# Neutron Radiation Tests about FeCr Slag and Natural Zeolite Loaded Brick Samples

Authors: Vedat Veli Cay; Mucahit Sutcu; Osman Gencel; Turgay Korkut
Journal: Science and Technology of Nuclear Installations
 (2014)

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## Abstract

Neutron shielding performances of new brick samples are investigated. Brick samples including 10, 20, and 30 percentages of ferrochromium slag (FeCr waste) and natural zeolite are prepared and mechanical properties are obtained. Total macroscopic cross sections are calculated by using results of 4.5 MeV neutron transmission experiments. As a result, neutron shielding capacity of brick samples increases with increasing FeCr slag and natural zeolite percentages. This information could be useful in the area of neutron shielding.


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## Body

## 1. Introduction

Bricks, made of different materials, are the most widely basic structures used in the world. The use of the brick dates back to 7500 BC. It has low cost. Also it is useful and widely produced as building material. There are too many studies about brick as construction and building material because of its widespread use. Also radiation shielding properties of bricks have been investigated in several papers. A radiation protection study was made about medical X-ray device. In this paper absorbed doses were obtained. Researchers have used tungsten-rubber sheets, lead, plasterboard, and bricks in shielding design [1]. In another study, a brick castle design was used to calibrate gamma radiation source [2]. Anthropogenic doses were studied on examples of some of the brick buildings suffered from radioactive contamination at 1949–1956 in Russia [3]. Responses of brick samples to gamma irradiation were investigated by Awadallah and Imran. As a result of this study, it is found that gamma ray attenuation coefficient of brick is higher than concrete [4]. Natural radioactivity levels of brick used for the construction of the dwelling in Iran area were determined [5]. Other materials like water-extended polyester, to shield neutrons, have been studied [6], as well as concrete bricks with aggregates [7].Despite these studies, studies about neutron shielding properties of brick are limited. Kharitonov developed a new technology for brick production and performed thermal neutron shielding experiments on produced sample. According to the results of this study, thermal neutron absorption capacity of brick is greater (about 75%) than graphite [8]. In other studies neutron radiography and neutron scattering techniques on brick samples were evaluated [9–12].The number of applications including different radiation types increased rapidly in recent years. Therefore, radiation protection has become an important issue. There are several studies about usage of waste materials to design novel radiation protection materials [13–16].Currently, since metallic ferrochrome production has increased, large quantities of their waste as ferrochromium slag occur at the result of the metallurgical processing. So, the recycling of wastes as ferrochrome slag is not only economically viable but also it is considered as an environmental friendly approach in the production of fired clay bricks. These bricks are low-cost building materials. These wastes may be alternatively used in the brick body in order to produce a radiation protection material [8, 16, 17]. Mineralogical and compositional content of ferrochromium slag and zeolite is well matched with that of brick structure.In present paper, FeCr slag and natural zeolite are added in brick commonly used in the construction of the buildings and neutron transmission experiments are performed. Seven different brick samples including different FeCr slag and natural zeolite percentages are irradiated 4.5 MeV neutron particles from241Am/Be fast neutron source. This study is important in terms of waste management and nuclear safety engineering areas.


