Abstract:
A device for covering and facilitating the transport of a mattress that is both durable and portable. The device includes a material cover which encloses the mattress, a zipper or other fastening means for closing the cover, a plurality of handles to allow the user to easily lift, orient, and maneuver the mattress, and a plurality of wheels or casters to permit the user to easily move the enclosed mattress.

Description:
BACKGROUND OF THE INVENTION 
       [0001]    1. Field of the Invention 
         [0002]    The present invention relates generally to devices for covering and moving furniture. The present invention relates more specifically to a mattress carrying case into which a mattress may be inserted for ease of transport and to enclose the mattress to protect it from soiling. 
         [0003]    2. Description of the Related Art 
         [0004]    There are various devices in the prior art which are designed for assisting in transporting a mattress and/or for covering a mattress. Most of these designs for transporting are directed to the positioning of handles which are directly connected to the mattress itself. The designs which are intended to cover and protect the mattress from soiling are generally not designed to aid in transporting the mattress and in fact often inhibit easy transport. Little effort has been made in the prior art to provide simultaneous solutions to both the problem of transport and the problem of protection. 
         [0005]    Much effort has been directed to flexible mattress covers of various configurations. For example, the related art includes fluid impervious flexible material covers used to conform to the shape of the mattress, enclosing it on all sides and sealed at one or more edges. Other configurations are designed with walls that stretch in order to permit the cover to be used on mattresses of varying sizes. Such covers have apertures of sufficient size to allow insertion and removal of a mattress as well as various types of fasteners for closure of the opening. Representative cover configurations are disclosed in U.S. Pat. No. 3,956,782, issued to Morrison on May 18, 1976 and U.S. Pat. No. 6,618,880, issued to Chase on Sep. 16, 2003 (the disclosures of which are each incorporated herein by reference). 
         [0006]    The field of art directed to transporting mattresses primarily contains designs for mattress handle construction or handle configurations which are directly attached to the mattress assembly. For example, a handle apparatus may be configured to attach to the frame assembly of the mattress with the handles extending through grommets in the mattress fabric cover to the outside where they may be grasped. Previous efforts also include a mattress lifting structure having edge support springs with a handle structure connected to the springs and extending outside the mattress cover. Also in the field are devices designed to assist with carrying a mattress which include straps or partial perimeter sleeves that secure multiple handle straps to the mattress and which are then used to lift and carry the mattress. Representative mattress handles and carriers are disclosed in U.S. Pat. No. 5,214,810, issued to Ward on Jun. 1, 1993; U.S. Pat. No. 5,924,150, issued to Workman on Jul. 20, 1999; and U.S. Pat. No. 6,085,370, issued to Lobascio on Jul. 11, 2000. 
         [0007]    The traditional designs identified above are generally intended to provide only one of the functions of transport and protection. The devices do not typically provide a mattress cover that can be used to protect, store, and at the same time, transport the mattress, thus limiting their usefulness. 
         [0008]    Transporting a large mattress often requires two individuals due to the cumbersome shape of the article, not to mention the weight. In fact, consumers often resort to a variety of home-made devices for this purpose, such as boards placed across flat dollies with sheets of plastic placed around the mattress for protection. The problems inherent in the use of such makeshift devices include the device being cumbersome, difficult to maneuver, having a tendency to fall apart during use, and leaving the mattress exposed to dirt, grease, and other contaminants. Therefore, it would be advantageous to have a device which could be secured on the mattress to cover and protect the fabric and at the same time provide a means for easily transporting the mattress. 
         [0009]    Thus, there is a need for a simple, sturdy device for mattress protection and transport, which could be manufactured inexpensively and marketed in a small package. Especially desirable is a mattress cover that is durable and lightweight that could be securely positioned on the mattress and closed to contaminants. It would be helpful to have handles conveniently positioned for lifting and guiding the mattress during transport. Given the difficulties inherent in moving such an unwieldy item, it would be highly desirable to have wheels attached for balancing and moving the mattress easily. Existing products have been unable to deliver a device which provides all of these benefits. 
       SUMMARY OF THE INVENTION 
       [0010]    The present invention provides a device for ease in covering and carrying a mattress which would be most useful for the general public and for individuals in the packing and moving industry. The device includes a durable carrying case made of waterproof or water resistant material with closure fasteners such as a zipper or Velcro®-type strips to seal the mattress inside the case. The device has handles or straps sewn onto one or more sides of the case so that it may be easily carried. One of the long sides of the case retains and positions a number of wheels or casters for ease in rolling the mattress when it is enclosed within the case. The carrying case may be used for storage of the mattress to keep it clean and dry for future use. The case may be designed to accommodate various sizes of mattresses, e.g., twin, full, queen, or king. The material for the case may be transparent, translucent or opaque, plain or decorative, to suit consumer preferences. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0011]    A more complete understanding of the objects and processes of the present invention may be had by reference to the following detailed description taken in conjunction with the accompanying drawings, wherein: 
           [0012]      FIG. 1  shows a perspective view of the transportable mattress case in accordance with the present invention; 
           [0013]      FIG. 2  shows a partial cross-sectional detail view of a corner of the mattress case of the present invention with mattress included; 
           [0014]      FIG. 3  shows a front elevational view of a first preferred mattress case embodiment of the present invention; 
           [0015]      FIG. 4  shows a front elevational view of a second preferred mattress case embodiment of the present invention with a portion of the case cover folded back; 
           [0016]      FIG. 5  shows a side elevational view of the mattress case of the present invention; 
           [0017]      FIG. 6  shows a perspective interior view of the bottom side of the mattress case of the present invention showing the manner of mounting the wheels/casters; and 
           [0018]      FIG. 7  shows a perspective view of the first preferred mattress case embodiment of the present invention (as shown in  FIG. 3 ) in an open position having a mattress placed therein. 
