# Characterization of Vietnamese Lacquer Collected in  Different Seasons

Authors: Rong Lu; Kenichiro Anzai; Bach Trong Phuc; Tetsuo Miyakoshi
Journal: International Journal of Polymer Science
 (2015)

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## Abstract

Vietnamese lacquers collected every month from June to March of next year were characterized. Composition analysis showed that lacquer collected in rainy season contained much water, while those collected in dry season contained more lipid component. Although hardness of lacquer films is not very hard, lacquers tapped in all seasons can reach hard dry (HD) within 48 hours. Refining lacquer can accelerate drying time but the water concentration should be maintained around 10 wt% for laccase activity.


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## Body

## 1. Introduction

Lacquer is sap collected from lacquer tree, which belongs to Anacardiaceae andToxicodendron families growing in Asia. It has been used as coating material for thousands of years in Asian countries due to durability and beauty [1–4]. Lacquer fromToxicodendron vernicifluum lacquer tree, which grows in China, Japan, and Korea, is usually collected from June to October, and the characters are somewhat different according to the collection month [5]. For example, lacquer tapped from June to July (rainy season in East Asia) contains much water and dries faster than another season. Lacquer tapped in August has better gloss and transparency due to the higher lipid component compared with other seasons. These characters of lacquer depend on the climate during the collection season. Therefore, in lacquer market, the price differs according to collection season and lacquer collected in August with high lipid content fetches the highest price.In South Asia, especially in Vietnam, lacquer is collected fromToxicodendron succedaneum lacquer trees from January to December because of tropical climate [6]. Vietnamese people have usedT. succedaneum lacquer sap as adhesive and coating material in their long lacquer culture history [7–11]. Composition and characterization of laccol [12] and synthesis of epoxy resin derivative from laccol [13] also have been reported. However, how to improve the quality of Vietnamese lacquer is rarely reported.In the lacquer market, Vietnamese lacquer has relatively poor reputation because of its slow drying and soft film. It has been said that Vietnamese lacquer collected throughout the year is combined in one barrel. This practice may be one reason it has a reputation for low quality in international lacquer market. In order to better understand the real quality and characteristics of Vietnamese lacquer, Vietnamese lacquer saps collected every month from June of 2012 to March of 2013 were analyzed. The composition, drying time, laccase activity, and infrared absorption of lacquer film collected during those months were determined; the characteristics of Vietnamese lacquer are discussed. In addition, development of fast drying lacquer was also carried out by refining (kurome) process, and the results are also discussed.


## 2. Experimental

### 2.1. Materials

Lacquer sap was tapped fromToxicodendron succedanea lacquer tree growing in Tho Van (T6–T3 series) and Di Nau (D6–D3 series) communes of Tam Nong, Pho Tho, Vietnam, every month from June 2012 to March 2013. Because the quantity collected was inadequate for use in thekurome study, lacquer sap collected in September 2012 in Tho Van commune which was provided by United Nations Industrial Development Organization (UNIDO) of Vietnam was used in thekurome process.


### 2.2. Method

Lacquer viscosity was determined at room temperature using a Brookfield Engineering Laboratories programmable DV-II viscometer with a CPE-51 spindle. The rotation speed was 5–20 rpm, and the measurement volume was 0.5 mL.Drying time was carried out using an automatic drying time recorder (Tai Yu Equipment, Osaka, Japan), and the thickness of the tested lacquer films on the glass plate was 76μm when wet as we previously reported [14].The hardness and color change of lacquer film were measured by pencil hardness tester (Yoshimituseiki, Japan) and Color-Guide instrument (BYK-Gardner, Germany), respectively. ATR-IR spectra of lacquer films were measured using JASCO FT-IR410 spectrophotometer.Laccase activity was determined using 0.216 mmol/L syringaldazine/methanol as substrate in 0.1 mmol/L sodium phosphate buffer (pH 6.5) and measured by monitoring the increase in UV absorbance at 525 nm at 30°C. One unit of enzyme was equal to an increase of 0.001 absorbance unit per min per mg of acetone powder (AP).Thekurome process is microdispersal of water molecules and dehydration of lacquer sap by mixing. In this study, thekurome process was carried out by changing rotating speed and mixing time, as described in our previous report [15].Molecular weight distribution and average molecular weight were determined at 40°C by gel permeation chromatography (GPC, TSK-gel columnsα-3000, α-4000, and α-M, φ7.8 mm × 300 mm × 3, Tosoh). Dimethylformamide (DMF) with 0.01 mol of LiBr was used as an eluent on a high-performance liquid chromatography system (HPLC). A refractive-index detector was used and polystyrene having molecular weights of 1.90 × 105, 4.39 × 104, 5.40 × 103, and 5.00 × 102 g/mol was used as standards. The elution rate and pressure of the DMF eluent were 0.8 mL/min and 48 kg/cm2, respectively.


