586.754.5400 Monarch Welding and Engineering Inc. HOME ABOUT QUALITY SAFETY SERVICES PROJECTS CONTACT US TRAINING MWE Documents Design Build Pump Building Addition Location: Southeast, MI Customer Challenge: Client on a schedule and cannot procure building addition within outage time frame. Solution: Monarch met with client to document what the building needs were and went directly into design build mode. Engineers worked systematically through the requirements and produced drawings for the fabrication in an as needed, just in time scenario. We were able to meet the timeline while giving the client exactly what he needed for the price that he appropriated. © 2021 by Monarch

586.754.5400 Monarch Welding and Engineering Inc. HOME ABOUT QUALITY SAFETY SERVICES PROJECTS CONTACT US TRAINING MWE Documents Waste Heat Recovery System Installations Location: Battle Creek, MI and Kalamazoo, MI Customer Challenge: Area paper manufacturer was looking for a reduction in manufacturing costs through energy savings. For corporate approval, a short payback period was required. Solution: Option was available to utilize the boiler high flue gas temperatures through a Condensing Economizer to heat water for Boiler Feedwater and to cycle back to their manufacturing process, thus significantly reducing their natural gas usage. Monarch worked closely with equipment manufacturer, engineering firm and plant personnel to plan pipe routing, equipment and platform installation, etc. Contract value $1.3 million per site each having investment payback of 2 ½ years. Actual energy and cost savings at the Kalamazoo Facility have been 33% greater than projected. Waste Heat Recovery is an opportunity for many industries including Paper, Chemical, Petroleum, Steel, etc. For most Boilers, 20% or more of purchased energy is lost as exhaust. Other Waste Heat sources include ovens, dryers, incinerators, thermal oxidizers and paper machines. Capturing and reusing this energy represents the largest single possible energy efficiency gain for most industries. Another benefit to Waste Heat Recovery is reduced flue gas temperatures, providing a reduction to CO₂ emissions. Case studies are available from many industries for review of actual annual savings. © 2021 by Monarch