diff --git "a/maintenance-new-trial.json" "b/maintenance-new-trial.json" new file mode 100644--- /dev/null +++ "b/maintenance-new-trial.json" @@ -0,0 +1,20695 @@ +[ + { + "output": "Found air leakage, so fitting changed ", + "input": "Test Rig D1", + "instruction": "Clamping problem" + }, + { + "output": "Found cable damaged, so new cable fitted, ", + "input": "PDI Assembly & PDI Packing CH01 Line-1", + "instruction": "Z axis problem" + }, + { + "output": "Manually removed ball ", + "input": "Assembly station 3", + "instruction": "Ball stuck" + }, + { + "output": "Manually basket movment d1 ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "New grub screw fitted & tightened.", + "input": "Test Rig F2", + "instruction": "Drain motor problem" + }, + { + "output": "Machine restarted ", + "input": "Centre Lapping", + "instruction": "Cycle not start" + }, + { + "output": "Portable chiller installed ", + "input": "EMAG-Rim", + "instruction": "Chiller Temperature high" + }, + { + "output": "Found filter choked, so cleaned filter & refitted. ", + "input": "Test Rig G2", + "instruction": "Pressure not developing" + }, + { + "output": "Changed bush accordingly ", + "input": "Deburring Machine", + "instruction": "Need to change tool" + }, + { + "output": "Checked & restarted PC ", + "input": "Test Rig D1", + "instruction": "Clamping problem" + }, + { + "output": "Allen key provided then ok.", + "input": "Assembly stations of CH04", + "instruction": "3mm allen key required" + }, + { + "output": "Checked & line filter cleaned ", + "input": "Test Rig F2", + "instruction": "Pressure not developing" + }, + { + "output": "Checked door connection d1 properly then ", + "input": "Test Rig E2", + "instruction": "Door not locked" + }, + { + "output": "Assembled all but still machine not working due to spindle slipping pulley assembly.", + "input": "Klein 1", + "instruction": "Need to assemble guide assembly & motor dresser" + }, + { + "output": "Torque gun to torque wmpalete but signal not on, due to low air pressure. SO pending", + "input": "BVLINE PVM Assembly", + "instruction": "Cycle not complete" + }, + { + "output": "Found key missing, so new key provided on spindle, ", + "input": "Klein 1", + "instruction": "Spindle not rotate" + }, + { + "output": "Manually recovered ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Torque gun changed but problem still same, so provided not air pressure line ", + "input": "BVLINE PVM Assembly", + "instruction": "Cycle not soing ok" + }, + { + "output": "Select proper program ", + "input": "Micromatic Grinding", + "instruction": "Job clamping problem" + }, + { + "output": "Brush changed", + "input": "Deburring Machine", + "instruction": "Brush to be changed" + }, + { + "output": "Tool repaired", + "input": "Test Rig G1", + "instruction": "Pressure releif tool broken" + }, + { + "output": "Filter cleaned ", + "input": "Test Rig E2", + "instruction": "Tank pressure high" + }, + { + "output": "Gun height adjustment d1.", + "input": "Assembly stations of CH04", + "instruction": "Height of gun need to adjust" + }, + { + "output": "Found balls stuck, so manually recovered ", + "input": "Assembly stations of CH04", + "instruction": "Balls feeder not working" + }, + { + "output": "After homing cycle started ", + "input": "Deburring Machine", + "instruction": "Auto cycle not start" + }, + { + "output": "Switch tightened. ", + "input": "BVLINE PVG Assembly", + "instruction": "Confirmation switch loose" + }, + { + "output": "Found station 2 sensor broken, so new sensor fitted. ", + "input": "Piston Coining", + "instruction": "Station 2 cylinder problem" + }, + { + "output": "Checked & prerssure setting d1, ", + "input": "Piston Coining", + "instruction": "Pressur problem" + }, + { + "output": "Found shaft, but properly tightened ", + "input": "Test Rig H1", + "instruction": "Neutral problem" + }, + { + "output": "Filter cleaning d1 ", + "input": "Test Rig E2", + "instruction": "Tank line filter block" + }, + { + "output": "Machine restarted ", + "input": "Deburring Machine", + "instruction": "Auto cycle not start" + }, + { + "output": "Filter changed ", + "input": "BVLINE Test Stand A(Dual stage)", + "instruction": "Pressure not ok" + }, + { + "output": "Checked & new stud fitted ", + "input": "Test Rig D1", + "instruction": "Stud broken" + }, + { + "output": "Hydraulic chuck pressure set ", + "input": "EMAG Rim", + "instruction": "Checked feeder problem" + }, + { + "output": "Checked motor broke, relay not fitted properly. Relay installed ", + "input": "BVLINE Test Stand A (Single stage)", + "instruction": "Cylinder rev. forward motor not operate" + }, + { + "output": "Checked & new PIN bolt fitted ", + "input": "Test Rig G1", + "instruction": "Spline shaft pin broken" + }, + { + "output": "New tool trial taken found ok.", + "input": "Assembly stations of CH05", + "instruction": "New tool trail" + }, + { + "output": "Z axis bellow cover problem", + "input": "Studer", + "instruction": "Leakage" + }, + { + "output": "Found filter choked, so cleaned filter & refitted. ", + "input": "Test Rig E1 & E2", + "instruction": "Tank pressure high" + }, + { + "output": "Fitted bolt properly then trial found ok.", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Slider locking belt missing" + }, + { + "output": "Top up oil d1.", + "input": "PV Assembly & Leak Testing", + "instruction": "Hydraulic oil low" + }, + { + "output": "Drain pipe choked, so cleaning d1 then trial found ok.", + "input": "EMAG Rim", + "instruction": "Conveyor oil leakage" + }, + { + "output": "Suction strainer cleaning d1. then trial found ok.", + "input": "Cleantech", + "instruction": "L.P problem" + }, + { + "output": "Checked need filter that working, so adjust then trial found ok.", + "input": "Test Rig D1", + "instruction": "Clamping problem" + }, + { + "output": "Fitted bolt properly tthen trial found ok.", + "input": "Cleantech", + "instruction": "LM block mounting bolt broken" + }, + { + "output": "Top up oil d1.", + "input": "Cleantech", + "instruction": "Lubrication oil low" + }, + { + "output": "Checked & m/c shutdown, then trial found ok.", + "input": "Test Rig G1", + "instruction": "Door lock problem" + }, + { + "output": "Drain oil.", + "input": "BVLINE Assembly Station(Dual Stage)", + "instruction": "Oil overflow" + }, + { + "output": "Adjust d1 of sensor, then trial found ok.", + "input": "Studer 1 (450)", + "instruction": "Pallte sensing present problem" + }, + { + "output": "Adjusted sensor properly then trial found ok.", + "input": "Studer 1 (450)", + "instruction": "Sensor routing worse" + }, + { + "output": "Checked & sensor fitted properly, then trial found ok.", + "input": "Centre Lapping", + "instruction": "Pallet stopper sensor problem" + }, + { + "output": "Changed drive but alarm came on expansion tool.", + "input": "Kadia ", + "instruction": "Drive problem" + }, + { + "output": "then trial found ok.", + "input": "EMAG Wheel", + "instruction": "Lubrication unit faulty" + }, + { + "output": "Adjusted properly after cleaning, then trial found ok.", + "input": "Assembly stations of CH02", + "instruction": "Ball feeder not working" + }, + { + "output": "Adjusted sensor properly then trial found ok.", + "input": "Assembly stations of CH06", + "instruction": "Dust seal problem" + }, + { + "output": "Manually declamp then trial found ok.", + "input": "Studer 1 (450)", + "instruction": "Job stuck" + }, + { + "output": "Adjusted sensor properly then trial found ok.", + "input": "PV Assembly & Leak Testing", + "instruction": "Clamp signal missing" + }, + { + "output": "Adjusted sensor properly then trial found ok.", + "input": "Piston Coining", + "instruction": "Job present signal missing" + }, + { + "output": "Housing d1 then trial found ok.", + "input": "Deburring Machine", + "instruction": "Auto cycle not work" + }, + { + "output": "Checked relay, found working ok, then checked clutch assembly tightened & filetr cleaning d1 & also adjusted QP.", + "input": "Test Rig G2", + "instruction": "Neutral QP problem" + }, + { + "output": "Air leakage arrested", + "input": "Centre Lapping", + "instruction": "Air leakage" + }, + { + "output": "Clutch assembly retightened", + "input": "Test Rig E1 & E2", + "instruction": "Neutral problem" + }, + { + "output": "feeder properly alinment d1.", + "input": "Assembly stations of CH02", + "instruction": "Ball not feed" + }, + { + "output": "Found motor in head condition, so motor connection disconnected for sometime and then reconnected, then trial found ok.", + "input": "EMAG Wheel", + "instruction": "Spindle lubrication not reedy alarm" + }, + { + "output": "Mist collector cleaned and found 3 induction wire broken buit not replaced due to wire not found by store person.", + "input": "Kapp Wheel", + "instruction": "Mist collector leakage" + }, + { + "output": "Manually recovered ", + "input": "Test Rig B", + "instruction": "Declamp problem" + }, + { + "output": "Manually recovered ", + "input": "Test Rig B", + "instruction": "Declamp problem" + }, + { + "output": "Oil topup d1, then trial found ok.", + "input": "BVLINE Test Stand A(Dual stage)", + "instruction": "Oil level low" + }, + { + "output": "Filter cleaning d1 ", + "input": "Test Rig F1 & F2", + "instruction": "Neutral problem" + }, + { + "output": "Relay replaced, pallet filter cleaning d1, pallet pump faulty.", + "input": "Test Rig G2", + "instruction": "Neutral problem" + }, + { + "output": "Found that, tool present proxy disturbed, so setting d1. then trial found ok.", + "input": "Piston Coining", + "instruction": "Cycle start problem" + }, + { + "output": "Air leakage arrested then trial found ok.", + "input": "PV Assembly & Leak Testing", + "instruction": "Low pressure alarm" + }, + { + "output": "PLC restarted, then trial found ok.", + "input": "PV