Abstract:
A pressure container for batch gasification of liquid includes a container filling opening ( 9 ) in its upper part and has mounted therein a float arrangement ( 8 ) for closing the container filling opening when a certain liquid level ( 7 ) is reached, a beverage dispensing opening ( 3 ), and a gas nozzle ( 20 ) which discharges into the container. The container ( 5 ) is indivisible and includes a side-wall opening ( 27 ). The gas nozzle ( 20 ) is fixed in a mounting base ( 31 ) that can be inserted into the container through the side-wall opening ( 27 ) and secured firmly in a position in which the edges of the base ( 31 ) lie sealingly against the inner container surface surrounding the opening. That part of the mounting base ( 31 ) located on the inside of the container ( 5 ) is provided with a mechanism for pivotal attachment of the float arrangement.

Description:
BACKGROUND OF THE INVENTION 
     The present invention relates to a pressure container for batch-wise gasification of liquid, said container including a container filling opening in the upper part of said container, a float arrangement mounted in the container for closing the filling opening at a given level of liquid in the container, a dispensing opening, and a gas nozzle which discharges into the container. 
     Pressure containers of this kind are intended particularly for use in appliances employed in the production of carbonized beverages, for instance in the home. Known appliances that include such a container are described in WO 82/04243, WO 82/04244 and WO 84/00352. 
     The appliances according to these publications include a plastic pressure container. As is evident from FIG. 1 of WO 84/00352, the container includes an upper top part  11  into which there is screwed a lower cylindrical part  4 . Two container parts are necessary in order to be able to fit the components in the container. Consequently, in order to obtain a safe appliance high demands are placed on the screw connection between the two container parts, therewith complicating and adding to the expense of such appliances. 
     SUMMARY OF THE INVENTION 
     The primary object of the present invention is to provide a pressure container that can be used in appliances of the aforedescribed kind while fulfilling the safety requirements that may be placed on such a container. The mechanical strength of the container shall not be impaired with time and the container shall be hygienic in use. 
     The invention is based on the understanding that these objects can be realized with a steel pressure vessel in the form of an indivisible container that has as few and as small openings as possible, this in view of the fact that all openings constitute weakenings in the construction. 
     Because it is desired to use small openings in the pressure vessel, the invention must also solve the problem of enabling those components that are to be located inside the vessel, among other things the float arrangement, to be fitted to said vessel. 
     The particular characteristic features of a pressure container of the kind defined in the first paragraph are that the container is indivisible and provided with a side-wall opening, that the gas nozzle is fixed in a mounting base that can be inserted into the container through said opening and locked firmly in a position in which the edges of the mounting base lie in sealing engagement with the inner container surface surrounding said opening, and that the part of the mounting base located on the inside of the container is provided with means for pivotal attachment of the float arrangement. 
     A container of this kind may be made of steel. This provides a container which has a high mechanical strength that will not be impaired with time and which will also be very hygienic in use. The combination of the float arrangement with the gas nozzle mounting base also solves the problem of mounting the float in the container. 
     It is preferred that the mounting base has a configuration which will enable the base with the float affixed thereto to be inserted through the opening in the centre part of the container in a specific orientation relative to said opening, and to enable the base to be turned in the container and caused to fully cover the opening with the edge portion of the base pressed sealingly against the inner container surface surrounding said opening with a force that increases with the pressure in the container. 
     In one preferred embodiment of the invention, the container side wall is generally circular-cylindrical and merges with a dome-shaped bottom part that has a central dispenser opening and the gas nozzle is directed so that the gas jet will strike the inner container wall over a part that lies generally at the transition between said parts and the central dispensing opening. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     The invention will now be described in more detail with reference to an exemplifying embodiment thereof and also with reference to the accompanying drawings. 
     FIG. 1 is a sectioned view of an appliance for preparing carbonated beverages and comprising a pressure container constructed in accordance with the invention. 
     FIG. 2 is a perspective view of an inventive pressure container. 
     FIG. 3 is a sectioned view of the container shown in FIG.  2 . 
