Inadequate diatorics: One of the main reasons for tooth pop-outs is not having a distinct entrance and exit. Be sure to define the diatorics properly.
Separator not drying: If you use a separator that is not the TCS EZ Flow separator, be sure to apply thin layers and allow each layer dry completely. Additionally, avoid creating build-up around the teeth.
Inaccurate injection: Premature injection or injecting at low pressures prevents the material from properly flowing through the diatoric holes.
Incorrect boil-out: Improper boil-outs leave behind remnants of wax inside the diatoric holes and block the flow of the material when injecting.
Blocked flow: Setting the teeth too close to each other prevents the material from flowing through the diatorics and securing the teeth to the partial.
Tiny Teeth: Using small teeth may result in a pop out due to not having enough stability. It is best practice to avoid using tiny teeth.