## 2.1. Materials

Lacquer sap was tapped fromToxicodendron succedanea lacquer tree growing in Tho Van (T6–T3 series) and Di Nau (D6–D3 series) communes of Tam Nong, Pho Tho, Vietnam, every month from June 2012 to March 2013. Because the quantity collected was inadequate for use in thekurome study, lacquer sap collected in September 2012 in Tho Van commune which was provided by United Nations Industrial Development Organization (UNIDO) of Vietnam was used in thekurome process.


## 2.2. Method

Lacquer viscosity was determined at room temperature using a Brookfield Engineering Laboratories programmable DV-II viscometer with a CPE-51 spindle. The rotation speed was 5–20 rpm, and the measurement volume was 0.5 mL.Drying time was carried out using an automatic drying time recorder (Tai Yu Equipment, Osaka, Japan), and the thickness of the tested lacquer films on the glass plate was 76μm when wet as we previously reported [14].The hardness and color change of lacquer film were measured by pencil hardness tester (Yoshimituseiki, Japan) and Color-Guide instrument (BYK-Gardner, Germany), respectively. ATR-IR spectra of lacquer films were measured using JASCO FT-IR410 spectrophotometer.Laccase activity was determined using 0.216 mmol/L syringaldazine/methanol as substrate in 0.1 mmol/L sodium phosphate buffer (pH 6.5) and measured by monitoring the increase in UV absorbance at 525 nm at 30°C. One unit of enzyme was equal to an increase of 0.001 absorbance unit per min per mg of acetone powder (AP).Thekurome process is microdispersal of water molecules and dehydration of lacquer sap by mixing. In this study, thekurome process was carried out by changing rotating speed and mixing time, as described in our previous report [15].Molecular weight distribution and average molecular weight were determined at 40°C by gel permeation chromatography (GPC, TSK-gel columnsα-3000, α-4000, and α-M, φ7.8 mm × 300 mm × 3, Tosoh). Dimethylformamide (DMF) with 0.01 mol of LiBr was used as an eluent on a high-performance liquid chromatography system (HPLC). A refractive-index detector was used and polystyrene having molecular weights of 1.90 × 105, 4.39 × 104, 5.40 × 103, and 5.00 × 102 g/mol was used as standards. The elution rate and pressure of the DMF eluent were 0.8 mL/min and 48 kg/cm2, respectively.


