Site Navigation ABOUT US PRODUCTS & TECHNOLOGIES EXPERTISE NEWS CAREERS Sustainable solutions for metals & mining Products & Technologies Metals Metal Making Nonferrous Smelting NONFERROUS SMELTING: PRODUCTS All Direct and Pre-reduction Technologies Preheaters Smelters Electrode Arms/Columns Electrode Regulators Water cooled Copper Elements AC Submerged Arc Furnace (SAF) Smelters Tenova specialises in Submerged Arc Furnace design and technology for furnace projects that ensures continuous operation and technical feedback. READ MORE AutoFurn Electrode Regulators The Tenova Pyromet AutoFurn™ Furnace Controller is an intelligent system which provides and additional level of automation, above the SCADA and PLC. READ MORE Consteel Continuous Charging System Preheaters The Consteel system continuously feeds and pre-heats the metallic charge (scrap, pig iron, etc.) to the EAF, while simultaneously controlling gaseous emissions. READ MORE Copper Launders Water cooled Copper Elements Water-cooled copper launders use the freeze lining principle to reduce component wear. Lower wear means longer launder life, cutting long-term maintenance costs and downtime production losses. READ MORE DC Submerged Arc Furnace (SAF) Smelters The DC furnace is ideally suited for efficient reduction of both high and low-grade fine ores, using readily available reductants like fine coal and anthracite. Since fine raw materials can be fed directly into a DC furnace, no additional agglomeration facility is needed. Tenova Pyromet is a world leading company in the design and supply of Direct Current (DC) Furnaces for the production of ferroalloys. READ MORE Electrode System Electrode Arms/Columns Tenova Pyromet electrodes are widely considered to be the industry standard, improving operation reliability and availability. Tenova Pyromet offers an array of upper and lower electrodes for different applications, which include the following: - Composite electrodes. - Graphite electrodes. - Pre-baked electrodes. - Søderberg electrodes. READ MORE Furnace Sidewall Cooling Water cooled Copper Elements Tenova's copper products use the freeze lining principle to reduce component wear. Lower wear means longer launder life, cutting long-term maintenance costs and downtime production losses. READ MORE Granulation Post Taphole Tenova Pyromet has vast experience in the design and construction of granulation plants to treat Ferrochrome, Iron, Cu-Mi matte and furnace slag. READ MORE Iron Reduction Technologies Direct and Pre-reduction Technologies HYL / ENERGIRON ZR process technology with integrated CO2 absorption system represents with more than 40 references and lowest plant emissions (NOx, SCR, dust) the benchmark in the field of iron reduction technologies. READ MORE Matte and slag taphole blocks Water cooled Copper Elements Tenova Pyromet copper tapholes are part of an integrated design solution for the entire taphole area, including the block and its surrounding refractory. READ MORE MPH Preheaters The Multiple Pre Heater (MPH) is a system developed by Tenova Pyromet utilising the energy contained in the furnace off-gas as an energy source to pre-heat the ore. READ MORE Novasmelt Smelters The Novasmelt™ Top Submerged Lance furnace is a technology developed by Tenova Pyromet's Base Metals Initiative and is the combination of years of TSL experience and cutting-edge research and development. READ MORE Silicon Metal Refining Post Taphole It will be necessary to refine Si metal with oxygen and air, in order to achieve a high degree of cleanliness (Al, Ca). For this, an internal type of refining which works with technical oxygen and air, which is introduced into the melt, is used. READ MORE Tapping / Casting Fume Extraction Post Taphole Tenova Pyromet tapping fume extraction systems are located above tapholes to capture the fumes released during the tapping process READ MORE TDRH-HRR Electrode Regulators TENOVA Digital Electronic Regulation (TDR-H) for Arc Furnace electrode positioning is based on TENOVA long-standing experience and is continuously improved in order to guarantee top performance level. READ MORE NONFERROUS SMELTING: REFERENCES All Direct and Pre-reduction Technologies Preheaters Smelters Electrode Arms/Columns Electrode Regulators Water cooled Copper Elements Elkem Solar AC SAF in Norway Smelters Design, supply and commissioning of a submerged arc furnace as part of solar grade silicon production. READ MORE ASA Metals Expansion Project in South Africa Smelters Turnkey design, supply, erection, commissioning and equipment and process guarantee of furnaces, furnace building, off-gas scrubbing, slurry handling, raw material storage and batching systems, electrical HV, MV, LV, control and instrumentation. READ MORE Lonmin in South Africa Smelters Design and supply of the furnace equipment. READ MORE International Ferro Metals in Soutch Africa Smelters Turnkey design, supply, erection, commissioning and equipment and process guarantee of furnaces, furnace building, off-gas scrubbing, slurry handling, raw material storage and batching systems, electrical HV, MV, LV, control and instrumentation. READ MORE Befesa Valera S.A.S Upgrade Furnace 1 in France Electrode Regulators The new Bus Valera furnace uses the AutoFurn™ controller, to controller electrode penetration and furnace power. The AutoFurn™ controller uses a number of advance algorithms to maximise the power into the furnace without exceeding design specifications. READ MORE Elkem Silicon Slag Smelting Furnace in Norway Electrode Regulators The advanced AutoFurn™ furnace controller was supplied to optimise and increase the efficiency of the furnace. READ MORE Henan Sunrise Silicon Metal Furnace in China Electrode Regulators In addition to providing automation control for the electrodes, Tenova Pyromet made additional improvements to the AutoFurn™ furnace controller. READ MORE RG Steel Wheeling in United States Preheaters Tenova Melt Shops Business Unit successfully started up a new Consteel® plant in Wheeling Pittsburgh Steel Corporation, at Mingo Junction (Ohio - USA) Steel Plant. The supply includes an EAF with Consteel® system equipped with all the most advanced EAF technologies (KT™ injection system, conductive arms, electrode regulation). The EAF is charged with a variable mix of scrap and hot metal. READ MORE New quality steel melt shop in TriererStahlwerk (TSW) in Germany Preheaters The Tenova Melt Shops Business Unit successfully started up a new Melt shop. Tenova supplied the German steelmaker TSW with a melt shop including an EAF featuring the Consteel® system, a Ladle Furnace (LF) and a Tenova Vacuum Degassing Treatment to complete its quality steel production line. READ MORE New Consteel Evolution in Mexico Preheaters READ MORE New Consteel Evolution in Vietnam Preheaters READ MORE New Consteel Evolution in Italy Preheaters READ MORE Yunnan Xinli DC Furnace in China Smelters "Xinli’s furnace is the fifth commercial-scale DC furnace facility for the production of TiO2 slag built world-wide. Given the benefits offered by DC furnaces it is likely that this technology will play an increasingly important role in the future of TiO2 slag production for new smelter plants. A lot of interest is being expressed in this technology from new and existing producers, particularly in China, India and Vietnam." READ MORE ASA Metals Furnace in South Africa Electrode Arms/Columns The furnace uses the Tenova Pyromet patented electrode column system. This system has achieved remarkable results in operation. READ MORE ASA Metals Furnace 2 in South Africa Electrode Arms/Columns "The furnace uses the Tenova Pyromet patented electrode column system. This system has achieved remarkable results in operation" READ MORE Tenova Pyromet's MAXICOOL sidewall copper cooling system in South Africa Water cooled Copper Elements "The design and supply of the key furnace equipment, including Tenova Pyromet’s MAXICOOL® sidewall copper cooling system, Tenova Pyromet’s patented electrode column and copper launder system, as well as the furnace shell and feed system." READ MORE Befesa Valera S.A.S. in France Water cooled Copper Elements Designed by Tenova Pyromet, the furnace shell is fitted with Patented Safecool® copper coolers to provide a freeze lining. The coolers cool the slag, which then freezes onto the inside of the furnace, thereby creating protection for the refractory lining. READ MORE Elkem Solar in Norway Water cooled Copper Elements The design of this furnace required a unique approach since there are no reference plants of this type. Tenova Pyromet worked closely with the client and successfully designed a furnace from first principles. This resulted in an innovative and unique solution. World class technology was installed in this furnace including: a new generation furnace controller; lining management system; live video monitoring inside the closed furnace and the patented MAXICOOL ® system. READ MORE Saldanha Steel Pig Iron Granulation Plat in South Korea Post Taphole Tenova Pyromet designed, installed and commissioned Southern Africa's first pig iron granulation plant at Saldanah Steel. The plant represents a significant breakthrough in the handling of molten pig iron. READ MORE ENERGIRON ZR plant single module of 2.5 Mtpy in Louisiana Direct and Pre-reduction Technologies World's largest DR single modul NUCOR STEEL, LOUISIANA READ MORE Kazchrome Aksu shop 6 renovation project in Kazakhstan Preheaters Kazchrome awards Tenova Pyromet furnace contract for Aksu ferroalloys plant renovation and upgrade READ MORE Metalloys Secondary Fume Ectraction in South Africa Post Taphole Tenova Pyromet supplied a tapping and casting fume control system featuring localised extraction hoods and a bag filter plant for furnaces M1 to M4 (South Plant) and M10 and M11 (North Plant) at BHP Billiton’s Metalloys Silicon Manganese and Ferro Manganese Plants in Meyerton, South Africa. 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