ADVANCED MANUFACTURING Expert Aerosystem Design, Prototyping, and Production Aurora provides consistent and reliable components, sub-assemblies, and airframes using the latest technologies in composite materials and robotic manufacturing in AS9100 third party certified facilities. We work with our customers to: Develop advanced materials and manufacturing process technologies Leverage automation to scale technologies and transition them into production Deliver quality complex composite structures and assemblies on time Cutting-Edge Manufacturing Technology Aurora’s advanced capabilities in manufacturing automation and robotics reduce production costs while ensuring quality, performance, and safety. We optimize the use of robots through robot system simulation, and we expertly deploy robotics and other technologies across our manufacturing facilities. Flexible Robotic Composite Manufacturing Cell (FRCMC) Aurora’s robotic composite manufacturing cell supports a wide range of manufacturing processes and meets all customer quality requirements at significantly reduced costs for mixed low to medium rate production programs using pulsed non-linear assembly line production flow. Capabilities: 8-axis robotic part machining Automated part transportation 7-axis robotic part dimensional inspection coupled with industry standard laser tracker Integrated process control using Aurora’s Production Utilization Planner (PUP) software which simulates, schedules, monitors, and learns FRCMC operations Additional Manufacturing Technologies Through several key technologies, Aurora can meet customer requirements for both rapid prototype and production-scale manufacturing of aerospace-grade components and sub-assemblies. Automated Fiber Placement (AFP) of carbon, pitch and Boron fiber with epoxy and cyanate-based resin systems Autoclave and non-autoclave curing Automated in-situ metrology for machining and AFP processes Composite hot drape forming Ultrasonic non-destructive inspection Fused Deposition Modeling (FDM) 3D printing In-process AFP automated ply inspection CNC 5-axis machining (composites, titanium and super alloy metals) Mechanical testing for material property allowables generation and joint/component testing Full-Service Product Development & Production Aurora specializes in complex design, build-to-print, rapid prototyping, and production of air vehicles, components, and sub-assemblies. We can provide full lifecycle support from concept to prototyping, testing, and production. In addition, we can develop new materials and manufacturing processes that improve performance and quality and reduce costs for your existing products. Our core competencies include: Air Vehicles Wings and Lifting Surfaces Fuselages Engine Nacelles Fairings, Pylons and Radomes Control Surfaces Doors and Reinforced Structures Aerosystems Client Programs Aurora is a trusted provider of high value aerosystems to leading manufacturers across the aerospace, defense, and civil aviation markets. Here are a few of the programs we are proud to deliver for our customers: Boeing MQ-25 Facility: Bridgeport, West Virginia and Columbus, Mississippi Components: Composite parts Program: Design and build Northrop Grumman Global Hawk and Triton Facility: Bridgeport, West Virginia Components: Aft Fuselage, Nacelle and V-Tail Assembly Program: Build-to-print Sikorsky CH-53K Facility: Bridgeport, West Virginia Components: Nacelles, Main Rotor Pylon Program: Build-to-print, design and build Sikorsky S-92 Facility: Columbus, Mississippi Components: Upper Clam Shell/Slider Door, Lower Door Program: Build-to-print Gulfstream G500 Facility: Columbus, Mississippi Components: Horizontal Tail Program: Build-to-print Sikorsky MH-60-R Sonobuoy Facility: Columbus, Mississippi Components: Launcher Assembly Program: Build-to-print We manufacture high-quality aerosystems using expert engineering and cutting-edge technology. How can we help bring your program to life? CONTACT US About Aurora Aurora Flight Sciences, a Boeing Company, specializes in creating advanced aircraft through the development of versatile and intuitive autonomous systems, in addition to advanced composite manufacturing. Operating at the intersection of technology and robotic aviation, Aurora leverages the power of autonomy to make manned and unmanned flight safer and more efficient. Connect With Us linkedin facebook instagram youtube twitter Corporate Headquarters 9950 Wakeman Drive Manassas, Va. 20110 (703) 369-3633 info@aurora.aero Copyright © 2021 Aurora Flight Sciences Contact Us