       
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
       [0019]    The description of the present invention will include references to various sides of both a typical mattress and the carrying case. A typical mattress will be referred to as having a top face and a bottom face which correspond to the large flat surfaces of the mattress. The panels that connect these top and bottom faces will generally be referred to as end panels, and side panels, or collectively simply as the sides of the mattress. The carrying case, on the other hand will be described as having a top and a bottom based on the orientation shown in  FIG. 1 . Therefore, the “top” face of the mattress may be adjacent the “side” panel of the carrying case and so on. 
         [0020]    As summarized above, the present invention is directed to a device for simultaneously covering and carrying a mattress. As shown in  FIG. 1 , the carrying case  10  covers the mattress surface on all six sides of the typically rectangular box-shaped construction of the mattress. The case may be constructed of two large flat panels ( 20  and  22 ) to cover the larger top and bottom surfaces of the mattress and one long strip of material which connects the two flat panels to form a large rectangular enclosure. Alternatively, the two large flat panels ( 20  and  22 ) may be connected with four separate strips of material which are joined at each corner to form four discrete side panels, two covering the short ends ( 28  and  30 ) of the mattress and two covering the long sides ( 24  and  26 ) of the mattress. The material for the case  10  is preferably a sturdy waterproof or water resistant fabric, such as rip-stop nylon or parachute cloth alternately, the material may be a heavy plastic polymer sheet that is transparent, translucent, or opaque. The seams of the case  10  are constructed to withstand the shearing forces typically experienced while transporting the mattress. The seams may be stitched or heat-welded together and may be reinforced with an additional strip of material to prevent their being frayed or coming apart in use. The seams may be positioned on the inner or outer aspect of the case. The case  10  includes a plurality of handles or straps  50 , a long closure of fasteners or zipper  40 , and a plurality of wheels or casters  60 . 
         [0021]    The handles  50  in the preferred embodiments are positioned on the sides of the case  10  such that one of a pair of handles is approximately two to three feet above the other when the mattress and case are standing upright as shown in  FIG. 1 . The handles  50  are positioned so that the user may comfortably grasp them when the mattress is flat (as on the bed or floor) for lifting, or when it is in a standing position for rolling. The handles  50  may be constructed of rigid material such as metal or molded plastic. Alternatively, the handles  50  may be made from a flexible material such as soft plastic or fabric strapping. Depending on the type of material used, the handles  50  may be attached to the fabric of the case with grommets, stitching, or heat-welding. If rigid handles are utilized, it is preferable to have the ends of the handle connected by a rigid plate that is attached to the inner aspect of the case in order to prevent tearing the material of the case. For flexible handles, it is preferable to reinforce the area of the case to which the ends of the handle are attached with additional layers of material, adhesive, or stitching. 
         [0022]    The handles  50  in the preferred embodiments are positioned on at least two sides of the carrying case, at either of the two short ends ( 28  and  30 ) of the case. Alternatively, additional handles may be placed on the long top side of the case  10  which does not have wheels or casters. 
         [0023]      FIG. 2  illustrates a corner of the carrying case  10  with the front surface  20  of the carrying case removed to show the detail of the zipper closure  40  and the positioning of a wheel or caster  60  on the bottom side  26  of the case. The zipper closure  40  in this view illustrates the zipper stop, zipper pull, and zipper teeth as is typical in the art. The detail of the wheel or caster  60  shows the base plate  52  that is positioned on the bottom side panel  26  to reinforce the caster attachment to the case  10 . 
         [0024]    The closure fasteners or zipper  40  in the present invention may extend on two or three sides of the case  10 .  FIGS. 1 and 4  illustrate the carrying case  10  having a zipper closure  40  on two sides ( 28  and  24 ) of the case.  FIGS. 3 and 7  illustrate the carrying case  10  having a zipper closure  40  on three sides ( 24 ,  28 , and  30 ) of the case. The closure  40  is positioned near the border or edge seam of the case sides such that the handles  50  do not interfere with the operation of the fasteners or zipper  40 . The zipper  40  in the preferred embodiments is a heavy-duty type zipper with a reinforced zipper stop and oversized pull for ease of use. Alternatively, if a set of fasteners is used, the fasteners may be Velcro®-type material, fabric straps with buckle snap-lock closures, or any of a number of designs known to those skilled in the art. Again, the fasteners  40  are positioned such that their operation is not hindered by the use of the handles  50 . All portions of the case  10  to which fasteners  40  are attached should be reinforced for durability by methods well known in the art. 
