# Fabrication of a Needle Microsensor and Its Applications in the Detection of Dissolved Oxygen

Authors: Yuxin Fang; Di Zhang; Qing Xia; Shouhai Hong; Yuan Xu; Yi Guo
Journal: Journal of Sensors
 (2015)

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## Abstract

A novel needle microsensor measurement system was fabricated and applied to determine the concentration of dissolved oxygen. Platinum nanoparticles were employed to modify the surface of copper-core electrode in order to improve electrochemical response signal. The homemade electrode displayed efficient electrocatalytic reduction activity towards dissolved oxygen. The sensor responded linearly to dissolved oxygen in the range of 10μM to 0.195 mM and had a remarkable sensitivity of 9.02 μA/mM. In addition, it showed an excellent reproducibility, stability, and selectivity. These results indicated that the needle microsensor when used, could yield good performance. Moreover, it is believed to be a potential tool for studying specific substances at a cellular level or in vivo in future.


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## Body

## 1. Introduction

The reliable determination of dissolved oxygen in aqueous solution is of great importance in various applications such as environmental and industrial analysis [1]. Moreover, biochemical pathways in living cells involve the consumption of dissolved oxygen from the environment. Hence, the dynamic monitoring of dissolved oxygen forin vitro cell assays andin vivo tests is also an important task on cellular signaling [2]. Different detection techniques including fluorescence [3, 4], nuclear magnetic resonance (NMR) [5], electrochemiluminescence [6, 7], and electrochemistry [8, 9] have been reported in literature for this purpose. Among these, the electrochemical method has played a significant role in the expanding field of detection research because of its high selectivity, quick response, and good reproducibility. Tsai et al. reported dissolved oxygen electrochemical sensors based on glassy carbon electrode (GCE) and indium tin oxide electrode (ITO) modifying silver nanoparticles [8]. Chou et al. proposed a new gold-solid polymer electrolyte sensor for detecting dissolved oxygen in water [10]. Also, a novel dissolved oxygen electrochemical sensor based on metal insulator semiconductor field effect transistor (MISFET) structure with Pt-LaF3 mixture film had been developed by Na et al. [11].With advances in electroanalytical chemistry and microelectronics technology, using microelectrodes as indispensable tools for evaluating chemistries has attracted particular attention in the past few years. In comparison with the conventional macroscale electrodes, microelectrodes have several advantageous characteristics such as rapid response, increased signal-to-noise ratio, low ohmic (i-R) drop, small capacitive-charging currents, and enhanced rates of mass-transport [12–14]. However, microelectrodes usually generate low currents, which may constitute a major problem to the signal detection. One main solution to overcome this problem is to modify microelectrodes with metal nanoparticles in order to artificially increase the active surface area of such electrodes. To date, microelectrodes have been successfully used to measure numerous chemical species and parameters in microenvironment including pH, ammonia, Mn2+, hydrogen peroxide, HS−, and other dissolved gases and ions [15–18]. To our knowledge, there are only a few papers that have reported the usage of microelectrodes for dissolved oxygen sensing.In this work, a needle microsensor was prepared and applied to detection of dissolved oxygen. Platinum nanoparticle (PtNP) which is one of the most researched noble metals was used to modify the surface of copper-core electrode in order to enhance electrochemically catalytic activity of the electrode. The tip of the electrode was characterized by stereomicroscope and scanning electron microscope (SEM), and the electrochemical performance of electrode was studied. The results showed that the homemade electrode with good electroreduction activity towards dissolved oxygen was successfully prepared. Furthermore, it can be used as a powerful tool for certain material testing at the level of cells orin vivo.


## 2. Experimental

### 2.1. Reagents and Materials

Potassium hexachloroplatinate (K2PtCl6) was purchased from Sigma-Aldrich (USA). Copper enamelled wire (φ = 0.16 mm, 0.71 mm), rubber tube (φ=3 mm), 5-gauge stainless steel syringe needle, sand paper (1200 mesh), bamboo sticks (φ=2 mm), phosphate buffer solution (PBS, pH 7.2–7.6), and aluminium oxide polishing powder (φ=0.05 μm) were all obtained from Tianjin HuaShengYuan Technology Co., LTD. (China). Nitrogen gas holder and oxygen tank were provided by Tianjin Six-Party Industrial Gases Co., LTD. (China). All agents used in this study were of analytical grade, and doubly distilled water was used throughout. The O2-saturated standard solution was produced by bubbling PBS with pure O2 at room temperature for 30 min, in which the dissolved oxygen content was 2.6 × 10−4 M calculated from its saturated solubility [19].


