Patent ID: 12195236

DETAILED DESCRIPTION

Some detailed example embodiments are disclosed herein. However, specific structural and functional details disclosed herein are merely representative for purposes of describing example embodiments. Example embodiments may, however, be embodied in many alternate forms and should not be construed as limited to only the example embodiments set forth herein.

Accordingly, while example embodiments are capable of various modifications and alternative forms, example embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit example embodiments to the particular forms disclosed, but to the contrary, example embodiments are to cover all modifications, equivalents, and alternatives thereof. Like numbers refer to like elements throughout the description of the figures.

It should be understood that when an element or layer is referred to as being “on,” “connected to,” “coupled to,” or “covering” another element or layer, it may be directly on, connected to, coupled to, or covering the other element or layer or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly connected to,” or “directly coupled to” another element or layer, there are no intervening elements or layers present. Like numbers refer to like elements throughout the specification. As used herein, the term “and/or” includes any and all combinations or sub-combinations of one or more of the associated listed items.

It should be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, regions, layers and/or sections, these elements, regions, layers, and/or sections should not be limited by these terms. These terms are only used to distinguish one element, region, layer, or section from another region, layer, or section. Thus, a first element, region, layer, or section discussed below could be termed a second element, region, layer, or section without departing from the teachings of example embodiments.

Spatially relative terms (e.g., “beneath,” “below,” “lower,” “above,” “upper,” and the like) may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It should be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the term “below” may encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

The terminology used herein is for the purpose of describing various example embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes,” “including,” “comprises,” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, and/or elements, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, and/or groups thereof.

When the words “about” and “substantially” are used in this specification in connection with a numerical value, it is intended that the associated numerical value include a tolerance of ±10% around the stated numerical value, unless otherwise explicitly defined.

Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, including those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

Example embodiments are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of example embodiments. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, example embodiments should not be construed as limited to the shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing.

Package

FIG.1is an illustration of a perspective view of an outer container100, in accordance with at least one example embodiment.FIG.2is an illustration of a side view of the outer container100, in accordance with at least one example embodiment.FIG.3is an illustration of a front view of the outer container100, in accordance with at least one example embodiment.FIG.4is an illustration of a top view of the outer container100, in accordance with at least one example embodiment.

In at least one example embodiment, the outer container100includes a first section110and a second section120. In at least one example embodiment, the first section110is a lower section of the outer container100and the second section120is an upper section of the outer container100. In at least one example embodiment, the first section110and the second section120combine to form a “clam shell” type configuration for the outer container100. In at least one example embodiment, the first section110and the second section120are identical to each other and are therefore interchangeable with each other.

In at least one example embodiment, a ridge130of a first tray500(see at leastFIG.9) extends between the first section110and the second section120when the outer container100is in a “closed” configuration and the outer container100contains the first tray500(seeFIGS.1-3). In at least one example embodiment, the ridge130helps form part of an outer surface150of a package4600that includes the outer container100(seeFIG.47), and an outer surface200of the ridge130is therefore substantially visible, when the outer container100is in the “closed” configuration and the outer container100contains the first tray500. In at least one example embodiment, the outer surface200of the ridge130is flush with an outer surface205of the first section110and the second section120, when the outer container100is in the “closed” configuration (seeFIG.2).

In at least one example embodiment, the outer surfaces205of the first section110and the second section120each have a flat major surface140(FIG.1). In at least one example embodiment, the flat major surface140of the first section110and the second section120are parallel to each other and oppose each other on the outer container100. In at least one example embodiment, the flat major surface140has a rectangular shape with rounded corners145. In at least one example embodiment, the outer surface205of the first section110and the second section120have rounded side edges210(seeFIGS.2and3).

FIG.5is an illustration of an exploded view of major elements550of the package4600(seeFIG.47), in accordance with at least one example embodiment.

In at least one example embodiment, the major elements550include the outer container100(the first section110and the second section120), the first tray500, a second tray510and a band520. In at least one example embodiment, when the outer container100is in the “closed” configuration, the outer container100can contain both the first tray500and the second tray510. In at least one example embodiment, the first tray500and the second tray510are removable from the outer container100, and the first tray500and the second tray510are able to be inserted back into the outer container100after being removed from the outer container100. In at least one example embodiment, the band520circumscribes at least a portion of the outer container100to form the package4600(seeFIG.47). In at least one example embodiment, the band520is a “belly band” that circumscribes at least a portion of a mid-section of the outer container100(as shown in at leastFIG.47).

In at least one example embodiment, the outer container100, the first tray500and the second tray510are made from a same material. In at least one example embodiment, the outer container100, the first tray500and the second tray510are made from a recyclable material. In at least one example embodiment, the outer container100, the first tray500and the second tray510are made from a cardboard material or a cardboard composite, PaperFoam®, industrial starch including potatoes or tapioca mixed with cellulose fibers, wood pulp, biopolymers, other suitable packaging materials, or combinations thereof. In at least one example embodiment, the outer container100, the first tray500and the second tray510are made from different materials.

FIG.6is an illustration of a perspective view of the first section110, in accordance with at least one example embodiment.FIG.7is an illustration of a side view of the first section110, in accordance with at least one example embodiment.FIG.8is an illustration of a cross-sectional view (view VIII-VIII ofFIG.6) of the first section110, in accordance with at least one example embodiment. In one embodiment, the first section110and the second section120are identical. Accordingly, the following description of the first section110equally applies to the second section120.

In at least one example embodiment, the first section110includes an end wall (floor)600, first sidewalls610and second sidewalls620. In at least one example embodiment, the first sidewalls610have a longer longitudinal length relative to the second sidewalls620(as shown inFIG.6), thereby giving the outer container100a rectangular shape from an overhead perspective (seeFIG.4). In another example embodiment, the first sidewalls610and the second sidewalls620are a same longitudinal length, thereby giving the outer container100a square shape from an overhead perspective (not shown). Other shapes of the outer container100are contemplated.

In at least one example embodiment, the first section110includes rounded corners630where the end wall600meets the first sidewalls610and the second sidewalls620. In at least one example embodiment, the first sidewalls610and the second sidewalls620have a peripheral edge640that is a distal-most end of the first sidewalls610and the second sidewalls620. In at least one example embodiment, the peripheral edge640of the first section110and the second section120grip the ridge130of the first tray500when the outer container100is in the closed position and contain the first tray500(see at leastFIGS.1and42-43).

In at least one example embodiment, a first thickness800of the end wall600is the same as a second thickness810of the second sidewalls620and/or the first sidewalls610, such that the first section110has a uniform thickness. In at least one example embodiment, the second sidewalls620and the first sidewalls610are the same second thickness810. In at least one example embodiment, the first thickness800is larger than the second thickness810. In at least one example embodiment, the first thickness800and the second thickness810are both in the range of about 1.5 mm to 3.5 mm, or about 2.0 mm to 3.0 mm, or about 2 mm.

In at least one example embodiment, the second sidewalls620(and likewise the first sidewalls610) are slightly flared outward, such that a first distance820across an interior longitudinal length of the first section110is smaller than a second distance830across the interior longitudinal length of the first section110.

FIGS.9-10are illustrations of perspective views of the first tray500, in accordance with at least one example embodiment.FIG.11is an illustration of a bottom view of the first tray500.

In at least one example embodiment, the first tray500includes an upper wall900. In at least one example embodiment, the first tray500includes sidewalls917that circumscribe a periphery of an upper portion of the first tray500. In at least one example embodiment, the ridge130divides the sidewalls917into upper sidewalls920and lower sidewalls930. In at least one example embodiment, an upper ledge915and a lower ledge925are upper and lower surfaces that are defined by the ridge130. In at least one example embodiment, the upper wall900defines rounded edges945where the sidewalls917meet an upper (top) surface992of the first tray500along a periphery of the first tray500. In at least one example embodiment, the sidewalls917define rounded corners905on four corners of the first tray500. In at least one example embodiment, the lower portion940of the rounded corners905In at least one example embodiment, the lower sidewalls930define lugs935. In at least one example embodiment, the lugs935are substantially equally spaced along the lower sidewall930of the first tray500, where the lugs are oriented vertically along the lower sidewall930(see at leastFIGS.12and13). In at least one example embodiment, the lugs935are defined by the lower sidewalls930to include at least one lug on each of four sides of the first tray500. In at least one example embodiment, the lugs935are positioned on the lower sidewalls930to keep the lower sidewalls930separated from the first sidewalls610and the second sidewalls620of the first section110(FIG.6) when the first tray500is held in the first section110, in order to allow the first tray500to be more easily extracted from the first section110of the outer container100and to ensure moisture does not otherwise collect between the lower sidewalls930and the first sidewalls610or the second sidewalls620.

