> Products > Product Overview > Efficiency with ZOLLER Efficient Save time and money with every tool change. The ZOLLER costs/benefits calculator calculates your company's potential savings. ZOLLER measuring devices for tool presetting impress with their efficiency and are amortized in a short time. Machine downtimes are reduced by at least 15% with measured and preset tools. This saves you at least Euro 15,000 per machine, per shift, per year. Profitable The cost/benefit calculation is based on the following parameters: ZOLLER guarantees you savings of at least Euro 15,000 per machine, year and shift if preset tools are used. According to a study by RWTH Aachen (Rheinisch-Westfälische Technische Hochschule Aachen, German University), tool costs of 10% of the machine value are incurred each year. With ZOLLER TMS Tool Management Solutions you increase your productivity by at least 5%. Productivity Increase as a Result of Using ZOLLER Presetting and Measuring Machines 4.52 minutes of machine downtime per hour and per machine are caused by tools that are loaded into the machine while insufficiently (if at all) set, measured and prepared. By using a ZOLLER presetting and measuring machine, this time can be used for production instead. Over the year, this additional time adds up to a measurable increase in productivity. For the example calculation, we have reduced this calculated value, as a result of measurements in the automotive industry, to 3 minutes of machine down time, per hour, per machine, and we have assumed 15 –25 tool changes per day. Formula per machine: Time savings (in minutes) x # of Tool Changes x Shifts x Hourly Rate of Machine Productivity Increase by 5 % as a Result of ZOLLER TMS Tool Management Solutions With a tool management software, such as ZOLLER TMS Tool Management Solutions, you can increase your productivity by at least 5%. According to a survey by the RWTH Aachen University, Germany (Rheinisch-Westfaelische Technische Hochschule Aachen), the annual tooling costs equate to 10% of the machine value. Formula: 8 Hours per Day x # of Shifts per Year x Hourly Rate x 5% Reduction in tool costs by 2 % per year Studies by RWTH Aachen University, Germany (Rheinisch-Westfaelische Technische Hochschule Aachen) prove that exactly the same tool costs are incurred for a machine tool in 10 years as the machine itself cost to begin with. With ZOLLER TMS Tool Management Solutions, you can save 20% of these tool costs — a saving of 2% per year of the machine purchase price. A look at the tool costs in your company’s annual accounts will show you the amount of your potential saving. Formula: Machine costs x 2% Efficiency Calculator Just enter the matching values for your company to see how much you can increase with ZOLLER tool presetter with TMS Tool Management Solutions. CNC machines tools in use Please choose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Number of tool changes (per machine tool, per shift) Please choose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Minutes needesper tool change (min) Please choose 1 2 3 4 5 Days of work per year Please choose 200 210 220 230 240 250 260 Shifts per day Please choose 1 2 3 Currency Please choose € (EUR) $ (USD) $ (CAD) $ (MXN) £ (GBP) ₽ (RUB) ₺ (TRY) ₹ (INR) R$ (BRL) ¥ (JPY) ¥ (CNY) Hours worked per day Average hourly rate of machine tools (£) ZOLLER Presetter – investment cost (£) Increase in productivity with ZOLLER TMS Tool Management Solution (%) Calculate savings potential now Your savings per year with a ZOLLER presetter and measuring machine 3 CNC machine tools in use x 20 Number of tool changes x 3 min x 200 days per year x 1 shifts per day x 75 £ hourly rate of machine 45,000 £ Savings through the use of ZOLLER TMS Tool Management Solutions 3 CNC machine tools in use x 200 days per year x 1 shifts per day x 8 hours worked per day x 75 £ hourly rate of machine x 5 %. 18,000 £ Your Total Saving with ZOLLER 63,000 £ Return of Invest (ROI) after this time 20,000 £ Presetter – investment cost / 45,000 £ Total Dollars Lost w/o Tool Presetting 0,44 Jahre Downloads Brochure Efficiency (186 KB) Product Finder Send a message +49 (0) 7144 8970-0 Visit us! Products Product overview Tool management Presetting & Measuring Inspection & Measuring Automation Data Transfer Storage Systems Efficiency with ZOLLER Industry Solutions from ZOLLER Output formats Online Support Information Newsletter Registration Imprint Declaration on privacy policy Disclaimer Cookie Settings Contact / Address E. ZOLLER GmbH & Co. KG Presetters and measuring devices Gottlieb-Daimler-Straße 19 D-74385 Pleidelsheim +49 7144 8970-0 Service Hotline +49 7144 8970-137 Monday - Friday 7:30 am - 5:00 pm Contact Person Mail to ZOLLER Wir verwenden cookies , um Ihre Erfahrung auf unserer Website zu verbessern und den Website-Verkehr zu analysieren. Durch Klicken auf " Cookies akzeptieren" Cookies Sie der Verwendung dieser Technologien zu. Sie können Ihre cookie Einstellungen jederzeit ändern, indem Sie auf "Cookie Einstellungen" klicken. Cookies akzeptieren Cookie-Einstellungen Impressum | Datenschutzerklärung