REQUEST A QUOTE CONTACT Skip to navigation Roller Repair & Testing Services Steel & Aluminum We are the only roller manufacturer to offer a complete line of plasma coated and high durometer rubber and urethane rollers engineered for coil coating, hot dip galvanizing, electro-galvanizing, pickling and other metal manufacturing processes. We offer you high performance products that improve coating flow and lay down, resulting in a high quality finish. Our coverings are designed to offer increased service life, fewer roller changes and minimal maintenance when compared to other alternatives. Read on to learn more about our roll positions. Acid Flushing Acid flushing breaks down and flushes out the internal corrosion deposits and blockages in heat transfer rollers to improve flowrates and improve thermal conductivity. BENEFITS: Improves efficiencies in heat transfer rates. BEST USED FOR: Heat Transfer and Chill Rolls VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking for A ROLLER REPAIR Analytical Property Testing Specific testing methods that include; Ash and Soxhlet Extraction Analysis, FT-IR Analysis by Diamond ATR, and FT-IR Spectrophotometric Analysis. BENEFITS: Identify root cause problems and limitiations from current performance. BEST USED FOR: This is used to understand material composition and improve upon performance characteristics. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Ash and Soxhlet Extraction Analysis Ash and soxhlet extraction analysis is one of the services we offer as part of our analytical property tests. BENEFITS: Identify root cause problems and limitiations from current performance. BEST USED FOR: It is the process of transferring partially soluble components of a solid to the liquid phase using a Soxhlet extractor for material and composition analysis. VIEW DETAILS I want to ASK A QUESTION I'm looking for A NEW ROLLER I'm looking for A ROLLER REPAIR Balancing Two plane and 3 plane balancing is a common request. Detailed balance reports are provided post-balancing, ensuring that roller and parts perform in an optimal manner. BENEFITS: This is increasingly important in today's high running machine speeds. BEST USED FOR: Roll and machine balance. VIEW DETAILS Box Repair We offer roller and crating repairs on storage and transport boxes, which are repaired and refurbished with our in-house capabilities. BENEFITS: Re-store transportation containers reducing cost. BEST USED FOR: Box Repair VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Building-Up & Re-machining Journals Building up (welding) and re-machining is usually done if a journal is worn, damaged, or simply bent- ultimately impacting the performance of web processing. BENEFITS: Re-store journals to original and critical dimensions; thus reducing replacement costs. BEST USED FOR: Journal Repair VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Centerless Grinding Centerless grinding is process that uses abrasive cutting to remove material. This differs from centered grinding operations in that no spindle or fixture is used to locate and secure the workpiece. BENEFITS: Workpiece is secured between two rotary grinding wheels, and the speed of their rotation relative to each other determines the rate at which material is removed from the workpiece. BEST USED FOR: A wide variety of applications. VIEW DETAILS I want to ASK A QUESTION I'm looking for A NEW ROLLER I'm looking for A ROLLER REPAIR Chemical Resistance Property Testing These tests are conducted to determine chemical resistance characteristics of a covering, coating or finished part. BENEFITS: (1) Customer Media Immersion Testing (2) Volume, Weight and Hardness Change Data (3) Corrosion Resistance Testing (4) Solvent Wipe Testing BEST USED FOR: Wide range of problem solving applications around corrosion protection. VIEW DETAILS I want to ASK A QUESTION I'm looking for A NEW ROLLER I'm looking for A ROLLER REPAIR Chevron or Herringbone Grooving Spreader rollers grooving can take many forms including: herringbone pattern, chevron groove pattern, reverse taper configuration, and grooved rubber covers. BENEFITS: Improved web handling; wrinkle release BEST USED FOR: Bowed roll and stretch roll applications. VIEW DETAILS I want to ASK A QUESTION I'm looking for A NEW ROLLER I'm looking for A ROLLER REPAIR Coating Thickness and Condition Through our on-site and in-house capabilities we assess coating thickness and condition, which is an important measurement when understanding resurfacing or reconditioning needs. BENEFITS: Identify current life of coating layer. BEST USED FOR: Wide range of applications. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Compression Load Deflection Testing Compression Load Deflection Testing is one of the services we offer as part of our physical property tests. BENEFITS: This is useful in determing how a rubber covering will perform in a process condition. BEST USED FOR: It is a nondestructive method for determining relationship between compressive load and deflection under load for vulcanized rubber. (ASTM D-575). VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Core Repair Rebuilding cores is a routine service we perform. We also possess the capability to provide metrics on frequency of core repair so as to manage spends in the most cost effective way. BENEFITS: We can provide FEA analysis to help solve issues with production. BEST USED FOR: Core Repair VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Corrosion Resistance Testing Corrosion Resistance Testing is one of the services we offer as part of our Chemical Resistance Property Testing. BENEFITS: Often this is an important test in determining the correct material and application process for coating or covering your parts in the application targeted. BEST USED FOR: Wide range of applications. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Dimension Checks for Journal and Body Dimension checks for journal and bodies are reviews of a roller journal and body used to verify dimensions and advise on repairs or reconditioning as needed. BENEFITS: Re-store rollers to original state. BEST USED FOR: Journal and Core Body Repair VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Durometer Measure Durometer is the international standard used for measurement of rubber hardness in the roller industry and also refers to the instrument itself. BENEFITS: Measure and control roller hardness. BEST USED FOR: This is a standard specification we define some products and servics with, providing documentation to our customers. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Dynamic Abrasion Testing Dynamic abrasion testing is one of the services we offer as part of our dynamic property testing. BENEFITS: This test is used in the pursuit of designing longer-lasting coverings and coatings. BEST USED FOR: This test is used to determine resistance to wear of a particular coating or covering. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Dynamic Property Testing These tests are utilized to understand a coating or coverings response to pressure, heat and wear. BENEFITS: The tests include: Static Release Dynamic Abrasion Testing Pilot Testing Hysteresis (Heat Buildup) Testing BEST USED FOR: Wide range of problem solving applications and analysis. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING FT-IR Spectrophotometric Analysis FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing. BENEFITS: This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application. BEST USED FOR: Wide range of problem solving applications and analysis. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Hardness Testing Harness testing is one of the services we offer as part of our physical property testing. BENEFITS: This type of testing helps us better understand current state and correlate the data to recommendations on better performing materials for the application. BEST USED FOR: Wide range of problem solving applications and analysis. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING ID Grinding We perform Internal Diameter Grinding on complex parts. BENEFITS: Smooth internal diameter surface finish. BEST USED FOR: A wide variety of applications. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Knurled and Ground finishes Available in a variety of aluminum and steel, our knurled and ground finishes are available for the manufacturing and repair of custom converting rollers. BENEFITS: Custom finish solutions. BEST USED FOR: A wide variety of applications. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Machined Crowns Roller crowning is intended to ensure proper web alignment and helps minimize the effects of deflection. Materials include several types of aluminum and steel. BENEFITS: Minimize the effects of deflection. BEST USED FOR: A wide variety of applications. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Mag. Particle Test Magnetic particle Inspection (MPI) is a non-destructive testing (NDT) test for detecting surface and subsurface discontinuities in materials such as iron, nickel, cobalt, and some of their alloys. BENEFITS: Ensures product quality and uniformity. BEST USED FOR: Often used as a quality verification process. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Magna Flux Test A magna flux test is a non-destructive testing (NDT) process for detecting surface, and subsurface, discontinuities in materials such as: iron, nickel, cobalt, and some of their alloys. BENEFITS: This process puts a magnetic field into the piece and the piece can be magnetized by direct or indirect magnetization. BEST USED FOR: Often used as a quality verification process. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Media Immersion Testing Application media immersion testing is one of the services we offer as part of our Chemical Resistance Property Testing. BENEFITS: Chemical Resistance Property Testing. BEST USED FOR: Wide range of problem solving applications and analysis. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Mirror Finishing Chrome plating is used where a “mirror” finish is needed. BENEFITS: Mirror finishing is a very smooth surface and can either decrease or increase web/roller friction. BEST USED FOR: A wide variety of applications. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Nip Impressions A nip impression is a measure of the uniformity of the pressure in a web processing nip. The pressure profile is sometimes referred to as a footprint. BENEFITS: This is useful in understanding how a machine is running or can run better. The company can provide a service in measuring the nip impression. BEST USED FOR: Wide range of problem solving applications and analysis in the nip roll position of a web processing machine. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Non Destructive Testing Non destructive testing is analysis techniques used to evaluate the material of a roller or part without damaging it. BENEFITS: There is a wide variety of non-destructive tests utilized. BEST USED FOR: Wide range of problem solving applications and analysis. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Overlaying Weld Overlaying welds are utilized to help build up a roller’s body to a larger diameter, repair existing faces on rollers, or incorporate different properties. BENEFITS: Re-store to original and critical dimensions; thus reducing replacement costs. BEST USED FOR: Core and Journal Repair VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING Ozone Resistance Testing Ozone resistance testing is one of the services we offer as part of our physical property testing. BENEFITS: Ozone resistance testing BEST USED FOR: Wide range of problem solving applications and analysis. VIEW DETAILS I want to ASK A QUESTION I'm looking for AN INDUSTRIAL COATING I'm looking to SEND A DRAWING 1 2 → INDUSTRIES Battery & Power Storage Carbon Fiber & Non-woven Flexible Packaging Food & Beverage Glass Medical Products Plastic Film & Sheet Printing & Digital Printing Pulp & Paper Steel & Aluminum Tape & Label Tire & Rubber Tissue, Towel & Sanitary Wood View All Industries Multiple U.S. and international locations to serve you. Ready To Get Started? Get In Touch With Our Team. 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