## 2. Experimental Procedure

### 2.1. Materials and Method

In this study, production of radiation resistant bricks was accomplished from mixtures of brick clay and additives containing ferrochromium (FeCr) slag and natural zeolite. The physical and chemical properties of the raw materials were previously characterized. Chemical composition of the raw materials used is presented in Table1. The raw materials were initially subjected to pr-treatments such as drying and ball milling. The raw materials subjected to ball milling sieved under 100 micron particle size. Chemical analysis of brick clay, FeCr slag, and zeolite was made by using X-ray fluorescence (XRF) spectrometer. Then, they were characterized by X-ray diffractometer (XRD) for their mineral content.Table 1
Chemical composition of the raw materials used.
Compositions (wt.%)
Brick clay
Ferrochromium slag
Natural zeolite
Al2O3
15.7
23.47
11.82
SiO2
61.6
29.38
67.1
Fe2O3
6.8
1.55
1.47
MgO
2.3
38.5
1.15
CaO
2.16
0.93
2.16
K2O
2.36
0.06
3.43
Na2O
0.82
0.15
0.37
Cr2O3
—
5.17
—
LOI1
7.25
1.5
12.5
1Loss on ignition.In this study, brick clay obtained from a brick manufacturer (Üç Yıldız Tuğla) in Bartın, Turkey, was used. Chemical analysis of the brick clay is presented in Table1 in oxide form. According to the analysis, the clay includes a large fraction of SiO2 in addition to Al2O3, Fe2O3, CaO, MgO, and K2O. Loss on ignition of brick raw material upon heating at 1000°C was measured as 7.25%. According to the XRD analysis, the clay includes mainly quartz, illite/muscovite (KAl2(AlSi3O10)(OH)2), and clinochlore ((Mg,Al,Fe)6(Si,Al)4O10(OH)8) constituents.The ferrochromium slag is a waste material obtained from the manufacture of ferrochromium metal in the Eti Krom Works, Elazığ, Turkey. The specific gravity of slag is 3.17 g/cm3. The chemical composition of the slag used is presented in Table 1. The slag consists mainly of SiO2, Al2O3, and MgO in different phases such as spinel (MgO·Al2O3) and forsterite (MgO·SiO2) as well as chromium and iron oxides and fewer amounts of other metal oxides [16]. Another raw material is natural zeolite obtained from Rota Madencilik, Gördes, Turkey. The specific gravity of zeolite is 1.85 g/cm3. The chemical composition of the zeolite used is presented in Table 1. Natural zeolites have voids and three-dimensional systems of pore channels which are typically in the range of molecular dimensions. Zeolites are crystalline aluminosilicates containing elements such as sodium, potassium, magnesium, and calcium. X-ray analysis of the zeolite showed the characteristic peaks of clinoptilolite as well as presence of quartz, cristobalite, and K-feldspar.


### 2.2. Brick Production Procedure

Initially, the raw materials were dried at 100°C in a dry oven. Then, they were powdered by a ball mill. The mixtures containing brick clay with ferrochromium slag and natural zeolite addition prepared in a mixer. Brick clay was dispersed into water and was mixed with the selected additive (Table2). Rectangular samples were formed by a slurry casting process. Prepared slurry mixtures were cast into the molds placed onto plaster blocks in order to suck excess water. In the meantime, top surface of the slurry was compressed by hand in order to ensure complete filling of the mold. Green samples were removed from the mold after 2 h and left to dry in ambient conditions for 24 h. Samples were further dried in an oven maintained at 50°C for 12 h and then at 100°C for 24 h. The dry samples were fired in a laboratory-type electrical furnace at the rate of 5°C/min until 900°C, for 2 hours.Table 2
Prepared mixtures from the raw materials used (wt.%).
Mix code
Brick clay
Ferrochromium slag
Natural zeolite
Thickness(cm)
0
100
0
0
1.61
10F
90
10
0
1.94
20F
80
20
0
1.88
30F
70
30
0
1.90
10Z
90
0
10
1.77
20Z
80
0
20
1.87
30Z
70
0
30
2.03Weight loss and dimensional changes of the samples were measured after drying and firing steps. Bulk density, apparent porosity and water absorption values of the fired samples were measured by Archimedes method. Their mechanical properties like compressive and bending strengths and also their microstructural analysis were performed.The brick samples showed the dimensional stability during firing at 900°C and their linear shrinkages were almost zero. Table3 shows the experimental results obtained from the brick samples fired at 900°C. One of produced brick sample is shown in Figure 1.Table 3
Experimental results of the brick samples fired at 900°C.
Mix code
Weight loss(%)
Bulk density (g/cm3)
Porosity (%)
Water absorption (%)
Bending strength (MPa)
Compressive strength (MPa)
0
6.76
1.68
33.9
16.5
14.1
34.9
10F
5.88
1.83
34.6
16.1
13.5
32.0
20F
5.07
1.86
38.2
18.1
7.1
29.8
30F
4.69
1.90
38.6
17.4
9.2
27.5
10Z
7.54
1.65
37.4
20.3
8.2
22.3
20Z
8.17
1.56
39.3
22.4
6.5
19.4
30Z
8.36
1.48
42.8
25.9
6.1
14.3Figure 1
Produced brick sample.