### 2.2. Apparatus

The electrochemical measurements were carried out using a LK3200 electrochemical workstation (Tianjin Lanlike Chemical High Electronic Technology Co., LTD., China). A conventional three-electrode system, containing the PtNPs film modified self-made copper-core microelectrode (0.5 mm diameter) as a working electrode, a platinum wire (1 mm diameter) as a counter electrode, and an Ag/AgCl electrode (saturated with KCl) as a reference electrode, was employed for all electrochemical experiments.Stereomicroscope images were obtained by using Olympus SZ61 instrument (Japan). Scanning electron microscope (SEM) images were gained by using Nova NanoSEM 430 instrument (Netherlands).


### 2.3. The Fabrication of Needle Copper-Core Microelectrode

The fabrication of needle copper-core microelectrode (as shown in Figure1) was divided into four steps. At first, copper enamelled wire (φ=0.16 mm) was threaded into the syringe needle. Secondly, one end of the copper enamelled wire was immobilized with the tip of syringe needle using epoxy resin glue. Thirdly, the other end of the copper enamelled wire which was located in the tail of syringe needle was cross-linked with another fraction of copper enamelled wire (φ=0.71 mm), which led to the working electrode wire. Lastly, the tip of the syringe needle was burnished on sand paper and 0.05 μm aluminum oxide polishing powder to obtain a flat and smooth surface.Figure 1
The fabrication of needle-tip microelectrode. (a) The structure diagram of microelectrode: 1: stainless steel syringe needle; 2: copper-core electrode (copper enamelled wire,φ=0.16 mm); 3: epoxy resin glue; 4: working electrode lead wire (copper enamelled wire, φ=0.71 mm); 5: fixed link. (b) The picture of microelectrode.
(a)
(b)


### 2.4. Electrode Surface Modification

Before modification, the self-made copper-core microelectrode was ultrasonically cleaned with ethanol and double distilled water for 5 min to remove the contaminants. To enhance the catalytic activity of electrode, PtNPs were employed in this work. The microelectrode was immersed in 40 mL deposition solution (0.1 M PBS containing 10 mM K2PtCl6) and a constant potential at −0.2 V for 300 s was applied to obtain the PtNPs modified copper-core microelectrode.


## 2.1. Reagents and Materials

Potassium hexachloroplatinate (K2PtCl6) was purchased from Sigma-Aldrich (USA). Copper enamelled wire (φ = 0.16 mm, 0.71 mm), rubber tube (φ=3 mm), 5-gauge stainless steel syringe needle, sand paper (1200 mesh), bamboo sticks (φ=2 mm), phosphate buffer solution (PBS, pH 7.2–7.6), and aluminium oxide polishing powder (φ=0.05 μm) were all obtained from Tianjin HuaShengYuan Technology Co., LTD. (China). Nitrogen gas holder and oxygen tank were provided by Tianjin Six-Party Industrial Gases Co., LTD. (China). All agents used in this study were of analytical grade, and doubly distilled water was used throughout. The O2-saturated standard solution was produced by bubbling PBS with pure O2 at room temperature for 30 min, in which the dissolved oxygen content was 2.6 × 10−4 M calculated from its saturated solubility [19].


## 2.2. Apparatus

The electrochemical measurements were carried out using a LK3200 electrochemical workstation (Tianjin Lanlike Chemical High Electronic Technology Co., LTD., China). A conventional three-electrode system, containing the PtNPs film modified self-made copper-core microelectrode (0.5 mm diameter) as a working electrode, a platinum wire (1 mm diameter) as a counter electrode, and an Ag/AgCl electrode (saturated with KCl) as a reference electrode, was employed for all electrochemical experiments.Stereomicroscope images were obtained by using Olympus SZ61 instrument (Japan). Scanning electron microscope (SEM) images were gained by using Nova NanoSEM 430 instrument (Netherlands).


