Maintenance Manual And Parts Catalog For Shower-Unit, Field, Trailer-Mounted, With Heater, 8 Shower Heads, Cleaver-Brooks Model EC-3
Publisher: U.S. G.P.O.
Published: 1944
Place of publication: Washington, D.C., USA
Language: eng
Description: TM 5-9722 Maintenance Manual And Parts Catalog For Shower-Unit, Field, Trailer-Mounted, With Heater, 8 Shower Heads, Cleaver-Brooks Model EC-3, 1944-09-15
Table of contents: title: TM 5-9722 Maintenance Manual And Parts Catalog For Shower-Unit, Field, Trailer-Mounted, With Heater, 8 Shower Heads, Cleaver-Brooks Model EC-3, 1944-09-15; title: TABLE OF CONTENTS; title: INTRODUCTION; title: Description; title: Specifications; title: Table of Approximate Capacities; title: Table of Approximate Consumptions for an Eight Hour Day; title: Shower Unit Instruction Plate; title: Engine Instruction Plate; title: OPERATION SECTION; title: Preparing Unit for Service 17; title: Location of Unit 17; title: Removing Shower Stand 19; title: Assembly of Shower Stand 19; title: Suction Hose 19; title: Suction Hose Hints 19; title: Discharge Hose 21; title: Water Pump 23; title: Prime Pump 23; title: Water Drain Valves 23; title: Shower Water Valve 23; title: Gasoline Tank 23; title: Fill Fuel Tanks 24; title: Burner Fuel Valve 25; title: Fuel Strainer 25; title: Fuel Pump 25; title: Fuel Pressure Regulator 25; title: Solenoid Valve 25; title: Generator 26; title: Ignition 26; title: Electrical Controls 26; title: Temperature Regulator 26; title: Manual Switch 27; title: Water Pressure Relief Valve 27; title: Gasoline Engine 30; title: Lubrication 30; title: Front Caster Wheel 30; title: Spring Hangers and Spring Shackles 30; title: Wheel Bearings 30; title: Blower Shaft Bearing at Damper 31; title: Blower Shaft Bearing — Drive End 31; title: Water Pump — Bearing Shaft Housing 31; title: Water Pump — "Lubri" Seal 31; title: Engine Crankcase 31; title: Engine Air Cleaner 32; title: Magneto Oiling 32; title: Starting the Unit 32; title: To Start Engine 32; title: Check Fuel Oil Pressure 35; title: Filling Heater 36; title: Lighting Burner 36; title: Condensation 36; title: Temperature Rise 36; title: Controlling Water Temperature 37; title: To Shut Down 37; title: To Move to New Location 37; title: Precaution Against Freezing When Idle 37; title: To Prepare for Storage 40; title: Limited Storage 40; title: Dead Storage 40; title: Shipment 40; title: Export Shipment 42; title: Operating Irregularities and Their Correction 42; title: Burner Failure 42; title: 1. Fuel Tanks 42; title: 2. Oil Pressure 42; title: 3. Fuel Strainer 42; title: 4. Fuel Pressure Regulator 43; title: a. Disassembly 44; title: b. Reassembly 44; title: 5. Fuel Pump 44; title: 6. Fuel Oil Nozzle 45; title: 7. Solenoid Valve 48; title: a. Loose Wire 49; title: b. Manual Switch Defective 49; title: c. Temperature Control Mercury Switch Broken 50; title: d. No Current from Generator ! 51; title: e. Coil Defective 54; title: (1) Disassembly 54; title: (2) Reassembly 54; title: 8. Ignition Failure 54; title: a. Disassembly 55; title: b. Reassembly 55; title: Water Suction Failure 56; title: Engine Failure 57; title: 1. Sparkplug Wire 57; title: 2. Sparkplug 57; title: 3. Magneto Points 57; title: 4. Gasoline Tank Fuel Line 57; title: 5. Gasoline Tank Cap 57; title: Engine Adjustments 58; title: 1. Carburetor 58; title: a. Idling or Low Speed 58; title: b. Intermediate and High Speed 58; title: 2. Choke 59; title: 3. Governor 60; title: a. Correct Motor Speed 60; title: 4. Ignition 60; title: a. To Check for Spark 60; title: b. Sparkplug Adjustment 61; title: c. Ignition Wire 61; title: d. Magneto Timing 61; title: 5. Oil Pump 63; title: 6. Air Cleaner 65; title: 7. Fuel Strainer 66; title: Removal of Lead Deposits in Combustion Chamber and on Valves 66; title: Reason for Lead Deposit Removal 66; title: Injecting Water 67; title: MAINTENANCE SECTION; title: Cleaning Heater Tubes 71; title: Removal of Rear Head 71; title: Cleaning Tubes 71; title: Replacing Head Gasket 72; title: Scaling Brickwork 72; title: Replacing Heater Tubes 73; title: Removal of Rear Head (Towing Head) 73; title: Preparing for Front Head Removal 73; title: Removal of Front Head 75; title: Removal of Defective Tube 75; title: Inserting New Tube 80; title: Hydrostatic Test with Water Pressure service 80; title: Hydrostatic Test with Water Pump Pressure 80; title: Reassembly after Tube Replacement 81; title: Replacing Rear Head (Towing End) 82; title: Refractory Brick Replacement 82; title: Rear Head Brick — Towing End 82; title: Front Head Cement Refractory — Firing End 83; title: Replacing Fire Tube Cement 85; title: Cleaning Water Side of Heater 85; title: Hand-Hole Plates 86; title: Water Pump 86; title: Suction Line Check Valve 86; title: Priming Valve 87; title: Impeller 87; title: Impeller Clearance 88; title: "Lubri" Seal 88; title: Water