PEMA Robotic Welding Answering the needs for constant welding quality and increased production capacity Book a Virtual Meeting 01 Efficient production 02 High mix, low volume 03 Turn-key delivery 04 Robot programming Our robotic welding solutions are trusted by these companies Customer Story Liebherr Rostock: Building Blocks For Automated Future Read More 01 Level up the production Customized robotic welding solutions Robotic solutions have started a new era in welding automation. Well-designed robotic welding cells equal better safety, more productivity, high competitiveness, and cost efficiency. Robotic welding has solved various challenges our customer have faced in their production. The shortage of welders is a global challenge which can be solved with robotics. Also workplace safety is becoming a priority in the welding world. Robots can work in challenging environments and in lower temperatures with minimum rest time. Our customers use PEMA robotic solutions to enable highly adaptive and efficient production. Investing in robotic welding solutions is part of future growth strategy for many companies and a way to maintain and develop global competitiveness. Book a Virtual Meeting 02 High mix, low volume Increasing efficiency and quality. For humans to effectively control the robots and the show on the shop floor, efficient tools are needed. Communication and control technology also needs to be fast to learn and easy to use. PEMA WeldControl answers to this challenge. It has been developed in-house at PEMA and it has different levels on which the welding process can be designed. The robot reads the weld and welding programs are made while the robot is welding. This increases the arc-on-ratio significantly higher. Typically, one robot can replace from three to five welders, allowing the welder to become an operator. In addition to improved welding efficiency, the benefits are visible in other production phases as well. Welding automation can for example help to create a better understanding of the production and increase predictability. “Throughput, planning, and scheduling of our production are working now a lot better. Automated welding requires the designing to pay more attention to details, so our 3D models have also improved. Additionally, we’ve been able to develop our product modularity." Matti Virtanen Sales director and Board member, VAK Would you like to see our robotic welding solutions in action? Book a virtual meeting 03 Turn-key delivery From robot single cells to fully automated production lines in factories. In all robotic welding solutions, Pemamek is the main integrator with in-house design, software development, manufacturing, assembly, welding process verification, and testing, and project management. Pemamek is responsible for the full delivery. The delivery includes analysis and ramp-up services such as studying the customer’s workpieces to find the right welding processes, optimized welding parameters, and workflows. Our customers get proven technology and process knowledge through in-house welding engineers, software development, design, and production. Extensive operating and programming training on the other hand enables fast ramp-up and facilitates transition. The service includes testing with the customer’s workpiece and extensive final tests (FAT) at the PEMA Factory prior to shipping. No surprises occur during final commissioning. Book a Virtual Meeting “The robotic station has made our heavy-duty production a lot more efficient. Also, it has improved our environment in the factory, such as decreased smoke and loud noises, and of course, improved overall working ergonomics.” Leif Skipenes President, Istrail Sp zoo Read Customer Success Story We want to, and can, create comfortable and safe working environments with our automated welding solutions. Teemu Rusi Application Manager, Heavy Equipment Automation & Robotics Our job is to guarantee the best suitable processes and minimize the risks of the delivery. Jari Tervolin Welding Engineer, Welding & Milling Process Department Reliable support and service throughout project execution ensures that the ramp-up is fast and machine life-cycle long. Tuomas Elo Service Director, PEMA Service Department 04 Mastering the robot station Easy to use software for efficient robotic welding. PEMA WeldControl 300 product family is designed so that no extra hours will be spent on programming. PEMA WeldControl 300 SCAN software is a tremendous aid for a welder: it is fast to program and easy to use. In order to run the production process, one interface needs only one operator and robots. Thanks to the simplicity of the system, the usage of robots can be adapted a lot faster and they are used more efficiently. PEMA WeldControl 300 OFFLINE is a modern tool that tackles the challenges of any high-mix low-volume production. Offline stands to tell that while one product is in production, the next one can already be programmed. It is fast thanks to the ability to copy, mirror, and macro functions. One of the main benefits is the pre-analysis tool that makes it possible to test in advance which weldments are suitable for robot welding. PEMA CellControl, together with FMS LineManager, controls the material flow and the automatic work-cycles in PEMA stations. Together they create and control job queues for the workpieces. Related articles on robotic welding Complete robotic solutions for workshops Key trends in welding automation Robotic welding 101: How to get started Would you like to see our robotic welding solutions in action? Book a virtual meeting Virtual meetings are an effective way to communicate and create an impact. At Pemamek, we are dedicated to providing you a full meeting experience, even if it was not face-to-face. Whether you want to meet with us to know more about PEMA welding automation or introduce your current production needs, our experts are ready to help you. Fill contact form PEMA Expert will contact you to confirm the time Receive video meeting link to your email Join the meeting Book meeting Want to know more? 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