A process for forming a multilayered shaped film product comprising the steps of: a. placing a first mask having a delivery surface and an opposite substrate-facing surface and at least one aperture having a design corresponding to a desired shape of a portion of the shaped film product over a substrate (206, 800); b. delivering a first film-forming composition through the at least one aperture of the mask to form a first raw shape having a thickness on the substrate (206, 800); c. removing the first mask; d. placing a second mask (200, 802) having a thickness (h m), a delivery surface and an opposite substrate-facing surface and at least one aperture having a design corresponding to the desired shape of a second portion of the shaped film product over the first raw shape, wherein the first raw shape is no larger than the at least one aperture of the second mask (200, 802) and wherein the thickness (h m) of the second mask (200, 802) is greater than the thickness of the first raw shape; e. controlling delivery of a second film-forming composition to a void volume defined by: i. a volume of a projection of a delivery opening of a nozzle, substrate and mask sidewalls, less the volume of the first raw shape corresponding to the projection of the delivery opening; and ii. delivering the controlled volume of the second film-forming composition to the second mask aperture; f. removing the second mask (200, 802); and g. solidifying the first and second raw shapes to provide the shaped film product disposed on the substrate (206, 800). a. placing a first mask having a delivery surface and an opposite substrate-facing surface and at least one aperture having a design corresponding to a desired shape of a portion of the shaped film product over a substrate (206, 800); b. delivering a first film-forming composition through the at least one aperture of the mask to form a first raw shape having a thickness on the substrate (206, 800); c. removing the first mask; d. placing a second mask (200, 802) having a thickness (h m), a delivery surface and an opposite substrate-facing surface and at least one aperture having a design corresponding to the desired shape of a second portion of the shaped film product over the first raw shape, wherein the first raw shape is no larger than the at least one aperture of the second mask (200, 802) and wherein the thickness (h m) of the second mask (200, 802) is greater than the thickness of the first raw shape; e. controlling delivery of a second film-forming composition to a void volume defined by: i. a volume of a projection of a delivery opening of a nozzle, substrate and mask sidewalls, less the volume of the first raw shape corresponding to the projection of the delivery opening; and ii. delivering the controlled volume of the second film-forming composition to the second mask aperture; i. a volume of a projection of a delivery opening of a nozzle, substrate and mask sidewalls, less the volume of the first raw shape corresponding to the projection of the delivery opening; and ii. delivering the controlled volume of the second film-forming composition to the second mask aperture; f. removing the second mask (200, 802); and g. solidifying the first and second raw shapes to provide the shaped film product disposed on the substrate (206, 800).