Patent ID: 12258817

DETAILED DESCRIPTION OF THE INVENTION

The claimed thread connection for casings consists of the male element (1), and the female element (2), the ends of which, both externally and internally, correspondingly, are produced with tapered trapezoidal threads (3).

The thread turn profile (3) is made in a form of unequal-sided trapezium, the sides of which are the load (4) flank and the stab (5) flank, having different slope angles to thread axis normal line.

When making-up the connection with such a thread the load flanks (4) of the thread turn profile (3) of the male element (1) and the female element (2) are in contact with each other and undertake axial tensile loads affecting the connection for casings. In other words, the contact of load flanks (4) of thread turn profile (3) on the male (1) and female (2) elements prevents from cross-threading (thread run out) (3) of male (1) and female elements (3) at limit tensile loads applied to the connection under the string run in to the well self-weight. Reduction of radial interference value in thread is also achieved, that provides for high wear resistance of the connection, improves its working efficiency at high loads.

When making-up the connection with the trapezoidal thread a structural gap appears on stab flanks (5) of thread turn profile (3), that provides for improved make-up of the connection-possibility of multiple make-up/break-out of the thread connection without damages (galling) of the contact surfaces of threads (3) and without loss of the performance characteristics of the connection, provides for prevention from jamming of the connection at the initial stage of make-up. The above said is achieved by means of stabilization of male (1) and female elements (2) position relative to each other at the initial stage of make-up.

The threads (3) on the male (1) and female elements (2) are produced in a tapered form, that on the one hand provides for high level of its tooth action when making-up and lets it to undertake high bending and tensile loads, affecting during operation of the connection, on the other hand—it preserves high characteristics of make-up of the connection, prevention from jamming of thread.

Crests (6) and roots (7) of thread turn profile (3) are performed parallel to axial line of thread, that excludes jamming of thread at the initial stage of make-up, provides a deep free entry of the male element (1) into the female element (2) during make-up, without damages (galling) of the crests (6) and roots (7) of the thread turn profile (3).

The above described profile of thread (3) of the claimed connection provides for 100% of its compression efficiency, prevents the connection from jamming, damages of its surfaces during make-up.

The claimed invention is produced with the internal sealing unit, which is formed by contacting sealing surfaces (8), (9) and shoulder end face surfaces (12), (13) on the male (1) and female (2) elements of the connection.

The presence of the internal sealing unit in the connection, sealing (8), (9) and shoulder end face surfaces (12), (13) of which in made-up state contact each other with sufficient contact stresses, with appearance of elastic strains and creation of a “metal-to-metal” sealing, provides for high tightness including gas tightness of the connection being affected by multidirectional mechanical combined loads in any combinations.

Besides that, contacting of shoulder end face surfaces (12), (13) provides for “contraction” and fixing of sealing surfaces (8), (9), creates resistance of the connection to compression loads. The accurate positioning of the male (1) element relative to the female (2) element, accurate fixing of the design value of interference and make-up torque during make-up of the connection are also provided—namely, improved make-up characteristics, possibility of inspection of the connection make-up are provided.

The additional surfaces (10), (11) are located between sealing (8), (9) and shoulder end face surfaces (12), (13).

The additional surfaces (10), (11) are produced in the form of taper surface on the female (2) element and of taper surface or convex spherical surface on the male (1) element.

During the make-up process of the claimed thread connection, upon interaction of the threads (3) of the male (1) and the female (2) elements, forwarding of the additional surfaces (10), (11) takes place, of the male (11) and the female (2) elements relative to each other and further their interaction (contacting). Thereafter sealing surfaces (8), (9) of the male (1) and the female (2) elements interact, due to the plastic strain of which a “metal-to-metal” sealing is created. In addition, in completely made-up state the additional surfaces (10), (11) of the male (1) and the female (2) elements do not contact each other, forming a gap.

Thereby, the additional surfaces (10), (11) in process of make-up of the connection, during transition from contact of threads (3) to contact of sealing surfaces (8), (9), undertake a part of contact stresses, thereby protecting sealing surfaces (8), (9), from damages (galling) during make-up of the connection.

The additional surfaces (10), (11) are produced in the form of taper surfaces on the male (1) and female (2) element provides for release a part of contact stresses from the sealing surfaces (8), (9) (for protecting sealing surfaces (8), (9).

The additional surfaces (10), (11) are produced in the form of taper surface on the female (2) element and of convex spherical surface on the male (1) element that on the one hand provides for optimal contact area of the additional surfaces (10), (11) during make-up of the connection and necessary stress level of the contacting additional surfaces (10), (11) needed for release a part of contact stresses from the sealing surfaces (8), (9) (for protecting sealing surfaces (8), (9)), on the other hand provides for optimal “soft” and smooth break of the additional surfaces (10), (11) after their contacting, without damages (galling) of the additional surfaces (10), (11).

Besides that, implementation of sealing surfaces (8), (9) at the distance from shoulder end face surfaces (12), (13), that is, removal of contact area of sealing surfaces (8), (9) from contact area of shoulder end face surfaces (12), (13), provides reduction of the interdependency tightness action of the sealing surfaces (8), (9) and shoulder end face surfaces (12), (13) and maximum tightness of the connection at any combinations of loads including gas tightness.

