Title: The main objective of this project is to be produce copper reinforced metal matrix composite (MMC) layers using micron sized AlN particles via friction stir processing (FSP) in order to enhance surface mechanical properties. Micro structural evaluation using Optical Microscopy (OM) and Scanning Electron Microscopy (SEM) indicated that an increase in traverse speed and a decrease in rotational speed cause a reduction in the grain size of different groove width (0,0.4,0.8,1.2 mm) of stir zone (SZ) for the specimens friction stir processed (FSPed) without AlN particles. It was found that upon addition of AlN particles, wear properties were improved. This behavior was further supported by SEM images of wear surfaces. Results demonstrated that the micro composite produced by FSP exhibited enhanced wear resistance and higher average friction coefficient in comparison with pure copper. Tensile properties and fracture characteristics of the specimens FSPed with and without AlN particles and pure copper were also evaluated. According to the results, the MMC layer produced by FSP showed higher strength and lower elongation than pure copper while a remarkable elongation was observed for FSPed specimen without AlN particles and been greatly developed by the use of AlN.