Assembly & Leak Testing", + "instruction": "Pressure problem" + }, + { + "output": "Sensor setting d1, then trial found ok.", + "input": "Test Rig D1", + "instruction": "Clamping problem" + }, + { + "output": "Magnetic separator slug cleaning d1, then trial found ok.", + "input": "Studer Favorit", + "instruction": "Magnetic separator problem" + }, + { + "output": "Door open relay stuck, removed the relay & reinserted. then trial found ok.", + "input": "Cleantech", + "instruction": "Unloading side door, open time aborted" + }, + { + "output": "Door open valve stuck, valve manually operated then trial found ok.", + "input": "Cleantech", + "instruction": "Middle side door open time aborted" + }, + { + "output": "Checked & found both stud broken, so replaced both, then trial found ok.", + "input": "Test Rig D1", + "instruction": "Stud broken" + }, + { + "output": "Properly alignment d1, then trial found ok.", + "input": "Assembly station 2", + "instruction": "Suction ball stucked" + }, + { + "output": "Found filter changing d1 then trial found ok.", + "input": "Durr Ultrasonic", + "instruction": "Vacuum pump filter leakage" + }, + { + "output": "Machine restarted, then trial found ok.", + "input": "Studer", + "instruction": "Cycle not start" + }, + { + "output": "Reed switch was disturbed, setting d1 ", + "input": "Test Rig D1", + "instruction": "Clamping problem" + }, + { + "output": "Fixture clamping cycle pin fall down, so connected it .", + "input": "BVLINE PVM Assembly", + "instruction": "Clamping problem" + }, + { + "output": "Didn't found any abnormalities, so machine restarted .", + "input": "ELB Wheel", + "instruction": "Operating panel hangout" + }, + { + "output": "For reducing the motor RPM changed gearbox, but same problem after changing new motor with gear box but same problem not solved. After as it is & space gearbox and motor with gear box handed to store person.", + "input": "Test Rig D2", + "instruction": "Plan work" + }, + { + "output": "Checked tank line filter cleaned ", + "input": "Test Rig F2", + "instruction": "Tank pressure problem" + }, + { + "output": "Oil topup machine ok", + "input": "Kadia 40", + "instruction": "Lubrication oil low" + }, + { + "output": "Maintenance interval counter reset d1.", + "input": "Durr Ultrasonic", + "instruction": "Maintenace interval full alarm came" + }, + { + "output": "Checked & found problem came Emag wheel machine but night shift person's card interchanged by Emag Rim. Checked 30 minutes after same problem coming in Rim machine, so removed this card & fitted to original machine. trial taken found ok.", + "input": "EMAG Rim & Wheel", + "instruction": "Spindle lubrication faulty alarm came" + }, + { + "output": "Machine PLC restarted trial taken found ok.", + "input": "Assembly stations of CH06", + "instruction": "PLC disconnection problem" + }, + { + "output": "Belt properly tightened ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Beat station problem" + }, + { + "output": "Sensor cleaning d1, machine under observation", + "input": "Centre Lapping", + "instruction": "Return conveyor stopper problem" + }, + { + "output": "Found filter choked, so cleaned filter & refitted. ", + "input": "Test Rig E2", + "instruction": "11.23 filter block problem" + }, + { + "output": "Tailstuck adjusted properly, ", + "input": "Studer", + "instruction": "Tailstuck adjustment" + }, + { + "output": "So tool counter restarted.", + "input": "Kadia 40", + "instruction": "Cycle not start" + }, + { + "output": "Found clamping sensor not working properly. So adjusted sensor ", + "input": "Test Rig D1", + "instruction": "Clamping problem" + }, + { + "output": "Checked & canged with new 1. ", + "input": "Test Rig D1", + "instruction": "Stud Damaged" + }, + { + "output": "Set guard position accordingly, ", + "input": "Studer 1 (450)", + "instruction": "Grinding wheel cover position need to set" + }, + { + "output": "Spanner provided.", + "input": "PDI Line Cobot", + "instruction": "10-11 Spanner required for setup" + }, + { + "output": "Master job has problem, so changed master & filter cleaned ", + "input": "Test Rig F1", + "instruction": "Pressure high problem" + }, + { + "output": "Checked & cleaned both E1 & E2 PT line filter ", + "input": "Test Rig E1 & E2", + "instruction": "Pressure relief cycle not ok" + }, + { + "output": "Tightened properly ", + "input": "Assembly stations of CH03", + "instruction": "Need to tight bolt" + }, + { + "output": "So checked & adjusted reed switch ", + "input": "Test Rig D1", + "instruction": "Clamping problem" + }, + { + "output": "Restarted PC ", + "input": "Dust Seal", + "instruction": "Software hang" + }, + { + "output": "Filter replaced", + "input": "Durr Ultrasonic", + "instruction": "Tank 2 filter choke" + }, + { + "output": "New sensor provided, ", + "input": "Test Rig A", + "instruction": "Clamp sensor broken" + }, + { + "output": "Emg ball not coming, checked ball feeder alignment disturbed, so set properly ", + "input": "Assembly stations of CH06", + "instruction": "Ball feeder problem" + }, + { + "output": "Job present sensor disturbed, so sensor properly set ", + "input": "Deburring Machine", + "instruction": "Cycle not start" + }, + { + "output": "So manually taken basket to home position then auto cycle started. ", + "input": "Durr Ultrasonic", + "instruction": "Cycle not start because basket is not at home position" + }, + { + "output": "New belt fitted, ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Belt broken" + }, + { + "output": "Motor replaced ", + "input": "Studer 3 (452)", + "instruction": "Spindle motor change" + }, + { + "output": "Checked & found pneumatic valve's 6 bolt loose & o-ring missing. New o-ring fitted & bolts tightened. ", + "input": "EMAG Rim", + "instruction": "Air leakage" + }, + { + "output": "Fume extractor filter cleaned fx-6007 & rubber filters.", + "input": "ELB Wheel", + "instruction": "Fume extractor filter replaced as per plan work" + }, + { + "output": "Indicator assembly removed & cleaning d1. Trial ok.", + "input": "Studer", + "instruction": "Level indicator was getting stuck." + }, + { + "output": "PM D1", + "input": "Studer 1 (450)", + "instruction": "Monthly PM" + }, + { + "output": "PM D1", + "input": "Studer Favorit", + "instruction": "Monthly PM" + }, + { + "output": "PM D1", + "input": "Kadia ", + "instruction": "Monthly PM" + }, + { + "output": "PM D1", + "input": "Knoll Coolant System", + "instruction": "Monthly PM" + }, + { + "output": "PM D1", + "input": "Nissin ", + "instruction": "Monthly & quarterly PM" + }, + { + "output": "PM D1", + "input": "BVLINE NGCT Big", + "instruction": "Monthly & quarterly PM" + }, + { + "output": "Greasing d1 then trial found ok.", + "input": "ELB Wheel", + "instruction": "Gauge level" + }, + { + "output": "Sensor cleaning d1, ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood alarm" + }, + { + "output": "All points completed, except 2 points. Because m/c u/m.", + "input": "Kadia 40", + "instruction": "Monthly PM" + }, + { + "output": "Mist collector filter cleaning d1.", + "input": "Studer Favorit", + "instruction": "Filter clean" + }, + { + "output": "Filter exchange d1 properly.", + "input": "Studer 2 (451)", + "instruction": "Filter exchanged with 451" + }, + { + "output": "Changed orientetion properly, ", + "input": "Studer", + "instruction": "Cylinder orientation changed" + }, + { + "output": "PM d1 as per checksheet points", + "input": "Test Rig H1 & H2", + "instruction": "Monthly PM" + }, + { + "output": "PM d1 as per checksheet points", + "input": "Studer Favorit", + "instruction": "PM activity" + }, + { + "output": "PM d1 as per checksheet points", + "input": "Kapp Rim", + "instruction": "PM activity" + }, + { + "output": "PM d1 as per checksheet points", + "input": "Test Rig B", + "instruction": "PM activity" + }, + { + "output": "Changed shuttle valve but trial pending due to operator not available.", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "Shuttle valve interchanged" + }, + { + "output": "1 filter cleaned & 1 changed, ", + "input": "Test Rig E1 & E2", + "instruction": "PT pressure problem" + }, + { + "output": "Arrested air leakage, ", + "input": "Durr Ultrasonic", + "instruction": "Air leakage" + }, + { + "output": "Manually recovered ", + "input": "EMAG Rim", + "instruction": "Coolant temp too high" + }, + { + "output": "Checked all, found that oil skimmer MCB is trip but operator said it’s a bypass. Then checked all ", + "input": "Teijo", + "instruction": "Beeping sound came & cycle not start" + }, + { + "output": "Teaching d1 & cleaning d1, ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood alarm" + }, + { + "output": "Checked all & reset PLC but problem not solved. So found bolt torque pin loose, so tightened. ", + "input": "Assembly stations of CH03", + "instruction": "PLC coummunication error" + }, + { + "output": "Checke djob clamp reed switch signal found ok. Then checked pallet present sensor signal found ok then checked wheel protection cover cyclinder valve operation valve pressure adjust same problem found cylinder froward signal continious on checked PLC input & output found working ok.", + "input": "Centre Lapping", + "instruction": "Auto cycle stuck" + }, + { + "output": "Cable connection d1, trial taken half hours found working ok, m/c under observation.", + "input": "EMAG Wheel", + "instruction": "Spindle lub unit control card need to reinstall" + }, + { + "output": "Checked & tightened connections of motor protection hood bypass connection found working ok.", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "What motor not work properly" + }, + { + "output": "Checked & found coupling key stuck. Key removed & fitted again then coupling declamping pressure set. ", + "input": "Test Rig A", + "instruction": "Clamping