We’re open and operational – See our COVID-19 update LEARN MORE Call Us Today! 1.440.350.1230|sales@mjmindustries.com The Importance of Ingress Protection on Wire Harnesses and Cable Assemblies Previous Next View Larger Image The Importance of Ingress Protection on Wire Harnesses and Cable Assemblies Wire Harnesses & Cable Assemblies What is ingress protection, why is it important and where is it used? Ingress protection provides wire harnesses and cable assemblies with long-standing quality, which is crucial when placed within dusty or damp environments. The IP rating of a product sometimes known as Ingress Protection or International Protection Rating classifies and rates the degree of protection provided against intrusion, dust, accidental contact and water. Contaminants can enter electronics by infiltrating enclosures, casings, splices and connectors which can damage the electronic permanently. To prevent such damage, a barrier is installed between the product and the environment to protect the wiring and cables, increasing the life expectancy of your product. The industry standard for a products ability to resist dust and moisture is identified by a series of letters and numbers, the first being IP for ingress protection and the second two, for purposes of this article, as XY. For a product with a rating of IP68, the first number (X), or 6 in this example, stands for the level of solids (dust, dirt, etc.) which the assembly is protected against and the second number (Y), or 8 in this example, stands for the level of liquids which the assembly is protected against. The level of protection increases when the number for X and Y also increase. XY have ratings for dust and dirt from 0 to 6 and for liquids 0 to 9, respectively. On Table 1, a list of rating values and descriptions of the corresponding level of protection is provided. It is important to test and rate products since dust and water are capable of accumulating inside of ports, sockets, and other openings of electronics, causing failure. If occurrences of undesired materials occur, the electronic device may experience poor electrical conductance or short, causing damage to the device or product in which it is attached. Instances where IP ratings are needed include sealed products in hazardous locations, outdoor products such as lighting, pumps or communication devices, products susceptible to dust, products in damp locations, electrical enclosures, hand held controls and electrical medical equipment. Since wire harnesses and cable connections must be able to withstand dirt and moisture in order to perform properly, MJM Industries offers the ability to add ingress protection. By working with customers to choose the correct types of connections and develop molded solutions, MJM Industries can design a molded solution with ratings for solids in the range of 0 to 6 and moisture from 0 to 8. Utilizing an over-mold can not only provide ingress protection, but a mechanical strain relief, additional protection for rough environments and ability to design in features for attachment, caps and logos. Our molded solutions have the ability to allow your product to maintain durability throughout its lifespan, even in abrasive and vibration related conditions (additional testing may apply). Our team is available to provide you suggestions to meet your IP needs. All testing or certification requirements are conducted by a third party group at your request. The table displayed exhibits the Ingress Protection levels rated according to IEC standard 60529. Share this article on your preferred social network Facebook Twitter LinkedIn Email Search for: Categories Compliance Custom Overmolded Assemblies Flat Flex Cable Assemblies Laser Stripping M8/M12 Connectors Services Wire Harnesses & Cable Assemblies Recent Posts MJM Industries Unveils Customizable M8/M12 Cable Assemblies at The Assembly Show UL Listed vs. UL Recognized Wires and Cables: What Are the Differences? Ultrasonic Welding Services from MJM Industries ITAR compliant – what does it mean? What is the IPC/WHMA-A-620 standard? The Importance of Ingress Protection on Wire Harnesses and Cable Assemblies Choose Overmolded Cable Assemblies for Harsh or Corrosive Environments When to Choose Laser Stripping Over Conventional Methods Flat Flex Cable Assemblies Can Be Custom Made for Simple or Complex Projects. The Benefits of Molded Hall Effect Sensors Located in Northeast Ohio, MJM Industries is a contract manufacturer that specializes in wire harness and cable assemblies, overmolded products, coaxial cable assemblies, flat flex cable assemblies, control panels, and electro-mechanical devices. MJM Industries 1200 East Street Fairport Harbor, OH 44077 Phone 440.350.1230 Fax 440.350.1360 Email sales@mjmindustries.com Copyright 2021 MJM Industries | All Rights Reserved | Powered by WordPress | Site Design by 2nd Street Advertising | Privacy Policy | Terms of Service | Cookie Policy