## 2.3. The Fabrication of Needle Copper-Core Microelectrode

The fabrication of needle copper-core microelectrode (as shown in Figure1) was divided into four steps. At first, copper enamelled wire (φ=0.16 mm) was threaded into the syringe needle. Secondly, one end of the copper enamelled wire was immobilized with the tip of syringe needle using epoxy resin glue. Thirdly, the other end of the copper enamelled wire which was located in the tail of syringe needle was cross-linked with another fraction of copper enamelled wire (φ=0.71 mm), which led to the working electrode wire. Lastly, the tip of the syringe needle was burnished on sand paper and 0.05 μm aluminum oxide polishing powder to obtain a flat and smooth surface.Figure 1
The fabrication of needle-tip microelectrode. (a) The structure diagram of microelectrode: 1: stainless steel syringe needle; 2: copper-core electrode (copper enamelled wire,φ=0.16 mm); 3: epoxy resin glue; 4: working electrode lead wire (copper enamelled wire, φ=0.71 mm); 5: fixed link. (b) The picture of microelectrode.
(a)
(b)


## 2.4. Electrode Surface Modification

Before modification, the self-made copper-core microelectrode was ultrasonically cleaned with ethanol and double distilled water for 5 min to remove the contaminants. To enhance the catalytic activity of electrode, PtNPs were employed in this work. The microelectrode was immersed in 40 mL deposition solution (0.1 M PBS containing 10 mM K2PtCl6) and a constant potential at −0.2 V for 300 s was applied to obtain the PtNPs modified copper-core microelectrode.


## 3. Results and Discussion

### 3.1. Electrodeposition of Platinum Nanoparticles

Figure2 showed the typical electrochemical deposition process of nanoplatinum particles. As we all know, the platinum ions were reduced to platinum atoms by applying a constant negative voltage, and platinum atoms will accumulate on the electrode surface as time proceeds. As shown in Figure 2, the curve of electrodeposition is smooth, indicating that the tip of self-made copper-core microelectrode was cured and polished well. Therefore, a compact platinum nanofilm can be obtained by this method.Figure 2
Currentversus time curve of electrodeposition process. Potential: −0.2 Vversus Ag/AgCl.


### 3.2. Morphology of the Tip of Self-Made Copper-Core Microelectrode

Figure3 demonstrates stereomicroscope images under fifty times amplification of the tip of the self-made microelectrode. From Figure 3(a), the surface of the electrode is very smooth, which is the precondition of electrochemical detection. When the surface of electrode was modified with the PtNPs (Figure 3(b)), a bright and uniform film was formed. This provided evidence to support the stability of the curve of electrodeposition. Figures 4(a) and 4(b) reveal the SEM images of PtNPs modified on the surface of microelectrode under different magnification. As can be seen, PtNPs were successfully distributed on the microelectrode surface by electrodeposition. And the higher magnification of SEM image (b) clearly shows that some PtNPs have been associated to form laminated structure, which could amplify specific surface area of microelectrode and enhance the current response of the sensor. In conclusion, the results show that the homemade PtNPs modified copper-core microelectrode could ensure the smooth conduct of following electrochemical experiments.Figure 3
Stereomicroscope images of the tip of copper-core syringe needle. (a) Bare copper electrode section, (b) copper electrode section with PtNPs modification.
(a)
(b)Figure 4
SEM images of PtNPs modified on the surface of microelectrode under different magnification.
(a)
(b)


