Semi-Trailer, Acetylene Charging Plant, Model FF428DF Special with DC4 Dolly
Publisher: U.S. G.P.O.
Published: 1943
Place of publication: Washington, D.C., USA
Language: eng
Description: TM 5-9056 Semi-Trailer, Acetylene Charging Plant, Model FF428DF Special with DC4 Dolly, 1943-06-15
Table of contents: title: INDEX; title: PART I — OPERATOR'S MANUAL; title: Paragraph; title: Section I DESCRIPTION AND CHARACTERISTICS; title: 1 General Description 3; title: 2 Axles 3; title: 3 Brakes 3; title: 4 Coupler 3; title: 5 Drawbar 3; title: 6 Electrical System 4; title: 7 Underconstruction 4; title: 8 Tire Carrier 4; title: 9 Wheels and Tires 4; title: II CONTROLS; title: 1 Controls 5; title: III DRIVER'S INSTRUCTIONS; title: 1 Coupling Truck to Semi-Trailer 9; title: 2 Uncoupling Truck from Semi-Trailer 10; title: 3 Coupling Dolly to Towing Vehicle 10; title: 4 Uncoupling Dolly from Towing Vehicle 10; title: 5 Coupling Dolly to Trailer 12; title: 6 Uncoupling Dolly from Trailer 12; title: 7 Driving Truck-Trailer Combination 13; title: IV INSPECTION — LUBRICATION — ADJUSTMENT; title: 1 Daily Inspection when in Operation 17; title: 2 Lubrication 18; title: V TOOLS AND EQUIPMENT; title: 1 Introduction 18; title: 2 Tools 18; title: PART II — MAINTENANCE MANUAL; title: I SAFETY INSTRUCTIONS; title: 1 Safety Instructions 21; title: II AXLES; title: 1 General Description — 22; title: 2 Axle Removal — Semi-Trailer 22; title: 3 Axle Replacement — Semi-Trailer 24; title: 4 Axle Alignment — Semi-Trailer 24; title: 5 Axle Removal — Dolly 25; title: 6 Axle Replacement — Dolly 27; title: 7 Axle Alignment — Dolly 27; title: 8 Checking Axle for Bend 27; title: 9 Checking Axle for Camber 28; title: 10 Axle — Service Diagnosis and Remedy 29; title: III BRAKES; title: 1 General - 30; title: 2 Minor Brake Adjustment 30; title: 5 Major Brake Adjustment 30; title: 4 Brake Lining Inspection 31; title: 5 Replacement of Lining 33; title: 6 Brake Shoes 35; title: 7 Cams 35; title: 8 Slack Adjusters 37; title: 9 Servicing Slack Adjuster 37; title: 10 Brake Drum Removal 39; title: 11 Brake Drum Replacement 39; title: 12 Brake Chambers 39; title: 13 Brake Chamber Diaphragm 40; title: 14 Relay-Emergency Valve 41; title: 15 Tubing 47; title: 16 Hose Coupling 47; title: 17 Air Filter 48; title: 18 Quick Release Valve 48; title: 19 Hand Parking Brake 49; title: 20 Adjusting Hand Parking Brake 49; title: 21 Disassembly of Cross Shaft 50; title: 22 Reassembly of Cross Shaft 50; title: 23 Removal of Lever Assembly 50; title: 24 Replacement of Lever Assembly 50; title: 25 Brakes — Service Diagnosis and Remedy 51; title: IV COUPLER (5TH WHEEL); title: 1 General 52; title: 2 Removal 52; title: 3 Replacement 52; title: 4 Testing and Correcting Play in Hook 52; title: 5 Coupler Mounted on Towing Vehicle 54; title: 6 Plunger Lock and Plunger Spring 54; title: 7 Jaws 54; title: 8 Leveling Springs 55; title: 9 Support Bracket Shaft 56; title: 10 Lateral Shaft 56; title: 11 Fifth Wheel Mounted on Towing Vehicle — Service Diagnosis and Remedy 56; title: 12 Coupler Mounted on Dolly — Service Diagnosis and Remedy 56; title: V ELECTRICAL SYSTEM — LIGHTS; title: 1 General 57; title: 2 Locating Trouble 57; title: 3 Lights 59; title: 4 Replacing Bulb Unit 60; title: 5 Clearance Lights Disassembly 60; title: 6 Reassembly of Clearance Lights 61; title: 7 Blackout Switch 61; title: 8 Fuse Panel 63; title: 9 Lights — Service Diagnosis and Remedy 63; title: VI FRAME AND "RIVETED AND BOLTED TO FRAME" PARTS; title: 1 General 64; title: 2 Removal of Rivets 64; title: 3 Straightening Bent Frame Members 64; title: 4 Replacing Frame Members 65; title: 5 Repairing Section of a Member 65; title: 6 Removal of Hangers — Dolly 66; title: 7 Spring Hangers — Semi-Trailer 67; title: 8 King Pin 69; title: 9 Drawbar Eye 70; title: 10 Replacing and Repairing Safety Chains 70; title: VII BODY; title: 1 General 72; title: 2 Body Frame Work 72; title: 3 Body Panels 72; title: 4 Roof Repairs 72; title: 5 Complete Body Replacement 73; title: 6 Screw Hole Chart 75; title: 7 Window Glass Removal 75; title: VIII PINTLE HOOK; title: 1 Removal 77; title: 2 Disassembly 77; title: 3 Replacement and Reassembly of Pintle Hook 77; title: 4 Pintle Hook Spring and Sleeve Removal 78; title: 5 Pintle Hook Spring and Sleeve Replacement 78; title: IX RADIUS RODS; title: 1 General 79; title: X SPRINGS; title: 1 Main Spring Removal — Semi-Trailer 81; title: 2 Removing Auxiliary Spring — Semi-Trailer 82; title: 3 Spring Removal — Dolly 84; title: 4 Spring Replacement — Dolly 84; title: 5 Spring Repair 84; title: 6 Replacing Both Springs 84; title: 7 Maintenance 85; title: 8 Rebushing Springs and Hangers — Semi-Trailer 85; title: 9 Rebushing Springs and Spring Hangers — Dolly 86; title: 10 Springs — Service Diagnosis and Remedy 86; title: XI SUPPORTS; title: 1 General 87; title: 2 Removal of Operating Assembly Attached to I-Beam 87; title: 3 Replacement of Operating Assembly Attached to I-Beam 87; title: 4 Disassembly of Operating Assembly 89; title: 5 Reassembly of Operating Assembly 90; title: 6 Disassembly of Wheel and Axle Assembly 90; title: 7 Reassembly of Wheel and Axle Assembly 91; title: 8 Connection Rod Repairs 92; title: 9 Repairing Support I-Beam 92; title: 10 Replacing Damaged Wheels 92; title: XII TIRES AND TIRE CARRIER; title: 1 Removing Tire from Tire Carrier 93; title: 2 Replacing Tire Carrier 94; title: 3 Tire Carrier Cable Replacement 94; title: 4 Replacing Tire Carrier Ratchet Release Handle 94; title: 5 Tire Repairs 94; title: 6 Removing Tire from Wheel 94; title: 7 Care and Inspection of Tires and Tubes 95; title: XIII WHEELS, HUBS AND DRUMS; title: 1 General 96; title: 2 Replacement of Worn or Broken Studs 96; title: 3 Removing Hub Assembly 97; title: 4 Installing Hub Assembly 97; title: 5 Removing Bearing Cups 98; title: 6 Installing Bearing Cups 99; title: 7 Loose Cups 99; title: 8 Bearing and Cup Inspection 99; title: PART III — SPARE PARTS LIST; title: I AXLE with WHEEL PARTS — Dolly and Trailer 101; title: II BRAKE 102 thru 106; title: Brake Chamber — Dolly and Trailer 102; title: Hand Parking Brake — Trailer 103; title: Internal Brakes — Dolly and Trailer 104; title: Operating Brake Parts — Dolly 105; title: Operating Brake Parts — Trailer 106; title: III COUPLER — Fifth Wheel 107,108; title: Coupler — Dolly 107; title: Coupler — Towing Vehicle 108; title: IV DRAWBAR 109; title: V ELECTRICAL 110 thru 112; title: Wiring and Lights — Dolly 110; title: Wiring and Lights — Trailer 111; title: Lights — Dolly and Trailer 112; title: Socket — Coupling 113; title: VI FILTER — AIR 113; title: VII HOOK CONNECTION (Pintle Type) 114; title: VIII UNDERCONSTRUCTION 115,116; title: Spring Underconstruction — Dolly 115; title: Spring Underconstruction — Trailer 116; title: IX SUPPORT — Trailer 117,118; title: Support Leg Assembly 117; title: Support Operating Mechanism 118; title: X TIRE CARRIER 119; title: XI TOOL KIT 120; title: XII VALVE — RELAY EMERGENCY 121; title: XIII WHEELS, HUBS AND DRUMS — Dolly and Trailer 122; title: INDEX OF ILLUSTRATIONS; title: Fig. No. Name Page No.; title: 1 Full View — Semi-Trailer — Acetylene Charging Plant, Model FF428DF Special 1; title: 2 Full View — Dolly — DC-4 2; title: 3 Controls — Rear View — Dolly 5; title: 4 Controls — Full View — Right Side 6; title: 5 Controls — Drawbar Lock 7; title: 6 Controls — Dolly Coupler 9; title: 7 Controls — Coupler Mounted on Towing Vehicle 9; title: 8 Controls — Left View of Semi-Trailer 11; title: 9 Lubrication — Semi-Trailer 14; title: 10 Lubrication — Dolly 16; title: 11 Tools 19; title: 12 Axle Dowel Pin Layout — Dolly 22; title: 13 Axle Dowel Pin Layout — Semi-Trailer 22; title: 14 Axle Removal — Semi-Trailer 