Enquire Now! Contact Us ISO9001 Certified Twitter Facebook LinkedIn Youtube Email Inline Static Mixers can be used in almost every Continuous Process Industry Statiflo Static Mixers are used in almost all continuous processes throughout the world. By using the same concepts which are applied to other industries, Statiflo have developed an offering to improve almost any process. At a time when increased efficiency of all process industries, both in an economical and environmental sense, is becoming an increasingly important issue, there is a high demand for technologies which can provide both cost savings and energy savings. Applications such as general chemical production, polymer processing, metal smelting and the production of synthetic oils all use Statiflo Inline Static Mixers to improve their effiiciency, product purities and consistently produce on-spec products. With environmental factors ever-more important in today’s industries, increased focus is being placed on DeNOx, DeSOx and other Selective Catalytic Reduction (SCR) and Selective Non-Catalytic Reduction (SNCR) processes. A Statiflo Static Mixer can be used for the makeup of treatment chemicals or within the gas scrubbing process itself. Using a Statiflo Inline Mixer allows chemicals to be dosed effectively and efficiently – reducing the need to compensate for poor mixing by overdosing chemicals and therefore helping to minimise the quantities of chemical dosed. Another added benefit is that, more often than not, representative sampling can be done immediately at the Static Mixer discharge which means the shortest possible control loop times and results in the very best control of your process. General Industrial Inline Static Mixer for Continuous Process in Stainless Steel In assessing the benefits of Statiflo Motionless Mixers. It is important to remember. Overall length can be varied to suit space limitations. Element geometry can be designed for both high and low head loss systems. Large diameter – no theoretical upper limits. Elements for rectangular or other unusually shaped ducts and open channels Special designs for incorporating in bends, offer space saving and minimal disturbance to piping systems. Guaranteed highly efficient mixing. No moving parts provide a maintenance free operation. Reduction in operational energy costs, as no direct power is required. Ease of installation. Minimal space requirements with no upstream or downstream pipe lengths required. Providing short control process times in applications where quick process response control is critical. Short process chemical dosing control loops provide optimum performance in response to rapidly changing process conditions, as well as reducing chemical costs. Available in a wide ranges of sizes and material to suit most applications. Each unit is custom designed benefiting from Statiflo’s long term experience in designing and manufacturing static mixers to the highest of standards. Total support is provided by highly trained engineers situated in Statiflo regional country offices and a world wide representative network. Application Examples and Case Studies Direct Steam Injection/Heating High Viscosity Polymer Processing Process with highly viscous polymer melts Continuous Process Problem A “man-made” fiber spinning plant produces thousands of individual threads simultaneously. All threads come from a polymer melt, which is provided with a very high viscosity, high pressure, and… See Full Case Study High Viscosity Polymer Processing Continuous Process Problem High Viscosity Polymer Processing: A man-made fibre spinning plant simultaneously produces thousands of individual filaments. All the filaments originate from a single source of high viscosity, high temperature and… See Full Case Study Related Products General Industrial Static Mixer (Series 100/150) Statiflo General Industrial Inline Static Mixers suitable for all process industries supplied with fixed or removable mixing elements. Usually supplied… PTFE Corrosion Resistant Static Mixer (Series 300) Static Inline Mixers with solid PTFE removable mixing elements and PTFE lined carbon steel housing for corrosive duties in all… Plastic Static Mixer (Series 400) Statiflo Series 400 Pipe Mixers: Plastic construction for cost effective general purpose and corrosion resistant duties. Fixed mixing elements housings… GRP/FRP Static Mixer (Series 500/550) Corrosion resistant GRP/FRP, large diameter (+250mm) mixers with fixed elements for corrosive applications in the water, wastewater, desalination and pulp… Steam Heater/Direct Steam Injection Static Mixer (Series 800/850) Direct steam heaters in steel and exotic alloys for all industries. Fixed elements with integral steam injector or injector jacket.… Wafer-style Static Mixers A range of Inline Wafer-Style Static Mixers originally developed to meet the special requirements of the global desalination industry, but… Chemical Dosing / Injection Lances Statiflo Chemical Dosing Lances / Injection Lances are specifically designed to meet the needs of industry and maximise the mixing… S-Type Static Mixer (Available in stock) Statiflo Inline Static Mixers suitable for all process industries. Pre-fabricated and packed - meaning you can have rapid delivery of… Contact us for more information The above is a brief example of applications for Statiflo Motionless Mixers in Continuous Process Industries. For further details and information on other applications, please complete the attached contact form or visit our contact us page to get in touch with us. 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