A refrigerator door assembly comprising: a door panel including a door flange on opposite sides of the panel; a top end cap mounted to the top of the door panel between the door flanges; a bottom end cap opposite the top end cap; a vacuum insulation panel inside the door panel; an inner door liner; a gasket surrounding a periphery of the inner door liner; and left and right brackets (1030, 1040) secured to the inside of the inner door liner; wherein the vacuum insulated panel comprises: an outer film; a flat main wall on the outer film; a top wall (120, 125, 410), on the outer film adjacent to and at an edge of the main wall; a bottom wall (140, 145, 450) on the outer film adjacent to the main wall and opposite to the top wall (120, 125); a left wall (150, 155) on the outer film and adjacent to and at the edge of the main wall; a right wall (130, 135, 420) on the outer film and adjacent to the main wall and opposite to the left wall (150, 155), wherein the top wall (120, 125, 410), the bottom wall (140, 145, 450), the left wall (150, 155), the right wall (130, 135, 420) and the main wall are each vacuum insulated walls, wherein one or more of the top wall (120, 125, 410), the bottom wall (140, 145, 450), the left wall (150, 155) and the right wall (130, 135, 420) have a different thickness than the main wall; an inner film on top of the main wall and each of the top wall (120, 125, 410), bottom wall (140, 145, 450), left wall (150, 155) and right wall (130, 135, 420); wherein the inner film is longer than the outer film so that a gap is created between the walls of the unfolded vacuum insulated panel, wherein the inner and outer films (210, 200) are sealed, and wherein the inner film is configured to be of a length wherein folding the top wall (120, 125, 410), bottom wall (140, 145, 450), left wall (150, 155) and right wall (130, 135, 420) onto the main wall produces a three-dimensional vacuum insulated panel of non-uniform thickness. an outer film; a flat main wall on the outer film; a top wall (120, 125, 410), on the outer film adjacent to and at an edge of the main wall; a bottom wall (140, 145, 450) on the outer film adjacent to the main wall and opposite to the top wall (120, 125); a left wall (150, 155) on the outer film and adjacent to and at the edge of the main wall; a right wall (130, 135, 420) on the outer film and adjacent to the main wall and opposite to the left wall (150, 155), wherein the top wall (120, 125, 410), the bottom wall (140, 145, 450), the left wall (150, 155), the right wall (130, 135, 420) and the main wall are each vacuum insulated walls, wherein one or more of the top wall (120, 125, 410), the bottom wall (140, 145, 450), the left wall (150, 155) and the right wall (130, 135, 420) have a different thickness than the main wall; an inner film on top of the main wall and each of the top wall (120, 125, 410), bottom wall (140, 145, 450), left wall (150, 155) and right wall (130, 135, 420); wherein the inner film is longer than the outer film so that a gap is created between the walls of the unfolded vacuum insulated panel, wherein the inner and outer films (210, 200) are sealed, and wherein the inner film is configured to be of a length wherein folding the top wall (120, 125, 410), bottom wall (140, 145, 450), left wall (150, 155) and right wall (130, 135, 420) onto the main wall produces a three-dimensional vacuum insulated panel of non-uniform thickness.