Home About Us Products Services Contact Divisions Supply Partners Media Centre Downloads Careers Branch Listing Mechanical Engineering Services 24/7/365 Non-Stop Engineering Excellence We can provide a comprehensive range of predictive, reactive, and planned mechanical engineering services to a broad range of industry sectors, including automotive, utilities, food & beverages, and aggregates. Our team of highly regarded and experienced engineers, working with cutting-edge equipment, are capable of delivering a range of mechanical engineering services including gearbox refurbishment and overhaul, pump services, machining and fabrication and electric motor repairs and rewind.: Working With You To... Maintain operations Reduce lifecycle costs Strive for efficiencies Achieve asset performance improvements Our Facilities We continue to invest heavily in our people, equipment, and technology, to stay ahead of the game. We are located in a modern 35,000 sq. ft. engineering facility in Dudley, West Midlands; with a state-of-the-art satellite facility in King's Lynn, Norfolk. Inhouse machine shop Inhouse fabrication facility Inhouse pump performance testing Approved Belzona coating facility Inhouse electric motor rewind facility Find us on Google Gearbox Refurbishment And Overhaul We are accredited by SKF as a Certified Gearbox Rebuilder, becoming the very first company in the UK to be granted this accolade. We specialise in the refurbishment and emergency repair of all types of industrial gearboxes. Ranging from large custom-built crane gearboxes, pulverising mill gearboxes and extruders, to smaller catalogued gearboxes and geared motors. Same day collection, strip down and reporting Detailed inspection report and rebuild quote Up to 50 tonnes capacity Washdown and steam clean facility Fully-equipped spray booth Testbed facility 300 tonnes horizontal and 150 tonnes vertical press capacity Full process and quality control documentation for all repairs On-site support available for inspection, plant removal, and installation work Permanent night shift engineers for full 24h coverage Call-out system in place to enable rapid breakdown service Supply of OEM parts Re-engineering of obsolete components OEM warranty Root cause failure analysis Oil analysis service Vibration analysis service Asset management Helical speed increasers Single & double reduction worm reducers Helical & helical bevel reducers Geared motors Shaft-mounted reducers Variators Epicyclic & planetary units Pump Services We specialise in all pump repairs and refurbishments from a basic pump repair right through to a complete pump turnkey project, including full energy efficiency up-grade and refurbishment in accordance with the WIMES specification. We also have the capability to design and manufacture pump baseplates, pipework, and protective coatings all in-house to support our site removal, installation, commissioning, and pump performance testing services. 2x 7000L test tanks for wet-end and submersible pumps Capable of 650m3/h @ 110m for end-suction, split-case, and multi-stage pump sets Capable of Factory Acceptance Testing (FAT) on new assets Optional live video stream of testing available to customers Belzona-Approved Coating Centre: Work is carried out in a specially designed and controlled environment for the application of Belzona WRAS Approved efficiency, abrasion, and chemical-resistant coatings. All coatings are applied in accordance with the relevant ISO Standard ISO 5802. Dynamic Balancing: We are always looking at increasing our customer’s asset performance and increase MTBR and an important part of that process is the dynamic balancing of all of the rotating elements of a pumping asset. Rotating elements up to 3000kg Maximum distance of 2.5m between bearing centres End-suction pumps Multi-stage pumps Boiler-feed pumps Split-case pumps Wet-end pumps Submersible pumps Electric Motor Repairs And Rewinds We specialise in the repair of electrical motors from a wide variety of manufacture and can repair all types and sizes , ensuring the repair is carried out to a high standard to maintain the units efficiency. Our Capabilities Over Two Sites: AC/DC motor repairs on and up to 50 tonnes AC/DC motor - pumps - geared unit - fans - coil rewinds - servos Atex-rated equipment repairs and rewinds Extended Capabilities: Collection and delivery service Experienced team to help with on-site fault-finding Removal, installation, and bearing changes available as on site services Detailed reporting incl. photographic evidence of repair requirements prior to commencement All repairs fully-stripped, winding is tested using specialist equipment All motors rewound with class F/H specification material New state-of-the-art burn-out oven used to remove old windings All units returned with a test certificate and protective wrapping Machine Shop Services We specialise in reactive, reclamation, and refurbishment work, including reverse engineering. Our state-of-the-art machining facility can accommodate a comprehensive range of small to large, heavy components with a capacity of 12 tonnes for single components. Using the latest CAD/ CAM software we are able to offer drawing and design services. Using the CAM Software we can programme offline and send it directly to the machine tool. This has its advantages by increasing efficiency with tool paths and working in conjunction with tool changes. Our technical, skilled, and committed team of machinists boast a wealth of experience from various industry sectors working under tight tolerances and in the most demanding environments. Additional Services Include: Normalising Stress relieving Heat treatment Grinding Electrical discharge machining (wire & spark) Metal spraying & specialist coatings Priming & painting Powder-coating Plating Galvanising Anodising Load-testing & NDT-testing Available 24/7/365 Machining & Fabrication We specialise in reactive, reclamation and refurbishment work, including reverse engineering. Our dedicated fabrication facility offers a comprehensive range of small to large, heavy fabrications with a capacity of 5 tonnes for single components, and 50 tonnes for full assemblies. Our welders are coded and offer TIG, MIG, and MMA welding processes working in accordance with weld procedures across a variety of materials such as; aluminium, inconel, mild steel, and stainless steel. Additional Services Include: Machining Stress relieving Soda or abrasive blasting Priming and painting Powder-coating Plating Galvanising Anodising Load-testing & NDT-testing Installation services Relevant Content 6 Ways That Hayley Group Enables Customers To Become More Environmentally Sustainable View Content Hayley 24/7 Publish New Overview Brochure View Content Hayley 24/7 Pump Services Virtual Tour Video View Content Downloadable Content To download content, click the front cover of your chosen brochure/catalogue below. Contact Us Today Branch Finder With over 50 branches across the UK, we've got you covered. Use our Branch Finder to find your nearest branch and contact us today. Privacy Policy | CCTV Policy | Terms | Modern Slavery Act Policy | SHEQ Policy | Gender Pay Gap | Group Tax Strategy Registered in England & Wales No. 01257303 | VAT Reg. No: GB 292 0546 04 Hayley Group Limited Shelah Road, Halesowen West Midlands B63 3XL, United Kingdom © Copyright 2021 | Hayley Group Limited | site by We'll assume you're ok with this, but you can opt-out if you wish. Cookie settingsACCEPT