problem" + }, + { + "output": "Belt changed, ", + "input": "Deburring Machine", + "instruction": "Belt broken" + }, + { + "output": "PCU restarted ", + "input": "ELB Wheel", + "instruction": "System hang" + }, + { + "output": "Reassembled roller rail, ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Conveyor roller broken" + }, + { + "output": "Found torque range high", + "input": "Test Rig G1", + "instruction": "Side port torque gun not stop" + }, + { + "output": "Found 1 leg broken of conveyor. So attached. But need to properly work, on stand", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "unloading conveyor leg broke" + }, + { + "output": "Power restarted, ", + "input": "Test Rig E2", + "instruction": "Door sensor not working" + }, + { + "output": "Adjusted hyd pressure, ", + "input": "Assembly stations of CH03", + "instruction": "Hydraulic pressure low" + }, + { + "output": "Oil top-up 2 ltr ( Shell tonna 68)", + "input": "Cleantech", + "instruction": "Lub oil level low" + }, + { + "output": "Alignment problem setting properly d1. Then trial taken ok. ", + "input": "Assembly stations of CH03", + "instruction": "Leak test sensor not working" + }, + { + "output": "So checked found basket stuck up so removed manually the basket then started the cycle.", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Manually opened closed d1 ", + "input": "Micromatic Grinding", + "instruction": "Door not open" + }, + { + "output": "Properly pump fittin gwork d1, ", + "input": "Durr Ultrasonic", + "instruction": "Spray pump fitting work" + }, + { + "output": "Checked & found light fused, so replaced with new, ", + "input": "Kadia ", + "instruction": "light not working" + }, + { + "output": "Checked tank line filter cleaned ", + "input": "Test Rig E2", + "instruction": "Pressure problem" + }, + { + "output": "Checked door locking sensor properly tightened ", + "input": "Test Rig E1", + "instruction": "Door locking problem" + }, + { + "output": "Checked & setup changing d1 ", + "input": "Test Rig E1 & E2", + "instruction": "Setup change" + }, + { + "output": "Wheel guard sensor properly set ", + "input": "Micromatic Grinding", + "instruction": "Wheel guard problem" + }, + { + "output": "Lubrication motor choke removed, ", + "input": "EMAG Wheel", + "instruction": "Lub motor choke" + }, + { + "output": "Found solenoid valve not ok, so changed with other 1 found at assembly line ( Spare valve ), ", + "input": "BVLINE PVG Test Stand", + "instruction": "LHS Door not opening" + }, + { + "output": "Setup changed.", + "input": "Test Rig E1 & E2", + "instruction": "Setup changed as required" + }, + { + "output": "Checked, found clutch assembly bolt loose, so clutch assembly properly tightened, ", + "input": "Test Rig F2", + "instruction": "Neutral problem" + }, + { + "output": "Return line filter blocked, so filter cleaning d1 & fitted ", + "input": "Test Rig F2", + "instruction": "Pressure releif cycle not ok, tank pressure high" + }, + { + "output": "SO fixture plate properly tightened ", + "input": "Cleantech", + "instruction": "Job fixture plate loose" + }, + { + "output": "So bracket bolts properly tightened ", + "input": "Piston Coining", + "instruction": "Safety door bracket loose" + }, + { + "output": "Checked found return line filter blocked, so filter cleaning d1 ", + "input": "Test Rig E2", + "instruction": "Tank pressure high alarm" + }, + { + "output": "bellow cover measurement taken with supplier. ", + "input": "Studer", + "instruction": "Below cover damaged " + }, + { + "output": "Manually basket position corrected. ", + "input": "Durr Ultrasonic", + "instruction": "Basket position disturbed. " + }, + { + "output": "Dryer filter cleaned and ok. ", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Air pressure low " + }, + { + "output": "Potentiometer setting set and fixed 24.5. ", + "input": "EMAG Rim & Wheel", + "instruction": "Potentiometer problem rcps. " + }, + { + "output": "Position adjusted machine parameter set. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "125CC down position problem " + }, + { + "output": "Brush changed ok.", + "input": "Deburring Machine", + "instruction": "Brush change " + }, + { + "output": "Position adjusted and trial taken ok. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Bolt position not match. " + }, + { + "output": "Routing d1", + "input": "Assembly stations of CH02", + "instruction": "Wire routing issue. " + }, + { + "output": "So checked machine base, & trial taken ok.", + "input": "Durr Ultrasonic", + "instruction": "WT to FT return time exceed" + }, + { + "output": "Checked found leakage from tool bush so all Bush fitted properly, ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Air pressure low " + }, + { + "output": "Leakage arrested the trial taken found ok.", + "input": "EMAG Rim", + "instruction": "Leakage from pipeline" + }, + { + "output": "checked pipe connector damaged so change connector 1/4 x 10 fitted ok. ", + "input": "EMAG Rim", + "instruction": "Aire leakage" + }, + { + "output": "Proximity sensor faulty replaced with new trial token found working ok. ", + "input": "Studer Favorit", + "instruction": "gauge in out not work. " + }, + { + "output": "Plc restart alarm reset from plc land cable reconnect found working ok. ", + "input": "Assembly stations of CH03", + "instruction": "PLC communication error" + }, + { + "output": "Door alignment on trial ticket found working okay. ", + "input": "Kapp Wheel", + "instruction": "Door open problem. " + }, + { + "output": "Door was loose tightened property d1 ", + "input": "Studer 2 (451)", + "instruction": "Do not lock " + }, + { + "output": "Changed d1", + "input": "Deburring Machine", + "instruction": "Brush changed" + }, + { + "output": "Checked manually all cylinder up found working okay ", + "input": "Piston Coining", + "instruction": "Autocycle not work. " + }, + { + "output": "Change the bolt found okay ", + "input": "Assembly stations of CH01", + "instruction": "Tool Bolt broken " + }, + { + "output": "Alarm reset from OEM screen d1 found ok. ", + "input": "Assembly stations of CH01", + "instruction": "Hanging problem " + }, + { + "output": "Alarm reset manually , Stil same problem the 50 un bag filter replaced ", + "input": "Durr Ultrasonic", + "instruction": "Fill time exceed" + }, + { + "output": "Alarm reset manually found ok.", + "input": "Durr Ultrasonic", + "instruction": "Fill time exceed" + }, + { + "output": "Tightened with cable tie. Found ok", + "input": "BVLINE PVM Assembly", + "instruction": "Scanner body damaged" + }, + { + "output": "Change d1", + "input": "BVLINE PVG Test Stand", + "instruction": "Fixture need to change" + }, + { + "output": "Drive alarm reset then trial found ok.", + "input": "Centre Lapping", + "instruction": "Electric axis fault" + }, + { + "output": "Manually checked found working ok, system hang found , so restarted machine then found ok.", + "input": "Test Rig F1", + "instruction": "PC keyboard & mouse not working" + }, + { + "output": "Topup d1 oil. Found ok.", + "input": "Kadia ", + "instruction": "Lub oil level low" + }, + { + "output": "Tightened properly found ok. ", + "input": "Studer", + "instruction": "Door handle loose. " + }, + { + "output": "Found cylinder faulty so after cylinder proximity sensor replaced cylinder not match with original.", + "input": "Assembly stations of CH06", + "instruction": "Comp1nt Not declamped after cycle complete. " + }, + { + "output": "Checked found coupling damaged so replaced with new then trial found ok. ", + "input": "Test Rig H1", + "instruction": "RPM not reached. " + }, + { + "output": "Found gear faulty, but gear not available in store. So handle exchange with SS3 klein trial. OK, ", + "input": "KLEIN", + "instruction": "Spindle handle not properly working " + }, + { + "output": "Potentiametre installed, then trial ttaken found okay ", + "input": "EMAG Rim & Wheel", + "instruction": "Cooling temperature high " + }, + { + "output": "Checked and found PC not working, so make restart. Taking trial, ok, ", + "input": "Test Rig F2", + "instruction": "PC hang problem. " + }, + { + "output": "Checked and found machine not in home position. So taken in home position, ", + "input": "Cleantech", + "instruction": "Hanging problem " + }, + { + "output": "Checked and found tank 2 water making foams. So put deformer and manually empty tank 2. taking trial. Ok, ", + "input": "Durr Ultrasonic", + "instruction": "Tank time exceed alarm. " + }, + { + "output": "Checked and found cycle start after that test fail so found air leakage, so arrested air leakage and taking trail found ok. ", + "input": "BVLINE PVM Test Stand", + "instruction": "Cycle test fail " + }, + { + "output": "Checked and found clamping sensor not working, so at the state sensor properly. After that trial taken. OK, ", + "input": "Test Rig D1", + "instruction": "Clamping problem. " + }, + { + "output": "Checked and found power not working. So found MCB trip. Make MCB on trial token found. OK, ", + "input": "Test Rig F1", + "instruction": "Socket plug problem. " + }, + { + "output": "Reject found machine restarted then found OK. ", + "input": "Test Rig D1", + "instruction": "Pressure relief problem. " + }, + { + "output": "Checked & cleaned tank line filter after that machine ok ", + "input": "Test Rig E2", + "instruction": "Tank pressure problem. " + }, + { + "output": "PC restarted after that machine okay. ", + "input": "Test Rig F1", + "instruction": "PC hangs. " + }, + { + "output": "So tank line filter cleaned after that machine ok. ", + "input": "Test Rig F1", + "instruction": "Tank pressure high. " + }, + { + "output": "Checked model changed SO pressure set up machine OK ", + "input": "Piston Coining", + "instruction": "Pressure setting. " + }, + { + "output": "Checked conveyor manually