## 3. Result and Discussion

### 3.1. Composition Analysis of Season Lacquers

After measuring the viscosities, lacquer samples were separated with acetone to obtain lipid component and acetone powder (AP). The separation results and viscosities are summarized in Table1.Table 1
Compositions of season Vietnamese lacquer.
Samples
Area
Month
Lipid (%)
AP (%)
Water (%)
Viscosity (mPas)
T6
Tho Van
6
43.22
21.38
35.39
4447
T7
7
43.85
21.23
34.92
3113
T8
8
62.40
14.17
23.43
549
T9
9
55.56
15.74
28.70
1088
T10
10
61.32
13.11
25.57
726
T11
11
62.17
13.15
24.68
778
T12
12
59.35
13.91
26.74
713
T1
1
62.26
13.58
24.16
818
T2
2
29.43
24.71
45.86
8865
T3
3
29.84
24.22
45.94
7525
D6
Di Nau
6
70.42
11.12
18.47
1012
D7
7
39.23
23.43
37.34
3659
D8
8
37.42
25.20
37.38
7387
D9
9
46.49
20.21
33.30
1779
D10
10
61.34
13.84
24.82
811
D11
11
66.13
13.85
20.02
713
D12
12
38.87
24.49
36.64
2195
D1
1
59.03
16.87
24.10
726
D2
2
49.73
20.30
29.97
1300
D3
3
44.52
21.37
34.10
1884The lacquers collected from June to September (T6–T9, D6–D9) had higher water concentration compared with those collected from October to January (T10–T1, D10–D1). May to October is rainy and November to March is dry season in Vietnam. Obviously, the water concentration in lacquer is related to climate, and this phenomenon affected lacquer collected fromToxicodendron vernicifluum lacquer tree growing in China, Japan, and Korea. Although February and March are not a rainy season, lacquer collected in both months had a high water concentration, which can be considered due to high humidity in this season in Vietnam. However, we found that the ratio of AP increased with increasing concentration of water, and the water concentration to AP ratio was constant as shown in Figure 1. This phenomenon means that the higher water concentration in lacquer sap is not simply matter of rain or humidity when collected in rainy season or the very humid months of February and March. A lacquer tree is a higher plant, its life activity is very complex, and there is much that we humans do not understand. It can also be seen that seasonal lacquer viscosities increased with increasing water concentration, as shown in Figure 2. That is, the energy of emulsification is increased with increasing percentage of water in lipid.Figure 1
Ratio of water to AP.Figure 2
Viscosity of lacquer sap.The drying time and hardness of lacquer films are summarized in Table2. The drying time does not differ much by collecting season, because the drying time is related to laccase concentration and activity, and almost all collecting season samples have similar laccase concentration and activity (Table 3). On the other hand, the film hardness is relative to the percentage of lipids in the lacquer sap. Hardness is strongly influenced by the lipid concentration because autoxidation of lipid side chain causes film hardness.Table 2
Compositions of season Vietnamese lacquer.
Samples
Drying time1 (h)
Hardness2 for drying days
DF
TF
HD
1
2
3
4
5
6
7
14
21
T6
4.3
5.4
8.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
T7
3.8
4.8
8.8
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
5B
T8
2.6
3.2
6.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
T9
6.5
7.5
15.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
5B
5B
T10
2.8
3.5
6.5
<6B
<6B
5B
5B
5B
5B
5B
3B
3B
T11
4.0
5.0
8.5
<6B
<6B
<6B
6B
5B
5B
5B
3B
3B
T12
4.0
4.7
8.5
<6B
<6B
<6B
6B
5B
5B
5B
3B
3B
T1
7.8
8.5
16.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
T2
2.8
3.5
6.0
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
4B
T3
2.0
3.0
4.5
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
3B
D6
14.0
15.5
<48
—
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
D7
6.0
8.2
<48
—
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
D8
3.8
5.5
<48
—
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
D9
2.7
3.2
4.5
<6B
<6B
6B
5B
5B
5B
5B
3B
3B
D10
2.5
3.0
5.0
<6B
<6B
<6B
5B
5B
5B
5B
4B
4B
D11
6.7
7.0
15.0
<6B
<6B
<6B
5B
5B
5B
5B
4B
4B
D12
3.0
4.0
5.5
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
D1
3.8
4.3
8.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
D2
1.5
2.0
3.5
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
3B
D3
1.5
2.0
3.0
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
3B
1Drying condition: 25°C, 80%RH, and wet thickness 76 μm. DF: dust-free dry; TF: touch-free dry; HD: hard dry.
2Based on pencil hardness test method.Table 3
Lacquer laccase activities.
Samples
Activities (unit/mg AP)
Samples
Activities (unit/mg AP)
T6
555
D6
693
T7
556
D7
416
T8
750
D8
538
T9
552
D9
455
T10
669
D10
710
T11
645
D11
528
T12
697
D12
329
T1
614
D1
746
T2
570
D2
534
T3
617
D3
447The laccase activity contained in AP was measured using syringaldazine as substrate, and the results are summarized in Table3. Like drying time, no significant difference was found in the laccase activity by collecting season, and this results in almost the same drying time (Table 2).Because components are rather different depending on the collection season and lacquer dries by evaporation of water, we hypothesized that dry lacquer films have different properties. In order to reveal the reason, we analyzed the contact angle of drying lacquer films, T3, T7, and T11, and the results are summarized in Table4. It can be seen that the contact angle increased with decreasing percentage of AP. Figure 3 shows ATR-IR spectra of T3, T7, and T11 lacquer films. Increasing stretch vibrations of hydroxyl group (O–H) at 3330 cm−1 and ether (C–O) or alcohol (C–OH) at 1037 cm−1 were discernible with increasing percentage of AP. The major component of AP is polysaccharide, and polysaccharides dissolve in water micelles that are dispersed in the W/O emulsion of lacquer sap to form a film after drying, when the polysaccharide usually appears at the surface of lacquer film. It was suggested that increasing polysaccharides made lacquer film more hydrophilic.Table 4
Composition percentage, lipid/AP, and contact angle of lacquer films.
Samples
Composition percentage (wt%)
Lipid/AP
Contact angle (degree)
Lipid
AP
Water
T3
29.8
24.2
45.9
1.23
67.0
T7
43.8
21.2
34.9
2.07
72.5
T11
62.2
13.2
24.7
4.73
77.0Figure 3
ATR-IR spectra of lacquer film.From the above analyses, it can be concluded that although selecting the best season to collect high quality Vietnamese lacquer sap is difficult, sap collected in dry season (from September to December) has a higher percentage of lipid that gives the film high hardness, and the sap collected in other seasons has a higher percentage of water and AP that makes the film more hydrophilic.


