Illinois Administrative Code › Title 35 - ENVIRONMENTAL PROTECTION › Part 218 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE CHICAGO AREA › Subpart UU - RECORDKEEPING AND REPORTING › Appendix H - Baseline VOM Content Limitations for Subpart F, Section 218.212 Cross-Line Averaging

Current through Register Vol. 48, No. 28, July 12, 2024
This Appendix contains limitations for purposes of
				  determining compliance with the requirements in Section
				  218.212
				  of this Part. A source must establish that, at very least, each participating
				  coating line used for purposes of cross-line averaging meets the Federal
				  Implementation Plan level of VOM content, as listed below. The emission
				  limitations for participating coating lines that must not be exceeded are as
				  follows:
a)
Automobile or Light-Duty Truck Coating
kg/l
lb/gal
1)
Prime coat
0.14
(1.2 )
2)
Primer surface coat
1.81
(15.1 )
(Note: The primer surface coat limitation is in units of kg
				  (lbs) of VOM per l (gal) of coating solids deposited. Compliance with the
				  limitation shall be based on the daily-weighted average from an entire primer
				  surface operation. Compliance shall be demonstrated in accordance with the
				  topcoat protocol referenced in Section
				  218.105(b)
				  and the recordkeeping and reporting requirements specified in Section
				  218.211(f).
				  Testing to demonstrate compliance shall be performed in accordance with the
				  topcoat protocol and a detailed testing proposal approved by the Agency and
				  USEPA specifying the method of demonstrating compliance with the protocol.
				  Section
				  218.205
				  does not apply to the primer surface limitation.)
kg/l
lb/gal
3)
Topcoat
1.81
(15.1)
(Note: The topcoat limitation is in units of kg (lbs) of VOM
				  per l (gal) of coating solids deposited. Compliance with the limitation shall
				  be based on the daily-weighted average from an entire topcoat operation.
				  Compliance shall be demonstrated in accordance with the topcoat protocol
				  referenced in Section
				  218.105(b)
				  of this Part and the recordkeeping and reporting requirements specified in
				  Section
				  218.211(f).
				  Testing to demonstrate compliance shall be performed in accordance with the
				  topcoat protocol and a detailed testing proposal approved by the Agency and
				  USEPA specifying the method of demonstrating compliance with the protocol.
				  Section
				  218.205
				  of this Part does not apply to the topcoat limitation.)
kg/l
lb/gal
4)
Final repair coat
0.58
(4.8
							 )
b)
Can Coating
kg/l
lb/gal
1)
Sheet basecoat and overvarnish
0.34
(2.8 )
2)
Exterior basecoat and overvarnish
0.34
(2.8)
3)
Interior body spray coat
0.51
(4.2 )
4)
Exterior end coat
0.51
(4.2)
5)
Side seam spray coat
0.66
(5.5 )
6)
End sealing compound coat
0.44
(3.7 )
c)
Paper Coating
kg/l
lb/gal
0.35
(2.9 )
(Note: The paper coating limitation shall not apply to any
				  owner or operator of any paper coating line on which flexographic or
				  rotogravure printing is performed if the paper coating line complies with the
				  emissions limitations in Section
				  218.401
				  of this Part. In addition, screen printing on paper is not regulated as paper
				  coating, but is regulated under Subpart TT of this Part.)
kg/l
lb/gal
d)
Coil Coating
0.31
(2.6 )
e)
Fabric Coating
0.35
(2.9)
f)
Vinyl Coating
0.45
(3.8 )
g)
Metal Furniture Coating
1)
Air Dried
0.36
(3.0 )
2)
Baked
0.36
(3.0)
h)
Large Appliance Coating
1)
Air Dried
0.34
(2.8)
2)
Baked
0.34
(2.8)
(Note: The limitation shall not apply to the use of
				  quick-drying lacquers for repair of scratches and nicks that occur during
				  assembly, provided that the volume of coating does not exceed 0.95 l (1 quart)
				  in any one rolling eight-hour period.)