     FIG. 4 is a sectioned view showing a mounting base inserted in an opening provided in the container wall. 
     FIG. 5 shows the mounting base from above. 
     FIG. 6 is a section view of a float arrangement intended to be mounted on said base. 
     FIG. 7 shows the float arrangement from beneath. 
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     In FIG. 1, the reference numeral  1  identifies the lower part of a plastic casing of an appliance intended for the batchwise preparation of carbonated beverages. The reference numeral  2  identifies a plate on which there can be placed a drinking glass into which carbonated, or aerated, water shall be dispensed through an opening  3 . The reference numeral  4  identifies the upper part of the plastic casing, which can be connected to the bottom part  1  through the medium of a snap-coupling. 
     The appliance includes a pressure container  5  which, in the illustrated case, is filled with liquid  6  to a level  7 . The float arrangement  8  has been lifted by the liquid so as to close a container filling opening  9  in a funnel-shaped upper part  10  of the container  5 . The reference numeral  11  identifies an overpressure valve which is in constant connection with a gas-filled space  12  above the liquid surface  7 . The valve  11  opens when the pressure in the gas space  12  exceeds a preset value, e.g. 12 bar. 
     The plastic casing  4  also includes a lid  14  which can be swung about a pivot  13  and which closed in the FIG. 1 illustration. The reference numeral  15  identifies a maneuvering rod which can rotate about a pivot  16  and which carries an actuator  17 . When the actuator  17  is pressed downwards, the rod  15  will cause a valve body  18  to open the dispensing valve of a carbonic acid container  19 . Carbonic acid is then delivered from the container  19  to the liquid  6  in said container  5 , via a gas nozzle  20 . 
     The container  5  also includes a gas conduit or pipe  21  that connects the gas space  12  above the liquid surface  7  with a combined overpressure and equalizing valve  22  fitted in the lower part of the container  5 . The valve  22  may be set to a slightly higher pressure than the pressure relief valve  11 , e.g. to a pressure of  14  bar, so as to function as a safety valve in the event of the valve  11  malfunctioning. 
     The valve  22  is constructed so that it can be forced open, by actuating a generally U-shaped opening device  23 . The valve opening device  23  is intended to cause a bottom valve  24  to open when wishing to dispense carbonated water into a drinking glass placed on the plate  2 . 
     The aforedescribed appliance is used in the following manner. Firstly, the lid  14  is raised and water poured down through the opening  9  in the funnel-shaped part  10 . The bottom valve  24  is kept closed during this stage. As the level of liquid rises, the float  8  will be lifted and closes the opening  9  at the illustrated level  7 , therewith preventing the delivery of further water to the container. The maneuvering device  17  is therewith pressed down, causing pressurized carbonic acid to be delivered to the water  6  in the container  5 , through the nozzle  20 . The container cannot be pressurized if it is not filled to the illustrated level  7 , since gas would then pass out through the opening  9 . This is an important safety aspect. 
     When the amount of gas delivered is sufficient for the pressure in the space  12  above the liquid surface  7  to reach the value to which the valve  11  is set, the valve will open and therewith emit a sound signal. This indicates that no further gas can be delivered to the container. 
     The carbonated, or aerated, water is dispensed by actuating the U-shaped valve opening device  23 . This device is connected to the bottom valve  24  via a resilient arm (not shown) which is unable to open the bottom valve against the high pressure existing in the container  5 . If it were possible to open the bottom valve at said high pressure, the liquid would be ejected from the container at such a high velocity as to prevent it from being gathered in an underlying drinking glass. For this reason, the opening device  23  is connected to the valve  22  so that said valve will be opened forcibly when actuating said device. The pressure in the container  5  will therewith be equalized to ambient atmospheric pressure via the gas conduit  21 . Subsequent hereto, the spring force acting on the bottom valve  24  will be able to open the valve and allow the carbonated water to run down into an underlying drinking glass in a controlled manner, without splashing out of the glass. 