### 2.3. Neutron Dose Transmission Experiments

The alpha-beryllium isotopic neutron sources, like241Am/Be and 239Pu/Be, and the spontaneous fission source like 252Cf are widely used [18]. We used a 241Am/Be alpha-beryllium neutron source to obtain primary neutron beam. Emitted radiations from this neutron source are shown in Table 4. In order to prevent the scattered neutrons, the source was placed in a box consisting of paraffin (against neutrons) and lead (against 59.54 keV 241Am photons). As neutron detector, Canberra NP100B proportional neutron counter was used. Firstly, we measured without the sample between the source and detector. In this way background value (D
0) was obtained. And then to determine D values for each sample, we measured with samples between the source and detector. To achieve 4.5 MeV neutron dose transmissions (T), D values were divided by the value of D
0 (see (1)):
(1)
T
=
D
D
0
.
After dose transmission values were obtained, we applied (2) to calculate neutron total macroscopic cross sections, Σ for each samples [17–21]:
(2)
Σ
=
(
ln
⁡
(
1
/
T
)
)
x
.
In (2), x is thickness of sample. Σ value is an important parameter for neutron shielding issue. That is, macroscopic cross section value is directly proportional to the neutron shielding capacity of the sample. Experimental design for neutron transmission measurements is demonstrated in Figure 2.Table 4
Radiation characteristics of241Am-Be neutron source1.
Physical half-life: 432.2 years
Specific activity: 127 GBq/g
Principle Emissions
E
max
⁡ (keV)
E
eff (keV)
Dose rate(μSv/h/GBq at 1 m)
Gamma/X-rays
13.9 (42.7%)
59.5 (35.9%)
—
—
Alpha
5.443 (12.8%)
85
5.486 (85.2%)
—
Neutron
—
4.5 MeV
2
1
http://stuarthunt.com/pdfs/Americium_241Beryllium.pdf.Figure 2
Experimental arrangement.


## 2.1. Materials and Method

In this study, production of radiation resistant bricks was accomplished from mixtures of brick clay and additives containing ferrochromium (FeCr) slag and natural zeolite. The physical and chemical properties of the raw materials were previously characterized. Chemical composition of the raw materials used is presented in Table1. The raw materials were initially subjected to pr-treatments such as drying and ball milling. The raw materials subjected to ball milling sieved under 100 micron particle size. Chemical analysis of brick clay, FeCr slag, and zeolite was made by using X-ray fluorescence (XRF) spectrometer. Then, they were characterized by X-ray diffractometer (XRD) for their mineral content.Table 1
Chemical composition of the raw materials used.
Compositions (wt.%)
Brick clay
Ferrochromium slag
Natural zeolite
Al2O3
15.7
23.47
11.82
SiO2
61.6
29.38
67.1
Fe2O3
6.8
1.55
1.47
MgO
2.3
38.5
1.15
CaO
2.16
0.93
2.16
K2O
2.36
0.06
3.43
Na2O
0.82
0.15
0.37
Cr2O3
—
5.17
—
LOI1
7.25
1.5
12.5
1Loss on ignition.In this study, brick clay obtained from a brick manufacturer (Üç Yıldız Tuğla) in Bartın, Turkey, was used. Chemical analysis of the brick clay is presented in Table1 in oxide form. According to the analysis, the clay includes a large fraction of SiO2 in addition to Al2O3, Fe2O3, CaO, MgO, and K2O. Loss on ignition of brick raw material upon heating at 1000°C was measured as 7.25%. According to the XRD analysis, the clay includes mainly quartz, illite/muscovite (KAl2(AlSi3O10)(OH)2), and clinochlore ((Mg,Al,Fe)6(Si,Al)4O10(OH)8) constituents.The ferrochromium slag is a waste material obtained from the manufacture of ferrochromium metal in the Eti Krom Works, Elazığ, Turkey. The specific gravity of slag is 3.17 g/cm3. The chemical composition of the slag used is presented in Table 1. The slag consists mainly of SiO2, Al2O3, and MgO in different phases such as spinel (MgO·Al2O3) and forsterite (MgO·SiO2) as well as chromium and iron oxides and fewer amounts of other metal oxides [16]. Another raw material is natural zeolite obtained from Rota Madencilik, Gördes, Turkey. The specific gravity of zeolite is 1.85 g/cm3. The chemical composition of the zeolite used is presented in Table 1. Natural zeolites have voids and three-dimensional systems of pore channels which are typically in the range of molecular dimensions. Zeolites are crystalline aluminosilicates containing elements such as sodium, potassium, magnesium, and calcium. X-ray analysis of the zeolite showed the characteristic peaks of clinoptilolite as well as presence of quartz, cristobalite, and K-feldspar.