Slinger 89; title: Support Head 89; title: Bearings and Shaft 89; title: Fuel Strainer 89; title: Disassembly 90; title: Reassembly 90; title: Fuel Pressure Regulator 90; title: Disassembly 90; title: Reassembly 91; title: Fuel Pump 92; title: Pumping Principle 92; title: Emergency Repair 92; title: Solenoid Valve 94; title: Checking Voltage to Coil 95; title: Replacing Coil 95; title: 1. Disassembly 96; title: 2. Reassembly 96; title: Cleaning Valve 96; title: 1. Disassembly 96; title: 2. Reassembly 96; title: Fuel Burner Assembly 97; title: Disassembly for Replacement and Cleaning 97; title: Reassembly 99; title: 1. Burner Nozzle and Electrode Adjustments 100; title: Ignition Transformer 100; title: Replacement 100; title: 1 Disassembly 100; title: 2. Reassembly 100; title: Blower 101; title: Disassembly 101; title: Reassembly 102; title: Manual Switch 103; title: Generator 103; title: Cleaning Commutator 104; title: Replacing D C Brushes 104; title: Replacing A C Brushes 104; title: Disassembly 105; title: Reassembly 105; title: Temperature Regulator 106; title: Replacing Broken Mercury Switch 106; title: Checking Adjustment With New Switch 107; title: Adjusting Temperature 109; title: Adjusting Differential 109; title: Light Wiring 110; title: Reflectors Ill; title: Shower and Hose Rack Ill; title: Fender Tanks Ill; title: Sliding Door 112; title: Lunette Draw Bar 113; title: Caster Wheel 113; title: Removal of Wheels 114; title: Wheel Hub and Bearing 114; title: Engine 114; title: Removal of Muffler 115; title: Removal of Rope Starter Sheave 115; title: Removal of Air Shroud 115; title: Removal of Flywheel 115; title: Removal of Cylinder Head 119; title: Removal of Carburetor and Air Cleaner 119; title: Removal of Magneto 119; title: Removal of Valves 119; title: Removal of Engine Base 119; title: Removal of Connecting Rod and Piston Assembly 119; title: Removal of Crankshaft 119; title: Removal of Governor Control Lever and Governor Spring 123; title: Removal of Camshaft 123; title: Disassembly of Governor Weights 123; title: Removal of Oil Pump Plunger Push Rod 123; title: Disassembly of Oil Pump 123; title: Reassembly of Oil Pump 123; title: Reassembly of Oil Pump Push Rod 125; title: Reassembly of Governor Weights 125; title: Reassembly of Camshaft 125; title: Reassembly of Governor Control Lever and Governor Shaft 125; title: Reassembly of Crankshaft 125; title: Reassembly of Piston and Connecting Rod 127; title: Reassembly and Grinding of Valves 128; title: Reassembly of Magneto 129; title: Reassembly of Engine Base 130; title: Reassembly of Carburetor and Air Filter 130; title: Reassembly of Cylinder Head 130; title: Replacement of Flywheel and Starter Rope Sheave 131; title: Replacement of Shroud and Fuel Tank 131; title: Replacement of Spark Plug and Wiring 131; title: Remounting of Engine 132; title: Running Engine In Before Using 132; title: Carburetor 132; title: Disassembly 137; title: Reassembly 137; title: Magneto 140; title: Breaker Cover 140; title: Breaker Points 140; title: Condenser 142; title: Cover 143; title: Ignition Coil Testing 143; title: Removal of Coil and Coil Core 143; title: Stop Button 143; title: Impulse Coupling Lock-Nut 146; title: Drive Gear 146; title: Drive Cup and Drive Spring 147; title: Driven Flange Group and Trip Arms 149; title: Trip Arm 149; title: Impulse Stop Group 151; title: Lag Angle Adjustment 151; title: Main Housing 151; title: Oiling System Parts 151; title: Rotor 152; title: Replacement of Rotor Bushing 152; title: PARTS SECTION; title: Preparation of Requisitions 154; title: Accessory List 156; title: Heater 157; title: Heater Shell 157; title: Front Head 158; title: Rear Head 159; title: Water Piping 160; title: Pump To Heater Piping 160; title: Heater Discharge Piping 162; title: Water Pump 164; title: Shower Stand 166; title: Fuel Piping 168; title: Fuel Assembly 168; title: Fuel Strainer 170; title: Suction and Return Lines 171; title: Burner Assembly 172; title: Blower 174; title: Blower 174; title: Electrical 176; title: Generator and Ignition 176; title: Generator 178; title: Solenoid Valve 179; title: Light Wiring Assembly 180; title: Trailer 182; title: Chassis and Running Gear 182; title: Fender Tank Assemblies 184; title: Sliding Door, Hood and Rack Assemblies 186; title: Lunette and Caster Wheel 188; title: Engine 190; title: Engine and Tank 190; title: Block Assembly 192; title: Crankshaft and Piston Assemblies 194; title: Governor and Valves Assemblies 196; title: Speed Control Assembly 198; title: Oil Pump 200; title: Air Shrouding 201; title: Carburetor 202; title: Magneto Coil and Core 204; title: Magneto Gear and Impulse Coupling 205; title: Magneto Main Housing 206; title: Magneto Stop Button and Rotor 207; title: Magneto Breaker Points 208; title: Tools 210; title: Tools and Equipment 210; title: Numerical Parts List 211