In at least one example embodiment, the upper wall900defines a depression970. In at least one example embodiment, the depression970is a partial “impression” of a consumer product1600(see at leastFIG.16). In at least one example embodiment, the depression970defines a cavity for holding the consumer product1600. In at least one example embodiment, the depression970includes a floor960. In at least one example embodiment, the floor960defines a raised ridge950. In at least one example embodiment, the floor960defines an opening (aperture)955. In at least one example embodiment, the opening955can be used to assist in disconnecting the first tray500from the second tray510, or for disconnecting the first tray500from the first section110of the outer container100(see at leastFIG.22, showing the first tray500connected to both the second tray510and the first section110), where the opening955can be gripped for instance by a finger or a simple tool.

In at least one example embodiment, the depression970includes sidewalls910that are substantially vertical. In at least one example embodiment, the sidewalls910included rounded corners965. In at least one example embodiment, the depression970includes three minor depressions990which include: a first half-bowl975, a second half-bowl980and a shelf982. In at least one example embodiment, the first half-bowl975and the second half-bowl980have a half-oval footprint (see at leastFIGS.9-11). In at least one example embodiment, each of the minor depressions990include sloped sidewalls985that are flared outward from a floor of the minor depressions990up to the upper surface992of the upper wall900. In at least one example embodiment, the depression970includes rounded edges995along an upper periphery of the depression970, where the sidewalls910/985meet the upper surface992of the upper wall900. In at least one example embodiment, the depression970includes rounded lower corners986along lower corner edges of the depression970, and at a transition between the raised ridge950and the floor960. In at least one example embodiment, the shelf982includes rounded corners998to reduce “pinch points” for the consumer product1600and allow the consumer product1600to be more easily grasped and handled when removing the consumer product1600from the first tray500and/or when setting the consumer product1600back into the first tray500(seeFIGS.9-10and16).

In at least one example embodiment, the first half-bowl975includes a pair of lugs996on upper side edges of the first half-bowl975(on an end of the first half-bowl975that is near the shelf982). In at least one example embodiment, lugs996extend slightly from the sloped sidewalls985of the first half-bowl975and the second half-bowl980(seeFIGS.9-10). In at least one example embodiment, the lugs996can make gentle contact with the consumer product1600to assist in cradling the consumer product1600while allowing for a gap between the sloped sidewalls985and an edge of the consumer product1600(as explained in more detail in relation toFIGS.16and17). In at least one example embodiment, the lugs996further assist in allowing the consumer product1600to be more easily removed from the first tray500.

FIGS.12-13are illustrations of bottom perspective views of the first tray500, in accordance with at least one example embodiment.FIGS.14-15are illustrations of front and side views of the first tray500, in accordance with at least one example embodiment.

In at least one example embodiment, the lower sidewalls930extend vertically downward to form a skirt1240at a lower portion of the first tray500. In at least one example embodiment, the skirt1240has a varying depth, such that a distal end1250of the skirt1240extends to different elevations. In at least one example embodiment, the skirt1240has a first depth1200along end sections1400of the first tray500(seeFIG.14), a second depth1210along the rounded corners905and a third depth1220along side sections1500of the first tray500(seeFIG.15). In at least one example embodiment, the first depth1200and the third depth1220are shorter than the second depth1210. In at least one example embodiment, the second depth1210is longer than the first depth1200and the third depth1220to allow the lower portion940of the rounded corners905to gently grip onto the second tray510, as discussed in more detail in relation toFIGS.40-41. In at least one example embodiment, the first depth1200and the third depth1220are a same depth.

In at least one example embodiment, and as shown inFIGS.14and15, the ridge130extends horizontally from the sidewalls917, such that surfaces of the upper ledge915and the lower ledge925are parallel with the upper surface992of the first tray500.

As shown inFIGS.14and15, in at least one example embodiment, a width of the first tray500is in the range of about 95 mm to 115 mm, or about 100 mm to 110 mm, or about 106 mm. In at least one example embodiment, a length1510of the first tray500is in the range of about 140 mm to 160 mm, or about 105 mm to 155 mm, or about 153 mm. In at least one example embodiment, a height1420of the first tray500is in the range of about 15 mm to 30 mm, or about 18 mm to 25 mm, or about 21 mm. In at least one example embodiment, a height1430of the ridge130is in the range of about 1 mm to 5 mm or about 2 mm to 4 mm, or about 3 mm. In at least one example embodiment, a depth1520of the ridge130is in the range of about 1.5 mm to 3.5 mm, or about 2.0 mm to 3.0 mm, or about 2.5 mm. In at least one example embodiment, a height1440of the upper sidewalls920is in the range of about 7 mm to 15 mm, or about 10 mm to 12 mm, or about 11 mm.

FIGS.16-17are illustrations of perspective and top views of the first tray500holding the consumer product1600, in accordance with at least one example embodiment.FIGS.18-21are illustrations of cross-sectional views of the first tray500(views XVIII-XVIII and XIX-XIX ofFIG.17), in accordance with at least one example embodiment.

In at least one example embodiment, and as shown inFIGS.16and17, when the consumer product1600is contained in the first tray500, upper surfaces of the consumer product1660are visible from at least an overhead view of the first tray500. In at least one example embodiment, a first gap1610exists between sides of the consumer product1600and the sidewalls910of the depression970. In at least one example embodiment, the first gap1610is large enough that significant portions of the floor960of the depression970are visible from a top view of the first tray500(see at leastFIG.17). In at least one example embodiment, the first gap1610allows ample room for the consumer product1600to be easily grasped and removed from the first tray500.

In at least one example embodiment, a second gap1620exists between a first end1600aof the consumer product1600and the sloped sidewalls985of the shelf982. In at least one example embodiment, a third gap1630and a fourth gap1640exist between the sloped sidewalls985of the second half-bowl980and first half-bowl975, respectively, due in part to the placement of the lugs996(seeFIG.17), where the lugs996gently grasp sides of the consumer product1600. In at least one example embodiment, the first gap1610, the second gap1620, the third gap1630and/or the fourth gap1640assist in allowing the consumer product1600to more easily be removed from the first tray500. In at least one example embodiment, the rounded edges995along a periphery of the depression970, and the sloped sidewalls985of the minor depressions990also assist in allowing the consumer product1600to more easily be removed from the first tray500.

In at least one example embodiment, the sidewalls917are flared outward, such that a first internal width1820of the first tray500is smaller than a second interior width1830of the first tray500. In at least one example embodiment, the sidewalls917are flared outward at a gradual angle1800that is about 1-2 degrees, relative to a vertical plane1810(i.e., relative to a direction that is plum with gravity when the first tray500is on a flat surface that is perpendicular with gravity).

In at least one example embodiment, the consumer product1600is an electronic device, and more particularly, a heat-not burn device (or alternatively an e-vaping device). In at least one example embodiment, the consumer product1600is an accessory or an element of an electronic device, and more particularly, a heat-not burn device (or alternatively an e-vaping device).

In at least one example embodiment, some electronic devices are configured to heat a plant material to a temperature that is sufficient to release constituents of the plant material while keeping the temperature below its ignition temperature so as to avoid a self-sustaining burning or a self-sustaining combustion of the plant material (i.e., in contrast to where a plant material is lit, such as lit-end cigarettes). Such devices may be characterized as generating an aerosol of constituents released by heating, and may be referred to as heat-not-burn aerosol-generating devices, or heat-not-burn devices.

It is understood that heating of a plant material below its ignition temperature may, in some circumstances, produce incidental and insubstantial levels of oxidized or other thermal decomposition byproducts. However, in some embodiments, the heating in aerosol-generating devices is below the pyrolysis temperature of the plant material so as to produce an aerosol having no or insubstantial levels of thermal decomposition byproducts of the plant material. Thus, in an example embodiment, pyrolysis of the plant material does not occur during the heating and resulting production of aerosol. In other instances, there may be incidental pyrolysis, with production of oxidized or other thermal decomposition byproducts at levels that are insignificant relative to the primary constituents released by heating of the plant material.

In at least one example embodiment, the raised ridge950holds a side/rear surface1600bof the consumer product1600away from the floor960of the first tray500, such that a gap1900exists between the side/rear surface1600band the floor960(seeFIG.19). In this embodiment, and as shown inFIGS.18-19, when a second end1600cof the consumer product1600fits into the second half-bowl980, the gap1900allows the consumer product1600to more easily be grasped to remove the consumer product1600from the first tray500.