## 2.2. Brick Production Procedure

Initially, the raw materials were dried at 100°C in a dry oven. Then, they were powdered by a ball mill. The mixtures containing brick clay with ferrochromium slag and natural zeolite addition prepared in a mixer. Brick clay was dispersed into water and was mixed with the selected additive (Table2). Rectangular samples were formed by a slurry casting process. Prepared slurry mixtures were cast into the molds placed onto plaster blocks in order to suck excess water. In the meantime, top surface of the slurry was compressed by hand in order to ensure complete filling of the mold. Green samples were removed from the mold after 2 h and left to dry in ambient conditions for 24 h. Samples were further dried in an oven maintained at 50°C for 12 h and then at 100°C for 24 h. The dry samples were fired in a laboratory-type electrical furnace at the rate of 5°C/min until 900°C, for 2 hours.Table 2
Prepared mixtures from the raw materials used (wt.%).
Mix code
Brick clay
Ferrochromium slag
Natural zeolite
Thickness(cm)
0
100
0
0
1.61
10F
90
10
0
1.94
20F
80
20
0
1.88
30F
70
30
0
1.90
10Z
90
0
10
1.77
20Z
80
0
20
1.87
30Z
70
0
30
2.03Weight loss and dimensional changes of the samples were measured after drying and firing steps. Bulk density, apparent porosity and water absorption values of the fired samples were measured by Archimedes method. Their mechanical properties like compressive and bending strengths and also their microstructural analysis were performed.The brick samples showed the dimensional stability during firing at 900°C and their linear shrinkages were almost zero. Table3 shows the experimental results obtained from the brick samples fired at 900°C. One of produced brick sample is shown in Figure 1.Table 3
Experimental results of the brick samples fired at 900°C.
Mix code
Weight loss(%)
Bulk density (g/cm3)
Porosity (%)
Water absorption (%)
Bending strength (MPa)
Compressive strength (MPa)
0
6.76
1.68
33.9
16.5
14.1
34.9
10F
5.88
1.83
34.6
16.1
13.5
32.0
20F
5.07
1.86
38.2
18.1
7.1
29.8
30F
4.69
1.90
38.6
17.4
9.2
27.5
10Z
7.54
1.65
37.4
20.3
8.2
22.3
20Z
8.17
1.56
39.3
22.4
6.5
19.4
30Z
8.36
1.48
42.8
25.9
6.1
14.3Figure 1
Produced brick sample.


