Facility and Utility Systems - Analysis/Design/Construction MENU LOCATIONS You are here: Home Contact Us Locations CINCINNATI, OHIO 3960 Red Bank Rd, Suite 250 Cincinnati, OH 45227 Phone: (513) 561-2271 Fax: (513) 561-2412 Email: ryoung@thermaltech.com RICHLAND, MICHIGAN 8807 Gull Road Richland, MI 49083 Phone: (269) 629-9900 Fax: (269) 629-0898 Email:mmccomb@thermaltech.com ELIZABETHTOWN, PENNSYLVANIA 97 Masonic Dr. Suite 102 Elizabethtown, PA 17022 Phone: (513) 561-2271 Email:jwestrup@thermaltech.com FORT WORTH, TEXAS 1000 Forest Park Suite 400 Fort Worth, TX 76110 Phone: (513) 561-2271 Cell: (817) 287-9277 Email: jtatum@thermaltech.com LAWRENCEBURG, INDIANA 331 Walnut Street Lawrenceburg, IN 47025 Phone: (812) 577-0393 Fax: (513) 561-2412 Email: sbarnes@thermaltech.com GRAND RAPIDS, MICHIGAN 600 Bridge Street Grand Rapids, MI 49504 Phone: (269) 629-9900 Fax: (269) 629-0898 Email: jnewhof@thermaltech.com MEMPHIS, TENNESSEE 1503 Monroe Avenue Memphis, TN 38104 Phone: (269) 629-9900 Fax: (269) 629-0898 Email: nbrussee@thermaltech.com Copyright © 2022 ThermalTech Engineering

Facility and Utility Systems - Analysis/Design/Construction MENU BIOGAS RECLAMATION You are here: Home Biogas Reclamation PROJECT DESCRIPTION A large fruit-juice-based beverage manufacturer built a water treatment facility in 2001 for processing waste products from its manufacturing processes. One of the main components of the waste is methane, a byproduct produced from processing sugar and other natural materials. The client was generating an average of 123,000 cubic feet of methane daily, with approximately 65% being flared off into the atmosphere as waste. ThermalTech proposed a design to utilize the methane, reclaiming it as an energy source to be used in the manufacturing facility. Due to the high heat value of the byproduct, the reclaimed biogas replaced a significant portion of the natural gas needed for the plant’s steam generating boiler. Key elements of the design included the installation of a dryer and compressor in the treatment plant; underground piping for the transfer of cleaned and compressed biogas; and a customer boiler package for the boiler house. The new reclamation project produces a natural gas cost saving of approximately $236K per year. At an installation cost of $750,000, this project has a payback period of less than three years. A substantial benefit of the design is the reuse of a natural byproduct of the manufacturing process, previously lost to flaring off. PROJECT DETAILS CLIENT Large Beverage Manufacturer/Distributor LOCATION Southwest Michigan INDUSTRY Food and Beverage SCOPE OF SERVICE HEP Feasibility Analysis; P&ID Development; Mechanical Design; Construction Management; Commissioning Copyright © 2022 ThermalTech Engineering

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