### 3.2. Development of Fast Drying Lacquer

In order to improve the performance of Vietnamese lacquer, we performed differentialkurome process with kneading speed of 60, 120, and 180 rpm and kneading time of 15, 30, 45, and 60 min, as summarized in Table 5. During thekurome process, the water concentration decreased with increasing kneading speed, and enzymatic polymerization of the lacquer sap was promoted. The polymerization of lacquer sap is catalyzed by the laccase contained in water micelles and requires oxygen. A high kneading speed beats in more oxygen and promotes polymerization. On the other hand, a high kneading speed also quickly evaporates water, which then decreases laccase activity. In our previous work [16, 17], it was found that lacquer sap collected fromT. vernicifluum lacquer trees can be polymerized to form a film even if the water concentration is just over 3 wt%. However, in this study, we found that the lacquer sap collected fromT. succedanea lacquer trees was not polymerized when the water concentration was lower than 10 wt%. Because the AP concentration inT. succedanea lacquer sap is higher than that inT. vernicifluum lacquer sap, this difference suggested thatT. succedanea sap requires more water to dissolve the laccase and become polymerized. In general, viscosity of lacquer sap decreases with increasing water concentration. Therefore, the viscosity of kneaded lacquer increased with progression of polymerization due to decrease of water concentration during the kneading process, and the drying time of kneaded lacquer was also substantially shortened with the progress of polymerization.Table 5
Data results of kneaded lacquers.
Kneading speed (rpm)
Kneading time (min)
Water (%)
Viscosities (mPas)
MW distribution (%)1
Drying time2 (h)
Monomer
Oligomer
Polymer
DF
TF
HD
—
—
35.4
1203
86.8
13.0
0.2
7.8
8.1
12.5
60
15
26.4
1400
73.8
25.6
0.6
12.2
13.8
31.5
60
30
20.4
2442
56.5
41.8
1.7
6.6
7.2
11.8
60
45
13.6
2694
50.1
48.1
1.8
2.8
3.3
5.5
60
60
12.5
4639
44.8
52.8
2.4
2.2
2.7
5.2
120
15
27.1
3192
66.9
32.6
0.5
15.8
19.0
96
120
30
16.6
2747
54.1
45.0
1.0
3.8
4.5
7.5
120
45
8.1
3558
51.3
45.3
1.6
3.0
3.4
4.5
120
60
5.2
3625
50.2
47.4
2.4
3.4
3.8
6.0
180
15
21.5
1936
67.4
32.0
0.6
16.2
18.5
72
180
30
9.0
2250
56.1
42.7
1.1
1.7
2.8
6.0
180
45
5.2
2389
55.7
42.7
1.6
3.3
3.6
7.0
180
60
4.3
3322
52.3
45.8
1.9
3.1
3.7
6.0
1Determined by GPC. Monomer: MW = 320; oligomer: 10000 > MW > 600; polymer: MW > 10000.