### 3.3. Electrochemical Behavior of Homemade Microelectrode towards the Dissolved Oxygen

As shown in Figure5, the electrochemical response of PtNPs modified copper-core microelectrode towards dissolved oxygen was investigated. Figure 5(a) demonstrates cyclic voltammograms of PtNPs modified copper-core microelectrode in pH 7.0 O2-saturated PBS (A) and N2-saturated PBS (B). It was clear that there was not any redox reaction when the self-made electrode was immersed in N2-saturated PBS (curve B). In contrast, a remarkable reduction peak at −0.5 V was observed in O2-saturated PBS (curve A). This showed that the self-made copper-core electrode can carry on catalytic activity towards dissolved oxygen. It has been reported that there is an efficient four-electron reduction reaction of dissolved oxygen on the surface of electrode [20]. The reaction equation is described as follows:(1)O2+2H2O+4e-⟶4OH-Figure 5
(a) Cyclic voltammograms of PtNPs modified copper-core microelectrode in pH 7.0 O2-saturated PBS (A) and N2-saturated PBS (B). (b) Cyclic voltammograms of PtNPs modified copper-core microelectrode (A) and bare copper-core microelectrode (B) in pH 7.0 O2-saturated PBS.
(a)
(b)Besides, virtually no current in the anodic sweep was obtained from curve A, indicating a totally irreversible process of dissolved oxygen reduction process. These results were in accordance with other reported electrochemical dissolved oxygen sensors [21–24].Figure5(b) shows cyclic voltammograms of PtNPs modified copper-core microelectrode (A) and bare copper-core microelectrode (B) in O2-saturated PBS. The dissolved oxygen was reduced to a variable extent on these two electrodes. For the PtNPs modified copper-core microelectrode (curve A), the increase of the peak current and the positive shift of the potential indicated that the PtNPs modified microelectrode has a larger active surface area and better electrocatalytic activity towards dissolved oxygen than bare copper-core microelectrode.Figure6 displays the simultaneous determination of dissolved oxygen at PtNPs modified copper-core microelectrode by cyclic voltammetry in 0.1 M PBS (pH 7.0). Different volumes of O2-saturated solution were spiked into N2-saturated PBS in order to control the concentration of dissolved oxygen. From Figure 6(a), the reductive peak current increased with increasing of the concentrations of dissolved oxygen. The calibration curve obtained with the reduction peak currents was shown in Figure 6(b). The slope (sensitivity) of the plot was 9.02 μA/mM (correlation coefficient = 0.96). In the range of 10 μM to 0.195 mM, the current responses were proportional to the dissolved oxygen concentrations. The detection limit (S/N=3) was 3.33 μM. Various dissolved oxygen sensors have been summarized in Table 1 with respect to the detection limit and the linear range. It reveals that the proposed microelectrode is potentially useful for determination of dissolved oxygen.Table 1
Comparison of performance of various dissolved oxygen sensors.
Electrode
Detection limit (μM)
Linear range
Reference
Nickel-salen/Pt
22.2
0.12 mM–0.29 mM
[25]
CNF/GCE
0.07
0.1µM–78 µM
[26]
Vitamin B12/RDE
9.2
15µM–45 µM
[27]
βCDSH/FeTMPyP/βCDSHAuNP/Au
0.6
6.3µM–0.2 mM
[28]
GNP/MWNTs-FeTMAPP/Au
0.38
0.52µM–0.18 mM
[29]
PtNPs/Cu-core microelectrode
3.33
10µM–0.195 mM
This workFigure 6
Simultaneous determination of dissolved oxygen at PtNPs modified copper-core microelectrode by cyclic voltammetry in 0.1 M PBS (pH 7.0); (a) reduction waves of the cyclic voltammograms and (b) calibration curve for dissolved oxygen.
(a)
(b)For the purpose of the biological applications, the responses of common interferences on the proposed sensor were investigated and the results were summarized in Table2. The sensor response was evaluated in presence of 0.1 mM ascorbic acid, uric acid, 4-aminophenol, Ca2+, Na+, NO3-, SO42-, and hydroquinone at 0.1 mM dissolved oxygen. As expected, the observed influences are all less than 5% on the dissolved oxygen response.Table 2
Interference effect on the detection of dissolved oxygen with the proposed sensor in PBS at pH 7.0 (applied potential: −0.3 V).
Species added
Response ratio (%)
Ascorbic acid
4.8
Uric acid
3.9
4-Aminophenol
4.2
Ca2+
2.1
Na+
1.2
N
O
3
-
1.5
S
O
4
2
-
2.6
Hydroquinone
4.9
Dissolved oxygen
100As we all know, the reproducibility and stability of electrode are also important parameters for evaluating the performance of a sensor. The device-to-device reproducibility was investigated from its response to dissolved oxygen saturated solution at five microelectrodes independently (Figure7(a)), and the relative standard deviation (RSD) was calculated to be 3.0%. Besides, the microelectrode was stored at refrigerator temperature and measured every day; it retained about 88.3% of its original sensitivity after 2 weeks (Figure 7(b)). Therefore, the self-made PtNPs modified copper-core microelectrode exhibited an acceptable reproducibility and long-term stability. The above results fully indicated that the electrochemical performance of self-made microelectrode towards dissolved oxygen is good, and it can be used as a candidate to detect specific substance at a cellular level orin vivo studies in future.Figure 7
(a) The reproducibility research of self-made microelectrode; (b) the stability of microelectrode stored at refrigerator temperature for two weeks in PBS (pH 7.0) with dropwise addition of 0.1 mM dissolved oxygen.
(a)
(b)


