Abstract:
A heat reactive recording composition capable of acquiring a stable color in selected regions contrasting with the background color of the sheet upon exposing these regions to an elevated temperature and comprising a paper or polymeric film substrate and a coating comprising (1) an N-substituted condensation product of a heterocyclic diimino compound and an aromatic aldehyde and (2) a cyclic polyketo compound reactive with amines and amides at elevated temperatures to form a color.

Description:
This application is a continuation-in-part of my co-pending U.S. applications Ser. No. 772,084 filed Feb. 25, 1977 for HEAT SENSITIVE RECORDING COMPOSITION WITH COMPLEXED PHENOLICS; Ser. No. 774,210 filed Mar. 3, 1977 for HEAT-SENSITIVE COATING WITH 4-SUBSTITUTED PIPERIDINE DERIVATIVE AND CYCLIC POLYKETO COMPOUND; and Ser. No. 774,385 filed Mar. 4, 1977 for HEAT-SENSITIVE RECORDING COMPOSITION WITH MIXED COLOR PRECURSORS. 
    
    
     BACKGROUND OF THE INVENTION 
     This invention relates to recording members containing heat reactive components and, more particularly, to recording members capable of use in thermographic copying, thermal printing, event recording, and as transparencies for overhead projection. 
     Heat sensitive sheets containing the cyclic polyketo compounds of this invention, useful for copying and recording and characterized by the ability to form a mark of contrasting color when heated to an activation temperature of 50° C are known in the art. They are used in thermographic processes wherein a recording member is positioned on a graphic original and exposed to infrared radiation to cause selective heating of the dark areas of the original sufficient to form a copy thereof on the heat sensitive member. The thermally responsive members have also been used to record the heated portions of a thermal print-head and also to record a colored trace when contacted by the hot stylus of a thermal recorder. The ninhydrinamine reaction wherein ninhydrin reacts with amino acids, primary amines, and certain derivatives of morpholine, piperidine, and pyrrolidine to give the dye commonly referred to as Ruhrman&#39;s purple, is well known. Isatin reacts with these same amines to give isatin blue. Alloxan reacts with the amines to give a red dye. These reactions have been used in numerous inventions for thermally responsive copy and recording papers and films. Lawton, U.S. Pat. No. 3,736,166 used ninhydrin with various morpholine and piperidine derivatives to prepare transparencies for overhead projection. Lawton, U.S. Pat. No. 3,293,061 combined ninhydrin or hydridantin with isatin-amine condensates to provide thermographic copy sheets. Bauman and Lawton reacted ninhydrin or hydrindantin with complexes of amines and flavans or phenolic compounds to make thermographic copy sheets, see U.S. Pat. No. 3,149,991 and U.S. Pat. No. 3,149,992. Huffman, U.S. Pat. No. 3,664,858 combined ninhydrin with the adducts of morpholine or piperidine and organic acids in thermal recording members. Sus, U.S. Pat. No. 3,024,362 combined hydrindantin with amino acids or salts of primary amines with organic carboxylic and sulfonic acids to make a thermocopy paper. Allen, U.S. Pat. No. 2,967,785 used the adducts of morpholine or piperidine with isatin or ninhydrin as the color forming material in thermocopy papers. Small, U.S. Pat. No. 3,573,958 combined an amine with a halide or organometallic halide of germanium, silicone, lead, and tin with hydrindantin to provide a heat sensitinve recording sheet. In each case the normal dye formation of Ruhrman&#39;s purple with ninhydrin, red dye with alloxan, and isatin blue were obtained. 
     It is often desirable and an objective of this invention to obtain colored records which have colors differing from those normally obtained with the above cyclic polyketo compounds. 
     Undesirable odors and fumes are obtained by the heat dissociation or decomposition of the complexes, salts, or adducts during the imaging process. There is a problem of image bleaching during excessive heating, or aging, or prolonged exposure to ultraviolet containing light. 
     Attempts to use heterocyclic diimino compounds such as the piperazine derivatives results in colorless or very pale images, general deterioration of coatings, and a coating layer unacceptable due to the very hygroscopic nature of the piperazines and their unpleasant odor. 
     SUMMARY OF INVENTION 
