Company Company Where we are Factory Start Organization Machinery Team Product Collections Ocean color Contact English Spanish Français Deutsch Company Company Where we are Factory Start Organization Machinery Team Product Collections Ocean color Contact English Spanish Français Deutsch TextilBCH At BCH we are leaders in Spain thanks to our design, manufacture and marketing of Fabric. Our activity focuses on the men’s and women’s fashion markets, presenting innovative, attractive proposals. Our long experience has boosted our stature on the world stage and consolidated our position as a European industry benchmark. Division of Contra-Manufacturing in which based on our experience and industrial knowledge, we manufacture Textile Fabrics for other Companies. In 2000 we set up a new, fully automated weaving and logistics plant where we work with latest technology and where all the services offered by the company converge, ensuring continued improvement in our process. BCH has been progressively and constantly expanding for years. FACTORY BCH is a company with over 50 years, Spanish leader in the design, manufacture and marketing of fabrics for shirts, blouses, swimsuits and corporate fashion. Our industrial activity, coinciding with the start-up in 2000 of the new plant, is oriented to provide weaving services to commercial or industrial companies, with which we have established collaboration agreements. The applications of fabrics we manufacture are diverse and among them we highlight the outer garment, shirt, blouse, children’s, work, bathing suit, sport-wear, denim, drapery, protection, automotive, home, upholstery, technical fabrics etc. The machinery park has been continuously updated, to offer the maximum quality and speed in the manufacture of the products. The services we provide are divided into two sections individually or jointly. Preparation Section: rewind, sectional warp, direct warp, glue and automatic past. Weaving section: last generation looms of positive and negative clamp, equipped with double folder. TECHNICAL ADVICE AND DESIGN OF ITEMS We have a technical team with extensive experience in creating articles to collaborate with our clients, and achieve the objectives that markets demand. Our design is based on the PENELOPE DOBBY system. PURCHASES AND LOGISTICS The logistics of our operations, includes the aspects of procurement, warehousing, manufacturing circuit, fabric stocks and their expedition to the agreed destinations. The purchase of the raw material can be done directly or through our customers. PRODUCTION PLANNING AND MONITORING Planning oriented to customer service, prioritizing compliance with established dates, using LOOMDATA production control system. This way, it is possible to keep track of each production fully updated. QUALITY CONTROL Quality is a goal of continuous improvement in each of the departments of our organization. With the systems established and in continuous evolution, we can guarantee the quality of product that our customers need. We have preventive controls, during the process and final product. We have a laboratory for testing yarns and fabrics. PREPARATION The machinery of this section has great capacity to adapt to the type of product to be manufactured. With the technology of our sectional, automatic, direct and sample warpers of the latest generation, we can optimize any type of fabrication. The winding section offers the possibility of minimizing the losses, and optimizing the necessary units of manufacture. The gluing can be done either with direct primary or sectional warp bending machines. We also glued yarn in bundles to be used in the sample warmer. In the automatic past the frames are sent with full precision and at a high speed. STORE RAW MATERIAL We have fully computerized storage areas, with bar code, that allow us to fully trace the product, with locations in height to optimize space, and with great storage capacity. WEAVING The weaving, guarantees us great flexibility in the production of articles, fabrics with the highest quality and high efficiency. The type of technology is based on insertion by clamp, in the versions positive clamp, guided negative clamp and negative clamp of free flight. Looms equipped with double folder. WAREHOUSE AND EXPEDITION Expeditions are carried out in an agile, computerized and with the use of bar codes to have an absolute traceability of the whole process. The existing loading docks allow the simultaneity of several loads. CONTINUOUS STAFF TRAINING PLAN All staff are actively involved in the training plans, with the aim of enhancing the continuous improvement systems and the technical knowledge necessary to assume the challenges and demands of the markets with assurance. CONTINUED IMPROVEMENT OF SYSTEMS AND PROCESSES The Company has a strategic improvement plan to streamline and optimize all systems in the organization and internal operation. MACHINERY The machinery park, is basically grouped in two sections, in continuous renovation to always dispose of the latest technology. PREPARATION OF WEAVING The preparation section is equipped with the following machinery park: . Ovilladora (Rewinder – Gatherer). SCHLAFORST-OERLIKON mod. Auto-338 of 35 positions, with two automatic ball changers. . Two Sectional Screeners COMSA mod. Uni-30 equipped with UNIMAG creel of 800 positions and 280mm, with a useful width of 240cm. . ENOVA Direct Heater, mod. E-350, with ENOVA creel equipped with ELTEX QTV 11405 of 728 positions and 300mm bevelling, with a useful width of 200cm. . Automatic sectional warmer, BENNINGER – BROMAS mod. MB3 with creel system BENINGER- ELTEX mod. EYE of 280 + 280 positions and 280mm lock, with useful width of 340cm. . SUCKER-MÜLLER warp splicer, mod. F-112, with impregnation width 200cm., And with 340cm head, and 18 primary folder positions. . Automatic Passing Machine, STAÜBLI, mod DELTA 200, with speed of 200 threads / minute, and useful width of 280cm. With possibility to pass double folder. PREPARATION OF TYPES, MODELS AND TESTS Bonding machine, YAMADA, mod. YS-6, with 