Transition from sealing surfaces (8), (9) to additional surfaces (10), (11) are produced in the form of concave spherical surface (14) on the male (1) element and of convex spherical surface (15) on the female (2) element.

During the make-up process of the claimed thread connection, after interaction of the threads (3) of the male (1) and the female (2) elements, forwarding of the sealing surfaces (8), (9) relative to each other, that starts with interaction of the transition surfaces—concave spherical surface (14) on the male (1) element and of convex spherical surface (15) on the female (2) element. The implementation of the transition surfaces (14), (15) as described above facilitates the forwarding of the sealing surfaces (8), (9) relative to each other at the first moments of contact, ensures the safety of the sealing surfaces (8), (9), their protecting from damages (galling) during make-up of the connection.

In addition, the convex spherical surface (15) on the female (2) element increases contact area of the sealing surfaces (8), (9) of the male (1) and the female (2) elements, which positively affects the tightness of the connection.

THE IMPLEMENTATION OF THE INVENTION

The claimed thread connection for casing works as follows.

Upon alignment of the male (1) and the female (2) elements relative to each other, the premier step at make-up process is to perform interaction of the male (1) and the female (2) elements by means of tapered trapezoidal threads (3), produced on the external surface of the male (1) element and internal surface of the female (2) element.

Further forwarding of the additional surfaces (10), (11) of the male (1) and the female (2) elements relative to each other takes place and their interaction (contacting).

Thereafter transition surfaces (14), (15) and sealing surfaces (8), (9) of the male (1) and the female (2) elements interact, due to the plastic strain of which a “metal-to-metal” sealing is created.

The specified transition from contact of additional surfaces (10), (11) to contact of sealing surfaces (8), (9) is displayed at the connection make-up diagram as a transition segment, is of the form of a leap towards reduction of make-up torque and its further increase.

The connection make-up process completion goes with power contact of the shoulder end face surfaces (12), (13), produced on the male (1) and female (2) elements which results in appearance of the contact stresses of the shoulder end face surfaces (12), (13), the values of which are within elastic strains range.

The additional surfaces (10), (11) in made-up state of the male (1) and the female (2) elements do not contact each other, forming a gap.

EXAMPLE OF IMPLEMENTATION OF THE INVENTION

To carry out testings of the claimed thread connection for casings the specimens (NoNo1, 2, 3) were manufactured.

For specimen No. 1 the casing with the nominal diameter of 178 mm as a coupling blank was used. On outside surface of the male element and inside surface of the female element of specimen No. 1 trapezoidal tapered threads are produced with 1:12 taper, with the pitch of 8, 467 mm, with the slope angle of turn profile stub flank 150and the slope angle of turn profile load flank −50to thread axis normal line. The crests and roots of the thread turn profile of the male and female elements are produced parallel to axial line of thread.

Internal sealing unit elements are formed: the sealing surfaces are produced in the form of convex spherical surface with the radius of 125 mm on the male element and tapered surface with the slope angle of 120to thread axial line on the female element, the additional surfaces are produced in the form of convex spherical surface with the radius of 90 mm on the male element and tapered surface with the slope angle of 40to thread axial line on the female element, shoulder end face surfaces are produced at an angle of 100to thread axis normal line. Transition from sealing surfaces to additional surfaces are produced in the form of concave spherical surface with the radius of 3 mm on the male element and of convex spherical surface with the radius of 7 mm on the female element.

For specimen No. 2 the casing with the nominal diameter of 114 mm as a coupling blank was used. On outside surface of the male element and inside surface of the female element of specimen No. 2 trapezoidal tapered threads are produced with 1:18 taper, with the pitch of 5, 08 mm, with the slope angle of turn profile stub flank 150and the slope angle of turn profile load flank −50to thread axis normal line. The crests and roots of the thread turn profile of the male and female elements are produced parallel to axial line of thread.

Internal sealing unit elements are formed: the sealing surfaces are produced tapered with the slope angle of 120to thread axial line, the shoulder end face surfaces are produced at an angle of 100to thread axis normal line, the additional surfaces are produced tapered with the slope angle of 40to thread axial line. Transition from sealing surfaces to additional surfaces are produced in the form of concave spherical surface with the radius of 5 mm on the male element and of convex spherical surface with the radius of 7 mm on the female element.

Besides, specimen (No. 3) was manufactured, having geometric parameters of the closest analog—the casing with the nominal diameter of 178 mm as a coupling blank was used. On outside surface of the male element and inside surface of the female element of specimen No. 3 trapezoidal tapered threads are produced with 1:16 taper, with the pitch of 6, 35 mm, the slope angle of turn profile stub flank 150and the slope angle of turn profile load flank −50to thread axis normal line.

Internal sealing unit elements are formed: the sealing surfaces are produced spherical; the shoulder end face surfaces are produced at an angle of 100to thread axis normal line.

The testings of the specimens for make-up/break-out were carried out until the occurrence of the damage on thread surfaces and the internal seal assembly.

The testings of the specimens described above showed appearance of surface damages (gallings) after two cycles of make-up/break-out of specimen No. 3 of the closest analog, and absence of jamming and damages (gallings) on the surface after five cycles of make-up/break-out of specimen Nos. 1, 2 of the claimed invention.

The use of the proposed thread connection ensures the preservation of the tightness of the connection under an increase of 20% in the value of combined multidirectional mechanical loads.