     I have found that the above objectionable problems can be minimized or eliminated by the combination of an N-substituted piperazine or other N-substituted heterocyclic diimino compound obtained by condensing the piperazine with an aromatic aldehyde, and a cyclic polyketo color precursor. The heterocyclic diiminoaldehyde condensate and the color precursor react at temperatures between 50° C and 200° C to form a number of different highly colored dyes. The volatility, odor, and hygroscopic characteristics of the original piperazine derivatives are eliminated. The materials for preparing the piperazine condensates are generally less expensive than those used for the adducts and complexes described in the prior art and the product yield is high which leads to a less costly record member. 
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
     Preparation of the Substituted Heterocyclic Diimine Compound 
     One gram mole of the cyclic diimino compound such as piperazine or substituted piperazine or homopiperazine or its derivative is condensed with one gram mole of an aromatic aldehyde by refluxing in methanol or ethanol for 4 to 8 hours. Upon cooling, the condensate precipitates, the precipitate is filtered off, washed with alcohol and dried. If a precipitate does not readily form, precipitation may be induced by adding water to the reaction mixture. 
     Preparation of Transparencies 
     The cyclic polyketo compound and the piperazine condensate are dissolved in a binder contained in an organic solvent. The binder acts only as a vehicle to carry the color reacting products. Any transparent binder such as acrylic and methacrylic copolymers, cellulose esters, nitrocellulose, polyvinyl acetates, butyrals, styrene polymers and copolymers, etc., can be used. The solvents convenient for us with this system include ketones such as methylethylketone, alcohols such as methanol, esters such as ethyl acetate, and aromatics such as toluene. It is normal to include stabilizers in the transparency formulations. Commonly used stabilizers are those described in U.S. Pat. No. 3,736,166 and include substituted ureas and thioureas such as ethylurea, n-propyl urea, allylurea, N-methyl thiourea, and allyl thiourea; gallic acid; o- m- and p-toluic acids; 2- mercaptobenzothiazole; and 2,2&#39;-dithiobis (benzothiazole). 
     Activators can be used to increase the sensitivity or thermal response of the transparencies as well as the recording papers of this invention. A simple procedure for selecting useful activators is as follows: 
     A grind of selected heterocyclic condensate and a cyclic polyketo compound is obtained by ball-milling these materials as a dispersion in an aqueous solution of polyvinyl alcohol. The dispersion is coated onto a base paper such as a 25 lb/3000 sq ft sulfite paper and air dried. The potential activator is applied to a spot of the coated paper and heated on a hot plate. If the color develops more rapidly in the area where the additive powder has been applied, the material will increase the sensitivity of the system when compounded with the heterocyclic condensate and cyclic polyketo compound of this invention. Some of the more suitable activators include the following: 
     TABLE I 
     2-mercaptobenzoxazole 
     2-mercaptobenzothiazole 
     2,2&#39;-dithiobis(benzothiazole) 
     2-benzoxazolethiol 
     2-benzothiazolol 
     2-morpholinothiobenzothiazole 
     2,4-dichloro-1-naphthol 
     2-chloroacetamide 
     o-, m-, and p-toluic acids 
     thioacetanilide 
     thiobenzanilide 
     phenoxazine 
     phenyl-3-thiocarbazide 
     N-cyclohexyl-2-benzothiazolesulfenamide (Santocure Powder) 
     2-(2,6-dimethyl-4-morpholinothio benzothiazole) (Santocure 26) 
     N-tert-butyl-2-benthiazolesulfenamide (Santocure NS) 
     sulfanilamide 
     4,4&#39;-dithiodimorpholine (Sulfasan R) 
     1, 1, 3, 3-tetramethyl-2-thiourea 
     2,4-thiazolidenedione 
     thiazolidenethione 
     N-methylbenzothiazole-2-thiourea 
     p-hydroxyacetophenone 
     1,3-indanedione 
     butyl ziram 
     2,2-dithiobis(benzothiazole) 
     chloroacetophenone 
     3,5-dibromosalicylaldehyde 
     3,4-dihydroxybenzoic acid 
     biphenyl 
     acetone oxime 
     Suitable transparent films which may be used as the substrate for the transparencies include Mylar brand terephthalate polyester film manufactured by duPont, polycarbonates, polyamides, polystyrene and cellulose acetate-butyrate copolymers. 
     The coatings may be applied by any of the normal coating procedures such as Meyer rod, reverse roll, kiss-coat, etc. The coating weights of the thermosensitive layers can be varied from 2 to over 10 lb/3000 sq ft. 
     Example A, which follows, shows typical combinations useful as transparencies for overhead projection. 
     EXAMPLE A 
     Preparation of Transparencies for Overhead Projection 
     A resin solution of the following composition was prepared: 
     