         [0025]    The wheels or casters  60  are positioned and fixed to the carrying case  10  such that they are on the bottom side  26  of the case when the mattress is in the upright position for transport (as shown in  FIG. 1 ). The wheels or casters  60  may be made from metal or plastic according to methods well known in the art. They are designed to swivel freely to facilitate transfer and positioning of the mattress. The wheels or casters  60  are positioned such that pairs of wheels or casters are located at either end of the bottom side  26  of the case  10  with an additional pair located midway between the other two pairs. Each wheel or caster base is connected to the carrying case with a base plate  52  which is attached to wheels or casters  60  in the manner described in more detail below with respect to  FIG. 6 . The base plate  52  provides rigidity and stability to the bottom side  26  of the case  10 . The areas on the bottom panel  26  of the case  10  through which the base plate  52  is attached to the caster plate  54  may be reinforced with grommets or other reinforcement means known in the art. Alternatively, the base plates  52  for the three pairs of wheels or casters may each be connected to a single longitudinal support (not shown), which extends from one end of the bottom side  26  of the case  10  to the other. Such an embodiment provides additional strength and support for the weight of the mattress or box springs but limits the degree to which the case may be folded into a compact configuration for storage when not in use. 
         [0026]      FIG. 3  illustrates the preferred embodiment of the present invention wherein the case  10  has handles  50  on the two shorter sides  28  and  30 . The zipper  40  is positioned along two sides (long side  24  and short side  28 ). As shown in  FIG. 3 , the zipper may have two separate zipper slides and two pull tabs for ease of use. The plurality of wheels or casters  60  are located on the long bottom side  26  and are attached securely to the mattress case  10  via base plates  52  and caster plates  54  as described below. Optimally, the wheels or casters  60  will be positioned at the middle and either end of the long bottom side  26 . Alternatively, the case  10  may be designed with additional wheels or casters  60  as necessary to fully support the weight and size of the mattress or box springs. 
         [0027]      FIG. 4  illustrates a front elevational view of a second preferred embodiment of the mattress carrying case  10  in the upright or transport position. The zipper  40  in this embodiment extends along the edge of two of the sides of the case  10 . The zipper  40  is shown partially open with the front panel  20  shown folded open to reveal the inside surface  23  of the front panel  20  and an exposed portion of the mattress  12 . Also shown in  FIG. 4  are two handles  50  which are positioned away from the zipper and in a handy location for ease of grasping and maneuvering. The wheels or casters  60  are pivotably attached to the bottom side  26  of the case  10  so that they may swivel freely for transport of the mattress  12  without undue strain upon the base plates  52 , caster plates  54  (see  FIG. 6 ), or the material of the case  10 . 
         [0028]      FIG. 5  illustrates a side elevational view of the mattress case  10  of the present invention in the upright position ready for transport. The case  10  is zipped and positioned on the wheels or casters  60  for moving.  FIG. 5  shows the handles  50  positioned for easily grasping and moving the mattress  12  in the carrying case  10 . 
         [0029]      FIG. 6  illustrates an inside perspective view of the bottom side  26  of the mattress case  10  of the present invention with the balance of the case removed for clarity. As shown in  FIG. 6 , the wheels or casters  60  are positioned on the outside of the carrying case bottom panel  26  and are pivotably attached to caster plates  54  located underneath the bottom panel  26 . The caster plates  54  are fixedly attached to the base plates  52  located on the inside of the bottom panel  26  of the carrying case  10 . Attachment of the caster plates  54  to the base plates  52  may be by rivets, bolts, or other such attachment means known in the art. 
         [0030]      FIG. 7  illustrates a perspective view of the first preferred mattress case  10  of the present invention in the open position ready to receive a mattress  12 . In this embodiment, the zipper or other fastener set  40  extends around three sides of the case  10  such that the mattress  12  may easily be inserted into the carrying case. As shown in  FIG. 7 , the case  10  is fully opened (unzipped or unfastened) and positioned flat upon the floor. The mattress  12  is positioned on top of the inside face of the front panel  20  on the floor. The back panel  22 , top panel  24 , and two side panels ( 28  and  30 ) of the case  10  are brought over the mattress  12  to cover the back and sides of the mattress. The case  10  is then closed via the zipper or fasteners  40 . The mattress  12  which is now inside the case  10  is raised into the transport position by use of the handles  50  on the sides and/or top of the carrying case. 
         [0031]    Alternatively, as shown in  FIG. 1 , the case  10  may be designed with only two panels which open ( 24  and  28 ). In this embodiment, the case  10  is unzipped or unfastened and positioned on the floor with the back panel  22  facing down. The mattress  12  is slipped into the opening and into position. Then the zipper  40  is closed and the case containing the mattress is lifted into the upright position for transport. 
         [0032]    In general, the present invention provides a simple, sturdy device for mattress protection and transport. It is anticipated that further variations in the structure of the device will be apparent to those skilled in the art from the present disclosure and the attached drawing figures. Such variations, while not explicitly described and defined herein, may be seen to fall within the spirit and scope of the present invention.