Solnechnogorsk Electromechanical Plant (495)994-07-10 About the plant Technology Services Contacts Services Home →Services Installation and assembly services Parts machining services Tooling manufacturing services Services for the manufacture of plastic products Coloring services for products Installation and assembly services Manufacturing enterprise JSC "SEMZ"offers services for assembling, assembling and adjusting boards and products at its own facilities, equipped with new high-tech and productive equipment, which makes it possible to manufacture both large-scale and medium-sized batches. Turning to us with an order for installation, assembly, adjustment of boards, products, you can be sure of timely deliveries, with guaranteed high quality. Our company has qualified personnel and modern technological facilities, which allows us to undertake installation, assembly, regulation of any complexity class. Various options for the production of boards and products are available to our customers, from urgent production of test boards, products (prototyping, which will be very useful at the stage of debugging a product in a production version) to mass production. At the assembly sites, we use various methods of soldering boards and polycor. In addition to the usual surface mounting, surface mounting, micromounting, as well as gold bonding are performed. When installing elements into holes, we, like many other manufacturers, use wave soldering. Since it is wave soldering that is the most productive method of soldering boards during lead-out mounting. The main advantage of this soldering method is the ability to simultaneously solder both lead-out components and SID elements . Modern assembly of boards and the constant miniaturization of electronic devices leads to a decrease in the proportion of mounting in holes, the use of wave soldering is also reduced in favor of selective soldering, and our company is not lagging behind modern trends. Our assembly and assembly the production is equipped with the most modern and professional equipment for performing all types of installation, assembly and adjustment. Parts machining services JSC "SEMZ" is a manufacturing enterprise. The production facilities of the plant allow to carry out almost all mechanical operations for working with metal and other hard materials. The plant's production includes procurement, universal-machine , CNC machines, mechanical, foundry (injection molding machines, presses, Idra injection molding machine for aluminum die casting), erosion, assembly, painting, heat treatment, galvanic areas. The design and technological department of the enterprise provides support for the design documentation of the customer, the development of drawings and 3-D models of parts, the development of routing and technological maps, the selection of cutting tools, writing control programs for CNC machines, manufacturing and design of technological equipment, control of manufactured products. Tooling manufacturing services Tooling production is one of the most critical processes in the organization of production. Technological equipment - attachments for equipment designed to perform certain operations. The correct choice of tooling will increase the productivity of the equipment, improve the quality and accuracy of the parts produced, and reduce energy and labor costs. According to the principle of use, it is divided into two groups: Universal technological equipment is used in all types of production. Special technological equipment is intended for the manufacture of a specific product, part, or for performing one or several operations of the technological process. The number of names of special equipment per one name of the original part on average is called the coefficient of equipment of the technological process (Kos) and is a very important characteristic of the technology. Our company offers the production of tooling of the following types: molds (for plastic molding, molding of rubber products and aluminum die casting), mechanisms and accessories for various machining machines. Provides the entire range of technical services, starting with the development of a drawing and a mathematical model of a part, manufacturing of technological equipment, production of finished products on it, and ending with the assembly of the received parts. The design of technological equipment is carried out in the design and technological department of the enterprise. The customer's drawings of the product ( 3-D model or a sample of an analogue product ) are studied in order to determine the possibility and method of its production. Manufacturing capabilities, selection of a suitable material, technological features of the material, optimization of the gating system and financial costs are determined. The tooling design process takes place in several stages: A three-dimensional model of the manufactured product is created based on its drawing or a 3-D model of the customer is used. In this case, various manufacturing methods can be proposed. The resulting 3D model is provided to the customer for approval. Development of the structure, with the creation of a 3-D model of the equipment. Getting a detailed visualization of the future tooling, you can make additional adjustments, changes and avoid a number of design mistakes at the initial stage, which allows you to reduce the time from the start of development and launch of the product. Preparation of design and technological documentation for technological equipment. The development of technological processes is carried out using the automated software Techcard and 1C: Enterprise. Writing a program for CNC machines (if required) using the CAM product. Project approval by the customer. When designing technological equipment, the possibility and expediency of using unified design elements of the equipment is taken into account in order to reduce the time for machining, reduce labor costs, increase the service life and quality of the mold . The unification of technological equipment is carried out in the following directions: unification and standardization of all types of technological equipment. Technological equipment is considered unified if: (a) it is designed to be equipped with an optimal number of operations; (b) the layout corresponds to a typical unified one; (c) base and connecting points are unified in the structure; reversibility of equipment items, that is, the creation of such equipment, the most complex and laborious part of which can be used for a number of parts and operations; achievement of technological continuity of a new product in relation to products previously manufactured by the plant, and in relation to the technological equipment available at the plant. The experience of designers and technologists, a modern computer park, software and high-precision CNC machines, taking into account the achievements of tool production, allow us to design and manufacture tooling in a short time at a high technical level. Services for the manufacture of plastic products The section for the manufacture of plastic products of the plant offers the following types of services: Production of packing boxes from PSV (form and documentation are provided by the customer). Manufacturing of rubber parts IRP-1265 and NO-68 by pressing using existing molds or molds provided by the customer. Manufacturing of plastic parts from materials: ABS plastic, polyethylene, polyamide Coloring services for products Our company offers painting services for products made of steel, aluminum alloys, plastics and other materials. Such paints and varnishes as EP140, PF115 are used, as well as many others, depending on the requirements. The available equipment allows painting with the highest quality. We also offer powder coating services for products made of various metals. All products undergo thorough control at all stages of the technological cycle: during surface preparation before painting, painting and after paint polymerization Our partners Solnechnogorsk Electromechanical Plant home About the plant Technology Services Contacts Vacancies