operating d1 machine ok. ", + "input": "Studer", + "instruction": "Conveyer job STOP problem. " + }, + { + "output": "Checked found plc error plc restarted after that machine. OK, ", + "input": "Dust Seal", + "instruction": "Just seal machine lamp not working " + }, + { + "output": "So checked and found machine restarted. After that,trial taken found ok. ", + "input": "Test Rig H1 & H2", + "instruction": "TA pressure not achieved " + }, + { + "output": "So checked found machine restarted and 1 more cycle started after that trial taken found. OK ", + "input": "Test Rig G2", + "instruction": "Door Not operating " + }, + { + "output": "So checked and found removed trip after that trial taken okay. ", + "input": "Cleantech", + "instruction": "Spray pump trip" + }, + { + "output": "Checked and modular pressure setting d1 after the trial taken ok ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure, not okay " + }, + { + "output": "So checked & found door stopper properly set .", + "input": "Studer", + "instruction": "Don't not properly open " + }, + { + "output": "Plc error came so reseted error and trial taken. Found ok ", + "input": "BVLINE PVM Test Stand", + "instruction": "Temperature low " + }, + { + "output": "Checked and cleaned pt line filter, then trial taken okay. ", + "input": "Test Rig E1", + "instruction": "Pressure relief cycle not okay (pressure low alarm. )" + }, + { + "output": "Checked and cleaned pt line filter, then trial taken okay. ", + "input": "Test Rig F1 & F2", + "instruction": "Pressure relief cycle not okay (pressure low alarm. )" + }, + { + "output": "So checked and found water filtere choked so cleaned water filtered. Then trial taken. OK, ", + "input": "Nissin ", + "instruction": "Coolant temperature low problem " + }, + { + "output": "Surjit and found door sliding bearing alignment not ok alignment d1. Then trial taken ok. ", + "input": "Deburring Machine", + "instruction": "Do not open problem. " + }, + { + "output": "restarted machine, then running OK. ", + "input": "Durr Ultrasonic", + "instruction": "worktank not full from flood tank 2 " + }, + { + "output": "Checked may be shock problem as discussed with Ramesh Sir Run Machine with problems. ", + "input": "Assembly stations of CH06", + "instruction": "Gun stucking between cycles " + }, + { + "output": "So Manually base positioning d1, then trial taken ok. ", + "input": "Durr Ultrasonic", + "instruction": "Conveyer stuck " + }, + { + "output": "Servicing d1 then trial taken okay. ", + "input": "Studer Favorit", + "instruction": "Magnetic separator roller not working properly. " + }, + { + "output": "Oil filled 10 litre, then trial taken ok.", + "input": "ELB Rim", + "instruction": "Hydraulic oil level low. " + }, + { + "output": "Water filter serviced after that, trial taken working okay. ", + "input": "ELB Rim", + "instruction": "Coolant Temperature high. " + }, + { + "output": "Bag filter replaced then trial taken ok.", + "input": "Durr Ultrasonic", + "instruction": "Tank 1 to work tank fill time exceeded. " + }, + { + "output": "Checked found CJC block filter replacement planning in 3rd shift ", + "input": "Test Rig E1", + "instruction": "Hydraulic off. " + }, + { + "output": "Checked found drive enable module restarted module and reset alarm trial taken found working okay. ", + "input": "ELB Rim", + "instruction": "Auto cycle not working " + }, + { + "output": "Found fume extractor faulty planning in Saturday Sunday activity. ", + "input": "Studer 2 (451)", + "instruction": "Fume extractors, not working " + }, + { + "output": "Shop Assembly tightened properly then trial taken ok.", + "input": "Test Rig H1 & H2", + "instruction": "Neutral problem. " + }, + { + "output": "Door key tightened properly ", + "input": "Studer 3 (452)", + "instruction": "Door not locking. " + }, + { + "output": "Checked & pressure Adjusted trial taken found working okay. ", + "input": "Piston Coining", + "instruction": "Auto cycle not working " + }, + { + "output": "Checked found air pipe ear damaged , arrested leakage d1. ", + "input": "Durr Ultrasonic", + "instruction": "Auto cycle not working " + }, + { + "output": "re tightened all pin and bolts ", + "input": "Durr Ultrasonic", + "instruction": "Check valve fixer loose. " + }, + { + "output": "Pressure Adjustment d1. ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure high. " + }, + { + "output": "Kadia machine alignment d1.", + "input": "Kadia 40", + "instruction": "Kadia alignment. " + }, + { + "output": "checked and adjusted height properly trial taken ok. ", + "input": "Test Rig H1", + "instruction": "Torque gun problem. " + }, + { + "output": "Checked & found clamping sensor RBT working so adjusted properly ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Clamping problem. " + }, + { + "output": "Checked & found sensor damaged, so replaced with new. ", + "input": "Piston Coining", + "instruction": "Job present sensor problem" + }, + { + "output": "Checked & found unloading side limits switch not working. So adjusted properly. ", + "input": "Cleantech", + "instruction": "Auto cycle stop" + }, + { + "output": "Found sensor not working so adjusted properly. ", + "input": "Nissin ", + "instruction": "Coolant alarm came. " + }, + { + "output": "checked and adjusted properly pressure as job required. ", + "input": "Piston Coining", + "instruction": "Pressure problem. " + }, + { + "output": "Manually adjusted basket ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck. " + }, + { + "output": "Checked and taken machine in home position and ", + "input": "Kadia 40", + "instruction": "Auto cycle stop" + }, + { + "output": "Checked and adjacent sensor properly. ", + "input": "Assembly stations of CH02", + "instruction": "Tool sensor not working. " + }, + { + "output": "PLC error came so reset alarm, then trial taken. Ok, ", + "input": "Assembly stations of CH06", + "instruction": "PLC Communication Fault. " + }, + { + "output": "New nozzle set. ", + "input": "Teijo", + "instruction": "Nozzle broken " + }, + { + "output": "New CJC filter replacing d1 and oil top up d1. ", + "input": "Test Rig E1 & E2", + "instruction": "CJC filter block" + }, + { + "output": "Protection hood sensor cleaning d1. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Production hood alarm came " + }, + { + "output": "Set-up changing d1. ", + "input": "Test Rig E1 & E2", + "instruction": "Set up change. " + }, + { + "output": "Checked and interchange filter with GSPP line,", + "input": "Test Rig E1", + "instruction": "Pressure relief cycle not okay repeated issue " + }, + { + "output": "So new fitting and pipe fitted. ", + "input": "Kadia 40", + "instruction": "Coolant pipe damage. " + }, + { + "output": "So checked and found coupling damage changed with new 1 ", + "input": "Deburring Machine", + "instruction": "Servo Motor Coupling damage. " + }, + { + "output": "So checked and cleaned coolant pump filter, but still same problem. So checked and line filter cleaning d1. ", + "input": "ELB Rim", + "instruction": "Coolant flow not okay " + }, + { + "output": "Removed accordingly. ", + "input": "BVLINE PVG Assembly", + "instruction": "need to remove fixture " + }, + { + "output": "Sensor cleaning d1 taken ok. ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Temperature getting down. " + }, + { + "output": "removed job from machine ", + "input": "Cleantech", + "instruction": "Jobs fell inside the machine. " + }, + { + "output": "Unclumping sensor setting d1. ", + "input": "Test Rig C", + "instruction": "Unclumping fault. " + }, + { + "output": "Found sensitron cable faulty, cable repalced ", + "input": "Studer Favorit", + "instruction": "Sensitron, not working " + }, + { + "output": "PC restarted . ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Scanner not working" + }, + { + "output": "Changed the sensor location, then fitting properly ", + "input": "BVLINE PVG Assembly", + "instruction": "Sensor location problem" + }, + { + "output": "Torque is high, so lowered the torque, setting d1 properly. ", + "input": "Assembly stations of CH01", + "instruction": "Bolt torque gun problem" + }, + { + "output": "pipe replacement d1, spiral pipe fitted, ", + "input": "Kadia 40", + "instruction": "Air gun pipe leakage. " + }, + { + "output": "Counter reset d1 ", + "input": "Durr Ultrasonic", + "instruction": "Maintenance interval alarms " + }, + { + "output": "Sensor adjustment d1. ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal presents sensor problem. " + }, + { + "output": "Gun change and torque adjusted. ", + "input": "Durr Ultrasonic", + "instruction": "Check valve gun to be changed. " + }, + { + "output": "Brush Changed. ", + "input": "Deburring Machine", + "instruction": "Brush to be change " + }, + { + "output": "Manually recovered. ", + "input": "Cleantech", + "instruction": "Middle door, not at home " + }, + { + "output": "Tool replacement d1 ", + "input": "Assembly stations of CH06", + "instruction": "Dust seal not properly fitted. " + }, + { + "output": "Checked all connections, sensors pu connections found pipe burst. So Leakage arrested, but problems still so machine restarted. ", + "input": "Cleantech", + "instruction": "Unloading problem. " + }, + { + "output": "Error reset d1.", + "input": "Centre Lapping", + "instruction": "Cycle not start. " + }, + { + "output": "Hydraulic directional valves changed, due to spool of valve found faulty. ", + "input": "Jerk Testing", + "instruction": "Clamp value continuously on L-port Valve stuck. " + }, + { + "output": "So replaced Gripper. ", + "input": "Centre Lapping", + "instruction": "Gripper condition not OK. " + }, + { + "output": "Protection hood cleaning d1.", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Guard not down. " + }, + { + "output": "So filtered cleaned ", + "input": "Test Rig F1 & F2", + "instruction": "Pressure relief valve cycle qp not increase " + }, + { + "output": "Checked and top up d1 lubrication BHLP 32 oil. ", + "input": "Kapp Wheel", + "instruction": "Lubrication oil level low " + }, + { + "output": "Production hood sensor properly cleaning d1. . ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Production hood not down alarm came. " + }, + { + "output": "Checked and found clutch assembly removed and all bolt properly tightened.", + "input": "Test Rig F2", + "instruction": "Pressure relief. QP, not increased. And neutral problem. " + }, + { + "output": "Production persons set-up change request attended.", + "input": "Test Rig E1 & E2", + "instruction": "Set-up work" + }, + { + "output": "Checked & found basket position disturbed. So manually positioning d1 properly ", + "input": "Durr Ultrasonic", + "instruction": "Base Position not d1. " + }, + { + "output": "So Checked & found start time 2 cylinder not at home position. So manually humming d1.", + "input": "Piston Coining", + "instruction": "Cycle not start " + }, + { + "output": "So Checked & found start time 1 job persent sensor position. So positioningd1.", + "input": "Piston Coining", + "instruction": "Cycle not start " + }, + { + "output": "Found plc error came so reseted alarm ", + "input": "Assembly station 2", + "instruction": "Dust seal not present" + }, + { + "output": "Guard properly fitted, ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Bolt torque machine guard fitment work. " + }, + { + "output": "Gun fitted properly. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Gun fitting work" + }, + { + "output": "Production requirement heating on d1. ", + "input": "BVLINE NGCT Big", + "instruction": "Heating on" + }, + { + "output": "Job collected & ", + "input": "Cleantech", + "instruction": "Job fell in machine" + }, + { + "output": "Job holding fixture disturb fixture properly mounting d1. ", + "input": "Micromatic Grinding", + "instruction": "Job not clamp alarm" + }, + { + "output": "Protection hood sensor properly cleaning d1 ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood not down alarm. " + }, + { + "output": "Checked job clamp signal not coming There was a cable jointed properly ", + "input": "Cobot of Studer", + "instruction": "Gripper job not clamp alarm " + }, + { + "output": "Gripper replacing d1.", + "input": "Cobot of Studer", + "instruction": "Gripper 1 job not clamp alarm. " + }, + { + "output": "Door deattached from cylinder door properly fitting d1. ", + "input": "Piston Coining", + "instruction": "Door nnot working" + }, + { + "output": "Gun height setting properly. ", + "input": "Test Rig E1", + "instruction": " Bolt torque gun height problem. " + }, + { + "output": "Gun torque, not increase. So taken 1 spare gun and after changing oil, that gun fitting d1 ", + "input": "Durr Ultrasonic", + "instruction": "Bolt torque gun problem. " + }, + { + "output": "Found that the basket not at home so manually recovered the basket , ", + "input": "Durr Ultrasonic", + "instruction": "Door not close in auto " + }, + { + "output": "Checked, then interchanged connections. Then moving the conveyor reverse direction and release the job Then gave shape to the tray. Then trial taken. OK, ", + "input": "Cleantech", + "instruction": "Jobstuck at unloading side. So conveyor not operating " + }, + { + "output": "Due to low pressure cylinder not operate properly. So using rubber mallet moving cylinder. Then problem solved.", + "input": "BVLINE PVM Assembly", + "instruction": "Cylinder moving problem" + }, + { + "output": "Lubrication oil 1500 lit top-up d1. ", + "input": "Cleantech", + "instruction": "Lubrication oil level low " + }, + { + "output": "Somehow fixed the leg & alignment d1 of the conveyor, problem solved. But need to change the legs if damaged again.", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Conveyor table leg broken" + }, + { + "output": "Setup changed.", + "input": "BVLINE PVM Test Stand", + "instruction": "Setup change" + }, + { + "output": "Dismentling of spindle doen, new spindle fitting pending.", + "input": "EMAG Rim", + "instruction": "Spindle change" + }, + { + "output": "Alignment d1 properly ", + "input": "Kadia 40", + "instruction": "Alignment prpoblem" + }, + { + "output": "Released the extracted then cycle started. ", + "input": "Cleantech", + "instruction": "Spray pump trip problem" + }, + { + "output": "Motor production contractor. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Wheel operating reverse direction " + }, + { + "output": "Checked 6.5 filter cleaning d1, but problem not solved. So replaced filter ", + "input": "Test Rig F2", + "instruction": "Pressure relief cycle qp problem. " + }, + { + "output": "So sensor properly setting d1 ", + "input": "Studer", + "instruction": "Guage sensor disturbed " + }, + { + "output": "Checked cylinder sensor disturbed so sensor properly set ", + "input": "Deburring Machine", + "instruction": "Cycle not start, deburing cylinder not reduce " + }, + { + "output": "Chevrolet emergency balls not coming. So ball feeder fixture alignment d1. ", + "input": "Assembly stations of CH06", + "instruction": "Emergency ball feeder problem. " + }, + { + "input": "Assembly stations of CH03", + "instruction": "Bolt torque machine job loading side fixture topside Burr. " + }, + { + "output": "Checked and found cobot Reed switch wire broke from gripper, so connected properly. ", + "input": "Cobot of Studer", + "instruction": "Cobot not working. " + }, + { + "output": "Chikkadan found sensor position disturbed. So adjusted properly. ", + "input": "Micromatic Grinding", + "instruction": "Job present sensor problem. " + }, + { + "output": "Checked and found wire lose so tightened properly. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Wheel auto off" + }, + { + "output": "Checked & found coolant not coming during dressing time so found coolant on off automation seal damage so interchanged with 450 automation. ", + "input": "Studer 3 (452)", + "instruction": "Coolant problem. " + }, + { + "output": "Found that paper is stack, so removed and trial taken from OK ", + "input": "Test Rig F1", + "instruction": "Oil not drain." + }, + { + "output": "Found that job is stuck so manually recovered ", + "input": "Cleantech", + "instruction": "X44 manifold not operating" + }, + { + "output": "Top up d1 of lubrication oil ", + "input": "Cleantech", + "instruction": "Lubrication oil low. " + }, + { + "output": "Changed bag filter. ", + "input": "Durr Ultrasonic", + "instruction": "Tank 1 exceed alarm came " + }, + { + "output": "Sensor cleaned ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood not down " + }, + { + "output": "Cable properly jointed , But problem came after cycle. Need to check further ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Y axis alarm came" + }, + { + "output": "Arrested air leakage, ", + "input": "PV Assembly & Leak Testing", + "instruction": "Air leakage" + }, + { + "output": "Manually recovered and checked all alignment and base positioning d1 ", + "input": "Durr Ultrasonic", + "instruction": "Ball position not down" + }, + { + "output": "Spindle changed ", + "input": "EMAG Rim", + "instruction": "Spindle changed" + }, + { + "output": "6.05 filter cleaned ", + "input": "Test Rig F1", + "instruction": "QP problem" + }, + { + "output": "Door rail alignment d1 and sensor cable properly fitted. ", + "input": "Test Rig E2", + "instruction": "Door problem" + }, + { + "output": "Arrested oil leakage and valve checked need to check further ", + "input": "PV Assembly & Leak Testing", + "instruction": "Pilot valve problem ( Master not ok )" + }, + { + "output": "Manually based positioning d1, but problem came. Need to check further ", + "input": "Durr Ultrasonic", + "instruction": "Base position problem. " + }, + { + "output": "6.5 filter cleaning d1 ", + "input": "Test Rig F2", + "instruction": "QP pressure drop " + }, + { + "output": "Checked and found clamping sensor not working. So", + "input": "Test Rig C", + "instruction": "Camping problem " + }, + { + "output": "Checked and sensor cleaning d1 ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood alarm " + }, + { + "output": "Checked and found job present sensor not working. So adjusted properly for temporarily ", + "input": "Studer", + "instruction": "Job Present sensor problem. " + }, + { + "output": "Checked & found machine not in home position so taking machine in home position ", + "input": "Cleantech", + "instruction": "M/C auto cycle off" + }, + { + "output": "Checked and found seal damaged so new seal fitted properly. ", + "input": "Test Rig A", + "instruction": "Seal problem. " + }, + { + "output": "Checked & found machine auto hang so make machine shutdown and restarted ", + "input": "Studer 1 (450)", + "instruction": "Machine auto hang. " + }, + { + "output": "Checked and found temperature down so Manually recovered. ", + "input": "Test Rig D1", + "instruction": "Temparature problem " + }, + { + "output": "Checked & found dust seal sensor problem so adjusted properly. ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal problem" + }, + { + "output": "Checked and found scanner not working. So scanner cleaning properly. ", + "input": "Assembly stations of CH03", + "instruction": "Scanner not working. " + }, + { + "output": "Manually recovered. ", + "input": "Cleantech", + "instruction": "Cycle not to start. " + }, + { + "output": "Checked and found hydraulic oil leakage. Oil level and then PU connector retightend & oil top up d1, but problem not solved. Then checked all. Found on valve properly not closed due to solenoid valve problem. So solenoid valve replaced and trial taken. OK, Work delay due to temperature not achieved.", + "input": "PV Assembly & Leak Testing", + "instruction": "Leak test not okay " + }, + { + "output": "Checked found ball not coming ball feeder alignment d1 ", + "input": "Assembly stations of CH06", + "instruction": "Ball feeder problem" + }, + { + "output": "Restarted the machine then manually control the machine, trial taken. Then auto cycle started running. OK, ", + "input": "Studer 2 (451)", + "instruction": "Cycle not start. " + }, + { + "output": "Checking then found that the basket not setting properly. So after all, sensors checking d1, then found that inside machine, the basket holding conveyor Bolt was broken, so properly fitting new Bolt. Then tried again. Found ok. Machine handover to production team ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck. " + }, + { + "output": "So filled the oil separator then manually positioning d1 then auto cycle started ", + "input": "Durr Ultrasonic", + "instruction": "Oil separator minimum alarm coming. " + }, + { + "output": "After checking, found that cylinder not working properly. So new cylinder logic applying ", + "input": "Kapp Wheel", + "instruction": "Door not operate " + }, + { + "output": "After checking found the label sensor problem, not working properly. So after cleaning the sensor, problem solved. ", + "input": "Nissin ", + "instruction": "Coolant tank unit contractor fluctuate continuously " + }, + { + "output": "So checked & machine alignment d1. ", + "input": "Assembly stations of CH02", + "instruction": "Emg ball not coming" + }, + { + "output": "Changed setup accordingly ", + "input": "Test Rig E1", + "instruction": "Need to changed setup" + }, + { + "output": "Air leakage arrested ", + "input": "Cleantech", + "instruction": "Air leakage" + }, + { + "output": "Sensor set properly ", + "input": "Test Rig C", + "instruction": "Clamping sensor problem" + }, + { + "output": "So checked clutch assembly all bolt tightened and fitted properly and line filter cleaned and interchanged flow metre with new 1, but still same problem. handover to C shift ", + "input": "Test Rig E2", + "instruction": "Neutral & inbalance QP problem" + }, + { + "output": "So manually base positioning operated then base home position ok. ", + "input": "Durr Ultrasonic", + "instruction": "Base position disturbed" + }, + { + "output": "Power restarted ", + "input": "Emag China", + "instruction": "Power supply fault of drive. " + }, + { + "output": "Checked cooling unit push button through connector on after some time MPCB trip. Checked compressor resistance found ok power cable removed then MPCB ok. Need to check with Megear to compressor. ", + "input": "EMAG Rim & Wheel", + "instruction": "Cooling unit fault " + }, + { + "output": "Checkdant found forward sensor faulty ", + "input": "Studer", + "instruction": "Gauge unit fault " + }, + { + "output": "Found job present sensor mounting not properly d1, mounting plate fixed. ", + "input": "Studer", + "instruction": "Job clamp declamp problem. " + }, + { + "output": "Setup changed. ", + "input": "Test Rig E2", + "instruction": "Setup change" + }, + { + "output": "Found MPCB triped, so MPCB on, ", + "input": "Test Rig F1", + "instruction": "Hydraulic motor trip" + }, + { + "output": "Adjusted sensor ", + "input": "Studer", + "instruction": "Job not clamping" + }, + { + "output": "Setup changed ", + "input": "Test Rig E1 & E2", + "instruction": "Setup change work" + }, + { + "output": "Found disc is loose, so tightened them ", + "input": "Assembly stations of CH02", + "instruction": "Ball not coming" + }, + { + "output": "adjusted sensor ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Pin bolt absent alarm" + }, + { + "output": "Sensor cleaning d1, ", + "input": "Assembly stations of CH06", + "instruction": "Scanner problem" + }, + { + "output": "PC restarted ", + "input": "Assembly stations of CH04", + "instruction": "PC problem" + }, + { + "output": "Manually set ", + "input": "Piston Coining", + "instruction": "Pressure not develpoed" + }, + { + "output": "Sensors adjusted ", + "input": "Studer", + "instruction": "Job not clamp" + }, + { + "output": "PLC reset d1 ", + "input": "Assembly stations of CH06", + "instruction": "System Hang" + }, + { + "output": "PM D1", + "input": "Durr Ultrasonic", + "instruction": "PM Activity" + }, + { + "output": "Power restarted ", + "input": "EMAG Wheel", + "instruction": "A axis fault" + }, + { + "output": "Found coolant oil level low due to filtration not working properly. SO told Sachin for cleaning. ", + "input": "ELB Wheel", + "instruction": "Comp1nt burn problem. " + }, + { + "output": "Hieght adjusted properly ", + "input": "Test Rig E1 & E2", + "instruction": "Drain motor and torque gun height to be set. " + }, + { + "output": "Tail stuck oil top-up d1 ", + "input": "Studer", + "instruction": "Tail stuck oil level, low " + }, + { + "output": "Power restarted. ", + "input": "EMAG Wheel", + "instruction": "Power supply of drive fault " + }, + { + "output": "Checked & found circulation motor & fan found working ok. Compressor found body shock", + "input": "ELB Rim", + "instruction": "Compressor tripped" + }, + { + "output": "Checked & found circulation motor & fan found working ok. Compressor found body shock", + "input": "EMAG Rim", + "instruction": "Compressor tripped" + }, + { + "output": "Bypassed switch connections tightened properly, ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Spindle stoped during" + }, + { + "output": "PM Completed as per checksheet. ", + "input": "BVLINE Test Stand A(Dual stage)", + "instruction": "PM Plans" + }, + { + "output": "PM Completed as per checksheet. ", + "input": "EMAG Rim", + "instruction": "PM Plans" + }, + { + "output": "Roller bearing not working bearing damage so replaced that bearing new 1 fitting d1 . ", + "input": "Studer Favorit", + "instruction": "Magnetic separator " + }, + { + "output": "Changed the filters, then cleaning the fume extractor d1. ", + "input": "Cleantech", + "instruction": "Fume extractor problem. " + }, + { + "output": "Checking the leakage, then cleaning the machine properly. Machine under observation ", + "input": "Durr Ultrasonic", + "instruction": "Leakage problem " + }, + { + "output": "Oil leakage from the hydraulic pipe connector. So open the fitting then Using Teflon tape re tighten the pipe again . ", + "input": "EMAG Rim", + "instruction": "Oil leakage. " + }, + { + "output": "So replace the gun from CH5. The CH5 gun fitting d1 at CH3 ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Gun Not working. " + }, + { + "output": "After opening the magnetic separator, found that the separator working ok, but oil is producing foam. Found oil leakage from side. So this problem is under process", + "input": "Nissin ", + "instruction": "Magnetic separator problem. " + }, + { + "output": "So filtered cleaning d1. ", + "input": "Store Laser Punching Machine 1", + "instruction": "Blower filter problem. " + }, + { + "output": "PM Completed as per checksheet. ", + "input": "Assembly stations of CH01", + "instruction": "PM Activity" + }, + { + "output": "PM Completed as per checksheet. ", + "input": "ELB Oil Filtration Unit", + "instruction": "PM Activity" + }, + { + "output": "New sensor cable property routing d1 ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood sensor problem. " + }, + { + "output": "PM Completed as per checksheet. ", + "input": "ELB Oil Filtration Unit", + "instruction": "PM Activity" + }, + { + "output": "Found alarm on controller so reset d1 tehn started cycle.", + "input": "Centre Lapping", + "instruction": "Cycle not start" + }, + { + "output": "Found safty cutain issue, so align safty cutain ", + "input": "Deburring Machine", + "instruction": "Cycle not start" + }, + { + "output": "Torque Gun height adjusted and drain motor also. ", + "input": "Test Rig E1 & E2", + "instruction": "Drain motor and Torque gun height problem. " + }, + { + "output": "Trailed some cycle found all cycle okay. ", + "input": "Test Rig F2", + "instruction": "In balance, QP cycle not ok " + }, + { + "output": "Found clean tank water level low so water top up d1. ", + "input": "Cleantech", + "instruction": "Cycle not start" + }, + { + "output": "Found valve closed so valve opened ", + "input": "BVLINE PVG Test Stand", + "instruction": "Air pressure low " + }, + { + "output": "Found main air pressure low so New airline provided ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Cycle not okay due to pressure low " + }, + { + "output": "After checking valve changing d1, then trial taken. But after that, foam coming again. Then Bush changing d1. ", + "input": "Test Rig F2", + "instruction": "QP problem" + }, + { + "output": "Found valve o-ring damage so o-ring replaced. ", + "input": "Studer 1 (450)", + "instruction": "Coolant oil leakage" + }, + { + "output": "Checked and found Convoyer jammed so after moving forward and reverse of Motor jam solved, ", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "Conveyor not start. " + }, + { + "output": "Found push button continuously on so after removing the rubber, the problem solved ", + "input": "KLEIN 3", + "instruction": "Cycle not start" + }, + { + "output": "Checked compressor found body short need to removed ", + "input": "EMAG Rim", + "instruction": "Worked with service engineer for compressor" + }, + { + "output": "Power restarted. ", + "input": "Emag China", + "instruction": "Power Supply fault. " + }, + { + "output": "Checked and control card interchanged but found same problem. ", + "input": "Studer 2 (451)", + "instruction": "Fume extractor not working. " + }, + { + "output": "Pneumatic pipe interchange. ", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "Cylinder not working. " + }, + { + "output": "Torque adjusted as required. ", + "input": "Assembly stations of CH06", + "instruction": "Torque gun