Blog Contact 262.633.2200 Capabilities Case Studies Industries Served Education About Us Request a Quote Cosmetic Roll Forming of Stainless Steel Parts for the Appliance Industry A customer in appliance manufacturing desired to cut production costs on a current product line. Premier Products of Racine took on the challenge of designing a new part that would exceed expectations and lower costs for the client. The redesigned grille vane was an excellent match for our specially developed roll forming process due to its simple cross section and high volume. 201 stainless steel was pre-notched and roll formed on our custom-built machinery equipped with in-house designed dies, then cut to the required length. Our process ensures that the cosmetic material is not damaged during manufacturing. Secondary processes employed include forming and packaging for shipment. All processes took place at our state-of-the-art facility. Tight tolerance of ±0.005″ was held throughout construction, and a maximum allowance of two 0.020″ or smaller cosmetic defects was maintained along the part’s length. The finished dimensions were 30″ – 73″ long x 0.030″ thick, featuring a highly cosmetic #4 brush finish. Premier Products is dedicated to being leading innovators in metal roll forming. We cater to customer requirements, offering high quality, cost-effective solutions. For more about this cosmetic stainless steel roll forming project, please see the table below or contact us directly. Request Quote Highlights of this Stainless Steel Roll Forming Project Product Name Grille Vane Product Description Highly cosmetic stainless steel parts for an appliance manufacturer Capabilities Applied/Processes Primary: Process Design/Engineering Pre-Notching Cosmetic Roll Forming Cut-to-Length Secondary: Secondary Forming Cosmetic Inspection Packaging Overall Part Dimensions Length: 30" - 73" Thickness: 0.030" Tightest Tolerances ± 0.005" Max of two 0.020" or smaller cosmetic defects over entire length of part. Defects Larger than 0.020" is an Automatic Rejection Material Used 201 Stainless Steel Material Finish #4 Brush (Highly Cosmetic) Special Features This is created using our proprietary cosmetic roll forming process that allows us to roll form cosmetic stainless steel without damaging the cosmetic surface. In process testing/inspection performed Cosmetic Inspection, Visual Inspection Industry for Use Appliance Standards Met Customer Custom Quality and Aesthetics Standards Design Work Design of Proprietary Processes Tooling Design and Custom Machines View Other Projects in Our Portfolio Gallery Industries Served Office Furniture Barbeque Telecommunications Liquid Hauling Tanker Trucks Appliance Medical Solar Contact Information Premier Products of Racine, Inc. 2745 Chicory Road, Racine, WI 53403 Phone: 262.633.2200 Fax: 262.633.2233 Email: shared@customrollform.com Videos About Premier Products of Racine Recent Blog Posts February 10, 2021 How Does the Cold Forming Process Work? May 26, 2020 The Types of Sheet Metal Available Links Privacy Policy Terms of Service Sitemap © 2021 Premier Products of Racine, Inc. All Rights Reserved | Site created by Thomas Marketing Services