## 3.1. Electrodeposition of Platinum Nanoparticles

Figure2 showed the typical electrochemical deposition process of nanoplatinum particles. As we all know, the platinum ions were reduced to platinum atoms by applying a constant negative voltage, and platinum atoms will accumulate on the electrode surface as time proceeds. As shown in Figure 2, the curve of electrodeposition is smooth, indicating that the tip of self-made copper-core microelectrode was cured and polished well. Therefore, a compact platinum nanofilm can be obtained by this method.Figure 2
Currentversus time curve of electrodeposition process. Potential: −0.2 Vversus Ag/AgCl.


## 3.2. Morphology of the Tip of Self-Made Copper-Core Microelectrode

Figure3 demonstrates stereomicroscope images under fifty times amplification of the tip of the self-made microelectrode. From Figure 3(a), the surface of the electrode is very smooth, which is the precondition of electrochemical detection. When the surface of electrode was modified with the PtNPs (Figure 3(b)), a bright and uniform film was formed. This provided evidence to support the stability of the curve of electrodeposition. Figures 4(a) and 4(b) reveal the SEM images of PtNPs modified on the surface of microelectrode under different magnification. As can be seen, PtNPs were successfully distributed on the microelectrode surface by electrodeposition. And the higher magnification of SEM image (b) clearly shows that some PtNPs have been associated to form laminated structure, which could amplify specific surface area of microelectrode and enhance the current response of the sensor. In conclusion, the results show that the homemade PtNPs modified copper-core microelectrode could ensure the smooth conduct of following electrochemical experiments.Figure 3
Stereomicroscope images of the tip of copper-core syringe needle. (a) Bare copper electrode section, (b) copper electrode section with PtNPs modification.
(a)
(b)Figure 4
SEM images of PtNPs modified on the surface of microelectrode under different magnification.
(a)
(b)