problem. " + }, + { + "output": "Main reset ", + "input": "PV Assembly & Leak Testing", + "instruction": "PLC fault" + }, + { + "output": "Brush cyclinder reed switch adjusted ", + "input": "Deburring Machine", + "instruction": "Cycle not start" + }, + { + "output": "2.71 no filter Replaced new filter fitting d1. ", + "input": "Test Rig D2", + "instruction": "Filter problem. " + }, + { + "output": "Manually run the cycle then auto mode run problem solved. ", + "input": "Cleantech", + "instruction": "Cycle not start" + }, + { + "output": "After checking, found that tripped from the panel. So after release the trip fume extractor working ok. ", + "input": "Studer", + "instruction": "Fume extractor stopped working. " + }, + { + "output": "Job was not okay, not a pressure problem then sensor checking and job changed, ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Job pressure not okay alarm coming. " + }, + { + "output": "Checked found unloading conveyor cylinder not working. So repaired cylinder and fitted properly. ", + "input": "Durr Ultrasonic", + "instruction": "cylinder not working. " + }, + { + "output": "Checked & found door not operating properly. So adjusted properly. ", + "input": "Micromatic Grinding", + "instruction": "Door problem. " + }, + { + "output": "Found ball stuck so manually recovered.", + "input": "Assembly stations of CH02", + "instruction": "Ball stuck" + }, + { + "output": "Checked and found unloading side door problems. fitted properly after the trial taken. OK, ", + "input": "Cleantech", + "instruction": "Unloading door problem. " + }, + { + "output": "Checked & found job presents sensor not working so fitted new sensore. ", + "input": "Assembly stations of CH02", + "instruction": "SPool set fixture unclumping problem " + }, + { + "output": "Found spline tol bolt damaged, so fitted new bolt ", + "input": "Test Rig H1", + "instruction": "Spline tool problem" + }, + { + "output": "Job clamping side Bolt lose so properly fitted with production person. ", + "input": "EMAG Rim", + "instruction": "Job clamping problem. " + }, + { + "output": "Checked then found bbolt torquing scanning problem and cycle not a start So found height problem So receipt select by production supervisor and height adjusted properly. ", + "input": "Assembly stations of CH06", + "instruction": "Bolt torquing problem" + }, + { + "output": "Checked and found pneumatic valve not operated properly. So replaced valve ", + "input": "Durr Ultrasonic", + "instruction": "Fan not down" + }, + { + "output": "The check found basket stuck pallet upside so turned air off and removed stucked basket and air turned on ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck at unloading side. " + }, + { + "output": "So checked found gauge proxy sensor fault so removed capped and cleaning properly and refitted d1 ", + "input": "Studer Favorit", + "instruction": "Job unloading problem" + }, + { + "output": "Founded PT 100 sensor is malfunctioning. So change the sensor. ", + "input": "Micromatic Grinding", + "instruction": "Coolant unit faulty alarm came" + }, + { + "output": "Arrested air leakage ", + "input": "Durr Ultrasonic", + "instruction": "air leakage. " + }, + { + "output": "Reset PLC & ", + "input": "Assembly stations of CH04", + "instruction": "PLC Hang" + }, + { + "output": "Arrested air leakage ", + "input": "Cobot of Studer", + "instruction": "Air leakage" + }, + { + "output": "adjusted Pressure ", + "input": "Piston Coining", + "instruction": "Pressure problem" + }, + { + "output": "Cylinder reed switch adjusted ", + "input": "Piston Coining", + "instruction": "Cycle not start" + }, + { + "output": "Found cpu off. so powered on and when opened app the PC hangs so PC restarted. After that ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "PC not start" + }, + { + "output": "Stud replaced", + "input": "Test Rig D1", + "instruction": "Stud broken" + }, + { + "output": "Found sensor not on, so sensor adjusted & retightned ", + "input": "Test Rig C", + "instruction": "Clamping fault" + }, + { + "output": "Manually recovered", + "input": "Studer Favorit", + "instruction": "Tail stuck not working" + }, + { + "output": "Found brush stuck in comp1nts so brush retightened in spindle. And manually palle forward ", + "input": "Nissin ", + "instruction": "Pallet forward error" + }, + { + "output": "Torque gun controller restarted ", + "input": "BVLINE PVM Assembly", + "instruction": "Torque gun not working. " + }, + { + "output": "Oild backup upload from step 7 & archive PLC backup uploaded found ok.", + "input": "EMAG Rim", + "instruction": "PLC communication alarm" + }, + { + "output": "Checked controller and filter found ok then checked blower fan found working ok found vacuum valve closed condition. open valve ", + "input": "Studer 1 (450)", + "instruction": "Fume extractor not working. " + }, + { + "output": "Checked & found controller of door lock stuck need to plan for machine. Not available right now", + "input": "Studer Favorit", + "instruction": "Maintenace door not operate. " + }, + { + "output": "Bolt missing tightened properly ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Dowel pin looase" + }, + { + "output": "Changed ", + "input": "Test Rig E1", + "instruction": "Fixture need to change" + }, + { + "output": "Pump discharged from motor and put near power pack and handover to B shift team", + "input": "Test Rig H1 & H2", + "instruction": "Oil leakage from pump" + }, + { + "output": "Manually recovered", + "input": "Cleantech", + "instruction": "Job not put on unload conveyor" + }, + { + "output": "Changed set-up ", + "input": "Test Rig E1 & E2", + "instruction": "Fixture setup change." + }, + { + "output": "Changed big brush ", + "input": "Deburring Machine", + "instruction": "Wheel brush changed" + }, + { + "output": "Checked spool holding cylinder sensor disturbed so properly fitted. ", + "input": "Deburring Machine", + "instruction": "Cycle timing not complete problem. " + }, + { + "output": "SO fixture pin bolt properly fitted. ", + "input": "Assembly stations of CH03", + "instruction": "Bolt torque machine fixture in loose. " + }, + { + "output": "Dressing wheel new fitted . ", + "input": "ELB Rim", + "instruction": "Dressing wheel changed " + }, + { + "output": "check filter paper limits switch alignment disturbed, so properly set ", + "input": "Cleantech", + "instruction": "Cycle not start. " + }, + { + "output": "Bush replaced, ", + "input": "Deburring Machine", + "instruction": "Wheel bush changed. " + }, + { + "output": "Checked and found master job not okay, so taking trial with regular job and its so ok. ", + "input": "Assembly stations of CH06", + "instruction": "Dust seal problem " + }, + { + "output": "Checked and found torque high so adjusted by Ramesh Sir on parameter. ", + "input": "Assembly stations of CH06", + "instruction": "Torqing problem. " + }, + { + "output": "Checked and found 24 V DC connector lose. So fitted properly. ", + "input": "ELB Wheel", + "instruction": "Machine scanner of. " + }, + { + "output": "Check and found dresser and wheel not working so machine restart after that. Dresser cover not working. Checked open time reed switch not working so fitted new reed switch. ", + "input": "Centre Lapping", + "instruction": "Actuator problem and dresser lower problem. " + }, + { + "output": "Checked and found connector lose so make properly tight ", + "input": "ELB Wheel", + "instruction": "Gauge not working " + }, + { + "output": "Check and found clamping reed switch not working. So adjusted reed switch. ", + "input": "Assembly stations of CH03", + "instruction": "Air leakage Test problem. " + }, + { + "output": "Checked and found leakage from pump so removed pump and. Dual test stand motor (0.75kw) & fitted properly on test stand H2. Feed pressure given connection properly taking trial ok motor connection d1 properly, V=1.7A, V=1.8A w= 1.7A Working ok.", + "input": "Test Rig H2", + "instruction": "Feed pump motor pressure changed. " + }, + { + "output": "Bellow cover was repaired so fitting that 1 d1. then trial taken ok.", + "input": "Studer Favorit", + "instruction": "Below cover repairing work. " + }, + { + "output": "Motor found tripped condition so released the motor trip run the cycle then trial taken ok.", + "input": "Deburring Machine", + "instruction": "Motor not working " + }, + { + "output": "After checking, found that all filter working ok. So then. Change of left and right, both then problem solved . then trial taken ok.", + "input": "Test Rig D", + "instruction": "Inbalance left dept, not set properly " + }, + { + "output": "sensor settings properly manually d1 then trial taken ok.", + "input": "Piston Coining", + "instruction": "Door not operate properly " + }, + { + "output": "After checking found sensor working OK. so manually controlled the valves then trial taken ok.", + "input": "Cleantech", + "instruction": "Job declamping problem. " + }, + { + "output": "After checking, found that socket problem. So try to changed, but not available right 1 So operator changes the model. After that problem, not come again. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Bolt torque gun not working properly. " + }, + { + "output": "Sensor not in position, so setting in properly then trial taken ok.", + "input": "BVLINE PVG Assembly", + "instruction": "Sensor position problem. " + }, + { + "output": "Dismantled the clutch assembly, then retightened the bolts. then trial taken ok.", + "input": "Test Rig G1", + "instruction": "Neutral problem. " + }, + { + "output": "Properly clean the magnetic separator, then coolant flow ok. Spring tension lose a little bit. Need to change the bearing.