2Drying condition: 25°C, 80%RH, and wet thickness 76 μm. DF: dust-free dry; TF: touch-free dry; HD: hard dry.Gloss,L∗, a∗, and b∗ are summarized in Table 6. Gloss reached 100 for lacquer saps kneaded for 15 min at 120 and 180 rpm. Kneading at a speed of 60 rpm which needed 60 min made gloss reach 100. Because water micelles contained in lacquer sap can be microdispersed by kneading and stirring, the film surface becomes smooth and the gloss increases. Water micelles can be miniaturized quickly when the kneading speed is high. At all kneading speeds, L∗, a∗, and b∗ all decrease as the kneading time increased suggesting that the lacquer film become transparent and color change from red/yellow to green/blue.Table 6
Lightness, gloss, and coloration of kneaded lacquer films1.
Kneading speed (rpm)
Kneading time (min)
Lightness and coloration2
Gloss
L
∗
a
∗
b
∗
—
—
22.66
33.27
22.78
8.9
60
15
31.42
40.09
49.75
72.8
60
30
20.57
38.84
33.33
76.6
60
45
9.40
27.52
12.50
85.8
60
60
6.08
25.27
9.05
98.2
120
15
35.87
37.43
58.74
98.3
120
30
11.78
30.72
16.53
92.2
120
45
6.22
25.32
9.26
96.1
120
60
5.03
21.42
7.18
96.6
180
15
40.24
37.22
65.49
99.0
180
30
6.32
25.99
9.57
96.7
180
45
5.05
21.21
7.16
97.0
180
60
6.47
21.91
7.23
95.2
1Drying condition: 25°C, 80%RH, and wet thickness 76 μm.
2L
∗: lightness; a∗: +red/−green; b∗: +yellow/−blue.In this study, we found that if the water concentration in Vietnamese lacquer is lower than 10 wt%, which was kneaded at 120 rpm for 45 and 60 min and 180 rpm for 30, 45, and 60 min (Table5), the polymerization of laccol catalyzed by laccase should not occur. In order to prevent a decrease in the water concentration, repeatedkurome, which is the addition of water every 30 min during the kneading, was carried out. The results are summarized in Table 7.Kurome can accelerate laccase polymerization of lacquer because as kneading time increases and is repeated, monomer decreases and oligomer increases, and polymer also slightly increases. This phenomenon is consistent with the results fromkurome lacquer sap collected fromT. vernicifluum lacquer tree [18].Table 7
Data results of repeatedkurome lacquers.
Water addition
Kneading time (min)
Water (%)
Viscosities (Pas)
MW distribution (%)1
Drying time2 (h)
Monomer
Oligomer
Polymer
DF
TF
HD
None
0
33.6
1.2
86.8
13.0
0.2
7.8
8.1
12.5
60
5.2
6.6
50.2
47.5
2.3
3.0
3.6
8.3
90
4.3
9.0
45.9
51.2
2.8
4.4
7.4
8.6
120
4.1
10.8
45.3
51.7
3.0
4.4
5.3
8.6
180
4.4
10.6
45.0
51.6
3.3
5%/30 min
60
7.1
6.1
49.3
48.0
2.7
2.9
3.3
8.3
90
4.5
7.8
44.6
52.4
3.1
3.4
3.8
5.3
120
5.1
8.4
43.5
53.2
3.3
3.5
3.9
7.7
180
3.7
12.6
39.5
56.3
4.1
10%/30 min
60
7.8
4.2
56.1
41.2
2.7
3.4
4.2
8.6
90
5.9
6.3
47.1
49.3
3.6
3.8
4.3
8.3
120
4.1
10.9
40.6
54.6
4.7
3.3
3.6
7.5
180
3.8
22.4
35.9
58.2
5.9
20%/30 min
60
7.3
5.8
48.2
47.5
4.2
3.2
4.5
8.3
90
5.5
11.2
39.6
54.8
5.6
5.5
6.4
9.0
120
9.5
23.4
33.1
58.2
8.7
2.6
3.4
6.0
150
12.3
43.5
30.5
59.4
10.1
1Determined by GPC. Monomer: MW = 320; oligomer: 10000 > MW > 600; polymer: MW > 10000.
2Drying condition: 25°C, 80%RH, and wet thickness 76 μm. DF: dust-free dry; TF: touch-free dry; HD: hard dry.