## 2.3. Neutron Dose Transmission Experiments

The alpha-beryllium isotopic neutron sources, like241Am/Be and 239Pu/Be, and the spontaneous fission source like 252Cf are widely used [18]. We used a 241Am/Be alpha-beryllium neutron source to obtain primary neutron beam. Emitted radiations from this neutron source are shown in Table 4. In order to prevent the scattered neutrons, the source was placed in a box consisting of paraffin (against neutrons) and lead (against 59.54 keV 241Am photons). As neutron detector, Canberra NP100B proportional neutron counter was used. Firstly, we measured without the sample between the source and detector. In this way background value (D
0) was obtained. And then to determine D values for each sample, we measured with samples between the source and detector. To achieve 4.5 MeV neutron dose transmissions (T), D values were divided by the value of D
0 (see (1)):
(1)
T
=
D
D
0
.
After dose transmission values were obtained, we applied (2) to calculate neutron total macroscopic cross sections, Σ for each samples [17–21]:
(2)
Σ
=
(
ln
⁡
(
1
/
T
)
)
x
.
In (2), x is thickness of sample. Σ value is an important parameter for neutron shielding issue. That is, macroscopic cross section value is directly proportional to the neutron shielding capacity of the sample. Experimental design for neutron transmission measurements is demonstrated in Figure 2.Table 4
Radiation characteristics of241Am-Be neutron source1.
Physical half-life: 432.2 years
Specific activity: 127 GBq/g
Principle Emissions
E
max
⁡ (keV)
E
eff (keV)
Dose rate(μSv/h/GBq at 1 m)
Gamma/X-rays
13.9 (42.7%)
59.5 (35.9%)
—
—
Alpha
5.443 (12.8%)
85
5.486 (85.2%)
—
Neutron
—
4.5 MeV
2
1
http://stuarthunt.com/pdfs/Americium_241Beryllium.pdf.Figure 2
Experimental arrangement.


## 3. Results and Discussion

The obtained results were evaluated for two different additives as natural zeolite and FeCr slag. Macroscopic cross-section value for the bare brick sample (without any additive) is about 0.035 cm−1.Macroscopic cross section results for natural zeolite additives (10, 20, and 30%) in mere brick sample with a polynomial fit can be seen in Figure3. As can be seen in this figure, there is a peak value at 20% additive. In 20% point Σ is 0.09 and it is approximately three times greater than the sample without any additives. A decrease in macroscopic cross section after this value was detected. So, neutron shielding properties of brick can be increased by adding around 20 percent of zeolite.Figure 3
4.5 MeV neutron macroscopic cross sections of bricks as a function of natural zeolite percentage.ObtainedΣ values for FeCr slag additives (10, 20 and 30%) with a linear fit were given in Figure 4. As shown in this figure, 4.5 MeV neutron macroscopic cross-section value increase with increasing FeCr slag additive. For example, at 30% point Σ is 0.102 and this value is three times greater than the bare brick sample. Linear fit shows that Σ is directly proportional to the adding FeCr slag percentage in bare brick.Figure 4
4.5 MeV neutron macroscopic cross sections of bricks as a function of FeCr slag percentage.The bulk density of brick sample without addition was 1.68 g/cm3. The sample without addition had a porosity of 33.9% and water absorption of 16.5%. The strengths of brick sample without addition were quite well.The results of brick samples with ferrochromium slag obtained revealed that the bulk densities increased with an increase in the amount of the slag due to its high specific gravity. Bulk density of the bricks with the slag increased from 1.68 g/cm3 to 1.90 g/cm3. In these samples, depending on the increase in the ferrochromium slag addition, porosity content and water absorption ratios of the samples increased; accordingly, their compressive strengths decreased.The results of brick samples with natural zeolite obtained revealed that the bulk densities decreased with increasing of the zeolite content due to its porous structure. Bulk density of the bricks with the natural zeolite decreased from 1.68 g/cm3 to 1.48 g/cm3. Depending on the increase in the zeolite addition, porosity and water absorption ratios of the samples increased, while the mechanical strengths were significantly reduced.The bulk density of brick samples with combined additions showed a close value to that of the brick sample without addition. In these samples, depending on the increase in the ferrochromium slag and natural zeolite addition, porosity and water absorption ratios of the samples showed an increase; accordingly, their compressive strengths decreased. However, compressive and bending strengths of all samples were still higher than the Turkish and corresponding European Standards [19] for strength values.


## 4. Conclusions

We prepared our samples using commercial bricks, FeCr slag, and natural zeolite with different percentages. While bulk density of bricks with FeCr slag increases, bulk density of bricks with zeolite decreases. Both bricks with FeCr slag and natural zeolite have sufficient strengths over 14 MPa. All bricks have high porosity that is desired to survive under elevated temperatures. Neutron absorption capability of brick increases with increasing FeCr slag and zeolite additives. The most important result of our study is to recover FeCr wastes in radiation shielding industries. Produced new samples may be used in constructions for protection against neutron radiation.



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*Source: 971490-2014-04-10.xml*