Find us on: 920-863-1972 Home About Us Metal Fabrication Our Projects Contact Us CUSTOM METAL FABRICATION PROJECTS FROM A SINGLE PROTYPE TO SEVERAL THOUSAND-PART PRODUCTION RUNS Professional Fabrications, Inc. provides professional custom metal fabrication for commercial customers. We are family and locally owned and operated and have been in business for over 24 years. We offer design expertise, engineering support, and the latest in software capabilities and fiberoptic laser equipment in our work. Our talented technicians include engineers with packaging/manufacturing and design degrees. We are equipped to accommodate any new or existing requirements you have to offer, from single prototype requirements to several thousand-part production runs. We offer free estimates for our projects. OUR HIGHLY TRAINED TECHNICIANS USE THE LATEST PROCESSES AND EQUIPMENT IN OUR 40,000 SQ. FT. FACILITY We run a two-shift operation within our 40,000 sq. ft. modern facility and have highly trained personnel that are 100 percent capable of using our CNC fabricating equipment. We believe in building quality into everything we do, starting with our RFQ process, where our engineers thoroughly ensure that processes and pricing are as efficient as possible. Our staff works with a variety of state-of-the-art software and modern CNC “Smart Technology” equipment. This includes Solidworks, NCell nesting, AutoCad, Fabriwin, and Dr. Abe. We are also capable of handling any reverse engineering needs you may have. We work with partnered suppliers to take care of all your turnkey needs, including plating, powder coating, wet paint, e-coating, heat treating, passivating, anodizing and machining. WE USE STATE-OF-THE-ART EQUIPMENT TO PRODUCE QUALITY CUSTOM METAL PIECES LASER CUTTING (1) Mitsubishi EX, 4,500 CO2 watts, 60”x120” bed with MSC Tower Automation (1) Mitsubishi eX-F60 Fiber 6,000 watts, 60” X 120” bed with MSC Tower Automation TURRET PUNCHING EQUIPMENT (1) Amada, Vipros III ZK 3510 NT, 35-ton, 44-station, 50” X 144” sheet capability with repositioning brush tables (1) Amada, EMK3510 NT, 35-ton, 58-staion, 50”x144” sheet capability with repositioning brush tables (2) Wilson Tapping Tool Technology – automated tapping tool for turret punches FORMING (1) Toyokoki 250-ton, 13’ bend length, hybrid-servo hyb 2504 with 4 independent CNC back gauges and off line programming (1) MC Diamond BB Electric 40-ton, 5’ bend length, equipped with Murata 5 axis CNC back gauges and off line programming (3) Amada HG 80-ton to 110-ton, 8’ to 10’ bend length, equipped with AMNC 3I controller,5 axis CNC back gauges and off line programming (1) Amada EG 40-ton, 4’ bend length equipped with AMNC 3I controller,5 axis CNC back gauges and off line programming (1) Amada RG 80-ton, equipped with NC9EX-II CNC back gauges (1) Amada RG 60-ton, equipped with NC9EX-II CNC back gauges WELDING EQUIPMENT Robot Welding Miller Panasonic Perform Cell System, MIG Welding. MIG Welding Miller and Lincoln power supplies. TIG Welding Miller and Lincoln power supplies Stud Welding CD & Ark Spot Welding Amada ID40IV HP NT AMNC PC Control, Inverter power Welding: State Certified for AWS D1.1/1.1M: 2015 for Carbon Steel (1F)/(2F), (1G)/(2G) ROLLING EQUIPMENT Amada and Murata step bending software program Jet 3.5’ Slip Roller Carell Famar roller, 66” long, Slip Roller SAWING HE&M Automated Band Saw H90A-1 Baileigh Cold Saw 13” Ellis Horizontal 3’ band Saw DEBURRING EQUIPMENT APEX Deburring machine, 37” wide, two head belt with double row disc Burr-King, Vibra King 40 PEM FASTENER MACHINE Haeger 618, 6-ton, Automated Equipped Press IRON WORKER Scotchman 50514-EC iron worker PACKAGING EQUIPMENT Yellow Jacket 7’ Tower, Automated Turn Table Wrapper MATERIAL HANDLING (2) Overhead 2-ton Cap Crane (1) Overhead 1-ton Cap Crane (3) Jib 1-ton Crane in weld and brake area QUALITY INSPECTION TOOLS (1) Virtek Quality Control Laser Inspection Machine 2 D ADDITIONAL OUTSIDE SERVICES SUPPLIED TO OUR CUSTOMERS Painting (Wet & Powder) Plating Heat Treating Wire Forming Machining Assembly Work Tube Bending and Tube Processing. Miscellaneous Services as required Passivation & Electro Polishing COMPUTER PROGRAMMING AND NETWORKING SYSTEM JobBoss Scheduling Software Ncell Laser NC Nesting, Programming and Scheduling Software Solidworks Drawing Package 3D up to date with latest version AutoCAD Drawing System 2D Fabri-Win Turret NC Programming 3D DR Abe Amada off Line Bending Program Software FOR MORE INFORMATION, OR TO SCHEDULE AN APPOINTMENT AND GET A FREE ESTIMATE, CALL US AT 920-863-1972. BROWSE OUR WEBSITE Home About Us Metal Fabrication Our Projects Contact Us CONTACT INFORMATION Phone: 920-863-1972 Fax: 920-863-5763 Email: pfioffice@professionalfabrications.com Address: 550 Woodrow Street, Denmark, WI 54208 ACH direct deposit Find us on: OUR LOCATION Content, including images, displayed on this website is protected by copyright laws. Downloading, republication, retransmission or reproduction of content on this website is strictly prohibited. Terms of Use | Privacy Policy