## 3.1. Composition Analysis of Season Lacquers

After measuring the viscosities, lacquer samples were separated with acetone to obtain lipid component and acetone powder (AP). The separation results and viscosities are summarized in Table1.Table 1
Compositions of season Vietnamese lacquer.
Samples
Area
Month
Lipid (%)
AP (%)
Water (%)
Viscosity (mPas)
T6
Tho Van
6
43.22
21.38
35.39
4447
T7
7
43.85
21.23
34.92
3113
T8
8
62.40
14.17
23.43
549
T9
9
55.56
15.74
28.70
1088
T10
10
61.32
13.11
25.57
726
T11
11
62.17
13.15
24.68
778
T12
12
59.35
13.91
26.74
713
T1
1
62.26
13.58
24.16
818
T2
2
29.43
24.71
45.86
8865
T3
3
29.84
24.22
45.94
7525
D6
Di Nau
6
70.42
11.12
18.47
1012
D7
7
39.23
23.43
37.34
3659
D8
8
37.42
25.20
37.38
7387
D9
9
46.49
20.21
33.30
1779
D10
10
61.34
13.84
24.82
811
D11
11
66.13
13.85
20.02
713
D12
12
38.87
24.49
36.64
2195
D1
1
59.03
16.87
24.10
726
D2
2
49.73
20.30
29.97
1300
D3
3
44.52
21.37
34.10
1884The lacquers collected from June to September (T6–T9, D6–D9) had higher water concentration compared with those collected from October to January (T10–T1, D10–D1). May to October is rainy and November to March is dry season in Vietnam. Obviously, the water concentration in lacquer is related to climate, and this phenomenon affected lacquer collected fromToxicodendron vernicifluum lacquer tree growing in China, Japan, and Korea. Although February and March are not a rainy season, lacquer collected in both months had a high water concentration, which can be considered due to high humidity in this season in Vietnam. However, we found that the ratio of AP increased with increasing concentration of water, and the water concentration to AP ratio was constant as shown in Figure 1. This phenomenon means that the higher water concentration in lacquer sap is not simply matter of rain or humidity when collected in rainy season or the very humid months of February and March. A lacquer tree is a higher plant, its life activity is very complex, and there is much that we humans do not understand. It can also be seen that seasonal lacquer viscosities increased with increasing water concentration, as shown in Figure 2. That is, the energy of emulsification is increased with increasing percentage of water in lipid.Figure 1
Ratio of water to AP.Figure 2
Viscosity of lacquer sap.The drying time and hardness of lacquer films are summarized in Table2. The drying time does not differ much by collecting season, because the drying time is related to laccase concentration and activity, and almost all collecting season samples have similar laccase concentration and activity (Table 3). On the other hand, the film hardness is relative to the percentage of lipids in the lacquer sap. Hardness is strongly influenced by the lipid concentration because autoxidation of lipid side chain causes film hardness.Table 2
Compositions of season Vietnamese lacquer.
Samples
Drying time1 (h)
Hardness2 for drying days
DF
TF
HD
1
2
3
4
5
6
7
14
21
T6
4.3
5.4
8.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
T7
3.8
4.8
8.8
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
5B
T8
2.6
3.2
6.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
T9
6.5
7.5
15.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
5B
5B
T10
2.8
3.5
6.5
<6B
<6B
5B
5B
5B
5B
5B
3B
3B
T11
4.0
5.0
8.5
<6B
<6B
<6B
6B
5B
5B
5B
3B
3B
T12
4.0
4.7
8.5
<6B
<6B
<6B
6B
5B
5B
5B
3B
3B
T1
7.8
8.5
16.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
T2
2.8
3.5
6.0
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
4B
T3
2.0
3.0
4.5
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
3B
D6
14.0
15.5
<48
—
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
D7
6.0
8.2
<48
—
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
D8
3.8
5.5
<48
—
<6B
<6B
<6B
<6B
<6B
<6B
<6B
<6B
D9
2.7
3.2
4.5
<6B
<6B
6B
5B
5B
5B
5B
3B
3B
D10
2.5
3.0
5.0
<6B
<6B
<6B
5B
5B
5B
5B
4B
4B
D11
6.7
7.0
15.0
<6B
<6B
<6B
5B
5B
5B
5B
4B
4B
D12
3.0
4.0
5.5
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
D1
3.8
4.3
8.0
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
D2
1.5
2.0
3.5
<6B
<6B
<6B
<6B
<6B
<6B
<6B
4B
3B
D3
1.5
2.0
3.0
<6B
<6B
<6B
<6B
<6B
<6B
4B
4B
3B
1Drying condition: 25°C, 80%RH, and wet thickness 76 μm. DF: dust-free dry; TF: touch-free dry; HD: hard dry.
2Based on pencil hardness test method.Table 3
Lacquer laccase activities.
Samples
Activities (unit/mg AP)
Samples
Activities (unit/mg AP)
T6
555
D6
693
T7
556
D7
416
T8
750
D8
538
T9
552
D9
455
T10
669
D10
710
T11
645
D11
528
T12
697
D12
329
T1
614
D1
746
T2
570
D2
534
T3
617
D3
447The laccase activity contained in AP was measured using syringaldazine as substrate, and the results are summarized in Table3. Like drying time, no significant difference was found in the laccase activity by collecting season, and this results in almost the same drying time (Table 2).Because components are rather different depending on the collection season and lacquer dries by evaporation of water, we hypothesized that dry lacquer films have different properties. In order to reveal the reason, we analyzed the contact angle of drying lacquer films, T3, T7, and T11, and the results are summarized in Table4. It can be seen that the contact angle increased with decreasing percentage of AP. Figure 3 shows ATR-IR spectra of T3, T7, and T11 lacquer films. Increasing stretch vibrations of hydroxyl group (O–H) at 3330 cm−1 and ether (C–O) or alcohol (C–OH) at 1037 cm−1 were discernible with increasing percentage of AP. The major component of AP is polysaccharide, and polysaccharides dissolve in water micelles that are dispersed in the W/O emulsion of lacquer sap to form a film after drying, when the polysaccharide usually appears at the surface of lacquer film. It was suggested that increasing polysaccharides made lacquer film more hydrophilic.Table 4
Composition percentage, lipid/AP, and contact angle of lacquer films.
Samples
Composition percentage (wt%)
Lipid/AP
Contact angle (degree)
Lipid
AP
Water
T3
29.8
24.2
45.9
1.23
67.0
T7
43.8
21.2
34.9
2.07
72.5
T11
62.2
13.2
24.7
4.73
77.0Figure 3
ATR-IR spectra of lacquer film.From the above analyses, it can be concluded that although selecting the best season to collect high quality Vietnamese lacquer sap is difficult, sap collected in dry season (from September to December) has a higher percentage of lipid that gives the film high hardness, and the sap collected in other seasons has a higher percentage of water and AP that makes the film more hydrophilic.