20 positions, 220 cm. Automatic warmer for types, models and tests KARL MAYER, mod. GIROMATIC, 16 positions with 220mm locking, useful width of 220cm. WEAVING We have 48 clamp machines, advanced technology climate control system with computer controlled regulation and centralized control system LOOMDATA production. -16 PICANOL GAMMAX caliper looms with double folder, 12 colors per frame, STAUBLI machine of 20 healds, speed of 600 rpm, and useful width of 220cm. -16 PICANOL OPTIMAX caliper looms, with 12 colors per frame, STAUBLI machine of 20 healds, free flight frame insertion, speed of 650 rpm, and useful width of 220cm. -16 positive pinch looms DORNIER mod. PTV8-S, with double folder, 8 colors per frame, STAUBLI machine 20 healds, speed of 520 rpm, and useful width of 220cm. -AIRMECON air-conditioning with automatic humidity and temperature regulation, and individual aspiration for each loom. – 2 automatic knitting machines, STAÜBLI, mod. TOPMATIC-PC. We firmly believe in the value of people as the core for our company’s development. As a result, we are committed to abiding by our employees’ rights, rejecting any kind of exploitation and discrimination in the workplace. Responsibility, honesty, transparency and confidentiality with each of our customers, employees and partners are our hallmarks, and we are strongly committed to the environment, with our facilities complying with all applicable environmental standards. Stock Service Instant service In BCH we produce fabrics such as plain and twill weaves, satin weave, step twills, figured fabrics, dobbys, jacquards and so on and amongst them there is a wide range of vichy clothes, checks striped and inter-stripe designs, oxfords, end and end, chambrays, voiles, poplins, seersuckers, dotted swiss fabrics, brillantes, piques, cotton gabardines, herringbone twills, false plains, double cloths, viyella & flannels, etc. Our fabrics in fashion are mostly used for men’s and ladies’ shirtings, beachwear, pyjamas and gowns, thobes, diverse applications like baby strollers, hats, linings, covers and pockets, shorts and boxers, tunics, overshirts, shoes, etc. CLARIN 100% mercerized cotton STRIPES AND SQUARES IN POPLIN 60×60 DIAMOND 100% mercerized cotton SUPERTHIN STRIPE AND PLAIN IN POPLIN 100/1×120/1 PADUA 100% mercerized cotton STRIPES AND SQUARES IN POPLIN 60×60 POMPEYA 100% mercerized cotton MICROSQUARE IN POPLIN 60×60 PORTOFINO 100% mercerized cotton FIOXFORD 60×60 SAN MARINO 100% mercerized cotton EASY CARE (POPLIN) 60×60 SERIE 53124 100% mercerized cotton OXFORD 50X40 SKIN 100% mercerized cotton -SILK PROTEIN-STRIPES AND SQUARES 120/2X80/1 TARANTO 100% mercerized cotton EASY CARE – PIED DE POULE 50×50 TRIESTE 100% mercerized cotton EASY CARE – THIN STRIPE IN POPLIN 60×60 Our design department develops collections following the fashion trends in terms of colours, materials, compositions and new structures. We continuously create fabrics with new designs and compositions, which we present at the top European trade fairs. Our fabrics are made with various types of materials and mixes (e.g. cottons, polyamides, viscose fibres, linen, silk, etc.). We also develop exclusive fabrics in line with the designs and colours requested by our customers. HOMME COLLECTION Novelty fabrics, with dyed fibres, piece dyed, Indigos, Jacquards, prints, false plain fabrics, microstructures, elastic fabrics. MURANO SANTORI SANTORI SANTORI LAIS VIOLETA VIOLETA VIOLETA DENIM LATE-GENERATION BATHWEAR Classic Line is for our clients who wish to work with 100% polyamide fabric meeting the highest European quality standards. The material and manufacture are 100% European. We give it a “Peach” finish for the fabric to be soft and cottony. Resistance – Comfort – Quick drying New Wave responds to the latest trends with a finer, more technical fabric. For slimmer-fitting Italian style garments. Resistance Very soft touch Quick drying The market and production runs of men’s swimwear are usually limited in terms of quantity, and are subject to the whims of an ever-changing market. Our customers need flexibility and speedy service. We meet this need with our “STOCK SERVICE”, consisting of having available stock in all the colours presented in the respective fabrics. With New Wave as well as Classic Line, we can produce colours within a maximum of 15 days, and with no minimum order. We consider that these colours respond to current trends and meet brand names’ regular needs. The stock is replaced as the colours are depleted. All of this with strict quality controls and competitive pricing. PRINT Ocean Color is characterized by latest generation fabrics. Soft, pleasant feel. We have a modest catalogue of print models. All with modern designs. At BCH we constantly create new fabric lines in order to satisfy our most demanding customers. MAKING OF OCEAN COLOR. PLAY!! FEMME COLLECTION The Femme Collection is the result of a meticulous creative process where the most contemporary influences converge with a love for a job well done. The result is a range of highly appealing designs for a broad market. BREEZE CARRARA CARRARA CARRARA DENIM ROUNDED ROUNDED ROUNDED SEA COAST MIDDLE EAST The Middle East has become the perfect melting pot for blending Oriental tradition with Western avant-garde. Contrary to popular belief, Arab women are experts in creating extraordinary looks that turn prints, elegant yet bold mixes, and colour harmony into the stars of the show. MIDDLE EAST MAN MIDDLE EAST MAN MIDDLE EAST MAN At BCH we are proud to have positioned ourselves solidly in the major Middle Eastern markets. This was possible thanks to our commitment and our perseverance, constantly offering successful collections in terms of design, high quality and service. For more information: Textil BCH Polígon Industrial Pla Romaní, Ronda de Bòbila, 2 – 4, 08180 Moià, Barcelona Spain Commercial department export@textil-bch.com comercial@textil-bch.com +34 93 820 76 07 +34 93 820 78 07 Weaving Services: marti@textil-bch.com +34 93 820 76 53 +34 93 830 03 95 Ext.110 ©2017 TextilBCH