## 3.3. Electrochemical Behavior of Homemade Microelectrode towards the Dissolved Oxygen

As shown in Figure5, the electrochemical response of PtNPs modified copper-core microelectrode towards dissolved oxygen was investigated. Figure 5(a) demonstrates cyclic voltammograms of PtNPs modified copper-core microelectrode in pH 7.0 O2-saturated PBS (A) and N2-saturated PBS (B). It was clear that there was not any redox reaction when the self-made electrode was immersed in N2-saturated PBS (curve B). In contrast, a remarkable reduction peak at −0.5 V was observed in O2-saturated PBS (curve A). This showed that the self-made copper-core electrode can carry on catalytic activity towards dissolved oxygen. It has been reported that there is an efficient four-electron reduction reaction of dissolved oxygen on the surface of electrode [20]. The reaction equation is described as follows:(1)O2+2H2O+4e-⟶4OH-Figure 5
(a) Cyclic voltammograms of PtNPs modified copper-core microelectrode in pH 7.0 O2-saturated PBS (A) and N2-saturated PBS (B). (b) Cyclic voltammograms of PtNPs modified copper-core microelectrode (A) and bare copper-core microelectrode (B) in pH 7.0 O2-saturated PBS.
(a)
(b)Besides, virtually no current in the anodic sweep was obtained from curve A, indicating a totally irreversible process of dissolved oxygen reduction process. These results were in accordance with other reported electrochemical dissolved oxygen sensors [21–24].Figure5(b) shows cyclic voltammograms of PtNPs modified copper-core microelectrode (A) and bare copper-core microelectrode (B) in O2-saturated PBS. The dissolved oxygen was reduced to a variable extent on these two electrodes. For the PtNPs modified copper-core microelectrode (curve A), the increase of the peak current and the positive shift of the potential indicated that the PtNPs modified microelectrode has a larger active surface area and better electrocatalytic activity towards dissolved oxygen than bare copper-core microelectrode.Figure6 displays the simultaneous determination of dissolved oxygen at PtNPs modified copper-core microelectrode by cyclic voltammetry in 0.1 M PBS (pH 7.0). Different volumes of O2-saturated solution were spiked into N2-saturated PBS in order to control the concentration of dissolved oxygen. From Figure 6(a), the reductive peak current increased with increasing of the concentrations of dissolved oxygen. The calibration curve obtained with the reduction peak currents was shown in Figure 6(b). The slope (sensitivity) of the plot was 9.02 μA/mM (correlation coefficient = 0.96). In the range of 10 μM to 0.195 mM, the current responses were proportional to the dissolved oxygen concentrations. The detection limit (S/N=3) was 3.33 μM. Various dissolved oxygen sensors have been summarized in Table 1 with respect to the detection limit and the linear range. It reveals that the proposed microelectrode is potentially useful for determination of dissolved oxygen.Table 1
Comparison of performance of various dissolved oxygen sensors.
Electrode
Detection limit (μM)
Linear range
Reference
Nickel-salen/Pt
22.2
0.12 mM–0.29 mM
[25]
CNF/GCE
0.07
0.1µM–78 µM
[26]
Vitamin B12/RDE
9.2
15µM–45 µM
[27]
βCDSH/FeTMPyP/βCDSHAuNP/Au
0.6
6.3µM–0.2 mM
[28]
GNP/MWNTs-FeTMAPP/Au
0.38
0.52µM–0.18 mM
[29]
PtNPs/Cu-core microelectrode
3.33
10µM–0.195 mM
This workFigure 6
Simultaneous determination of dissolved oxygen at PtNPs modified copper-core microelectrode by cyclic voltammetry in 0.1 M PBS (pH 7.0); (a) reduction waves of the cyclic voltammograms and (b) calibration curve for dissolved oxygen.
(a)
(b)For the purpose of the biological applications, the responses of common interferences on the proposed sensor were investigated and the results were summarized in Table2. The sensor response was evaluated in presence of 0.1 mM ascorbic acid, uric acid, 4-aminophenol, Ca2+, Na+, NO3-, SO42-, and hydroquinone at 0.1 mM dissolved oxygen. As expected, the observed influences are all less than 5% on the dissolved oxygen response.Table 2
Interference effect on the detection of dissolved oxygen with the proposed sensor in PBS at pH 7.0 (applied potential: −0.3 V).
Species added
Response ratio (%)
Ascorbic acid
4.8
Uric acid
3.9
4-Aminophenol
4.2
Ca2+
2.1
Na+
1.2
N
O
3
-
1.5
S
O
4
2
-
2.6
Hydroquinone
4.9
Dissolved oxygen
100As we all know, the reproducibility and stability of electrode are also important parameters for evaluating the performance of a sensor. The device-to-device reproducibility was investigated from its response to dissolved oxygen saturated solution at five microelectrodes independently (Figure7(a)), and the relative standard deviation (RSD) was calculated to be 3.0%. Besides, the microelectrode was stored at refrigerator temperature and measured every day; it retained about 88.3% of its original sensitivity after 2 weeks (Figure 7(b)). Therefore, the self-made PtNPs modified copper-core microelectrode exhibited an acceptable reproducibility and long-term stability. The above results fully indicated that the electrochemical performance of self-made microelectrode towards dissolved oxygen is good, and it can be used as a candidate to detect specific substance at a cellular level orin vivo studies in future.Figure 7
(a) The reproducibility research of self-made microelectrode; (b) the stability of microelectrode stored at refrigerator temperature for two weeks in PBS (pH 7.0) with dropwise addition of 0.1 mM dissolved oxygen.
(a)
(b)


## 4. Conclusions

In the present work, a novel needle microsensor was prepared and can be applied to determine the concentration of dissolved oxygen. The tip of the microelectrode was polished on sand paper and polishing cloth, obtaining a smooth and flat surface. PtNPs were successfully electrodeposited on the surface of the self-control microelectrode. The resulting microsensor showed an excellent electrochemical property towards dissolved oxygen. Additionally, the current work exhibited a good potential for substances determinationin vivo.



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*Source: 408458-2015-04-07.xml*