In at least one example embodiment, portion of the depression970hug back surfaces of the consumer product1600along a longitudinal length of the consumer product1600(seeFIG.21). In this example embodiment, the first end1600aof the consumer product1600is directly contacted by major surfaces of the shelf982and the first half-bowl975. In at least one example embodiment, back surfaces of the consumer product1600are directly contacted by the raised ridge950. In at least one example embodiment, the second end1600cof the consumer product1600is directly contacted by the second half-bowl980.

In at least one example embodiment, the first end1600aof the consumer product1600is a mouth-piece end of a heat-not-burn device (or, alternatively an e-vaping device) and the second end1600cis a base end (wide end) of the heat-not-burn device (or, alternatively e-vaping device).

FIG.22is an illustration of a perspective view of the first tray500and the second tray510being held in the first section110, in accordance with at least one example embodiment.

In at least one example embodiment, the lower ledge925of the ridge130of the first tray500(see at leastFIG.14) contacts the peripheral edge640of the first section110(see at leastFIG.6) to help support the first tray500within the first section110. In at least one example embodiment, the ridge130supports the first tray500within the first section110, independent of whether the second tray510is also contained within the first section110(also seeFIG.42). In particular, and in at least one example embodiment, the lower ledge925of the first tray500(FIG.12) sits on and is supported by the peripheral edge640of the first section110(FIG.6), as shown inFIGS.22and42.

In at least one example embodiment, the opening955of the first tray500allows the second tray510to be partially viewable when the first tray500and the second tray510are in the outer container100and the second section120has been removed from the outer container100(as shown inFIG.22).

In at least one example embodiment, and as shown inFIG.22, when the first tray500and the second tray510are in the first section110, and the second section120is not on the outer container, the upper surface992, the upper sidewall920, and the upper ledge915and the outer surface200of the ridge130are directly visible. That is to say, the upper surface992, the upper sidewall920, and the upper ledge915and the outer surface200of the ridge130form a visible outer surface of the package4600once the second section120is initially removed from the package4600.

FIGS.23-28are illustrations of perspective, top and bottom views of the second tray510, in accordance with at least one example embodiment.

In at least one example embodiment, an upper wall2300of the second tray510defines major upper surfaces2345, first (upper) inset surfaces2350, second (lower) inset surfaces2370, a first depression2305and a second depression2310. In at least one example embodiment, the major upper surfaces2345constitute top-most (highest elevation) surfaces of the second tray510. In at least one example embodiment, the first inset surfaces2350are at an elevation (vertical height) of the second tray510that is between the major upper surfaces2345and the second inset surfaces2370.

In at least one example embodiment, opposing sidewalls2375bracket sides of the second inset surfaces2370. In at least one example embodiment, the first depression2305is defined by sidewalls2320and a floor2355. In at least one example embodiment, the second depression2310is defined by sidewalls2325and a floor2360. In at least one example embodiment, the first depression2305and/or the second depression2310have a footprint that is substantially rectangular in shape (see an overhead view inFIG.25). In at least one example embodiment, the first depression2305and the second depression2310have rounded corners2390. In at least one example embodiment, the second tray510includes rounded lower corners2386along a periphery of the first inset surfaces2350, the second inset surfaces2370, the floor2355of the first depression2305and the floor2360of the second depression2310. In at least one example embodiment, the first depression2305and the second depression2310have rounded upper edges2395. In at least one example embodiment, the second tray510has rounded edges2365along an upper periphery of the upper wall2300.

In at least one example embodiment, the first depression2305and/or the second depression2310have a footprint that is substantially square in shape (see at leastFIG.25). Other shapes for the first depression2305and/or the second depression2310are contemplated. In at least one example embodiment, the first depression2305is a larger size (footprint), relative to the second depression2310(seeFIG.25).

In at least one example embodiment, the upper wall2300of the second tray510defines a cut-out2315with a lower surface (valley)2335that is between opposing sloped walls2330. In at least one example embodiment, when the first tray500and the second tray510are in the first section110(seeFIG.22), the cut-out2315of the second tray510is substantially below the opening955of the first tray500, so that a finger or an object can more easily be inserted through the opening955to grip and pull the first tray500out of the first section110.

In at least one example embodiment, sidewalls2340extend vertically and downwardly from the upper wall2300to form a skirt2385along a lower periphery of the second tray510. In at least one example embodiment, the skirt2385has a varying depth, such that a distal end2380of the skirt2385extends to different elevations. In at least one example embodiment, the skirt2385has a first depth2720along side sections2725of the second tray510and a second depth2710along rounded corners2398of the second tray510(see at leastFIGS.27and29). In at least one example embodiment, the second depth2710is larger than the first depth2720. In at least one example embodiment, the distal end2380of the skirt2385includes sloped distal end surfaces2700at a transition between the side sections2725(with a first depth2720) and end sections2730(with a second depth2710) of the lower sidewalls2340.

FIGS.29-30are illustrations of side views of the second tray510, in accordance with at least one example embodiment.FIG.31is an illustration of a cross-sectional view (view XXXI-XXXI ofFIG.25) of the second tray510, in accordance with at least one example embodiment.FIG.32is an illustration of another cross-sectional view (view XXXI-XXXI ofFIG.25) of the second tray510holding consumer information material3200, in accordance with at least one example embodiment.FIG.33is an illustration of another cross-sectional view (view XXXIII-XXXIII ofFIG.25) of the second tray510, in accordance with at least one example embodiment.

In at least one example embodiment, the first inset surfaces2350of the second tray510can support and retain consumer products or accessories for consumer products. In at least one example embodiment, the first inset surfaces2350support and retain the consumer information material3200(see at leastFIGS.32and36). In at least one example embodiment, edges3600of the major upper surfaces2345contact and hold the consumer information material3200in position over a top portion of the second tray510(seeFIG.36). In at least one example embodiment, the consumer information material3200is material associated with the consumer product1600. In at least one example embodiment, the edges3600of the major upper surfaces2345are on opposing sides of the consumer information material3200in order to stably hold the consumer information material3200on an upper portion of the second tray510.

In at least one example embodiment, a length2900of the second tray510is in the range of about 135 mm to 155 mm, or about 140 mm to 150 mm, or about 146 mm. In at least one example embodiment, a height2910of the second tray510is in the range of about 10 mm to 20 mm, or about 14 mm to 18 mm, about 16 mm. In at least one example embodiment, a width3000of the second tray510is in the range of about 90 mm to 110 mm, or about 95 mm to 105 mm, or about 101 mm. In at least one example embodiment, an internal depth3100of the2305and2310, from the first inset surfaces2350to the respective floors2355/2360is in the range of about 10 mm to 20 mm, or about 12 mm to 18 mm, or about 15 mm.

FIGS.34-36are illustrations of added consumer products3400being retained in the second tray510, in accordance with at least one example embodiment.

In at least one example embodiment, second tray510retains the added consumer products3400. In at least one example embodiment, the added consumer products3400include the consumer information material3200, a universal serial bus (USB) charger3410and an insert4800. In at least one example embodiment, first depression2305is sized to contain the USB charger3410and the second depression2310is sized to contain the insert4800. In at least one example embodiment, the first depression2305and the second depression2310are sized to contain one or more of the added consumer products3400, while allowing the consumer information material3200to remain supported and lie flush on the first inset surfaces2350. In at least one example embodiment, the added consumer products3400are accessories and/or replacement items for the consumer product1600. In at least one example embodiment, the insert4800includes items, or replacement items, for the consumer product1600, as described herein in more detail. In at least one example embodiment, the consumer product1600is a mouthpiece as disclosed in U.S. application Ser. No. 17/979,103 (“Replaceable Mouthpieces for Aerosol-Generating Devices”), filed Nov. 2, 2022, which is hereby incorporated by reference in its entirety.

In at least one example embodiment, an outer periphery of the second tray510is conformed to an interior of the first section110, so that the second tray510fits fully inside the first section110(seeFIGS.36and42-43). In at least one example embodiment, the upper wall2300and the sidewalls2340of the second tray510, and the sidewalls610/620of the first section110, combine to define a ravine3610around a periphery of the second tray510when the second tray510is in the first section110(seeFIGS.36and42-43). In at least one example embodiment, when the first tray500is placed on top of the second tray510within the first section110, the sidewalls917of the first tray500fit into the ravine3610to stably hold the first tray500(seeFIGS.42and43in particular).