## 3.2. Development of Fast Drying Lacquer

In order to improve the performance of Vietnamese lacquer, we performed differentialkurome process with kneading speed of 60, 120, and 180 rpm and kneading time of 15, 30, 45, and 60 min, as summarized in Table 5. During thekurome process, the water concentration decreased with increasing kneading speed, and enzymatic polymerization of the lacquer sap was promoted. The polymerization of lacquer sap is catalyzed by the laccase contained in water micelles and requires oxygen. A high kneading speed beats in more oxygen and promotes polymerization. On the other hand, a high kneading speed also quickly evaporates water, which then decreases laccase activity. In our previous work [16, 17], it was found that lacquer sap collected fromT. vernicifluum lacquer trees can be polymerized to form a film even if the water concentration is just over 3 wt%. However, in this study, we found that the lacquer sap collected fromT. succedanea lacquer trees was not polymerized when the water concentration was lower than 10 wt%. Because the AP concentration inT. succedanea lacquer sap is higher than that inT. vernicifluum lacquer sap, this difference suggested thatT. succedanea sap requires more water to dissolve the laccase and become polymerized. In general, viscosity of lacquer sap decreases with increasing water concentration. Therefore, the viscosity of kneaded lacquer increased with progression of polymerization due to decrease of water concentration during the kneading process, and the drying time of kneaded lacquer was also substantially shortened with the progress of polymerization.Table 5
Data results of kneaded lacquers.
Kneading speed (rpm)
Kneading time (min)
Water (%)
Viscosities (mPas)
MW distribution (%)1
Drying time2 (h)
Monomer
Oligomer
Polymer
DF
TF
HD
—
—
35.4
1203
86.8
13.0
0.2
7.8
8.1
12.5
60
15
26.4
1400
73.8
25.6
0.6
12.2
13.8
31.5
60
30
20.4
2442
56.5
41.8
1.7
6.6
7.2
11.8
60
45
13.6
2694
50.1
48.1
1.8
2.8
3.3
5.5
60
60
12.5
4639
44.8
52.8
2.4
2.2
2.7
5.2
120
15
27.1
3192
66.9
32.6
0.5
15.8
19.0
96
120
30
16.6
2747
54.1
45.0
1.0
3.8
4.5
7.5
120
45
8.1
3558
51.3
45.3
1.6
3.0
3.4
4.5
120
60
5.2
3625
50.2
47.4
2.4
3.4
3.8
6.0
180
15
21.5
1936
67.4
32.0
0.6
16.2
18.5
72
180
30
9.0
2250
56.1
42.7
1.1
1.7
2.8
6.0
180
45
5.2
2389
55.7
42.7
1.6
3.3
3.6
7.0
180
60
4.3
3322
52.3
45.8
1.9
3.1
3.7
6.0
1Determined by GPC. Monomer: MW = 320; oligomer: 10000 > MW > 600; polymer: MW > 10000.
2Drying condition: 25°C, 80%RH, and wet thickness 76 μm. DF: dust-free dry; TF: touch-free dry; HD: hard dry.Gloss,L∗, a∗, and b∗ are summarized in Table 6. Gloss reached 100 for lacquer saps kneaded for 15 min at 120 and 180 rpm. Kneading at a speed of 60 rpm which needed 60 min made gloss reach 100. Because water micelles contained in lacquer sap can be microdispersed by kneading and stirring, the film surface becomes smooth and the gloss increases. Water micelles can be miniaturized quickly when the kneading speed is high. At all kneading speeds, L∗, a∗, and b∗ all decrease as the kneading time increased suggesting that the lacquer film become transparent and color change from red/yellow to green/blue.Table 6
Lightness, gloss, and coloration of kneaded lacquer films1.
Kneading speed (rpm)
