EN +49 9243 985-0 office[at]klubertundschmidt.de COMPANY PRODUCTS & SERVICES INDUSTRIES COMPETENCIES CAREERS CLIENTS COMPETENCIES Development partner from prototype to series production We manufacture custom-made products according to client-specific requirements. It is therefore important to work together closely with our clients from our first discussion to delivery. We begin each project with a development concept, which clarifies the individual requirements and the process stages required. In so doing, we employ the comprehensive know-how of our development department, which combines experience with over 1,000 different types and models of exhaust flaps and EGR valves. From the beginning, the knowledge of our experts flows into development, validation, manufacturing and assembly, and even into the logistics of the components. The Klubert + Schmidt success chain Consulting > First discussion > Feasibility study Development > Simulation > Design calculations > Construction > Prototype construction Production > Manufacturing (pilot series/series) > Assembly > Equipment > Tools Quality > Measurements development > Test methods Logistics > Packaging concepts > International shipping After-sales > Replacement parts service > Components and kits Consulting Understanding the client’s requirements Manufacturability analysis Performance specifications checks Creation of Delta performance specifications Presentation and determination of the product and process concepts Development Product development Client-specific construction Design calculations and simulation Experiments and validation Process development: Manufacturing processes, assembly sequences, measurement and test methods, integrated quality control concepts Determination of inspection features in the APQP. Prototype construction Manual manufacturing or in CNC machining centres and lathes Manufacturing individual components, if possible and appropriate under close to production conditions Cooperation with selected model construction companies and foundries Quality guarantee and documentation by Quality Management Trial series in our own and certified external test laboratories. Manufacturing of individual parts and agreement with suppliers concerning material requirements Assembly and handover of the first prototypes for verification and validation on the engine test stand or field trial vehicles Feedback evaluation and documentation in FMEA Acceptance of requests for optimisation and retrogressive process sequence until the development phase Production Partial and fully automated assembly Manufacture of individual parts at the in-plant machining centres Quality assurance thanks to long-term supplier relationships Flexible, qualified and highly motivated employees Modern manufacturing processes and technologies Cutting-edge assembly machines and cells adjusted to the individual demands of large series production Manual work stations for precision manufacturing of small-batch series and individual parts, e.g. for manufacturing spare parts Equipment and tools In-house production of almost all varieties of clamping devices and processing equipment, such as manual and hydraulic clamping devices, classic drilling, bending and welding devices, clamping and special claws for the casing and throttle valve processing, as well as measuring and testing devices, including, among others, for coordinate measurement machine. Processing, adapting and optimising tools Alignment of devices and tools High manufacturing depth Logistics concepts customised for the client Compliance with the FIFO principle Quality Integrated quality management system Development and production-supporting quality processes Application of quality methods (D and P FMEA, PPAP, control plans, …) The most modern fittings with measurement and testing equipment Constant high level of quality Logistics Individual packaging and logistics concepts according to the client’s wishes and suitability expediency International shipping Environmentally responsible single-use or environmentally friendly re-usable packaging, such as telescopic boxes made from paperboard on a Euro pallet, metal mesh boxes, special pallets for delivery to North and South America and Asia Labelling of the product carrier with barcodes to help with product identification Send delivery note and invoice via email, fax, post or electronically via telecommunications Aftersales Long-term product availability even after series end Determination of spare parts concept Delivery of assembly and spare parts kits KONTAKTDATEN Questions about our products or services ? Then contact us: Klubert + Schmidt GmbH Am Langen Berg 30 91278 Pottenstein +49 9243 985-0 +49 9243 985-11 office[at]klubertundschmidt.de DEVELOPMENT AND SERIES SUPPLIER Klubert + Schmidt is a competent development and series supplier of throttle and exhaust flaps systems . We develop and manufacture exhaust flaps and hot-side EGR valves for commercial vehicle engines , and precision parts , mainly for hydraulic applications . Our products are used in the fields of on-road , off-road , marine and industrial . CERTIFICATIONS Klubert + Schmidt has an integrated management system . The company is certified according to DIN ISO 9001 and the ISO 14001 standard. ContactImprintData ProtectionDisclaimer This website uses cookies, which are important for the correct functionality of the website. If you continue to use the website, please agree to the use of cookies. AcceptRead more