FIG.37is an illustration of the first tray500connected to the second tray510, in accordance with at least one example embodiment.FIG.38is an illustration of a cross-sectional view (view XXXVIII-XXXVIII ofFIG.22) of the first tray500connected to the second tray510, in accordance with at least one example embodiment.FIG.39is an illustration of the first tray500connected to the second tray510, in accordance with at least one example embodiment.FIG.40is an illustration of a cross-sectional view (view XL-XL ofFIG.22) of the first tray500connected to the second tray510, in accordance with at least one example embodiment.FIG.41is an illustration of another cross-sectional view (view XLI-XLI ofFIG.22) of the first tray500connected to the second tray510, in accordance with at least one example embodiment.

In at least one example embodiment, and as shown in at leastFIGS.37and39, the lower portion940of the rounded corners905of the first tray500overhang and are able to grip onto the rounded corners2398of the second tray510. In at least one example embodiment, the ability of the rounded corners905to grip the second tray510can allow the first tray500and the second tray510to remain connected together when the second section120is removed from a top portion of the outer container100(as shown for instance inFIG.22). In at least one example embodiment, with the sidewalls917of the first tray500being flared outward (seeFIGS.18and20), the lower portion940of the rounded corners905of the first tray500can more easily grip the second tray510.

In at least one example embodiment, and as shown inFIG.39, either the first tray500or the second tray510can be rotated (specifically, rotated 180 degree), while the first tray500and the second tray510are still able to be connected to each other. That is to say, in at least one example embodiment, a first end3900and a second end3910of the first tray500and second tray510can be respectively connected to each other, while a third end3930and a fourth end3940of the first tray500and the second tray510are respectively connected to each other. Or, the first tray500can be rotated (as an example), where the first end3900and the fourth end3940of the first tray500and the second tray510are respectively connected to each other, as the third end3930and the second end3910of the first tray500and the second tray510are respectively connected to each other.

In at least one example embodiment, a total height (stackable height)3700of the first tray500and the second tray510connected together, as shown inFIG.37, is in the range of about 25 mm to 40 mm, or about 30 mm to 35 mm, or about 33 mm.

FIG.42is an illustration of a cross-sectional view (view XLII-XLII ofFIG.1) of the outer container100containing the first tray500and the second tray510, where the second tray510is supporting the consumer information material3200, in accordance with at least one example embodiment.FIG.43is an illustration of another cross-sectional view (view XLIII-XLIII ofFIG.1) of the outer container100containing the first tray500and the second tray510, where the first tray500contains the consumer product1600, in accordance with at least one example embodiment.

In at least one example embodiment, the floor2355of the first depression2305and the floor2360of the second depression2310of the second tray510of the second tray510contact the end wall600of the first section110of the outer container100(seeFIG.42). In at least one example embodiment, the floor2355of the first depression2305and the floor2360of the second depression2310of the second tray510are a lowest surface (lowest vertical elevation) of the second tray510.

In at least one example embodiment, a general shape of the first tray500is conformed to a general shape of the first section110and the second section120. In particular, and in at least one example embodiment, the sidewalls917of the first tray500are conformed to an interior surface of the first section110and the second section120. In at least one example embodiment, and as described above, the sidewalls917of the first tray500fit into the ravine3610that is defined by the first section110and the second tray510, while the ridge130of the first tray500is gripped by the peripheral edges640of the first section110and the second section120.

In at least one example embodiment, the outer container100holding the first tray500and the second tray510has a width4200in the range of about 95 mm to 115 mm, or about 100 mm to 110 mm, or about 107 mm, with a height4210in the range of about 40 mm to 60 mm, or about 45 mm to 55 mm, or about 51 mm, and a length4300in the range of about 145 mm to 165 mm, or about 150 mm to 160 mm, or about 153 mm. In at least one example embodiment, a height4220of the first section110and the second section120is in the range of about 15 mm to 30 mm, or about 20 mm to 25 mm, or about 22 mm.

FIG.44is an illustration of a cross-sectional view (view XLII-XLII ofFIG.1) of the outer container100containing the first tray500, in accordance with at least one example embodiment.FIG.45is an illustration of another cross-sectional view (view XLIII-XLIII ofFIG.1) of the outer container100containing the first tray500, in accordance with at least one example embodiment.

In at least one example embodiment, and as shown inFIGS.44-45, the outer container100can hold only the first tray500and not the second tray510. In this configuration, and in at least one example embodiment, the second tray510is “suspended” within the outer container100, When the second tray510is not in the outer container100to support the first tray500.

In at least one example embodiment, an internal depth4400of the first tray500is in the range of about 10 mm to 20 mm or about 12.5 mm to about 17.5 mm, or about 15 mm.

FIG.46is an illustration of an exploded view of the package4600, in accordance with at least one example embodiment.FIG.47is an illustration of a perspective view the package4600that is sealed “closed” using the band520, in accordance with at least one example embodiment.

In at least one example embodiment, the package4600includes the outer container100with the first tray500and the second tray510(seeFIG.46). In at least one example embodiment, the first tray500of the package4600contains the consumer product1600, and the second tray510contains the added consumer products3400. In at least one example embodiment, the band520is connected to, or at least partially encompasses, the outer container100to help seal the package4600(seeFIG.47). In at least one example embodiment, the band520is connected to the outer container100so that the band520maintains the outer container100in a closed position by disallowing the outer container100from being pried open at a seam4700between the first section110and the second section120, thereby offering tamper resistance for the package4600.

Insert

FIG.48is an illustration of an upper perspective view of the insert4800, in accordance with at least one example embodiment.FIG.49is an illustration of a top view of a base4810of the insert4800, in accordance with at least one example embodiment.FIG.50is an illustration of a side view of the base4810of the insert4800, in accordance with at least one example embodiment.FIG.51is an illustration of a bottom view of the base4810of the insert4800, in accordance with at least one example embodiment.FIG.52is an illustration of a back view of the base4810of the insert4800, in accordance with at least one example embodiment.FIG.53is an illustration of a front view of the base4810of the insert4800, in accordance with at least one example embodiment.

In at least one example embodiment, the insert4800includes the base4810and a lid4850. In at least one example embodiment, the lid4850is connected to a brim4840of the base4810. In at least one example embodiment, the lid4850covers a top end of the base4810. In at least one example embodiment, the base4810includes a depression4820that defines a cavity4830. In at least one example embodiment, the depression4820extends from a lower surface5000of the brim4840(FIG.50). In at least one example embodiment, and as shown inFIG.54, the insert4800contains a consumer product5400. In at least one example embodiment, the depression4820includes a floor (lower surface)4950and walls4960(seeFIG.49). In at least one example embodiment, the walls4960include a first end wall4900, a second end wall4910, a first sidewall4920and a second sidewall4930. In at least one example embodiment, the first end wall4900and the second end wall4910are a first pair of opposing walls5100that are substantially parallel to each other (seeFIG.51). In particular, and in at least one example embodiment, the first end wall4900and the second end wall4910are parallel with each other within an imaginary horizontal plane that traverse through any elevation of the depression4820(see an example of an imaginary horizontal plane5020inFIG.50). In at least one example embodiment, the first sidewall4920and the second sidewall4930are a second pair of opposing walls5110(seeFIG.51) that taper toward each other along a longitudinal length of the depression from a first end (at the second end wall4910) to a second end (at the first end wall4900) of the depression4820. In at least one example embodiment, the depression4820has a trapezoidal shape from an overhead perspective view (as shown inFIG.49).

In at least one example embodiment, the depression4820includes corners4940where the walls4960are joined (FIG.49), where the corners4940are rounded. In at least one example embodiment, the depression4820includes corners4980at a transition where the floor4950meets the walls4960, where the corners4980are rounded (see at leastFIGS.49-50). In at least one example embodiment, a seam4970between the brim4840and the depression4820is rounded (beveled), such that the walls4960are flared outward as the depression4820meets the brim4840(see at leastFIGS.49-50and52-53).

In at least one example embodiment, the brim4840includes an upper surface5010and the lower surface5000(seeFIG.50). In at least one example embodiment, the lid4850(FIG.48) connects to at least a portion of the upper surface5010. In at least one example embodiment, the lid4850covers the upper surface5010. In at least one example embodiment, the depression4820extends from the lower surface5000.