kg/l
lb/gal
i)
Magnet Wire Coating
0.20
(1.7 )
j)
Miscellaneous Metal Parts and Products Coating
1)
Clear coating
0.52
(4.3
							 )
2)
Extreme performance coating
A)
Air Dried
0.42
(3.5 )
B)
Baked
0.42
(3.5)
3)
Steel pail and drum interior coating
0.52
(4.3)
4)
All other coatings
A)
Air Dried
0.42
(3.5)
B)
Baked
0.36
(3.0)
k)
Heavy Off-Highway Vehicle Products Coating
kg/l
lb/gal
1)
Extreme performance prime coat
0.42
(3.5)
2)
Extreme performance topcoat (air dried)
0.42
(3.5)
3)
Final repair coat (air dried)
0.42
(3.5)
4)
All other coatings are subject to the emission
							 limitations for miscellaneous metal parts and products coatings in subsection
							 (j) above.
l)
Wood Furniture Coating
kg/l
lb/gal
1)
Clear topcoat
0.67
(5.6 )
2)
Opaque stain
0.56
(4.7 )
3)
Pigmented coat
0.60
(5.0 )
4)
Repair coat
0.67
(5.6)
5)
Sealer
0.67
(5.6)
6)
Semi-transparent stain
0.79
(6.6 )
7)
Wash coat
0.73
(6.1 )
(Note: An owner or operator of a wood furniture coating
				  operation subject to this Section shall apply all coatings, with the exception
				  of no more than 37.8 l (10 gal) of coating per day used for touch-up and repair
				  operations, using one or more of the following application systems: airless
				  spray application system, air-assisted airless spray application system,
				  electrostatic spray application system, electrostatic bell or disc spray
				  application system, heated airless spray application system, roller coating,
				  brush or wipe coating application system, dip coating application system or
				  high volume low pressure (HVLP) application system.)
m)
Existing Diesel-Electric Locomotive Coating Lines in
							 Cook County
kg/l
lb/gal
1)
Extreme performance prime coat
0.42
(3.5)
2)
Extreme performance topcoat
0.42
(3.5)
3)
Final repair coat (air dried)
0.42
(3.5)
4)
High temperature aluminum coating
0.72
(6.0 )
5)
All other coatings
0.36
(3.0)
n)
Plastic Parts Coating:
							 Automotive/Transportation
kg/l
lb/gal
1)
Interiors
A)
Baked
i)
Color coat
0.49
(4.1 )
ii)
Primer
0.46
(3.8)
B)
Air Dried
i)
Color coat
0.38
(3.2 )
ii)
Primer
0.42
(3.5)
2)
Exteriors (flexible and non-flexible)
A)
Baked
i)
Primer
0.60
(5.0)
ii)
Primer nonflexible
0.54
(4.5 )
iii)
Clear coat
0.52
(4.3)
iv)
Color coat
0.55
(4.6 )
B)
Air Dried
i)
Primer
0.66
(5.5)
ii)
Clear coat
0.54
(4.5)
iii)
Color coat (red & black)
0.67
(5.6)
iv)
Color coat (others)
0.61
(5.1)
3)
Specialty
A)
Vacuum metallizing basecoats, texture
							 basecoats
0.66
(5.5)
B)
Black coatings, reflective argent coatings, air bag
							 cover coatings, and soft coatings
0.71
(5.9 )
C)
Gloss reducers, vacuum metallizing topcoats, and
							 texture topcoats
0.77
(6.4 )
D)
Stencil coatings, adhesion primers, ink pad coatings,
							 electrostatic prep coatings, and resist coatings
0.82
(6.8 )
E)
Head lamp lens coatings
0.89
(7.4 )
o)
Plastic Parts Coating: Business Machine
kg/l
lb/gal
1)
Primer
0.14
(1.2)
2)
Color coat (non-texture coat)
0.28
(2.3 )
3)
Color (texture coat)
0.28
(2.3)
4)
Electromagnetic interference/radio frequency
							 interference (EMI/RFI) shielding coatings
0.48
(4.0 )
5)
Specialty coatings
A)
Soft coat
0.52
(4.3)
B)
Plating resist
0.71
(5.9)
C)
Plating sensitizer
0.85
(7.1 )*