ABOUT US CONTACT US (773) 588-0800 RESTORATION COATINGS & STAINS BUILDING MATERIALS CONCRETE INFO CENTER Search for: Lime Mortar Guidelines: Preparing, Installing, Curing & Cleaning REQUEST A QUOTE MORTAR REMOVAL Back to Top Grind or chisel out mortar joints to a depth of 2-2 ½ times the width of the joint or deeper, until sound original mortar is located. The minimum depth of thin joints is 3/4″. Remove all mortar fins left by the grinder from the top and bottom bricks so pointing mortar obtains a direct bond to the brick. Remove all dust and debris from joints to ensure sound bonding. Perform the above steps without damaging the masonry units or building. WALL PREPARATION Back to Top Prewet the wall with copious amounts of water. Setting up a lawn sprinkler on the masonry and letting it run for an hour or so is usually a very good way to ensure the wall is thoroughly wet. Simply misting the wall with a hand sprayer or Hudson sprayer is NOT sufficient. Lime mortar is an extremely dry mix so you want to keep the walls from absorbing what little water is in the mix. If your walls are not thoroughly prewetted your mortar will fail and/or the color will shift. Protect the walls from high winds, direct sunlight and/or heat by tenting the area with dampened burlap attached at the wall on the top and draped over the scaffold. A rule of thumb is that if the workers are comfortable and happy working then the lime mortar will be too. MORTAR MIXING Back to Top Add only just enough water to make the mortar workable. Mortar can be mixed by hand or in a modern cement mixer. Mix the mortar for 5 minutes, allow to rest for three minutes and re-mix for another three minutes. USE A TIMER. Add water slowly as the mixer is running to help control the amount added. It is very easy to add too much water. The final consistency of the mortar should be that of brown sugar. To test for proper consistency, you can do either of the following: Grab a handful of mixed mortar and form it into a ball. Toss the ball into the air and let it land in your palm several times. The ball of mortar should just barely hold together without breaking apart but it should not leave very much (if any) residue on your skin. Take a handful of mixed mortar and squeeze it in your palm. If the mortar readily oozes between your fingers you have mixed with too much water. If the mortar just starts to push between your fingers you have a good workable consistency. Dry lime mixes are good for the integrity of the mortar itself and great for the contractor. The drier the mix the less mortar smears you will get on the building during the pointing process. Most lime mortar pointing projects can be completed with little or no washing afterwards which saves the contractor significant time and money. For more information please watch this brief video showing proper mixing and installation of lime mortar. POINTING WITH LIME Back to Top Compact mortar into joints using back fillers. Never use grout bags or pointing guns which require too wet of a mix and segregate the paste from the aggregate. Apply mortar in one lift. Remember the more your compact the mortar the denser the joint will be thus reducing vapor permeability. Ultimately, do not over compact mortar joints; allow them to transmit water vapor and “breath”. Historic mortar joints were rarely struck in a concave pattern. Lime joints look great in a “V” struck, weather struck or raked joint profile. CURING LIME Back to Top Remember lime mortar does not really “cure” but rather carbonates over a long period of time. The longer you can damp “cure” lime mortar the more resilient the mortar joints will be. Humidity and frequent misting deposit carbon dioxide into the masonry that lime requires to harden. If at all possible, protect newly pointed walls with dampened burlap raised 1-2 inches away from the wall for a period of at least 3-5 days. Keep the burlap damp by misting it with water periodically. Dampened burlap shades the wall, keeping it cool and provides for a humid environment as the lime mortar gains initial strength. If you cannot drape burlap then gently mist the wall frequently to keep the wall damp. A good rule of thumb for temperature is that if the mason is comfortable then the mortar is comfortable. In colder weather the temperature should be above 40 degrees F for a minimum of seven days, and mortar needs to be protected against wind and rain. In the summer mortar is best installed at temperatures of 85 degrees F and lower. If this is not possible then be sure to “follow the shadows” so that you are working in shadowed areas throughout the day. Damp burlap and regular misting are especially critical in hot temperatures to prevent flash curing. We do NOT recommend chemical admixtures of any kind. WASHING LIME Back to Top We never recommend washing lime mortar joints with any type of acidic product. If you need to remove mortar smears from masonry simply use a green scouring sponge and water. Most smears are easily removed with the method within 24-48 hours after pointing. If you absolutely must clean lime pointing work with an acid use Vanatrol at a dilution of at least 12:1 with a dwell time of only a few seconds. This chemical should only be applied to a thoroughly prewetted wall. LIME MORTAR AND WATER REPELLANTS Back to Top We never recommend using film forming sealers on any masonry and rarely recommend using water repellants on lime mortar. Cold walls like parapets or chimneys should be treated with water repellants. Use only Siloxane based water repellents for treating lime-based mortar. 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