     With the intention of providing a pressure container  5  of high mechanical strength which will not become impaired with time, and a container which is hygienic in use, it is proposed in accordance with the invention that the container is made of stainless steel. The shape of the container is shown in FIGS. 2 and 3, from which it will be seen that the container includes a generally circular-cylindrical centre part  25  which merges with a dome-like bottom part  26 . The parts  25  and  26  are formed integrally with one another and may have a thickness of 1.5 mm. The top of the container is comprised of a funnel-shaped part  10  which is welded firmly to the centre part  25  and has a thickness of 3.0 mm. The illustrated form is practical to use and imparts high mechanical strength to the container. In order to retain this mechanical strength, the holes required must be both as few as possible and as small as possible. Accordingly, the inventive container is provided with only one relatively small opening  27  in the cylindrical centre part  25  and with a respective small hole  28 ,  29  in the top container part and the bottom container part respectively, in which the respective overpressure valves  11  and  22  are fitted. The container must, of course, include a container filling opening  9  and a beverage dispensing opening  30 . 
     The opening  27  in the centre part of the container is intended for mounting the gas nozzle  20 . Because the invention requires a float arrangement  8  to be pivotally mounted in the container, the float arrangement is combined with the gas nozzle in a manner such as to enable the float arrangement to be inserted into the container and guided therein with the aid of an arm which is pivotally connected to a gas nozzle mounting base. 
     As will be seen from FIGS. 4 and 5, the gas nozzle  20  is formed in a flat, plastic base plate  31  that has a curvature corresponding to the curvature of the circular-cylindrical part  25  of the container  5 . The base plate  31  is provided on its inner surface with mounting lugs  32  for pivotal attachment of an arm  33  to a cup-shaped float body  34 , see FIGS. 6 and 7. The cupped float body  34  is downwardly open and includes on its upper surface sealing material  35  for sealing against the edge of the opening  9  in the container  5 . 
     The base plate  31  and the float arrangement are fitted in the container in the following manner. The float arrangement is first pivotally fitted to the base plate  31  with the aid of a pivot pin that passes through the hole  36  in an enlarged end-part  37  of the float arm  33  and through a corresponding hole  38  in the mounting lugs  32  of the mounting plate  31 . The enlarged part of the float arm  33  has a rear edge  39  which coacts with the base plate  31  to prevent the float arrangement from being swung fully downwards. 
     The opening  27  in the centre part  25  of the container is dimensioned so that the base plate  31  together with the float arrangement  33 ,  34  projecting outwardly therefrom can be inserted through the opening  27  when said base plate has a specific position of orientation in relation to said opening. When the base plate is located in the container, the base plate is turned so as to fully cover the opening  27 . The base plate is tightened, or tensioned, in this position with the aid of a locking device that passes through a hole  39  in the base plate. A gas conduit is then connected to the hole  40  in the plate. 
     This mounting method thus enables a pivotal float arrangement to be mounted in the container  5 , in spite of the fact that the container solely has a very small side-opening  27 , without the use of fastener lugs or the like on the inner container surface, which would otherwise greatly complicate manufacture of the container with a corresponding cost increase. Furthermore, it would be extremely difficult to mount the float arrangement. 
     Application of the invention also avoids any sealing problems, since the base plate  31  seals against the inner surface of the container wall, wherewith the higher the container pressure the harder the base plate is pressed against said inner surface. The sealing pressure is thus adjusted in accordance with prevailing requirements. 
     The illustrated form of the container  5  with its dome-shaped bottom part, and the placement of the gas nozzle in the container wall enables the nozzle to be directed so that the gas jets will strike against the side-wall and the bottom part of the container at angles which result in highly effective disintegration of said jets; c.f. for instance the arrows in FIG.  1 . 
     The use of a plastic mounting base plate  31  enables the gas nozzle  20  to have the form of a bore through the plate, which further simplifies and lowers the cost of the appliances. 
     Although the invention has been described above with reference to an illustrated exemplifying embodiment thereof and also with reference to the accompanying drawings, it will be understood that several modifications can be made within the scope of the following claims. For instance, the form of the base plate and gas nozzle can be varied as desired. Furthermore, floats that have types of buoyant bodies other than cup-shaped bodies may be used.