A process for forming a non-lathering personal care article in the form of a porous dissolvable solid structure, wherein said process comprises the steps of: (a) preparing a pre-mix comprising surfactant, dissolved polymer structurant, and plasticizer, wherein said pre-mix comprises (i) from 0% to 4% ionic surfactant by weight of the total composition; (ii) from 0.3% to 20% of a non-surfactant cosmetic active by weight of the total composition; (iii) from 5% to 25% polymeric structurant by weight of the total composition, and wherein the polymeric structurant has a weighted average molecular weight of from 40,000 to 500,000; and from 0.3% to 10% plasticizer by weight of the total composition; wherein said pre-mix has: (i) from 15% to 40% total solids by weight of the total composition; and (ii) a viscosity of from 2,500 cps to 30,000 cps, as measured on a suitable rheometer, such as a TA Instruments AR500 Rheometer with 4.0 cm diameter parallel plate and 1,200 micron gap at a shear rate of 1.0 reciprocal seconds for a period of 30 seconds at 25°C or on a standard viscometer, such as a Brookfield Model DV-1 PRIME Digital Viscometer with CP-41 and CP-42 spindles at a shear rate of 1.0 reciprocal seconds for a period of 2 minutes at 25°C; wherein the pre-mix is prepared by dissolving the polymer structurant in the presence of water, plasticizer and other optional ingredients by heating followed by optional cooling; (b) aerating said pre-mix by introducing a gas into the pre-mix to form a wet aerated pre-mix; (c) forming the wet aerated pre-mix into a desired one or more shapes to form shaped wet premix; and (d) drying the shaped wet pre-mix to a desired final moisture content, wherein the final moisture content is from 0.1% to 15% moisture by weight of the total composition, to form the non-lathering personal care article, and wherein the article has a density of from 0.04 g/cm 3 to 0.15 g/cm 3; and wherein the structure is a predominantly inter-connected, open-celled structure. (a) preparing a pre-mix comprising surfactant, dissolved polymer structurant, and plasticizer, wherein said pre-mix comprises (i) from 0% to 4% ionic surfactant by weight of the total composition; (ii) from 0.3% to 20% of a non-surfactant cosmetic active by weight of the total composition; (iii) from 5% to 25% polymeric structurant by weight of the total composition, and wherein the polymeric structurant has a weighted average molecular weight of from 40,000 to 500,000; and from 0.3% to 10% plasticizer by weight of the total composition; wherein said pre-mix has: (i) from 15% to 40% total solids by weight of the total composition; and (ii) a viscosity of from 2,500 cps to 30,000 cps, as measured on a suitable rheometer, such as a TA Instruments AR500 Rheometer with 4.0 cm diameter parallel plate and 1,200 micron gap at a shear rate of 1.0 reciprocal seconds for a period of 30 seconds at 25°C or on a standard viscometer, such as a Brookfield Model DV-1 PRIME Digital Viscometer with CP-41 and CP-42 spindles at a shear rate of 1.0 reciprocal seconds for a period of 2 minutes at 25°C; wherein the pre-mix is prepared by dissolving the polymer structurant in the presence of water, plasticizer and other optional ingredients by heating followed by optional cooling; (i) from 15% to 40% total solids by weight of the total composition; and (ii) a viscosity of from 2,500 cps to 30,000 cps, as measured on a suitable rheometer, such as a TA Instruments AR500 Rheometer with 4.0 cm diameter parallel plate and 1,200 micron gap at a shear rate of 1.0 reciprocal seconds for a period of 30 seconds at 25°C or on a standard viscometer, such as a Brookfield Model DV-1 PRIME Digital Viscometer with CP-41 and CP-42 spindles at a shear rate of 1.0 reciprocal seconds for a period of 2 minutes at 25°C; wherein the pre-mix is prepared by dissolving the polymer structurant in the presence of water, plasticizer and other optional ingredients by heating followed by optional cooling; (b) aerating said pre-mix by introducing a gas into the pre-mix to form a wet aerated pre-mix; (c) forming the wet aerated pre-mix into a desired one or more shapes to form shaped wet premix; and (d) drying the shaped wet pre-mix to a desired final moisture content, wherein the final moisture content is from 0.1% to 15% moisture by weight of the total composition, to form the non-lathering personal care article, and wherein the article has a density of from 0.04 g/cm 3 to 0.15 g/cm 3; and wherein the structure is a predominantly inter-connected, open-celled structure.