         ______________________________________               Parts______________________________________methanol              134methylethylketone     386Nitrocel RS 5 to 6 sec. (Hercules) (nitrocellulose)                 39Elvacite 2044 (duPont) (polymethylmethacrylate)                 90______________________________________ 
    
     The following mixes were then prepared: 
     
         ______________________________________&#34;A&#34; Mix               Parts______________________________________resin solution        100stabilizer            1.0lactic acid           0.7piperazine-aldehydecondensate            4.0______________________________________ 
    
     
         ______________________________________&#34;B&#34; Mix               Parts______________________________________resin solution        142cyclic polyketone     4______________________________________ 
    
     The coating composition obtained from 13 parts &#34;B&#34; and 10 parts &#34;A&#34; was coated onto 3 mil Mylar brand film with a No. 24 wire wound Meyer rod and dried to give a transparent film. The dried coated transparency was placed in contact with an infrared absorbing original and passed through a 3M Co. Thermofax Secretary brand thermal copier in the normal manner. Imaged transparencies suitable for overhead projection were obtained with images projected in a variety of colors. The following are examples of combinations used to prepare the transparencies. 
     
                                           TABLE II__________________________________________________________________________TRANSPARENCY EXAMPLESCondensatecyclicDiimino                  polyketo                           imageCompound   aldehyde      compound                           color__________________________________________________________________________1. piperazine      benzaldehyde  ninhydrin                           brown2. &#34;       salicylaldehyde                    &#34;      brown3. &#34;       5-nitrosalicylaldehyde                    &#34;      brown4. &#34;       o-chlorobenzaldehyde                    &#34;      brown5. &#34;       p-chlorobenzaldehyde                    &#34;      brown6. &#34;       bromosalicylaldehyde                    &#34;      brown7. &#34;       3,5-dibromosalicylalde-      hyde          &#34;      brown8. &#34;       2,4-dimethoxybenzaldehyde                    &#34;      brown9. &#34;       2-hydroxy-3-methoxy-      benzaldehyde  &#34;      brown10.   &#34;       o-vanillin    &#34;      brown-black   &#34;       3,4,5-trimethoxy-      benzaldehyde  &#34;      brown-black   &#34;       cinnamaldehyde                    &#34;      brown   &#34;       α-methoxy cinnamaldehyde                    &#34;      brown   &#34;       p-hydroxybenzaldehyde                    &#34;      brown-black   &#34;       5-hydroxy-2-nitro      benzaldehyde  &#34;      brown-black   &#34;       m-nitrobenzaldehyde                    &#34;      brown-black   &#34;       o-nitrobenzaldehyde                    &#34;      blue-black   &#34;       9-anthraldehyde                    &#34;      brown-black   &#34;       2-hydroxy-1-naphthaldehyde                    &#34;      brown20.   &#34;       p-isopropyl-      benzaldehyde  &#34;      brown   &#34;       p-cyanobenzaldehyde                    &#34;      brown   &#34;       1-naphthaldehyde                    &#34;      brown   &#34;       o-methoxybenzaldehyde                    &#34;      brown   &#34;       o-ethoxybenzaldehyde                    &#34;      brown-black   &#34;       6-nitroveratraldehyde                    &#34;      brown   piperazine      3-ethoxy-4-hydroxy-      benzaldehyde  ninhydrin                           brown-black   &#34;       2,4-dinitrobenzaldehyde                    &#34;      brown-black   &#34;       o-phthalic      dicarboxaldehyde                    &#34;      dark blue   &#34;       terphthal-      dicarboxaldehyde                    &#34;      brown30.   &#34;       p-N,N-dimethylamino      cinnamaldehyde                    &#34;      brown-black   homopiperazine      p-chlorobenzaldehyde                    &#34;      dark brown   &#34;       m-nitrobenzaldehyde                    &#34;      dark brown   &#34;       cinnamaldehyde                    &#34;      brown   2,5-dimethyl      1-naphthaldehyde                    &#34;      brown   piperazine   &#34;       m-nitrobenzaldehyde                    &#34;      brown   &#34;       o-phthalic      dicarboxaldehyde                    &#34;      dark brown   2-methyl-   piperazine      2-naphthaldehyde                    &#34;      dark brown   &#34;       o-phthalic      dicarboxaldehyde                    &#34;      dark brown   homopiperazine      p-chlorobenzaldehyde                    Isatin brown40.   &#34;       &#34;             5-bromoisatin                           brown   &#34;       &#34;             5,7-dichloro-                    isatin brown   &#34;       &#34;             5-nitroisatin                           brown   &#34;       &#34;             alloxan                           red   &#34;       &#34;             alloxazine                           red-brown   2-methyl-      o-phthalic   piperazine      dicarboxaldehyde                    5-nitroisatin                           &#34;   2-methyl-   piperazine      &#34;             alloxan                           &#34;   2,5-dimethyl-   piperazine      &#34;             alloxan                           &#34;__________________________________________________________________________ 
    
