0 You are here: HomeProducts & ShopOriginal 3D clamping systemsRail system DEMMELER base rails – for big projects! Our flexible clamping system grows with your tasks. The modular structure of the base rail system offers you the greatest possible freedom for the production of bigger than normal components. A grid system of any size adapted to your product portfolio can be installed in your production hall. This provides you with a level installation surface over the entire area, including grid bores. The rail system is installed according to your requirements. Several versions are available to you, for example overfloor or underfloor installation. The advantage of underfloor installation is that the entire work area around the rail system is accessible for persons and vehicles. This accessibility makes work easier, reduces the risk of accidents and thereby boosts safety and increases efficiency in manufacturing. You have access to the comprehensive selection of Demmeler accessories to set up your clamping fixtures on the rail system. Rail system System: Support and base rail Bearing load per metre up to 16 tons, precise positioning with D28 bores in a 100 mm grid from 318,70 € plus VAT Support and base rail XL Bearing load per metre up to 30 tons, suitable for very heavy-duty and all standard applications from 1.642,00 € plus VAT Support and base rail LINEAR Bearing load per metre up to 16 tons, shifting the system components after setup even under load from 1.340,00 € plus VAT Base rail ROUND Bearing load per metre up to 10 tons, shifting the system components after setup even under load, ideal for pallet changeover systems from 319,90 € plus VAT Support and base rail DUO Bearing load per metre up to 20 tons, shifting the system components after setup even under load from 1.105,30 € plus VAT Rubber mat Protects the system bores of the support and base rail against dirt from 15,40 € plus VAT Cover plate Protects the system bores of the support and base rail against dirt from 80,80 € plus VAT Plug Protects the system bores against dirt, easy to remove with magnet from 3,20 € plus VAT Magnet for Plug To remove plug in the system bores of the support and base rail from 8,60 € plus VAT Cap Protects the system bores against dirt, easy to remove with magnet from 4,30 € plus VAT Leg for spacer block Connecting elements between spacer block U-form or 3D worktable and support and base rail Price on request plus VAT Shifting foot Moving installed system components without using hoisting equipment or a crane Price on request plus VAT Holding frame In combination with pivoting leg or in lengthwise and crosswise direction on the support and foundation track Price on request plus VAT Guiding carriage Superstructures can be shifted even under load, tip-resistance thanks to wrap-around guide from 303,90 € plus VAT Guiding wagons Superstructures can be shifted even under load, extremely smooth-running thanks to ball bearings, roller in hardened version from 618,50 € plus VAT System overview Accuracy The best accuracy for your large-scale components thanks to an even clamping surface across the entire work area. Flexible Combine all system components in conjunction with your rail system. Quality The highest quality with optional laser measuring of your rail system. Modular An exact bore grid over long distances from A to Z. Reproduce the system accuracy with your work pieces. Equipment options Grate Casting Ramp Also compatible with: 3D welding table Table leg for spacer block Shifting foot Holding frame Guiding carriage Guiding wagon From planning to final acceptance The Demmeler experts support you from planning your production facilities to manufacturing. We contribute our know-how from numerous successful projects. You receive the support of our competent team, helping you make the right decisions starting in the planning phase. Experienced fitters and technicians will examine the floor characteristics and evenness by request, and offer tips on preparatory measures. Our assembly teams look after professional installation and the alignment of the base rail system. Training for your production team guarantees proper use of the equipment. Planning, installation and acceptance – everything from one source Requirements are coordinated with the customer in close cooperation with our technicians and distribution partners. By request we manage the entire project for a turnkey solution. Alternatively you can also implement specific assembly sections yourself. Give us the task, we develop the right solution for you! Inventory • Inventory of the floor characteristics • Determination of local conditions (accessibility, transport etc.) using a checklist • Establishing the configuration and implementation of the rail system Preparation • For example, floor preparation for underfloor installation • Milling grooves according to the installation situation Assembly • Highly accurate templates are used for an exact installation • We loan you an assembly set with templates free of charge if you want to install the system yourself • Mounting materials (set of screws, dowels and shims) are included in the scope of delivery for the base rail • As a rule of thumb, the installation time is about one hour per running metre. Measuring • The required accuracy is ensured during installation with laser measuring tools Options • Grouting shafts and grooves after measuring • Installation of gratings and ramps • Installation of plugs Acceptance • Preparation of an acceptance record • Handover to production • Annual maintenance and an inspection can be offered by request To make things round smoothly If your work pieces are round or circular, we have the right solution for you with the star-shaped arrangement of our modular rail system. The diameter of the clamping devices is flexible and adaptable within the grid system. Transforming the hall floor into a stress field With the permanently installed floor plates, you can transform your hall into a giant clamping system. Ideal for large and heavy work pieces. Installation type The floor plates are suitable for overfloor and underfloor installation - depending on your preferences! Limitless Increase the size of your work surface as desired by connecting floor plate elements. Stability Ultimate stability by anchoring to the hall floor. Complexity Continuous clamping surface with system grid for large, complex set-ups. For projects beyond the edge of the table Those who think in big dimensions like the company Liebherr need equipment that offers numerous possibilities. With the flexible base rail system, Demmeler is the ideal partner for the crane manufacturer of world renown. Thanks to modular expandability, the base rail system is suitable for the production of components with a length of 80 metres and more. The highest accuracy of fit is guaranteed thanks to minimal tolerances. This not only makes the trouble-free final assembly of the individual elements on the construction site easier, it also guarantees safe and smooth operation of the cranes. Thanks to the sophisticated displacement system, the setup times for different types of components are reduced. With the comprehensive selection of accessories, an endless number of fixtures can be realised quickly and safely. 3D welding tables Table legs Sets Floor plates Clamping pins Spacer block Angle Stops Supports Clamps Clamping device Clamping plates Table accessories Practical examples ^ TOP Demmeler Maschinenbau GmbH & Co. KG Demmeler Automatisierung & Roboter GmbH Alpenstr. 10 87751 Heimertingen Tel. +49 (0)8335/ 98 59 - 0 Fax +49(0) 8335/ 98 59 - 27 info@demmeler.com www.demmeler.com Companies Register: Demmeler Maschinenbau GmbH & Co. KG HRA 11517 represented by the Demmeler Maschinenbau Verwaltungs GmbH HRB 13149 AG Memmingen Demmeler Automatisierung & Roboter GmbH HRB 11639 Products 3D welding tables Table legs Sets Rail system Floor plates Clamping pins Spacer block Angle Stops Supports Clamps Clamping device Clamping plates Table accessories Practical examples Company Demmeler as a company Demmeler worldwide Demmeler training centre Careers Demmeler as an employer Professionals and executives Students Job Opportunities Information Contact Legal notice Privacy policy Data protection notice Copyright Terms of Service Social Media