23; title: 15 Removing Brake Assembly from Axle 24; title: 16 Axle Alignment — Semi-Trailer 25; title: 17 Axle Removal — Dolly 26; title: 18 Axle Alignment — Dolly 26; title: 19 Checking Axle for Bend 27; title: 20 Checking Axle for Camber 28; title: 21 Minor Brake Adjustment 30; title: 22 Loosening Brake Anchor Pins 31; title: 23 Brake Lining Inspection 32; title: 24 Replacement of Lining 33; title: 25 Dust Shield — Removal 32; title: 26 Brake Assembly 34; title: 27 Removing Brake Shoes 34; title: 28 Cam Assembly 35; title: 29 Slack Adjuster — Removal 36; title: 30 Slack Adjuster — Exploded 38; title: 31 Drum — Removal 38; title: 32 Brake Chamber — Sectional View 40; title: 33 Brake Chamber — Disassembly 41; title: 34 Brake Chamber — Push Rod Replacement 41; title: 35 Relay-Emergency Valve 43; title: 36 Relay-Emergency Valve — Removing Top Cover 44; title: 37 Relay-Emergency Valve — Removing Diaphragm Guide Ring 45; title: 38 Relay-Emergency Valve — Replacing Intake Valve 44; title: 39 Relay-Emergency Valve — Removing Cap, Spring, and Diaphragm 4,5; title: 40 Relay-Emergency Valve — Diaphragm Cover Body 46; title: 41 Relay-Emergency Valve — Spring and Strainer 46; title: 42 Relay-EImergency Valve — Removing Lock Nut From Valve Stem 46; title: 43 Relay-Emergency Valve — Valve Stem and Diaphragm 46; title: 44 Air Filter 47; title: 45 Air Filter — Disassembled 47; title: 46 Quick Release Valve — 48; title: 47 Hand Parking Brake — Exploded 49; title: 48 Coupler Removal — Dolly 52; title: 49 Coupler-Exploded — Dolly 53; title: 50 Coupler-Exploded — Towing Vehicle 55; title: 51 Wiring Diagram — Semi-Trailer 57; title: 52 Wiring Diagram — Dolly 58; title: 53 Replacing Bulb Unit 59; title: 54 Clearance Lights — Disassembly, Step 1 60; title: 55 Clearance Lights — Disassembly, Step 2 61; title: 56 Clearance Lights — Disassembly, Step 3 62; title: 57 Fuse Panel — Dolly 62; title: 58 Fuse Panel — Semi-Trailer 63; title: 59 Hanger — Dolly 65; title: 60 Hanger — Semi-Trailer 66; title: 61 Removing Shackle and Pin Assembly 68; title: 62 Rivet Size Chart 69; title: 63 Drawbar 71; title: 64 Removing Blackout Panel and Frame 74; title: 65 Removing Guide Channel Screws 75; title: 66 Removing Window Glass 76; title: 67 Pintle Hook 77; title: 68 Pintle Hook — Exploded 78; title: 69 Radius Rod — Removal 79; title: 70 Radius Rod — Eixploded 80; title: 71 Spring Removal — Semi-Trailer 81; title: 72 Spring Removal — Dolly, Step 1 82; title: 73 Spring Removal — Dolly, Step 2 83; title: 74 Removing Connecting Rod Pin 87; title: 75 Removing Dust Shield 88; title: 76 Removing Support Slide Bracket 89; title: 77 Removing Gear Housing 88; title: 78 Support Operating Mechanism — Exploded 89; title: 79 Support Wheel Assembly 91; title: 80 Dimension Layout for Support Connecting Rods 92; title: 81 Tire Carrier — Exploded 93; title: 82 Removing Wheel Assembly 96; title: 83 Installing Wheel Assembly 97; title: 84 Removing Cup 98; title: 85 Axle with Wheel Parts — Dolly and Trailer 101; title: 86 Brake Chamber — Dolly and Trailer 102; title: 87 Hand Parking Brake Parts — Trailer 103; title: 88 Internal Brakes — Dolly and Trailer 104; title: 89 Operating Brake Parts — Dolly 105; title: 90 Operating Brake Parts — Trailer 106; title: 91 Coupler Assembly — Dolly 107; title: 92 Coupler Assembly — Towing Vehicle 108; title: 93 Drawbar 109; title: 94 Wiring — Dolly 110; title: 95 Wiring — Trailer 111; title: 96 Lights 112; title: 97 Socket, Coupling 113; title: 98 Filter, Air 113; title: 99 Hook Connection (Pintle Type) 114; title: 100 Spring Underconstruction — Dolly 115; title: 101 Spring Underconstruction — Trailer 116; title: 102 Support Leg Assembly 117; title: 103 Support Operating Mechanism 1118; title: 104 Tire Carrier 119; title: 105 Tools 120; title: 106 Relay Emergency Valve 121; title: 107 Wheels, Hubs and Drums — DoUy and Trailer 122