     EXAMPLE B 
     Preparation of Coated Papers for Thermocopy, Thermal Printer, and Thermal Stylus Chart Recording Applications 
     Separate grinds were made of the piperazine compounds, the cyclic polyketone derivatives, and any additives used as accelerators or stabilizers. The following examples list the combinations, ratios, coating weights and image colors obtained when imaged on a 3M Co. Thermofax Secretary brand thermal copier, a Texas Instrument Silent 700 brand matrix thermal printer and a Sanborn 500 Viso Cardiette thermal chart recorder. The mixes were prepared by ball-milling the components in a 5 percent aqueous polyvinyl alcohol solution at a 15 percent concentration of the dry components. The mixes were combined in the indicated ratios and coated with a No. 16 wire wound Meyer rod onto a 25 lb/3000 sq ft sulfite paper base stock. 
     
                                           TABLE III__________________________________________________________________________COATED PAPER EXAMPLES                           weightCondensate  additive polyketone                       ratio                           sq ft                               color__________________________________________________________________________1. terephthaldehyde       --       hydrindantin                        1/2                           1.5 black   &#34;        --       &#34;       2/1                           2.3 black2. &#34;        --       Isatin  1/2                           2.7 brown-                               black3. &#34;        --       alloxan                        1/2                           3.9 red-                               brown4. &#34;        --       hydrindantin                        1/4                           3.8 black5. &#34;        p-toluic acid                ninhydrin                       1/1/2                           2.5 brown-                               black   &#34;        &#34;        &#34;      2/1/2                           1.5 dark-                               brown   &#34;        &#34;        &#34;      4/1/2                           1.4 brown   &#34;        &#34;        &#34;      8/1/2                           1.9 yellow-                               brown6. &#34;        &#34;        hydrindantin                       1/1/2                           1.5 dark                               brown   &#34;        &#34;        &#34;      1/1/1                           2.3 brown-                               black7. &#34;        2-mercapto-       benzothia-              dark       zole     &#34;      1/5/2                           3.2 brown8. &#34;        2-mercapto-                &#34;      1/5/2                           2.9 dark       benzoxazole             brown9. &#34;        Thiofide &#34;      1/5/2                           3.3 brown10.   &#34;        2-benzoxa-                &#34;      1/5/2                           3.5 dark       zolethiol               brown   &#34;        2-benzothia-       zolol    &#34;      1/5/2                           2.8 dark                               brown   &#34;        2-morpholino            dark       thiobenzothiazole                &#34;      1/5/2                           4.0 brown   terephthaldehyde       2,4-dichloro-1-                hydrindantin                       1/1/2                           3.5 brown-black       naphthol   &#34;        2-chloroacetamide                &#34;      1/2/2                           4.4 purple-black   o-phthalic       p-toluic acid                ninhydrin                       8/1/2                           3.1 brown   dicarboxaide-   hyde   &#34;        &#34;        &#34;      4/1/2                           1.5 brown   &#34;        &#34;        &#34;      2/1/2                           2.7 brown   &#34;        &#34;        &#34;      1/1/2                           