Blog Contact 262.633.2200 Capabilities Case Studies Industries Served Education About Us Request a Quote Fabrication of Tube Burner for the Barbeque Industry We were asked by a customer to manufacture several thousand tube burners for installation in barbeque. Our experience told us that by using a lock-seam tube instead of a welded tube we would produce the part more quickly, with reduced energy costs, and save our customer money. The lock-seam tube is a cooking-type elongated bar burner with numerous gas flow apertures, a top surface defined by a stiffening ridge, and a pair of laterally extending flanges. We began by working closely with the customer during the design phase so we would be sure to meet their specifications. We actually designed the proprietary processes and engineered the tooling and custom machines needed to complete this project. The burner is comprised of aluminized cold rolled steel and 304 stainless steel. We pre-notched the sheet, which enabled us to cut several secondary operations out of the overall fabrication process, resulting in a much lower cost per part. The sheet metal was then roll-formed, pierced, and bent into the required configuration prior to assembly. Following custom part masking, we used our proprietary selective powder coating to finish the tube burner. 20” long and 0.036” thick, these tube burners were fabricated to tolerances of ±0.005”. We now manufacture 100,000 of them a year for our barbecue industry customer. To learn more, please see the table below or contact us directly. Request Quote Highlights of this Fabrication of Tube Burner Product Name Lock-Seam Tube Burner Product Description Lock Seam Roll formed Tube Burner Fabrication Capabilities Applied/Processes Primary: Design Pre-Notching Roll Forming Piercing Bending Assembly Secondary: Custom Part Masking Proprietary Selective Powder Coating Overall Part Dimensions Length: 20" Thickness 0.036" Tightest Tolerances ±0.005” Material Used Aluminized Cold Rolled Steel 304 Stainless Steel Material Finish Powder Coating Industry for Use Barbeque Volume 100,00pcs/year Standards Met Customer Quality Specifications Design Work Designed proprietary processes Tooling and custom machines View Other Projects in Our Portfolio Gallery Industries Served Office Furniture Barbeque Telecommunications Liquid Hauling Tanker Trucks Appliance Medical Solar Contact Information Premier Products of Racine, Inc. 2745 Chicory Road, Racine, WI 53403 Phone: 262.633.2200 Fax: 262.633.2233 Email: shared@customrollform.com Videos About Premier Products of Racine Recent Blog Posts February 10, 2021 How Does the Cold Forming Process Work? May 26, 2020 The Types of Sheet Metal Available Links Privacy Policy Terms of Service Sitemap © 2021 Premier Products of Racine, Inc. All Rights Reserved | Site created by Thomas Marketing Services