Kneading time (min)
Lightness and coloration2
Gloss
L
∗
a
∗
b
∗
—
—
22.66
33.27
22.78
8.9
60
15
31.42
40.09
49.75
72.8
60
30
20.57
38.84
33.33
76.6
60
45
9.40
27.52
12.50
85.8
60
60
6.08
25.27
9.05
98.2
120
15
35.87
37.43
58.74
98.3
120
30
11.78
30.72
16.53
92.2
120
45
6.22
25.32
9.26
96.1
120
60
5.03
21.42
7.18
96.6
180
15
40.24
37.22
65.49
99.0
180
30
6.32
25.99
9.57
96.7
180
45
5.05
21.21
7.16
97.0
180
60
6.47
21.91
7.23
95.2
1Drying condition: 25°C, 80%RH, and wet thickness 76 μm.
2L
∗: lightness; a∗: +red/−green; b∗: +yellow/−blue.In this study, we found that if the water concentration in Vietnamese lacquer is lower than 10 wt%, which was kneaded at 120 rpm for 45 and 60 min and 180 rpm for 30, 45, and 60 min (Table5), the polymerization of laccol catalyzed by laccase should not occur. In order to prevent a decrease in the water concentration, repeatedkurome, which is the addition of water every 30 min during the kneading, was carried out. The results are summarized in Table 7.Kurome can accelerate laccase polymerization of lacquer because as kneading time increases and is repeated, monomer decreases and oligomer increases, and polymer also slightly increases. This phenomenon is consistent with the results fromkurome lacquer sap collected fromT. vernicifluum lacquer tree [18].Table 7
Data results of repeatedkurome lacquers.
Water addition
Kneading time (min)
Water (%)
Viscosities (Pas)
MW distribution (%)1
Drying time2 (h)
Monomer
Oligomer
Polymer
DF
TF
HD
None
0
33.6
1.2
86.8
13.0
0.2
7.8
8.1
12.5
60
5.2
6.6
50.2
47.5
2.3
3.0
3.6
8.3
90
4.3
9.0
45.9
51.2
2.8
4.4
7.4
8.6
120
4.1
10.8
45.3
51.7
3.0
4.4
5.3
8.6
180
4.4
10.6
45.0
51.6
3.3
5%/30 min
60
7.1
6.1
49.3
48.0
2.7
2.9
3.3
8.3
90
4.5
7.8
44.6
52.4
3.1
3.4
3.8
5.3
120
5.1
8.4
43.5
53.2
3.3
3.5
3.9
7.7
180
3.7
12.6
39.5
56.3
4.1
10%/30 min
60
7.8
4.2
56.1
41.2
2.7
3.4
4.2
8.6
90
5.9
6.3
47.1
49.3
3.6
3.8
4.3
8.3
120
4.1
10.9
40.6
54.6
4.7
3.3
3.6
7.5
180
3.8
22.4
35.9
58.2
5.9
20%/30 min
60
7.3
5.8
48.2
47.5
4.2
3.2
4.5
8.3
90
5.5
11.2
39.6
54.8
5.6
5.5
6.4
9.0
120
9.5
23.4
33.1
58.2
8.7
2.6
3.4
6.0
150
12.3
43.5
30.5
59.4
10.1
1Determined by GPC. Monomer: MW = 320; oligomer: 10000 > MW > 600; polymer: MW > 10000.
2Drying condition: 25°C, 80%RH, and wet thickness 76 μm. DF: dust-free dry; TF: touch-free dry; HD: hard dry.


## 4. Conclusions

Lacquer saps collected fromToxicodendron succedanea lacquer tree growing in Vietnam during the rainy season contained a relatively high concentration of water and during the dry season contained a relatively high concentration of lipid component. The compositions of Vietnamese lacquer are affected by collecting season like the lacquer sap collected fromToxicodendron vernicifluum lacquer tree growing in China, Japan, and Korea. The increasing ratio of AP makes the film hydrophilic, and the increasing ratio of lipids increases the film hardness. After being refined by thekurome process, the lacquer polymerizes faster than in its raw state. The polymerization stopped when the amount of water fell below 10 wt%, but the polymerization can be promoted further by adding water during the kneading process, and this is called the repeat-kurome process.



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*Source: 719328-2015-08-27.xml*