In at least one example embodiment, the walls4960are flared outward, from a lower elevation to an upper elevation of the depression4820(see at leastFIGS.50and52-53). Therefore, in this example embodiment, a first longitudinal length5040of the depression4820is smaller than a second longitudinal length5050of the depression4820at an upper elevation of the depression4820(FIG.50)—just as a first width5200of the depression4820at a lower elevation is smaller than a second width5210at an upper elevation of the depression4820(FIG.52). In at least one example embodiment, the walls4960have major surfaces with a trapezoidal shape, with corners4980on a lower portion of the trapezoid that are rounded, as shown in at leastFIGS.50,52and53.

In at least one example embodiment, the base4810and/or the lid4850are made from a thermoform plastic that is heated and then molded or extruded during a manufacturing process. In at least one example embodiment, the base4810and/or the lid4850are made from high density polyethylene (HDPE), low density polyethylene (LDPE), polyethylene terephthalate (PET), polypropylene (PP), or combinations thereof. In at least one example embodiment, the base4810and/or the lid4850are made from a material that is recyclable.

In at least one example embodiment, and as shown inFIG.50, a thickness5030of the base4810is a uniform thickness for the brim4840and the depression4820. In at least one example embodiment, the thickness5030is about 0.1 mm to 1 mm, or about 0.2 mm to 0.7 mm, or about 0.3 mm to 0.5 mm, or about 0.4 mm. In at least one example embodiment, the thickness5030of the base4810, or at least a thickness of the floor4950and the walls4960of the depression4820, is about 0.1 mm to 1 mm, or about 0.2 mm to 0.7 mm, or about 0.3 mm to 0.5 mm, or about 0.4 mm, and the base4810is made from polyethylene terephthalate (PET) or amorphous polyethylene terephthalate (APET). In at least one example embodiment, the thickness5030of the base4810, or at least a thickness of the floor4950and the walls4960of the depression4820, impact a performance of the base4810from a manufacturing and a resiliency standpoint, as the thickness5030should not be too thin to avoid holes forming in the base4810during a thermoform manufacturing process, and the thickness5030should not be too large to ensure the base4810is malleable and resilient during a use of the base4810. In at least one example embodiment, the base4810, or at least the walls4960of the base4810, should be thin enough that the depression4820is able to be crumpled as the floor4950of the depression4820is pressed toward the lid4850in order to press the consumer product5400through the lid4850, or a weakened area6800of the lid4850(see the discussion ofFIG.68). In at least one example embodiment, a thickness of the brim4840and a thickness of the depression4820, or portions of the depression4820, are different from each other.

FIGS.54-55are illustrations of perspective and top views of the base4810containing the consumer product5400, in accordance with at least one example embodiment.FIGS.56-60are perspective and orthogonal views of the consumer product5400, in accordance with at least one example embodiment.FIGS.61-62are illustrations of orthogonal views of the consumer product5400in the cavity4830of the base4810, in accordance with at least one example embodiment.FIG.63is an illustration of a cross-sectional view of the base (view LXIII-LXIII ofFIG.55), in accordance with at least one example embodiment.FIG.64is an illustration of a cross-sectional view of the base (view LXIV-LXIV ofFIG.55), in accordance with at least one example embodiment.FIG.65is an illustration of a cross-sectional view of the base (view LXV-LXV ofFIG.55), in accordance with at least one example embodiment.

In at least one example embodiment, the cavity4830of the insert4800contains the consumer product5400. In at least one example embodiment, the consumer product5400is a single consumer product. In at least one example embodiment, the consumer product5400is more than one consumer product, or an element or an accessory for a consumer product. In at least one example embodiment, the consumer product5400is an accessory for the consumer product1600(FIG.16). In at least one example embodiment, the consumer product5400is a mouthpiece, or a replacement mouthpiece, for the consumer product1600(FIG.16).

In at least one example embodiment, the depression4820defines the cavity4830so that the cavity4830is conformed to an outer shape of the consumer product5400. In at least one example embodiment, the consumer product5400includes a nose5500with a first width5535that is flared out at a distal end5505of the nose5500(seeFIGS.55and57, in particular), such that the first width5535is wider than a second width5540near a midsection of the consumer product5400. In at least one example embodiment, the distal end5505of the nose5500has an oval-shaped major surface (see at leastFIG.60). In at least one example embodiment, the consumer product5400includes a frame5410at a rear5510of the consumer product5400. In at least one example embodiment, the frame5410includes a third width5545that is wider than the first width5535and the second width5540(seeFIGS.55and57). In at least one example embodiment, the frame5410includes cut-outs5900that oppose each other (seeFIG.59). In at least one example embodiment, the rear5510of the frame5410has a substantially rectangular-shaped major surface with corners5910that are rounded (see at leastFIG.59). In at least one example embodiment, the rear5510of the frame5410has a surface area that is larger than a surface area of the distal end5505of the nose5500. In at least one example embodiment, the consumer product5400has a minimum width5700and a minimum thickness5840at a location that is closer to the nose5500of the consumer product5400(seeFIGS.57and58).

In at least one example embodiment, the consumer product5400includes feet5420on a top portion and a bottom portion of the consumer product5400(seeFIGS.54and56-58). In at least one example embodiment, the feet5420are a pair of feet. In at least one example embodiment, the feet5420include a single foot, or more than two feet. In at least one example embodiment, the consumer product5400has an outer shape with a first half (upper portion)5810that is a mirror image of a second half (lower portion)5820, where the first half5810and the second half5820are divided by an imaginary horizontal plane5800that bisects the consumer product5400(seeFIGS.58and59).

In at least one example embodiment, the walls4960of the depression4820cradle and protect the consumer product5400so that the consumer product5400is shielded from movement or vigorous incidental shaking (seeFIGS.55and61-62). In at least one example embodiment, the first end wall4900contacts the nose5500of the consumer product5400and the second end wall4910contacts the rear5510of the consumer product5400to restrain movement of the consumer product5400in a first direction5520along a longitudinal length of the base4810(seeFIG.55). In at least one example embodiment, the first sidewall4920and the second sidewall4930contact side surfaces of the nose5500and the frame5410of the consumer product5400to restrain movement of the consumer product5400in a second direction5530along a width of the longitudinal length of the base4810(seeFIGS.55and61-62).

In at least one example embodiment, the frame5410of the consumer product5400is at least partially cradled by the floor4950, the corners4980, the first sidewall4920and the second wall4930(seeFIG.63, which is view LXIII-LXIII ofFIG.55), in order to hold the frame5410in a “stabilized” position within the cavity4830. In at least one example embodiment, a first gap6300(seeFIGS.63and67A) exists between a top of the frame5410and a top of the depression (where the lid4850would be located, as shown inFIG.68). In at least one example embodiment, the first gap6300is reduced and/or nearly negligible, in order to further stabilize the frame5410within the cavity4830. In at least one example embodiment, the feet5420contact the floor4950to further support the consumer product5400in the cavity4830(see at leastFIG.64, which is view LXIV-LXIV ofFIG.55). In at least one example embodiment, a second gap6400exists between outer side surfaces of the consumer product5400and the sidewalls4920/4930(seeFIGS.55and64), where the second gap6400allows the consumer product5400to more easily be grasped by a midsection and removed from the cavity4830. In at least one example embodiment, a third gap6500exists between the nose5500of the consumer product5400and the sidewalls4920/4930(seeFIG.65, which is view LXV-LXV ofFIG.55), such that the nose5500can slightly shift (in the second direction5530, as shown inFIG.55).

FIGS.66,67A and67Bare illustrations of perspective and orthogonal views of the base4810containing the consumer product5400, in at least one example embodiment.

In at least one example embodiment, the nose5500of the consumer product5400remains in a horizontal (level) position with the imaginary horizontal plane5800being substantially parallel to the floor4950of the depression4820, such that the nose5500appears to be “floating” within the cavity4830, due at least due to the frame5410being held in a “stabilized” position (as described above), with the feet5420contacting the floor4950and the first end wall4900and the second end wall4910contacting the nose5500and the frame5410(see at leastFIG.67Ashowing the nose “floating” as the consumer product5400is held in a stabilized horizontal position). In at least one example embodiment, the third gap6500can be negligible or non-existent in order to further support the nose5500and hold the consumer product5400in a stabilized horizontal position (as shown inFIG.67A).

In at least one example embodiment, the base4810is made from a transparent or translucent material6600. In this example embodiment, the consumer product5400can be seen through the walls4960of the depression4820. In at least one example embodiment, the transparent material is polyethylene terephthalate (PET) or amorphous polyethylene terephthalate (APET).

