For immediate assistance, call us at (800) 831-5960 Go to... Die Casting Fluids Home|Products|Die Casting Fluids DuraForm Die Casting Fluids Falcon manufactures a full suite of process fluids for die casting operations. DuraForm – Die Cast Release or Mold Release Agents The DuraForm line of die cast releasing products operate on a wide range of processes including Cold Chamber, Hot Chamber, Squeeze Process, Vacuum Mold and Permanent Mold. DuraForm release fluids are available for a range different alloys including Aluminum, Zinc, Magnesium, Lead and Copper. Our products are designed to make your operations more efficient and your casting more cost effective. Performance benefits include minimizing scrap rates, brighter casting surfaces, more precise release, less soldering, lower gas generation, and a cleaner work environment. Our release fluids are highly concentrated allowing maximum dilution rations when compared to competitor products. DuraForm release fluids will help increase your manufacturing output and profits. Plunger Lubricants Falcon offers a variety of plunger lubricants suitable for various casting operations. Our products include water-based (aqueous) and oil based options. Each product is designed to specifically reduce friction and to extend tip and sleeve life. DuraSafe – Fire Resistant Hydraulic Fluids The DuraSafe line of product fire resistant hydraulic fluids are available in both polyol ester HFD-U form and water-glycol. These products are Factory Mutual approved and suitable for use in the most extreme operating environments. More info can be found here – DuraSafe Fire Resistant Hydraulic Fluids Ladle Coatings and Mold Washes Falcon offers ladle coats and mold washes to coal all material exposed to molten alloys in your casting operations. Use on troughs, distributor pans, spouts, floats, ladles, pots, goosenecks, permanent molds, slag carts, shell molds, billet molds and cores. Our ladle coatings will protect and extend the life of your equipment. Trimming Fluids Use Falcon branded DuraKut cutting fluids for trimming operations on aluminum, zinc, and magnesium castings. Our options are formulated to minimize or eliminate residues while providing maximum lubrication and tool life. DuraKut trim fluids have high or no flash points and provide rust protection on machinery and equipment. DuraQuench – Quenching Lubricants Poylmer Quenchants: The DuraQuench series of non-flammable, polymeric quenchants have a wide variety of differing properties and great flexibility of quenching performance characteristics which are easily controlled through poylmer selection, polymer concentration, temperature of the bath and degree of agitation. DuraQuench polymeric quenchants are all water-soluble and are generally run between 5 – 30% concentrations. Once diluted, this aqueous solution of a liquid organic polymers and corrosion inhibitors produces a homogeneous solution. At temperatures above 165°F (74°C), however, the polymer separates from water as an insoluble phase, which replicates quench oil-like performance and uniformly coats alloys to ensure even temperature distribution and high hardenability. Falcon has a fully formulated line of polymeric quenchants including PAG, PVP and nitrite-free options. More info available at: DuraQuench Heat Treating Fluids Falcon’s full suite of product for die casting operations is time tested and always being continuously developed to keep up with the challenges of modern manufacturing. Contact your Falcon Industrial sales representative today for more information or to request a product trial. Products Environmentally Sustainable Products Fire Resistant Hydraulic Fluids HFD-U Heat Treating and Quenching Fluids Industrial Cleaners Minimum Quantity Lubricants (MQL) Renewable / BioBased Products Roll Forming and Mill Fluids Straight Cutting Oils Metalworking Coolants Drawing and Stamping Fluids Rust Inhibitors EDM Fluids Die Casting Fluids Welding and Fabrication Plastics, Ceramics and Optical Coolants Water Treatment Chemicals Maintenance Lubes Sawing Coolants DuraBlend Additives Contact Us Toll Free: (800) 831-5960 Local: (262) 241-7559 Fax: (414) 446-4969 Mexico: +52 (844) 258-2358 Customer Support: Customerservice@falconindustrialinc.com Technical Support: Lab@falconindustrialinc.com Human Resources: Humanresources@falconindustrialinc.com Locations Corporate Offices: 455 N. Moore Road Port Washington, WI 53074 Mexico Offices: Falcon Lubricantes de Mexico Libramiento Oscar Flores Tapia 1605 int. 8 Ramos Arizpe Coah. 25900 Mexico Central Distribution Warehouse: 401 Marshall Road Valley Park, MO 63088 Search for: