PRECISION ENGINEERING PLASTICS PROJECT MANAGEMENT Enquiry / RFQ Get in touch to find out if your application is suitable for injection moulding. You can discuss your requirements directly with an engineer. We can also provide an NDA if necessary. Quotation / Proposal We will provide a quote for tooling as well as component production. Our quotations are inclusive of a full project management service so there are no extra charges. Project Start Projects will begin with a tooling purchase order and release of the production CAD data. PEP will assign the project to a dedicated project engineer who will create your individual project timing plan. Design for Manufacture (DFM) & Mouldflow Your dedicated engineer will then issue a detailed DFM optimising the design for injection moulding manufacture. We will also conduct Mouldflow analysis for an in-depth investigation into the moulding process. Sign Off Before PEP order materials and begin cutting steel, you will receive a General Assembly (GA) for approval and sign off. Once this is completed the tooling manufacturing process will begin. Project Status We will provide you with weekly progress updates in line with the timing plan as well as photos/videos of the tooling. Tool Trials PEP will conduct tool trailing to ensure the capability and reliability of the tooling. The client is welcome to attend this step of the process if required. Samples will be submitted to the client along with an Initial Sample Inspection Report (ISIR). Transport If our overseas partner has manufactured the tooling it will be transported by sea or air to PEP. We will strip clean and inspect the tooling before conducting further trials, PPAP and sample submission. Approval PEP will submit full Production Part Approval Process (PPAP) documentation (Levels 1-3 are available) with parts for sign off. Master samples are held along with first off and last off samples from every production run which are compared with the master sample. Quality Assurance Specific quality control plans are created for your individual requirements along with full dimensional analysis. A Capability Study is carried out to ensure parts can be manufactured to exacting standards at full production rates including Advanced Product Quality Planning (APQP). Production The project is handed over to the production department where the production parts are controlled and scheduled using our ERP system. Maintenance and Continuous Improvement PEP adopt various continuous improvement techniques as well as various closely monitored KPI’s to ensure your parts are delivered at the highest quality, on time and in full. Your tool will be looked after utilising our ERP system with scheduled periodic maintenance to prevent downtime. INJECTION MOULDING PEP moulds a vast range of plastics, including technical engineering grade polymers, on a range of technical injection moulding machines from 12 tonnes to 650 tonnes INDUSTRIES Medical Automotive Aerospace Engineering Electronics MOD Leisure Construction TOOL MANUFACTURE PEP has its own fully-equipped toolroom, delivering a comprehensive service from initial design evaluation through to new tool manufacture and on-going tool maintenance and service. ADDITIONAL SERVICES Alongside the technical excellence of our tooling and moulding services, it is our unrivalled range of secondary and post-moulding operations providing added value solutions for our customers. QUALITY PEP’s all-embracing approach to quality assurance embraces personnel, equipment and quality systems. PROTOTYPING Our rapid and efficient prototyping services are designed to allow engineers and product developers to quickly and effectively design, test and then develop parts before moving them into full production. SERVICES MARKETS MORE INFO CONTACT PEP Limited 1063 Mollison Avenue, Enfield London EN3 7NJ 0208 443 3945 enquiries@pep-ltd.co.uk © 2021 PEP Limited - Website Design AMI | Marketing For Manufacturing