In at least one example embodiment, and as shown inFIG.67B, the frame5410of the consumer product5400can be held less firmly (e.g., the first gap6300inFIGS.63and67Ais at least large enough to allow the frame5410to shift towards or away from the first end wall4900and the second end wall4910), such that a bottom of the nose5500contacts the floor4950of the depression4820.

In at least one example embodiment, a length6700of the insert4800is in the range of about 90 mm to 110 mm, or about 95 mm to 100 mm, or about 97 mm. In at least one example embodiment, a depth6710of the depression4820is in the range of about or about 8 mm to 17 mm, or about 10 mm to 15 mm, or about 13 mm. In at least one example embodiment, a width6850of the insert4800is in the range of about 30 mm to 40 mm, or about 35 mm to 37.5 mm, or about 36 mm.

FIGS.68and69are illustrations of perspective views of the insert4800containing the consumer product5400, in accordance with at least one example embodiment.

In at least one example embodiment, the lid4850is bonded onto the upper surface5010(seeFIG.50) of the brim4840of the base4810, so that the consumer product5400is sealed within the insert4800(seeFIG.69). In at least one example embodiment, the lid4850protects the consumer product5400from dust, oxygen, moisture and other environmental elements that may otherwise degrade the consumer product5400, or degrade consumable material in the consumer product5400.

In at least one example embodiment, the lid4850covers the upper surface5010, as shown inFIGS.68and69. In at least one example embodiment, the lid4850includes the weakened area6800that is at least partially above the cavity4830. In at least one example embodiment, the weakened area6800is delineated by a border6810. In at least one example embodiment, the border6810is a scored, embossed, perforated or otherwise weakened line that causes the lid4850to be more easily torn along the border6810to allow the consumer product5400to be freed from the cavity4830. In at least one example embodiment, the weakened area6800is a thinned area of the lid4850that is easier to tear or puncture than a remainder of the lid4850, whether or not the weakened area6800includes a border6810that is also a weakened line. In at least one example embodiment, the weakened area6800and/or the border6810of the weakened area6800allows the consumer product5400to be pressed through the lid4850to remove the consumer product5400from the cavity4830. In at least one example embodiment, the lid4850is made from a foil, a paper foil (composite of paper connected to foil), paper, cardboard, a cardboard composite, industrial starch, wood pulp, biopolymers, other suitable packaging materials, or combinations thereof. In at least one example embodiment, the lid4850is made of a paper foil, and a thickness of the lid4850, or at least a thickness of the weakened area6800of the lid4850, is about 0.02 mm to 0.1 mm, or about 0.03 mm to 0.9 mm, or about 0.4 mm to 0.7 mm, or about 0.06 mm.

FIGS.70-72are illustrations of perspective and orthogonal views of the base4810containing the consumer products5400, in accordance with at least one example embodiment.

In at least one example embodiment, the base4810includes two depressions4820. In at least one example embodiment, the depressions4820are in an “opposing configuration”7000(as shown inFIGS.70-72), such that the nose5500of each one of the consumer products5400is facing each other. In at least one example embodiment, the opposing configuration7000instead has the rear5510of each of the consumer products5400facing each other (not shown).

FIGS.73-75are illustrations of perspective and orthogonal views of the base4810containing the consumer products5400, in accordance with at least one example embodiment.

In at least one example embodiment, the base4810includes two depressions4820. In at least one example embodiment, the depressions4820are in a “non-opposing configuration”7300(as shown inFIGS.73-75), such that the nose5500of one of the consumer products5400faces the rear5510of the other consumer product5400.

FIG.76is an illustration of a perspective view of the insert4800being held in the second tray510, in accordance with at least one example embodiment.

In at least one example embodiment, and as shown inFIG.76, the insert4800is capable of being partially contained within the second depression2310of the second tray510. In at least one example embodiment, and as shown inFIG.76, the depression4820of the insert4800is able to be contained within the second depression2310, while the lid4850and the brim4840of the insert4800are at least partially supported by the first inset surfaces2350of the second tray510.

Band for Package

FIGS.77A and77Bare illustrations of a blank7705for a band7700, in accordance with at least one example embodiment.

In at least one example embodiment, the band520(as shown in at leastFIGS.5and45) is the band7700(FIG.77A), a band7800(FIG.78A) and/or a band7900(FIG.79A). That is to say, in at least one example embodiment, the band7700(FIG.77A), the band7800(FIG.78A) and/or the band7900(FIG.79A) are used to at least partially encircle the outer container100to form the package4600(see at leastFIGS.47,83,90and97), as described herein in more detail.

In at least one example embodiment, the blank7705is a single strip (web) of material. In at least one example embodiment, the blank7705includes wide panels7710that are connected to each other. In at least one example embodiment, the wide panels7710are connected together by narrow panels7720. In at least one example embodiment, each of the wide panels7710is separated from each other by at least one of the narrow panels7720. In at least one example embodiment, the wide panels7710have a first width7735that are wider than a second width7745of the narrow panels7720.

In at least one example embodiment, the blank7705includes two of the wide panels7710. In at least one example embodiment, one of the narrow panels7720of the blank7705is between the wide panels7710and connects the wide panels7710together. In at least one example embodiment, terminal panels7715are on opposing distal ends of the blank7705. In at least one example embodiment, the terminal panels7715include one of the narrow panels7720and one of the wide panels7710(as shown inFIG.77A). In at least one example embodiment, the terminal panels7715include two wide panels7710or two narrow panels7720. Other configurations of the wide panels7710and the narrow panels7720are contemplated.

In at least one example embodiment, first fold lines7775separate the wide panels7710from the narrow panels7720. In at least one example embodiment, second fold lines7750run along a width of some or all of the narrow panels7720, where the second fold lines7750are perpendicular to a longitudinal length7725of the blank7705. In at least one example embodiment, the first fold lines7775and the second fold lines7750can be creases, embossed lines, scored lines, etc. In at least one example embodiment, the first fold lines7775and the second fold lines7750define (subdivide) the narrow panels7720into a center panel7760and side panels7755. In at least one example embodiment, the first fold lines7775and the second fold lines7750allow the band7700to more easily be wrapped around the outer container100to form the package4600that is sealed by the band7700(see at leastFIG.83). In at least one example embodiment, the side panels7755form chamfered sections of the narrow panels7720that conform a shape of the band7700to the outer container100(as described in more detail in relation toFIGS.81,83and87).

In at least one example embodiment, the blank7705defines a tear strip7730. In at least one example embodiment, the tear strip7730runs perpendicular to the longitudinal length7725of the blank7705. In at least one example embodiment, the blank7705defines more than one tear strip7730. In at least one example embodiment, the tear strip7730is defined by at least one of the narrow panels7720. In at least one example embodiment, the tear strip7730is defined by the center panel7760of at least one of the narrow panels7720. In at least one example embodiment, the tear strip7730is defined by at least one of the wide panels7710.

In at least one example embodiment, the blank7705includes indicia7770(seeFIG.77B) on at least one major surface of the blank7705. In at least one example embodiment, the indicia7770are on surfaces of the blank7705that allows the indicia7770to be viewed at least on opposing surfaces of a container once the band7700is connected to the container. In at least one example embodiment, the band7700is connected to the outer container100, where the indicia7770can be viewed over the flat major surfaces140of the outer container100, where the flat major surfaces140oppose each other on the outer container100(see at leastFIGS.1and83-84). In at least one example embodiment, the indicia7770is “billboard information.” In at least one example embodiment, the billboard information includes advertising, consumer product information and/or warnings, sales or consumer brochure information, ingredients, required state and federal government information, etc.

In at least one example embodiment, the indicia7770are on a first side (upper surface)7780of the blank7705, where a second side (lower surface)7785of the blank7705is anticipated to be connected to the outer container100and would therefore be obscured (seeFIGS.77B and83-84). In at least one example embodiment, the indicia7770are on both the first side7780and the second side7785, thereby making the blank7705versatile and interchangeable when connected to the outer container100. In at least one example embodiment, the indicia7770on both the first side7780and the second side7785is a same type of indicia, or the indicia7770is identical, for each of the sides7780/7785of the blank7705. In at least one example embodiment, the indicia7770on the first side7780and the second side7785is a different type of indicia that includes different information. In at least one example embodiment, the indicia7770is on major surfaces of the wide panels7710of the band7700. In at least one example embodiment, the indicia7770is on one or both of the wide panels7710, and/or the indicia7770is on the narrow panels7720. In at least one example embodiment, the indicia7770is on the narrow panels7720in order to provide instructions and/or call attention to an existence and/or a use of the tear strip7730. In at least one example embodiment, the indicia7770is on each of the wide panels7710, where the indicia7770may be the same (redundant) on each of the wide panels7710, or the indicia7770may be different on each of the wide panels7710to provide flexibility or match the needs of a consumer product display (not shown) that displays and dispenses the package4600(see at leastFIG.83).

