Contact | Careers | Imprint | Privacy Search Site Home Linked with success. Company Technologies Products Sectors Services GREEN SONICS ECO ISONIC – INTELLIGENT STANDARD ULTRASONIC MACHINES The ECO iSONIC standard machine gives ultrasonic welding a new dimension: it combines high-performance ultrasonic components with high-quality construction and up-to-date control solutions. A persuasive argument in favour of the ECO iSONIC is its intuitive operation and user prompting. Even without expert knowledge and in-depth training, the user will be able to achieve top-quality welding results across a wide range of different components. In the ECO iSONIC, SONOTRONIC is offering a brilliant all-round solution from amongst pneumatic welding machines. It guarantees extremely good production reliability and quality and pays for itself within a short period of time. APPLICATIONS Ultrasonic welding, cutting, stamping, riveting and embossing of thermoplastics Possible uses in all industries PNEUMATIC FEATURES OF THE ECO ISONIC Compressed air conditioning using automatic condensate separator and analogue pressure monitoring Proportional directional valves for precise welding force control Two-channel safety valve to prevent inadvertent start-up and reversal of movement Integral trigger sensor for referencing Depth measuring system using magnetic tape length measuring system Welding head designed as a compact pneumatic feed unit MECHANICAL FEATURES OF THE ECO ISONIC Welding head with adjustable, mechanical end stop Workpiece clamping plate designed as a swivelling plate, for rapidly establishing plane parallelism from pick-up to sonotrode Rigid, powder-coated column housing made from special cast aluminium (RAL 9022), switch cabinet module (RAL 7035) BASIC OPERATING MODES Time welding: Welding to a defined preset time Absolute path: Welding to a defined size Relative path: Welding a relative preset path once a triggered reference point is reached Energy: Welding to an energy value firmly determined in advance All operating modes can be simply monitored by inputting min. or max. values. The “amplitude” and “welding force” parameters can likewise be set at the control panel. SELECTABLE OPTIONS Pre-ultrasonics: Approach component whilst oscillating Post-ultrasonics: Retract component whilst oscillating Pre-joining: Pre-joining without application of ultrasonics Contact shut-off (with additional equipment): Welding shut-off on contact with metal MONITORING FUNCTIONS Time welding with energy and path monitoring Path welding with energy and time monitoring Energy welding with path and time monitoring MACHINE MODE Password-protected user levels (operator/setter) SPECIAL SETTING MODE FUNCTION Program for machine aided tool parameterisation Automatic calibration function for tool changes: the setter is guided through the process by plain text instructions. Optional teaching of the relevant welding parameter using the two-hand button Safe operation for the best welding results PROCESS CONTROL FEATURES ECO ISONIC Automatic frequency tuning to each welding stack used (no frequency teaching required) Automatic frequency tuning before starting each weld Automatic amplitude stabilisation throughout the operation Setting and automatic modes (password protection >> user level) “Welding force”, “amplitude”, “time”, “welding depth” and “monitoring value” parameters input via the touch screen display Data storage for 100 freely nameable parameter sets Data output via Ethernet and USB interfaces Permanent monitoring of work process with fault abort TECHNICAL FEATURES OF ECO ISONIC MACHINE CONTROL Operation and display via 7“ VGA color touch screen with integral PC (256 MB, DRAM 232 kB SRAM) 1 RJ-45-Ethernet connection 10/100MBit 1 RJ-45-POWERLINK connection 10/100MBit 1 Interface slot for the maintenance of the field bus 2 USB interfaces Two hand safety start Emergency stop button Safety control via X20 save module Connection of safety signals via distributed X20 save module Distributed digital and analogue X20 I/O modules Open control concept that can be expanded (by digital and analogue I/O modules) at any time via distributed bus coupler Language selection TECHNICAL DATA Type / operating frequencies* [kHz] 20 30 35 Output [W] 1.000 / 1.500 / 2.000 3.000 / 4.000 2.000 400 / 800 / 1.200 Electrical connection [V AC] 230 + PE 3 x 400 + N + PE 230 + PE 230 + PE Mains frequency [Hz] 50 Power consumption [A] 4,3 / 6,5 / 8,7 4,3 / 5,7 8,7 1,7 / 3,5 / 5,2 Short circuit current [kA] 2,9 Compressed air connection [bar] 8 Welding force [N] 150 – 1.646 / 2.464 100 – 498 100 – 498 Welding head operating stroke [mm] 100 Height adjustment of welding unit [mm] 200 Clamping plate [mm] 300 x 300 x 12 Weight [kg] 130 Dimensions (WxHxD) [mm] 650 x 1.200 x 770 *Optional resetting of operating frequencies by exchanging ultrasonic components ACCESSORIES (OPTIONAL) FOR ECO ISONIC ACOUSTIC PROTECTION HOOD The compact, space-saving acoustic protection hood is used for small parts where application is noise critical, in order to reduce the noise level. The hood is fitted with a safety lift gate. Reduced noise emissions in line with current regulations of the Noise Control Act. Limit value: 80 dB(A) Pneumatically controlled lift gate with single-handed start and safety guard Front can be folded back for maintenance For component sizes up to max. (WxD) 300 mm x 250 mm ACOUSTIC PROTECTION BOOTH For processing larger components, the ECO iSONIC can be incorporated in a customizable acoustic protection booth to deaden the noise. The booth provides space for interchangeable holders and tools. The touchpanel for controlling the machine is fitted to the outside. Reduced noise emissions in line with current regulations of the Noise Control Act. Limit value: 80 dB(A) Pneumatically controlled lift gate with single-handed start and safety guard Front can be folded back for maintenance Various cabin widths for component sizes up to max. (WxD) 900 – 1.700 mm x 400 mm FILM FEED UNIT A film feed unit can also be retrofitted to the ECO iSONIC to enable welds to be performed on visible areas. The film is transported between the sonotrode and the component in order to protect the latter’s surface. The film transport system ensures that the system always starts on a piece of unused film. To protect sensitive workpiece surfaces from being marked Can be selected or cancelled at the control unit Individually adjustable to the workpiece Pneumatic drive SLIDING TABLE For parts which, because of their geometry, cannot be directly placed under or removed from the sonotrode, the ECO iSONIC can be extended by a sliding table. The size of the component is limited by the size of the sliding table. The sliding table option may also be retrofitted. For feeding tall parts under the sonotrode Stroke 125 mm Can be selected or cancelled at the control unit Clamping plate for plane-parallel alignment of the workpiece Pneumatic drive Further accessories on request. Subject to alterations. For further information, please contact the person alongside. 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