(414) 744-4565 | sales@milwaukeeforge.com Capabilities Hammer and Press Forging Capabilities We understand that our partners have to meet necessary demands for quality, cost, and time. With over 100 years of operation, we have built a culture focused on exceptional customer care, on time delivery, and unmatched product quality. Find all of our physical capabilities for both hammer forging and press forging below. On Time Delivery Exceptional Customer Service Assured Product Quality Hammer Forging Services Press Forging Services Custom Hammer Forging Services Milwaukee Forge is proud to offer premium custom hammer forging services, utilizing closed impression dies. This hot forging process forms carbon and alloy steels into customized shapes with 1500 to 4000 lbs of air driven hammer pressure and a forging temperature of 2100°F to 2300°F. Part sizes are possible up to 18” in length, and up to 14” diameter, handling weights of 2 lbs. to 100 lbs. Our forging capabilities can hold tolerances as low as ± .030”. We provide secondary processes which include machining and cleaning, along with normalizing, quenching, tempering and annealing, as well as other heat treating options. Our engineers work to design customized solutions to fit client needs, manufacturing all dies in-house. The custom hammer forging process is suited perfectly to lower volume runs. We efficiently handle short to medium volume, with all of our products and processes meeting stringent industry standards. We are registered to ISO/TS 16949. We ensure the quality and integrity of our work with thorough testing including metallurgical, tensile, yield and elongation tests, as well as a full spectrum of in-process and after-process inspections such as grain flow analysis. In addition, rigorous internal QA protocols are carried out by our dedicated Quality Assurance Department. Superior customer service is our culture, and we boast the shortest lead times in the industry along with rush ordering, order flexibility and last minute change accommodation. To learn more about our hammer forging process or our other capabilities, please see the table below or contact us directly. Custom Hammer Forging Capabilities PRODUCTION METHOD Hammer DIES Closed Impression SECONDARY FORGING PROCESSES Heat Treating Machining Cleaning HEAT TREATING Normalizing Annealing Quenching Tempering MATERIALS Carbon Steel Alloy Steel HOT FORGING TEMPERATURE 2100 to 2300 °F HAMMER SIZES 1500 to 4000 lbs FORGING WEIGHT 2 to 100 lbs FORGING LENGTH Up to 18 in FORGING WIDTH / DIAMETER Up to 14 in TOLERANCE ± 0.030 in INSPECTION Hot (In Process) Cold (After Process) Dimensional Grain Flow Analysis Magnetic Particle TESTING Metallurgical Tensile Yield Elongation QUALITY Quality Assurance Department Quality Control Metrics Value Analysis EDI Bar Coding ADDITIONAL SERVICES PROVIDED Conveyor Cooling Die Design & Manufacturing Engineering Metallurgical Services Abundant Steel Availability PRODUCTION VOLUME Short to Medium Volume 25 to 10,000 pieces LEAD TIME Shortest in the Industry Order Flexibility Rush Orders Last Minute Scheduling Changes Past Invoice Inquiries Customer Inventory Solutions Additional Hammer Forging Information INDUSTRY FOCUS Agriculture Aerospace Construction Contract Machining & Custom Gearing Defense Industrial Power Equipment Medical Mining Ordinance / Military Petro Chemical Plumbing Racing Railroad Recreational Vehicles Refrigeration, Air Conditioning and Heating Trucking and Off-Road INTENDED APPLICATION Axles Transmissions Engines Gears Drive Components Piston Forging Drill Bits Cutter Heads Elbows Jet Heads Valve Bodies Wing Nuts Fixtures Valves Fittings Pumps / Compressors Hose Hangers Connectors Couplings Levers Cushioning Components Screws Plates Brackets EFFICIENCY Six Sigma Certified Black Belts Focused Continuous Improvement Lean Manufacturing INDUSTRY STANDARDS ISO 9001:2015 Forging Industry Association (FIA) FILE FORMATS Pro/Engineer Pro/Manufacture Simufact AutoCAD Menu Capabilities Markets Careers Past Projects Forging Resources Request a Quote Vision To be the premier forging partner by demonstrating superior customer value through an engaged community and an alignment of value added services. Mission Statement Milwaukee Forge advances forging communities we serve through exceptional customer care, on time delivery and product quality enhanced through a commitment to each other’s success while growing our people and our business. Core Values Respect – basic building block to build cohesiveness; the minimum requirement for growing our people and committing to their success. We treat each other with dignity and respect; with fair compensation and benefits. Passion – passion drives resourceful problem solving. Excellence – a notch above doing it right the first time. Safety – “nothing more be said in a manufacturing environment.” Quality – commitment to repeatable, predictable results and conformance to specifications. Data Driven – quantitative methods to control processes and let the data speak. Fun – today it is more difficult to separate work from play; fun people are engaged. Forward Thinking – plan, anticipate what is coming at you. Contact Telephone: (414) 744-4565 Email: sales@milwaukeeforge.com Fax: (414) 744-4990 Quality Certifications PED Certificate of Compliance ABS Forging Facility and Process Approval ISO Certification Copyright 2021 - Designed and optimized by KCM, LLC