In at least one example embodiment, the blank7705is flexible and able to form the band7700into a shape that matches outer surfaces of the outer container100(see at leastFIG.83). To this end, and in at least one example embodiment, a shape of the wide panels7710and/or a shape of the narrow panels7720are conformed to a shape of the outer container100, and/or conformed to a shape of portions of the outer container100that the wide panels7710and the narrow panels7720are to be connected to, once the band7700is connected to the outer container100. In at least one example embodiment, the wide panels7710are conformed to a shape of the flat major surface140of the first section110and/or the second section120of the outer container100(see at leastFIGS.1and83). In at least one example embodiment, the wide panels7710have a rectangular shape with rounded corners7740(seeFIGS.77A and77B). In another example embodiment, the wide panels7710have a square shape. Other sizes of the wide panels7710are contemplated.

In at least one example embodiment, a longitudinal length7726and a width7735of the wide panels7710is sized to conform the wide panels7710to a length and a width of the flat major surface140of the first section110and/or the second section120of the outer container100(seeFIGS.77B and83). In at least one example embodiment, the rounded corners7740are conformed to a shape of the rounded corners145of the outer container100, such that a shape of the wide panels7710better matches a shape of the flat major surfaces140. In at least one example embodiment, the narrow panels7720have a longitudinal length7790(seeFIG.77B) that allows the wide panels7710to be properly positioned on the flat major surfaces140of the outer container100, once the band7700is connected to the outer container100(see at leastFIG.83).

In at least one example embodiment, at least one of the terminal panels7715includes a tab7765on a distal end of the terminal panel7715. In at least one example embodiment, one of the second fold lines7750divide the tab7765from the terminal panel7715. In at least one example embodiment, the tab7765is on the distal end of the terminal panel7715that is the narrow panel7720. In another example embodiment, the tab7765is on the distal end of the terminal panel7715that is the wide panel7710(not shown). In at least one example embodiment, the tab7765includes sides edges7795that are angled and taper toward each other as the side edges7795reach a distal-most end7796of the tab7765.

In at least one example embodiment, the longitudinal length7725of the blank7705is in the range of about or about 390 mm to 410 mm, or about 395 mm to 405 mm, or about 397 mm. In at least one example embodiment, the length7726of the wide panels7710are about or about 120 mm to 140 mm, or about 125 mm to 135 mm, or about 128 mm. In at least one example embodiment, a length7790of the narrow panels7720is in the range of about 55 mm to 70 mm, or about 60 mm to 65 mm, or about 63 mm. In at least one example embodiment, a width7735of the wide panels7710is in the range of about 75 mm to 90 mm, or about 80 mm to 85 mm, or about 82 mm. In at least one example embodiment, a width7745of the narrow panels7720is in the range of about 30 mm to 45 mm, or about 35 mm to 40 mm, or about 38 mm. In at least one example embodiment, the width7735of the wide panels7710is about twice the width7745of the narrow panels7720. In at least one example embodiment, each of the wide panels7710has the same width7735that is a common width, and each of the narrow panels7720has the same width7745that is a common width. In at least one example embodiment, a length7728of the tab7765is in the range of about 10 mm to 15 mm, or about 13 mm.

FIGS.78A and78Bare illustrations of a blank7805for the band7800, in accordance with at least one example embodiment.

The blank7805ofFIGS.78A/B is the same as the blank7705ofFIGS.77A/B, with exceptions described herein. In at least one example embodiment, the blank7805includes terminal panels7715that are wide panels7810. In at least one example embodiment, the blank7805includes a center panel7840that is the wide panel7710. In at least one example embodiment, the center panel7840is between the terminal panels7715. In at least one example embodiment, the wide panels7810that are the terminal panels7715are “truncated” panels. In at least one example embodiment, the wide panels7810have a longitudinal length7820that is shorter than a longitudinal length7726of the wide panel7710(seeFIG.78B). In at least one example embodiment, the blank7805includes end edges7860that are straight. In at least one example embodiment, the end edges7860include corners7865that are rounded. In at least one example embodiment, the rounded corners7740of the wide panels7710have a larger radius of curvature relative to the corners7865on ends of the end edges7860.

In at least one example embodiment, the blank7805includes the tear strip7730on each one of the narrow panels7720. In at least one example embodiment, a tear direction7855of the tear strip7730on each of the narrow panels7720is in a parallel and opposite direction relative to each other (as shown inFIG.78A). In at least another example embodiment, the tear direction7855of the tear strip7730on each of the narrow panels7720is a same direction relative to each other.

In at least one example embodiment, the blank7805is in the form of a “sticker” with a temporary adhesive on the second side7785of the blank7805(i.e., the side of the blank that is not visible inFIG.78B). In at least one example embodiment, the blank7805is mounted on a backing7850(FIG.78B), prior to use. In at least one example embodiment, the temporary adhesive allows the blank7805to be easily removed from the backing7850. In at least one example embodiment, the temporary adhesive is a “fugitive” glue, a removable glue, a pressure sensitive adhesive, or combinations thereof. In at least one example embodiment, the temporary adhesive is an elastomer compound, such as an acrylic, with a “tacktifier” substance such as a rosin ester. In at least one example embodiment, when the blank7805is connected to the outer container100(as shown in at leastFIGS.90and91), the blank7805is peeled off of the backing7850and connected to the outer container100using the temporary adhesive, or using the temporary adhesive in combination with an added adhesive (sometimes referred to as “adhesive” in this document). In at least one example embodiment, the added adhesive has a higher bonding strength, relative to the temporary adhesive. In at least one example embodiment, the added adhesive includes a hot melt glue, a water-based glue, an epoxy, a two-component adhesive, a polyurethane laminating adhesive, or combinations thereof.

In at least one example embodiment, a longitudinal length7825of the blank7805is in the range of about 340 mm to 360 mm, or about 345 mm to 355 mm, or about 349 mm. In at least one example embodiment, the longitudinal length7820of the terminal panels7715(wide panels7810) of the blank7805is in the range of about 40 mm to 55 mm, or about 45 mm to 50 mm, or about 47 mm. In at least one example embodiment, the longitudinal length7820of the terminal panels7715are half, or less than half, the longitudinal length7726of the wide panel7710that is the center panel7840of the blank7805. In at least one example embodiment, the longitudinal length7820of the terminal panels7715are one third (33%) of the longitudinal length7726of the wide panel7726that is the center panel7840of the blank7805.

FIGS.79A and79Bare illustrations of a blank7905for the band7900, in accordance with at least one example embodiment.

The blank7905ofFIGS.79A/B is the same as the blank7705ofFIGS.77A/B, with exceptions described herein. In at least one example embodiment, the blank7905includes terminal panels7715that include one of the narrow panels7720and one of the wide panels7710. In at least one example embodiment, the terminal panel7715that is the wide panel7710includes a tab7915on a distal end of the wide panel7710. In at least one example embodiment, the tab7915includes side edges7920that are angled and taper toward each other as the side edges7920reach a distal-most end7945of the tab7915.

In at least one example embodiment, the blank7905defines a tear strip7930. In at least one example embodiment, the tear strip7930runs perpendicular to the longitudinal length7925of the blank7905. In at least one example embodiment, the blank7905defines more than one of the tear strips7930. In at least one example embodiment, the tear strip7930is defined by at least one of the narrow panels7720. In at least one example embodiment, the tear strip7930is defined by at least one of the wide panels7710. In at least one example embodiment, a tear direction7955of the tear strip7930is bi-directional, such that the tear strip7930can be pulled open by starting on either side of the tear strip7930.

In at least one example embodiment, the terminal panel7715that is the narrow panel7720defines alignment notches on either side of the narrow panel7720. As shown inFIG.79B, the alignment notches7910are aligned with each other along a line7950that runs perpendicular to the longitudinal length7925of the blank7905. In at least one example embodiment, the alignment notches7910are used in conjunction with the tear strip7930to position the band7900on the package4600(see at leastFIGS.97-98and101). That is to say, in at least one example embodiment, the alignment notches7910and the tear strip7930can be aligned along a portion of the seam4700of the outer container100(see at leastFIGS.97-98and101) to ensure that the band7900is correctly positioned on the outer container100.

