MENU FASTER, SIMPLER, SMARTER, MODULAR AUTOMATION FLEXBASE is a modular and configurable cell platform for assembly, inspection, forming, joining, and more. GET TO MARKET FASTER WITH LOWER RISK FLEXBASE enables manufacturers to standardize production equipment, simplify engineering and maintenance, and adapt quickly to rapidly changing production requirements. It also provides a lower risk path to transition manual processes to semi-automated or fully-automated. DOWNLOAD BROCHURE FLEXBASE BENEFITS FASTER Highly scalable Faster deployment than custom automation Connect together to quickly create a full assembly line SIMPLER Standardized automation platform Less engineering required than custom automation Easy to maintain Low risk plug-and-play approach SMARTER IIoT-ready control system including IO-link enabled hardware Ready to utilize OEE Optimizer® Machine Analytics Software MODULAR Easy to modify from manual, to semi, to fully-automated Reconfigurable Suitable for many processes and industries Add and remove bases with ease DOWNLOAD BROCHURE FLEXBASE CAPABILITIES HANDLING Robotic & Servo Control Integration Robotic Integration Conveyance Rotary Dial Indexers FASTENING Press with Preload and Rotary Compensation Press to Force and/or Distance Nutrunners Orbital Forming Heat Staking Adhesive TESTING Machine Vision Inspection Pressure Decay Leak Test Flow Test Electrical Properties Dimensional Gauging High Pressure Proof Testing IDENTIFICATION Laser, Inkjet, Impact Marking Barcode 2D Matrix RFID Systems Barcode Labeling Traceability SCADA Incoming Material Lot Control Assembly Birth Certificates SPC Data Collection / Monitoring Traceability ASSEMBLY Synchronous/ Asynchronous Processes High-speed Assembly Small Parts Assembly Multiple Product Capability SORTING Volumetric Weight Coordinated Motion Bead Path Large Bulk Container Management Vibratory JOINING Ultrasonic Resistance Friction Wave soldering Plasma MIG CONNECT A SERIES OF FLEXBASE UNITS TO CREATE YOUR OWN ASSEMBLY LINE WHAT COMES WITH THE STANDARD FLEXBASE? Each FLEXBASE comes with fully integrated vision and controls that adapt to a variety of robot and tooling options, which are easily retooled for product changes. FLEXBASE is a clean room ISO 6 compliant solution. GUARDING Extruded guarding frame Interlocked door safety switches on doors Mounting bracket with stack light Banner LED lighting for work area Optional Removable Lexan panels on top and sides Optional Lexan doors in front and rear with hinges and handles POWER 120, 208, or 240 VAC Options Optional UPS for 208/240VAC Input to 120-208/240 VAC Output OPTIONS (1) Cognex DMR-262S-0542-P Barcode Reader at Pre-stop Mounting for webcams Upper and lower Quickdraw conveyor (1) Pre-stop, (1) stop and (1) downstream blocked sensor on the upper conveyor (1) Stop and (1) downstream blocked sensor on the lower conveyor Light curtains in lieu of guard doors No guarding (manual workstation) Web cameras Belt conveyors Lift and locates for precise part location MACHINE BASE Fully welded steel frame Powder coated to customer’s specifications Leveling feet Powder coated skins on right hand and left hand sides CONTROLS STANDARD Allen Bradley Compact GuardLogix® 5380 Safety Controller Allen Bradley 1734 Point IO Adapter Allen Bradley includes Safety and Non- Safety IO modules Control Panel with 30-Amp Disconnect Switch Circuit Protection 24 VDC Power Supply PLD Safety Circuit 8 Port Managed Ethernet Switch 24 Port POE+ enabled Ethernet Switch Programming Port (3) Segment LED Light Stack with Horn (IO-Link Enabled) IFM IO-Link Master SMC Ethernet/IP 8 Station Valve Bank OPTIONAL Industrial Computer with Touchscreen (3) Station Pushbutton Box (1) PB Station with E-stop (x2) (2) POE Web Cameras (for remote/external monitoring only) INDUSTRY CASE STUDY: LIFE SCIENCES FLEXBASE modular automation cells are a faster, simpler, smarter way to meet the dynamic needs of the Life Science industry. As a Clean Room ISO 6 compliant solution, FLEXBASE systems are designed to help Life Science manufacturers quickly automate processes and build accuracy, reliability, repeatability and consistency into manufacturing processes. These work cells can be programmed to automate processes such as dispensing, sorting, welding, fastening or testing of medical supplies and biomedical devices. MEDICAL DEVICES Catheters Respirators Stents Pacemakers DIAGNOSTICS & TESTING Pipettes RNA Extraction Kits Reagent dispensing Test Kits PROTECTIVE GEAR Bag Valve Masks Booties Face Shields Gowns Gloves Goggles N95 Masks HYGIENE & SANITATION Alcohol Wipes Disinfection Robots Hand Sanitizer HEPA Filters Sanitation Wipes Sanitizing Equipment UV light machines, ultrasonic washers Soap EQUIPMENT Dental Chairs Hospital Beds Hospital Cleaning Machinery Scrubbers, sweepers, vacuums Mobile Workstations SOFT GOODS Blankets Pillow cases Tents Textiles THE GUIDE TO SUCCESSFUL AUTOMATED MANUFACTURING Download our comprehensive guide to learn more about how to create a successful automated manufacturing system for your organization. GET EBOOK CONTACT US NASHVILLE 282 Mason Rd LaVergne, TN 37086 615.793.7704 SAN DIEGO 12525 Kirkham Ct. Poway, CA 92064 619.780.7864 Fill out the form below to start a conversation. We will respond as soon as we can. 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