972.239.2686 Scientific Injection Molding Benefits CONTACT US Providing high quality products is our #1 priority and we will take every precaution in guaranteeing all products meet all requirements. We deliver high quality products, every-time, and provide return on investment through asset life extension. Establishing Quality in the Process ensures Zero Effects ACCURACY OF +/- 25 MICRONS REQUEST A QUOTE DOWNLOAD BROCHURE "They take scientific molding to a higher level. We've been with All-Plastics for almost 20 years and they're good at producing the product we need." -Customer since 1998, Medical Market Benefits of our Scientific Molding Advanced Injection Molding Techniques High Quality Products Advanced Equipment including Cavity Pressure & Temperature Sensors Consistent & Robust Processes Increased Performance Advanced Diagnostic Tools Increased Speed-to-Market Full Program Documentation and Component Traceability that can be accessed from anywhere in the World Proven Statistical Results Asset Life Extension Return on Investment through Asset Life Extension Owning an injection tool can be a huge investment. We take pride in ensuring our customers molds are kept in optimum condition while in our possession. We have controls and processes in place that not only maintain our customers molds but also extend the life of the tools and provide return on investment. Robust preventative maintenance planning on customers molds In-house tool room and tooling experts to quickly turn around repairs, engineering changes and more. Non traditional injection molding techniques (scientific molding) ingrained in all processes and proven to extend life of asset (shots on tools) Robust preventative maintenance planning on all manufacturing equipment Case Study 16 Cavity Mold Guarantee Prices/Year Piece Price Sales Revenue 2-Year Piece Price New Mold Total Cost 2-year Savings Competitor $245,000 1 Million Shots 16 Million Pieces $0.050 $800,000 $1,600,000 $245,000 $1,845,000 $0 All-Plastics $245,000 2 Million Shots 16 Million Pieces $0.055 $880,000 $1,760,000 $0 $1,760,000 $85,000 What is Scientific Injection Molding? Not familiar with Scientific Injection Molding? Scientific or Decoupled Molding is a systematic approach to molding that accepts the scientific principle of plastic behavior and combines them with the known variables which we can control. Advantages of a Decoupled Process REQUEST A QUOTE Quantitive measurables: minimize start up times, cycle times, root cause problem solving, scrap and process inconsistencies while maximizing efficiencies and profitability. Process development and method of solving problems consistent between technicians, presses, molds and companies. Independent process sheets regardless of machine type (toggle, hydraulic, electric, etc.) because process is developed by “what the plastic feels” as opposed to machine inputs. Fool-proofing your process to guarantee consistent quality of a molded part regardless of machine, material or mold inconsistencies. Related Articles All-Plastics Expands Additive Manufacturing All-Plastics, a plastics injection molding manufacturer, expands their capabilities in additive manufacturing by adding FormLabs Form3L large format 3D printer. The Form3L large volume printer has a build of 33.5… All-Plastics Trains to Grow All-Plastics, a plastics injection molding manufacturer, trains employees to grow their skills as Company grows. Focused on putting Quality Assurance in every area of the production floor, the Company has… All-Plastics Micro Molds Medical Devices All-Plastics, a plastics injection molding manufacturer molds micro components used in assembled medical devices that are smaller than the plastic pellet it takes to produce the part. Plastic pellets, also… Locations DALLAS Manufacturing Facility 15700 Midway Rd. Addison, TX 75001 Tel: 972.239.2686 Fax: 972.239.2256 SAN ANTONIO Manufacturing Facility 200 Holdsworth Dr. Kerrville, TX 78028 Tel: 830.896.6464 Fax: 830.896.8245 Certifications ISO 13485 Social © All-Plastics 2021