3.5 brown   m-phthalic                       brown-   dicarboxaldehyde       o-toluic acid                hydrindantin                       2/1/1                           3.2 black   9-anthraldehyde       p-toluic acid                ninhydrin                       8/1/2                           1.5 brown   &#34;        &#34;        &#34;      2/1/4                           1.8 brown                               brown-   &#34;        &#34;        &#34;      2/1/2                           1.1 black   &#34;        &#34;        &#34;      1/1/2                           0.5 dark brown   o-vanillin       p-toluic acid                &#34;      1/1/2                           2.2 brown-black   &#34;        &#34;        &#34;      2/1/2                           2.6 dark-brown   &#34;        &#34;        &#34;      4/1/2                           2.5 yellow-brown   &#34;        &#34;        &#34;      8/1/2                           2.5 yellow-brown   m-nitrobenzalde-   hyde     m-toluic acid                ninhydrin                       1/1/2                           2.5 dark brown   &#34;        &#34;        &#34;      2/1/2                           2.6 dark brown   &#34;        &#34;        &#34;      4/1/2                           2.3 brown   &#34;        &#34;        &#34;      8/1/2                           1.6 brown20.   2-naphthaldehyde       p-toluic acid                &#34;      8/1/2                           2.5 yellow-brown   &#34;        &#34;        &#34;      4/1/2                           1.2 dark brown   &#34;        &#34;        &#34;      2/1/2                           1.9 brown-black   &#34;        &#34;        &#34;      1/1/2                           1.6 brown-black   1-naphthaldehyde       p-toluic acid                ninhydrin                       8/1/2                           2.5 dark brown   &#34;        &#34;        &#34;      2/1/2                           2.6 brown-black   &#34;        &#34;        &#34;      1/1/2                           2.8 black   o-nitroben-       p-toluic acid                &#34;      1/1/2                           1.8 black   zaldehyde   &#34;        &#34;        &#34;      2/1/2                           2.2 black   &#34;        &#34;        &#34;      4/1/2                           2.0 black   &#34;        &#34;        &#34;      8/1/2                           2.1 black   1,3,5-trimethoxy-       p-toluic acid                &#34;      1/1/2                           2.0 purple-   benzaldehyde                     black - &#34; &#34; &#34; 2/1/2 1.8 purple-                               black   1,3,5-trimethoxy-       p-toluic acid                ninhydrin                       1/1/2                           2.0 purple-   benzaldehyde                     black   &#34;        &#34;        &#34;      2/1/2                           1.8 purple-                               black   &#34;        &#34;        &#34;      4/1/2                           1.8 purple-                               black   &#34;        &#34;        &#34;      8/1/2                           1.6 dark brown   2,4-dinitro-       p-toluic acid                ninhydrin                       1/1/2                           1.8 black   benzaldehyde   &#34;        &#34;        &#34;      2/1/2                           2.0 black   &#34;        &#34;        &#34;      4/1/2                           1.9 dark brown   &#34;        &#34;        &#34;      8/1/2                           1.7 brown   p-puperazino-       p-toluic acid                ninhydrin                       1/1/2                           3.2 black   acetophenone   p-piperazino-       p-toluic acid                hydrin-                       1/1/2                           3.0 brown-   acetophenone      dantin         black__________________________________________________________________________