Home Company Industries Petrochemical & Refining Services & Engineered Solutions for the Petrochemical and Refining Industry Babcock & Wilcox has served the oil and gas industry for many years. From boilers for FCC gas cooling, carbon monoxide (CO), waste heat (WH) and auxiliary steam, to boiler cleaning systems, petroleum coke handling and electrostatic precipitators, our custom engineered technology solutions add value to your refinery operations. In addition, we can provide key turnaround scope development, field engineering support and construction services. Power and steam generation Air, water and gas treatment Material handling Turnaround projects and services Technical field support and advisory services Download Our Petrochemical & Refinery Solutions Brochure Modular Boilers for Canadian Oil Sands Requirement: Modular steam supply solution B&W Scope: 8 x 573,000 lb/hr TSSG™ boilers; designed with patented drum internals to handle low quality feed water Result: Highly modular TSSG design gave customer on time startup of reliable steam generators. Download Case Study (PDF) Refinery Waste Heat Boiler Requirement: Waste Heat Boiler, Engineering Study and Computational Fluid Dynamics (CFD) Scope: ASME Section VIII Unfired Waste Heat Boiler System Supply Result: Increased efficiency, increased unit reliability, decreased turnaround maintenance time The project achieved successful startup with all performance guarantees met. As of this writing, the unit has been continuously operating (4 years) without an outage or performance issues. Download Case Study (PDF) Three-Drum Water Tube Boiler Requirement: Steam generation solution that could provide five minutes’ worth of water retention in case of a loss from feedwater pumps before a low-water trip to the boiler B&W Scope: 115,000 kg/h (253,532 lb/h) elevated three-drum water tube boiler, dual low NOx burners, dual forced draft fans, economizer, control system Result: Drum level didn't deviate more than 15 mm from set point during normal plant load swings. CO and NOx emissions well below required levels. Download Case Study (PDF) Petcoke Dewatering for US Refinery Requirement: Petroleum coke dewatering system B&W Scope: Design and supply of Hydrobin® dewatering system Result: Fully modular plug and play design allowed fast project installation. Hover on a pulsating dot within the graphic to explore B&W thermal and environmental solutions. Field Engineering & Advisory Services B&W's wide range of refinery engineering and advisory services go beyond the boiler to include pressure vessels, heat exchangers, piping, distillation towers and more. CO, water-tube package and waste heat boiler inspections, repairs and troubleshooting Tubing and retubing (including IHTE) Burner diagnostics and modifications Flue gas emissions advisory services Distillation tower tray removal and installation, nozzle repairs, etc. Pressure vessel / heat exchanger inspections and rerate design, modifications and repairs Turnaround (TAR) & Construction Services Expert field and construction engineers, knowledgeable in refinery operations, are available to support TAR scope definition, planning and execution. Target Zero safety for incident- and injury-free performance Turnarounds, capital projects and emergent repairs Extensive heavy lift, rigging and jacking experience with module constructability and assembly knowledge Logistics and planning for heavy load transportation and material handling Craft labor and site supervisory services Boilers and Steam Generation We are a global leader in supplying a wide range of boiler designs to meet targeted, challenging, long-lasting operational and performance goals. CO boilers Waste heat (WH) boilers Water-tube package auxiliary boilers Boiler pressure parts including tubes, headers, steam drum, generating banks Combustion components including burners and ignitors Casing, ducts, piping, and hardware Boiler Cleaning & Monitoring Systems Using steam, compressed air or water, Diamond Power® boiler cleaning systems are trusted to remove deposits, prevent boiler pluggage, and maintain boiler efficiency. For more than 100 years, our specialized designs and configurations have met customer needs for precision, reliability and efficiency. Diamond Power boiler cleaning (sootblowers) Intelligent sootblowing and control systems High-resolution furnace camera systems Drum gauges and level indicators Precipitators for Particulate Control B&W's electrostatic precipitator technologies deliver maximum particulate removal efficiency with proven reliability and reduced operating and maintenance costs. And our engineered upgrades, quality components and replacement parts, and aftermarket services help keep existing ESPs running efficiently and effectively, regardless of OEM. Engineered upgrades and rebuilds Mechanical replacement components Electrical replacement components, including the SQ300®i automatic voltage controller State-of-the art controls and software In-stock replacement parts Catalyst Dust & Pet Coke Handling B&W is the original equipment manufacturer of all Allen-Sherman-Hoff® (or A-S-H®) ash handling equipment, systems and replacement parts. Large inventory of parts Catalyst dust transport and storage systems Coke crushing and deheading cars Hydrobin® dewatering bin Cooling Systems Our experience includes wet cooling (mechanical and natural draft) systems, dry cooling systems and hybrid cooling solutions as dictated by site-specific requirements. We design plants for a wide range of project requirements such as high seismic and wind loads, vibration control, corrosion resistance, low-noise emission, sub-freezing operation, and seawater applications. SPIG® Wet cooling systems SPIG Dry cooling systems SPIG Hybrid cooling Services, parts, monitoring and support Inspections Safety & Certifications The safety of our employees, the teams we work with, the customers we serve and the customers they serve are always our highest priority. Personnel at every level participate in training and ascribe to adopting our Target Zero safety program, focused on creating and maintaining an environment that is incident- and injury-free. In addition to our own high standards for safety, quality and customer service, our dedicated personnel are also certified by various regulatory authorities and jurisdictions around the world. We are capable of and recognized for successfully executing projects for our refinery and oil & gas customers, meeting all industry and site-specific requirements. 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