Abstract:
A downhole component, including a surface exposed to a downhole fluid. A plurality of ridges extending from the surface. The ridges pointed for impeding growth of crystalline structures or other deposits thereon. A plurality of grooves alternatingly spaced between adjacent pairs of the plurality of ridges. The grooves sized to impede growth of crystalline structures or other deposits therein.

Description:
BACKGROUND 
       [0001]    Scale buildup, such as calcareous scale, is one problem faced in the downhole drilling and completions industry. Polytetrafluoroethylene coatings, mechanical devices, chemical removers, and other methods have been contemplated to both remove and prevent the formation of scale buildup downhole, particularly on valves and other tools that can be rendered ineffective if too much scale is present. For example, U.S. Pat. No. 7,896,082 provides one example of a system for removing scale buildup, which patent is hereby incorporated by reference in its entirety. While prior art means for managing scale has improved the situation, scale remains a problem for operators. Improvements in reducing and removing scale buildup are therefore well received by the industry. 
       BRIEF DESCRIPTION 
       [0002]    A downhole component, includes a surface exposed to a downhole fluid; a plurality of ridges extending from the surface, the ridges pointed for impeding growth of crystalline structures or other deposits thereon; and a plurality of grooves alternatingly spaced between adjacent pairs of the plurality of ridges, the grooves sized to impede growth of crystalline structures or other deposits therein. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0003]    The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike: 
           [0004]      FIG. 1  is a cross-sectional view of a downhole component having a surface; 
           [0005]      FIG. 2  is an enlarged view showing the surface of  FIG. 1  in more detail; 
           [0006]      FIG. 3  is a top view of a plate used to form the surface of  FIG. 2 ; and 
           [0007]      FIG. 4  is a cross-sectional view showing alternating ridges and grooves of the plate taken generally along line  4 - 4  in  FIG. 3 . 
       
    
    
     DETAILED DESCRIPTION 
       [0008]    A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures. 
         [0009]    Referring now to  FIG. 1 , a component  10  is shown having a surface  12 . The component  10  is specifically illustrated as a tubular, with the surface  12  being a radially inner surface. The component  10  could be, for example, part of a valve, such as a hydraulically actuated valve, or some other downhole tool that is susceptible to scale formation affecting its functionality. In one embodiment, the component  10  is a housing for holding a radially inwardly positioned flow tube of a subsurface safety valve. In this example, it is important to reduce scale buildup on the inner surface of the housing (e.g., the surface  12  of component  10 ) so that movement of the flow tube is not impeded. If the flow tube cannot actuate, then the safety valve cannot operate and can be rendered useless. In other embodiments, a surface arranged similarly to the surface  12  could be a radially outer surface, an axial surface, etc. 
         [0010]      FIG. 2  shows an enlarged view of the surface  12 . In the shown embodiment, the surface  12  is formed from a plurality of plates  14  having a plurality of ridges  16 , with a groove  18  provided between each pair of adjacent ones of the ridges  16 . As will be better appreciated in view of the below description, the grooves  18  and ridges  16  could be formed as features on individual ones of the plates  14  or could be formed as substantially continuous grooves/ridges directly on the surface  12  without the use of individual plates  14 . 
         [0011]      FIG. 3  shows one embodiment for the plates  14 . In this embodiment, the plate  14  has the ridges  16  and the grooves  18  as previously discussed. Additionally, the plate is formed with a fixed end  20  that is arranged to be fixedly secured to the component  10  (e.g., bonding, adhesives, integrally formed with, etc.) and a free end  22  that is not secured to any components. The fixed ends  20  were not seen in  FIG. 2  because the plates are arranged in an overlapping manner with the fixed ends  20  being located below the free ends  22 . In this way, each plate can flex or bend to some degree, such as due to fluid flow past the surface  12 , or from use with mechanical brushes, wipers, agitators, etc. Advantageously, this flexing or bending will disrupt the bonding of any crystals or other scale deposits to the surface  12 . Furthermore, in this embodiment, any buildup that forms near a boundary between two plates  14  will be even more disrupted due to the individual movement of the plates  14  with respect to each other. It is also to be appreciated that in other embodiments, the plates  14  could include no free ends  22  and instead be entirely fixedly secured to the component  10  to form the surface  12 . 
         [0012]      FIG. 4  shows the surface  12  and/or one of the plates  14  in cross-section. A height Y is shown for one of the ridges  16 , with that ridge  16  also having a width X 1 . The ridges are spaced apart by a distance of X 2 , which also equals the width of one of the grooves  18 , as the grooves  18  are positioned between adjacent pairs of the ridges  16 . It is to be appreciated that the height or width of each groove  18  or ridge  16  may not be exact for every groove  18  and ridge  16 , but that the respective heights and widths are approximately the same as designated by the dimensions Y, X 1 , and X 2 . For example, the dimensions of the alternating grooves and ridges can be set to impede the formation of calcareous and other scale deposits that often result from contact with downhole fluids. That is, the ridges  16  are pointed, having a relatively small width X 1  in comparison to the height Y. This results in poor nucleation sites for crystal formation, as there is only a small surface area at the tip of the ridges, and the sides of the ridges are quite steep. Additionally, the distance X 2  between the ridges  16  can be set small enough so that crystals are deterred from growing. If growth does occur, then the deposits are prevented from getting too large, as the crystalline structures would encounter the ridges  16  on either side. Accordingly, the width X 2  of the grooves  18  can be advantageously set depending on the particular crystalline geometry or type of deposit buildup expected under specific conditions. It is expected that the width X 2  would be less than about 1 mm, and in one embodiment is in the range of about 100 μm, while the width X 1  of the ridges  16  would only be about one quarter to one half of the distance X 2 , and the height Y being about equal to the width X 2 . Of course, it is to be appreciated that other ratios and other values would also work sufficiently, depending on the particular conditions under which the surface  12  is used. 
         [0013]    The ridges  16  and corresponding grooves  18  could be formed by stamping, rolling, forging, or other nano- or micro-surface processes. Alternatively, the surface could be applied as a surface treatment by affixing ridges via an extrusion process or the like, onto an otherwise flat base surface. It is also to be noted that in addition to reducing scale buildup, arranging the grooves  18  and the ridges  16  parallel to the direction of fluid past the surface  12  (e.g., the ridges/grooves extending longitudinally down the length of the component  10 ) will result in reduced drag and therefore increased efficiency of fluid flow past the surface  12 . The surface  12 , including the ridges  16  and the grooves  18 , could be coated with an additional surface treatment, e.g., with a slick or other non-stick coating to further prohibit scale buildup and reduce drag. 
         [0014]    While the invention has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.