IT EN ES FR DE FILLING EQUIPMENT You have to produce jams, tomato paste, ketchup, sauces with meat or vegetables, baby food, paté, marmalades? Whether your product is liquid, semi-liquid or pasty, UNIMAC-GHERRI has the right linear piston filler for you. PISTON FILLERS MODELS PF2T AND PF3T - LINEAR FILLERS WITH 2 OR 3 FILLING HEADS TECHNICAL DATA Range of containers : Ø 40 ÷ 120 mm – H. 40 ÷ 270 mm Filling capacity: 100 ÷ 1050 ml Installed power: 1,5 kW – 5 kW Air consumption: 50 Nl / min Dimensions: 3500 x 1500 x H=2000 mm Weight: 600 kg TECHNICAL CHARACTERISTICS Stainless steel structure, easy cleaning, adjustable height Machine easily accessible for maintenance Product hopper with three-way pneumatic valve, controlled by level probes No-can no-fill device Overaccumulation photocell at outfeed Safety guards complying with CE regulations Motorised conveyor belt with gear motor controlled by variable frequency drive Semiautomatic cleaning cycle with special cylinder cleaning system (cleaning cycle with external basin available as option) Stainless steel electric control cabinet with PLC and Touch Screen panel Linear models with 2 or 3 filling heads Speed 5500 cph with homogeneous product on 300gr size with 3 filling cylinders Parts in contact with products made of Aisi 316 stainless steel or other material suitable for the food industry ADVANTAGES Memorization of parameters and recipes Easy cleaning and high sanitation level Simple use and ergonomic controls Flexible product change and quick format change-over adjustments MODELS PF4L – PF5L - PF6L - LINEAR FILLERS WITH 4 – 5 OR 6 FILLING HEADS TECHNICAL DATA Container diameter : 50 ÷ 100 mm Container height : 70 ÷ 250mm Max filling volume : 1000 cc Installed power : 11 Kw Air consumption : Min 6÷7 bar (- - NLT) (± 0.2 bar) Overall dimensions : 3500x1670mm H. 2500mm approx Weight : 1500 kg approx TECHNICAL CHARACTERISTICS Strong structure with round tubes made of Aisi 304 stainless steel. Draining tanks integrated to the structure to collect cleaning product and hygienizing liquids Structure consisting of two separated parts: hygienis filling area and piping / preparation area Machine with 4, 5 or 6 filling heads Max. speed 7700 cph on the 300gr size with homogeneous product and 6 filling heads Product filling tank made of mirror polished AISI 316L stainless steel. On/off product interception valve. Volumetric filling pistons with hygiening configuration Piston filling system with electronic control for better filling accuracy by touch screen panel. No-bottle no-fill system Filling valve with pneumatic opening and closing, with vertical, horizontal or rotation movement depending on the product Automatic lifting system for container height change-over adjustments. Containers infeed conveyor with electronically controlled wormscrew All parts in contact with product made of mirror polished AISI 316L steinless steel. Gaskets and plastic parts in contact with product certified FDA. Safety guards made of stainless steel and tempered glass complying with CE regulations. Stainless steel electric control cabinet with touch screen panel. ADVANTAGES Machine with hygienic design. Maximum accessibility for maintenance Bottom filling available for foamy products Electronic filling control Quick change-over adjustments FLOWMETRIC FILLERS Linear machines with magnetic or mass flowmeters suitable for liquid or semidense products CHARACTERISTICS: Aisi 304 stainless steel structure with draining conduct along the structure edge Product feeding manifold made of Aisi 304 stainless steel with 4 ¾” feeding connections Automatic pneumatic valve at manifold infeed Product filling valves supporting units. Electric height adjustment with self-braking motor. The filling positions of each size can be stored. Absolute encoder for vertical positioning Pneumatic drip collecting pan Conveyor belt with 114mm plastic chain, motorised by gear motor controlled by frequency converter. Length: 3500mm Symmetrical adjustment of the guides by handwheels on the operator’s side Photocell at infeed and outfeed (in case of void or overaccumulation) Stainless steel cabinet containing all the pneumatic valves Perimetric safety guards with Aisi 304 frame complying with CE regulations Stainless steel control cabinet with display Siemens TP177 Touch Screen and PLC Siemens ADVANTAGES Set up of the quantity of product to be filled by easy-to-use keyboard. The quantity of product to be filled has no pre-defined limits since it is not linked to any mechanical volumes No need for any additional set of change parts to handle different containers. Filling is not influenced by the different thermal dilatations of products which might happen in case of hot filling High filling accuracy by product flow electronic control. The filling accuracy is kept constant even after many hours of non-stop operation. The machine can fill products with pieces having max 8mm diameter (only with short nozzle) The machine can fill products with pieces having max 4mm diameter (only with long nozzle and traction-type closing) The machine can fill products with pieces having max 2mm diameter (only with long nozzle and push-type closing) Easy cleaning, washing, sanitization and maintenance Important: the product must be free from air residuals (filling accuracy may be altered) VACUUM FILLERS Machines designed to fill liquid products like oil, brine and similar into jars and cans containing solid products. TECHNICAL DATA Installed power: 9.5 kW Dimensions: 3000 x 1500 x H=2100 Air consumption: 50 Nl / min at 6 Bar Steam consumption: 35 kg/h Water consumption : 900 lt/h Air is removed from inside the container by an adjustable, liquid-ring high-vacuum suction pump resulting in a fast, homogenous filling. CHARACTERISTICS Stainless steel structure Stainless steel hopper with automatic product feeding system by a pneumatic valve controlled by level probes Filling valves with suitable dimensions to ease air outlet Independent vacuum generating system installed on its structure, consisting of a vacuum pump, a product recovery pump and a stainless steel tank Safety guards with microswitch to stop the machine when a door opens Conveyor belt motorised by gear motor controlled by frequency converter. Stainless steel electric control box with frequency converter and PLC Control panel CONTACT US For more information or to request a quote regarding our machines: USA Product - Sales Manager: Frank Lopes Phone: +1 (510) 676-7279 Email: frank.lopes@arol.com UK & IRELAND Sales Manager: David Wilson Phone: +44 (0)7760 801810 Email: david.wilson@arol.com GERMANY Sales Manager: Michele Lotito Phone: +49 160 9045 1202 Email: michele.lotito@arol.com SOUTH AFRICA Sales Manager: Marcello Siffredi Phone: +39 340 3609661 Email: marcello.siffredi@uni-mac.com or send us a message using the online form, we will respond promptly to any request or message. Name Email Message Dichiaro di aver letto e prestare il consenso alla Vostra Privacy policy © UNIMAC-GHERRI SRL Strada Barco, 4/G - Montecchio Emilia 42027 (RE) - Italy - Cap. Soc: € 100.000,00 i.v. - Cod.Fisc.,P.iVA,Reg. Imp. RE: 01466460357 COMPANY SERVICES NEWS F.A.Q. 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