE index value of 4.0 or less shall keep records, for
				a minimum of 3 years, of the following parameters measured during a performance
				test or TRE determination required under Section
				219.433
				of this Subpart, and required to be monitored under Section
				219.434
				of this Subpart.
1) Every owner or operator
				of a source that seeks to demonstrate compliance with Section
				219.432(a)(1)
				of this Subpart through the use of either a thermal or catalytic incinerator
				shall maintain records of the following:
A)
				The average firebox temperature of the incinerator (or the average temperature
				upstream and downstream of the catalyst bed for a catalytic incinerator),
				measured at least every 15 minutes and averaged over the same time period of
				the performance testing; and
B) The
				percent reduction of VOM determined as specified in Section
				219.433(c)
				of this Subpart achieved by the incinerator, or the concentration of VOM (ppmv,
				by compound) determined as specified in Section
				219.433(c)
				of this Subpart at the outlet of the control device, on a dry basis, corrected
				to 3 percent oxygen.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart Q - LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND POLYMER MANUFACTURING PLANT › Section 219.436 - Compliance Date

Current through Register Vol. 48, No. 28, July 12, 2024
Every owner or operator of a source subject to Sections
				  219.431,
				  219.432,
				  219.433,
				  219.434
				  or
				  219.435
				  of this Subpart shall comply with its standards, limitations and mandates by
				  March 15, 1996.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart R - PETROLEUM REFINING AND RELATED INDUSTRIES; ASPHALT MATERIALS › Section 219.441 - Petroleum Refinery Waste Gas Disposal

Current through Register Vol. 48, No. 28, July 12, 2024
a) Except as provided in subsection (b) or
				(c) of this Section, no person shall cause or allow the discharge of organic
				materials in excess of 100 ppm equivalent methane (molecular weight 16.0 ) into
				the atmosphere from:
1) Any catalyst
				regenerator of a petroleum cracking system; or
2) Any petroleum fluid coker; or
3) Any other waste gas stream from any
				petroleum or petrochemical manufacturing process.
Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA › Subpart R - PETROLEUM REFINING AND RELATED INDUSTRIES; ASPHALT MATERIALS › Section 219.442 - Vacuum Producing Systems

Current through Register Vol. 48, No. 28, July 12, 2024
No owner or operator of a petroleum refinery shall cause or
				  allow the operation of any vacuum producing system unless the condensers, hot
				  wells and accumulators of any such system are equipped with vapor loss control
				  equipment including, but not limited to, piping, valves, flame arrestors and
				  hot well covers, to vent any volatile organic material with a vapor pressure of
				  10.34 kPa (1.5 psia) or
				  greater at 294.3 °K(70°F) to a heater, fire box, flare, refinery fuel
				  gas system, or other equipment or system of equal emission control as approved
				  by the Agency and approved by the USEPA as a SIP revision. This Section shall
				  not apply to vacuum producing systems on lube units.