In at least one example embodiment, a length7935of the tab7915is in the range of about 3 mm to 5 mm, or about 4 mm.

In at least one example embodiment, the blanks7705/7805/7905are made from cardboard, paper, paperboard, other suitable packaging materials, or combinations thereof. In another example embodiment, the blanks7705/7805/7905are made from plastic, one or more polymer layers, a foil, polyethylene Terephthalate (PET), High-Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Polyvinyl Chloride (PVC), Polypropylene (PP), or other layers or combinations of layers of material.

FIGS.80A and80Bare illustrations of the tear strips7730/7930, in accordance with example embodiments.

In at least one example embodiment, and as shown inFIGS.77A-78B and80A, the tear strip7730extends across a width of a portion of the blanks7705/7805. In at least one example embodiment, the tear strip7730extends across the width7745of one of the narrow panels7720of the blanks7705/7805, from a first side edge8050to a second side edge8060of a portion of the blanks7705/7805(seeFIGS.77A-78B and80A). In at least one example embodiment, tear strip7730extends across a width of one of the wide panels7710of the blank7705/7805in a direction that is perpendicular to the longitudinal lengths7725/7825of the blanks7705/7805. In at least one example embodiment, the tear strip7730has a leading end8035, where the tear strip7730is grasped and initially torn open along the tear direction7855to fully tear open the tear strip7730.

In at least one example embodiment, the tear strip7730includes slits8000aligned in a row on a first side8015and a second side8025of the tear strip7730. In at least one example embodiment, the slits8000are “V”-shaped. In at least one example embodiment, the slits8000include a first portion8005and a second portion8010, where the first portion8005of each of the slits8000are aligned to be co-linear with each other on the first side8015and the second side8025of the tear strip7730, and the second portion8010extends toward a centerline8055of the tear strip7730. In at least one example embodiment, the first portions8005of each of the slits8000extend from an apex8070of the slits8000in a direction that is parallel with, and in a same direction as, the tear direction7855of the tear strip7730. In at least one example embodiment, a gap8020exists between the first portion8005of each of the slits8000. In at least one example embodiment, the slits8000are equally spaced apart, such that the gap8020is a uniform gap between each of the slits8000. In at least one example embodiment, a gap8045may exist between the first side edge8050of the blanks7705/7805and an end8075of the first portion8005of the slits8000. In at least one example embodiment, the gap8045does not exist for some of the blanks7705/7805(for example, see the blank7705inFIGS.77A/B). In at least one example embodiment, for blanks that are the “sticker” embodiment (see for example the blank7805inFIGS.78A/B), the gap8045may not exist, and therefore the end8075of the slits8000of the tear strip7730extend to the first side edge8050(see for example the blank7705inFIGS.77A/B).

In at least one example embodiment, notches8030are defined by the second side edge8060of the blanks7705/7805on sides of the leading end8035of the tear strip7730to assist in initiating the tearing of the tear strip7730.

In at least one example embodiment, the tear strip7930of the blank7905(FIGS.79A/B) is a bi-directional tear strip7930that can be torn in the tear direction7955that starts at the leading end8035on either the first side edge8050or the second side edge8060of a portion of a blank7905(seeFIGS.79A/B and80B). In this embodiment, the tear strip7930is defined by slits8090that are aligned in a row on the first side8015and the second side8025of the tear strip7930. In at least one example embodiment, a gap8085exists between the slits8090and the first side edge8050and/or the second side edge8060of the tear strip7930. In at least one example embodiment, notches8080are defined by the first side edge8050and the second side edge8060of the blanks7705/7805on sides of the tear strip7930to assist in initiating the tearing of the tear strip7930.

FIGS.81-82are illustrations of perspective views of the band7700positioned to be connected to a package, in accordance with at least one example embodiment.FIGS.83-87are illustrations of perspective and side views of the band7700on the outer container100, in accordance with at least one example embodiment.

In at least one example embodiment, the blank7705is folded so that the tab7765reaches around and connects to the second side7785of the blank7705to configure the band7700to fit around a package (see at leastFIGS.83and84). In another example embodiment, the tab7765is connected to the first side7780of the blank7705when the blank7705is formed into the band7700. In at least one example embodiment, the first side7780and the second side7785of the band7700are interchangeable, such that the first side7780contacts the outer container100rather than the second side7785contacting the outer container100, once the band7700is wrapped around the outer container100to make the package4600(FIGS.83and84).

In at least one example embodiment, the blank7705is formed into the band7700by connecting the tab7765to a portion of the wide panel7710using the added adhesive (see at leastFIGS.81and87). In at least one example embodiment, the side panels7755form chamfered sections of the narrow panels7720to allow the narrow panels7720to wrap around the rounded side edges210of the outer container100when the band7700is connected to the outer container100(see at leastFIGS.83,84and87). In at least one example embodiment, the band7700is connected to the outer container100so that the narrow panels7720overlay an opening of the outer container100to ensure the outer container100is not inadvertently opened. In at least one example embodiment, the narrow panels7720overlay the seam4700of the outer container100to provide tamper resistance for the package4600once the band7700is connected to the outer container100(seeFIGS.83-87). In at least one example embodiment, the tear strip7730is aligned with the seam4700of the outer container100(seeFIGS.83and87, in particular). In at least one example embodiment, by having the tear strip7730overlay and be aligned with a portion of the seam4700, the seam4700allows for an object or fingernails to more easily grip the leading end8035of the tear strip7730to initiate a tearing of the tear strip7730.

In at least one example embodiment, the band7700runs along a longitudinal length of the outer container100, such that the narrow panels7720extend across the second sidewalls620of the outer container100, where the second sidewalls620are shorter than the first sidewalls610of the outer container100(seeFIGS.84and85). In another example embodiment, the band7700runs along a width of the outer container100, such that the narrow panels7720extend across the first sidewalls610of the outer container100, where the first sidewalls610are longer than the second sidewalls620(see at leastFIG.47). In another example embodiment, the first sidewalls610and the second sidewalls620are a same length, where a size of the band7700is conformed to a size of the outer container100.

FIGS.88-89are illustrations of perspective views of the band7800positioned to be connected to a package, in accordance with at least one example embodiment.FIGS.90-94are illustrations of perspective and side views of the band7800on the outer container100, in accordance with at least one example embodiment.

In at least one example embodiment, the band7800is connected to the outer container100in the same manner as the band7700, with the following exceptions described herein. In at least one example embodiment, a gap9100exists between the end edges7860of the terminal panels7715of the band7800, once the band7800is connected to the outer container100(see at leastFIG.91). In at least one example embodiment, the gap9100allows for an exposed portion9105of the outer container100to be viewable, once the band7800is on the outer container100. In at least one example embodiment, the indicia7770and/or the consumer information can be included on the exposed portion9105.

In at least one example embodiment, the second side7785of the band7800is connected to the outer container100using the temporary adhesive and/or the added adhesive. In at least one example embodiment, the band7800hugs outer surfaces of the outer container100, where the band7800hugs the rounded side edges210of the outer container100(see at leastFIG.94).

FIGS.95-96are illustrations of perspective views of the band7900positioned to be connected to a package, in accordance with at least one example embodiment.FIGS.97-101are illustrations of perspective and side views of the band7900on the outer container100, in accordance with at least one example embodiment.

In at least one example embodiment, the band7900is connected to the outer container100in the same manner as the band7700, with the following exceptions described herein. In at least one example embodiment, the tab7765is connected to the second side7785of the blank7905to form the band7900(see at leastFIGS.95and101). In at least another example embodiment, the tab7765is connected to the first side of the blank7905to form the band7900. In at least one example embodiment, the tear strips7930are aligned with the seam4700of the outer container100, while the wide panels7710are positioned to cover at least a portion of the flat major surfaces140of the outer container100(see at leastFIGS.97-98and101).

In at least one example embodiment, the band7900is not adhesively connected to the outer container100. In at least another example embodiment, at least a portion of the second side7785of the band7900is connected to the outer container100using the temporary adhesive and/or the added adhesive. In at least one example embodiment, the first side7780and the second side7785of the band7900is interchangeable, such that the first side7880of the band7900can be connected to the outer container100, once the band7900is on the outer container100. In at least one example embodiment, the band7900hugs outer surfaces of the outer container100, where the band7900hugs the rounded side edges210of the outer container100(see at leastFIG.101).

Example embodiments have been disclosed herein, it should be understood that other variations may be possible. Such variations are not to be regarded as a departure from the spirit and scope of the present disclosure, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.