Introducing ultra-high performance machines using computers and artificial intelligence Pioneer of special processing We have installed the German CNC precut system "Hundega-K2" at our large factory. This highly reliable machine has a track record of over 2000 units worldwide. Parts can be processed from a minimum of 20 mm x 50 mm to a maximum of 300 mm x 1,200 mm. It is possible to process a wide range of parts (180 width horizontal members, large black pillars) and large cross sections that have been relied on by carpenters. Top of page What is a home connector? The home connector method is a joining technology that joins wood beautifully, strongly, and easily in wooden construction. Specifically, a hole is drilled in the wood to be joined, a metal joint similar to a hollow bolt (hereinafter referred to as a home connector) is inserted, and the gap between the wood and the home connector is completely glued. It is a technology that joins wood to wood without backlash by filling. Furthermore, since the home connector itself is stored inside the wood, there is no exposure of hardware and the design is not spoiled. In addition, this method can join different materials such as wood and concrete, and wood and steel, and can be applied to a wide range of joining in construction work. Two types of rod shapes, T-type and S-type, are available for the home connector, and these two types of rods can cover almost all joints and joints in wooden construction. Top of page Measure the cross section and bend of the log with a scanner. The size and shape that could only be discerned by the human eye until now are precisely captured in the computer. It can be processed at any angle. Not only logs, but also various processing such as the end of a large black pillar and the pedestal joint of a beam can be performed. It is possible to process both the top, bottom, front and back, and both wood ends at once, which was not possible with conventional machines. This improves processing accuracy. You can save a lot of work time. It is a computer to which our know-how is input. Capture the log shape by scanning. By inputting CAD data, the optimum machining shape can be determined instantly. 自動制御により、職人技を簡単・正確に再現します。 これまで、大工さんがおこなってきた特殊な丸太加工のノウハウを習得するには、長年の経験と知識が必要でした。そこで、だれにでも簡単に加工ができるようにと開発されたのが、当社独自の機能を搭載した丸太加工機です。大黒柱は300角まで、丸太は15mまでの加工が可能。その他にも、登り梁などの部材加工にも最適です。 製作は、丸太加工のセオリーや手順などのデータを組み込んだコンピュータが自動制御でおこないます。また、丸太を機械に載せてスキャンさせ、木材の曲がり状態を画面上で確認することが可能です。 操作性も抜群で、単純な加工の場合はボタンひとつで作業が完了。また、従来、高度な技術が必要だった複雑な部材加工も、データを入力するだけの操作で簡単におこなえます。さらに、コンピュータ制御により、手作業で起こりがちだった人為的なミスも減少する上、わずか0.2ミリの誤差で加工できるため、より精度の高い製品が製作可能となりました。 ページトップへ 住まいにやさしい伝統技法が、最新の技術でよみがえります。 梁と柱の固定方法としては、専用の金物を使うのがポピュラーですが、かつての日本家屋では「込み栓」を使った技法が中心でした。木材の結合に木材を使う…部材と同じ材質を使う込み栓は、温度や湿度の変化にも同じ割合で膨張・伸縮をするため、木材の特性を活かした技法と言えるでしょう。 従来のプレカット機器では対応できなかったこの技法も、コンピュータに若干のカスタマイズを加えるだけで、ボタン操作ひとつで自動的に込み栓を製作。正確な上、従来の手作業に比べ低コストでの加工が可能になりました。 ページトップへ プレカットでは無理とされてきた継ぎ手が機械加工可能となりました。 A pedestal joint is a joint used when there is a pedestal. You can also take out the joint. Use 12φ bolts to fix the top and bottom. Since it can be joined by the core of the pillar, it is stronger than the hammer-headed tenon and there is no need to consider bending resistance. Top of page Another process (ant process) has been added under the sickle joint. An increasing number of people are using horizontal materials as decorative materials. It has the effect of suppressing twisting and deviation due to drying. Top of page It is possible to extend the pillar tenon length to "lower mortise 120 mm" and "upper mortise 90 mm". Please tell me the desired length. Top of page Tokai Precut HOME　　 Processing flow　　 Special processing contents　　 Processing example　　 Factory details　　 download　　 customer's voice　　 Inquiries Copyright © 2015 Tokai Precut Co., Ltd. All Right Reserved.