( Plan work, ", + "input": "Studer Favorit", + "instruction": "Magnetic separator jammed overflow coolant. " + }, + { + "output": "Dismantled the teplon from the conveyor then trial taken ok.", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Conveyer problem. " + }, + { + "output": "SO clamping sensor set then trial taken ok.", + "input": "BVLINE PVG Assembly", + "instruction": "Clamping problem. " + }, + { + "output": "So checked and cleaned pilot filter. then trial taken ok.", + "input": "Test Rig E2", + "instruction": "QP problem imbalance. " + }, + { + "output": "Checked found recipe not properly set. On fixture ", + "input": "Assembly stations of CH06", + "instruction": "Ball feeder not working. " + }, + { + "output": "So checked found sensor loose. so tightened all sensors. ", + "input": "Studer Favorit", + "instruction": "Gauge slide not connected. " + }, + { + "output": "Checked found homing not okay. Homing d1. ", + "input": "Nissin ", + "instruction": "Cycle not start" + }, + { + "output": "checked the other plan add but John Deere plan alreedy Exist alarm coming. channel 2 line plan deleteed, but problem not solved. ", + "input": "Test Rig D2", + "instruction": "test and D2 and C John Deere model plan, not add. " + }, + { + "output": "Software not open reinstalling alarm. ", + "input": "Test Rig A", + "instruction": "Software Not open. " + }, + { + "output": "Manually valve operated. ", + "input": "Assembly station 2", + "instruction": "SPool set assembly featured not opened. " + }, + { + "output": "Manually pumping d1. ", + "input": "Durr Ultrasonic", + "instruction": "Work tank level minimum alarm. " + }, + { + "output": "VSP model job manually rotated. jobs oil drained motor. Then cycle start test d1. . ", + "input": "Test Rig H1", + "instruction": "Neutral problem DPPT" + }, + { + "output": "Station 1 wrong model alarm coming. After height adjusted. ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "315cc Model height problem" + }, + { + "output": "Checked coil found 40 ok then checked plc output found ok then replaced pu pipes of tail stuck cylinder forward then found working ok.", + "input": "Studer", + "instruction": "Tailstuck clamp declamp problem" + }, + { + "output": "Pressure set as per requirment then trial taken found working OK.", + "input": "Piston Coining", + "instruction": "Hydraulic pressure low" + }, + { + "output": "Allenki given to operator", + "input": "EMAG Rim", + "instruction": "Need Allen key for setup" + }, + { + "output": "Checked and found wash side door job fell down. so conveyor stoped. So manually remove the job after taking trial. Machine, ok", + "input": "Cleantech", + "instruction": "Home position problem" + }, + { + "output": "Checked and found job fell down. Job manually removed from the machine ", + "input": "Cleantech", + "instruction": "Job fall down" + }, + { + "output": "Checked and found LS model problem pressure dropped But after model working, ok, pressure problem only ls model", + "input": "Test Rig F2", + "instruction": "LS model problem." + }, + { + "output": "Checked & found filter paper finished so fitted new paper ", + "input": "Studer", + "instruction": "Filter paper problem" + }, + { + "output": "Proximity centre replaced (m12)", + "input": "Piston Coining", + "instruction": "Tool present sensor damage" + }, + { + "output": "Set up changed", + "input": "Test Rig E1 & E2", + "instruction": "Set up to be change" + }, + { + "output": "Scanner not working Found APPS hang so pressed cycle stop and reset button at a time ", + "input": "Test Rig C", + "instruction": "Scanner not working" + }, + { + "output": "Checked and found YTIK line replaced pressure relief valve ", + "input": "Test Rig E2", + "instruction": "Q P note develop in start cycle" + }, + { + "output": "Check job clamp sensor and did cleaning.Then job present. Signal checked. Found okay. Then checked cobot job. Clamp and Declamp. Sensor signal found. Signal, ok only 1 fixture job declamp. Problem continuously. Asked production team to check further alignment", + "input": "Kadia 40", + "instruction": "Job not picked by robot from machine" + }, + { + "output": "Limit switch adjusted ", + "input": "Cleantech", + "instruction": "Unloading side job not declamping" + }, + { + "output": "check and found loading side machine both downside height of conveyor increased ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck in work chamber at loading time" + }, + { + "output": "Reset counter ", + "input": "Durr Ultrasonic", + "instruction": "Machine interval fault" + }, + { + "output": "Found that safety curtain is on so aligned properly ", + "input": "Deburring Machine", + "instruction": "Autocycle not to start" + }, + { + "output": "Found that sensor not on and so Adjusted them ", + "input": "Durr Ultrasonic", + "instruction": "World tank level minimum alarm." + }, + { + "output": "Light blinking so tight then connections ", + "input": "BVLINE ECO 80 Assembly", + "instruction": "RCPS Point" + }, + { + "output": "Found that 1 wire is removed. So connected them ", + "input": "Assembly stations of CH02", + "instruction": "Scanning problem and not reset" + }, + { + "output": "Adjusted sensor & ", + "input": "Assembly stations of CH06", + "instruction": "Pinball absent alarm" + }, + { + "output": "Job not set properly in the fixture. So cut the fixture of and setting it properly ", + "input": "Assembly stations of CH03", + "instruction": "Bolt torque fixture problem" + }, + { + "output": "Air leakage found from the ball. Because that ball is broken. So changed the ball ", + "input": "Studer Favorit", + "instruction": "Air leakage" + }, + { + "output": "Job model problem that model not works there So that changed the model ", + "input": "Test Rig F2", + "instruction": "Air leakage DPLST (bar) pressure not increasing" + }, + { + "output": "Change sensor and ", + "input": "Assembly stations of CH02", + "instruction": "Job present sensor not on" + }, + { + "output": "Tightened all fittings and restarted machine ", + "input": "Jerk Testing", + "instruction": "Pressure not developed" + }, + { + "output": "Properly clean the filter, then refitting d1 ", + "input": "Test Rig F2", + "instruction": "filter jammed" + }, + { + "output": "Manually increased the temperature ", + "input": "Test Rig D1", + "instruction": "Temperature low problem" + }, + { + "output": "Sensor adjusted ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Job present sensor not working" + }, + { + "output": "Remove the palate manually ", + "input": "ELB Wheel", + "instruction": "Pallet stuck." + }, + { + "output": "Seal removed and so replace seal ", + "input": "Test Rig F1", + "instruction": "Clamping issue" + }, + { + "output": "Checked 21.42 valve not operated. then relay interchanged But VSPP model job master input torque with server cycle torque not achieved. Other job tests, ok, set up changed 2 time", + "input": "Test Rig E2", + "instruction": "PT line pressure hig 60 bar" + }, + { + "output": "Checked servo drive not on at 3:00 AM. Drive on, ", + "input": "Test Rig D", + "instruction": "Hydraulic not on QP problem" + }, + { + "output": "Cheeked and machine software restarted. Then model selected ", + "input": "Assembly station 3", + "instruction": "Pin Bolt absent alarm" + }, + { + "output": "Sensor teaching d1 ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood alarm" + }, + { + "output": "Panel relay interchanged ", + "input": "Test Rig G2", + "instruction": "Neutral cycle qp problem" + }, + { + "output": "Checked 6.60 filter choked. Clean the filter ", + "input": "Test Rig F2", + "instruction": "Pressure relief Q P not developed" + }, + { + "output": "Level sensor cleaning d1 ", + "input": "Durr Ultrasonic", + "instruction": "Work tank not empty alarm" + }, + { + "output": "Leakage to be arrested, but FRL housing side leakage found housing need to be checked", + "input": "Studer Favorit", + "instruction": "FRL unit air leakage" + }, + { + "output": "Pressure set ", + "input": "Piston Coining", + "instruction": "Low pressure model problem" + }, + { + "output": "Fixer changed", + "input": "Jerk Testing", + "instruction": "Fixed to be changed" + }, + { + "output": "Clutch assembly and Spocket Bolts retightend", + "input": "Test Rig E1 & E2", + "instruction": "Neutral problem" + }, + { + "output": "Adjusted air pressure", + "input": "Assembly stations of CH02", + "instruction": "Pressure relief gun RPM slow." + }, + { + "output": "Found plc error so reset ", + "input": "Assembly stations of CH03", + "instruction": "Ball coining not start" + }, + { + "output": "Manually recovered", + "input": "Nissin ", + "instruction": "Pellet stuck at Conveyer in machine" + }, + { + "output": "Found holding key missing so new key fitted ", + "input": "Assembly stations of CH06", + "instruction": "Bolt tool not" + }, + { + "output": "Observe only number three fixture job not picked by cobot", + "input": "Kadia 40", + "instruction": "Job not picked from machine by cobot" + }, + { + "output": "Drain water from oil separator", + "input": "Durr Ultrasonic", + "instruction": "Oil separator overflow alarm" + }, + { + "output": "Found this aligned drain pipe so properly alignment d1 with magnetic separator", + "input": "Studer", + "instruction": "Water leakage on shop floor" + }, + { + "output": "So checked and found clutch assembly internal bolt loose, so tightened properly ", + "input": "Test Rig H1 & H2", + "instruction": "Neutral test not OK." + }, + { + "output": "So checked and found water line inlet filter is choked, so removed filter and cleaning d1 properly fitted", + "input": "Test Rig D1 & D2", + "instruction": "Temperature high" + }, + { + "output": "Fixed changed", + "input": "Test Rig F2", + "instruction": "Fixed to be change" + }, + { + "output": "PLC Communication Cable reconnection d1", + "input": "Assembly station 2", + "instruction": "P L C error" + }, + { + "output": "Checked and found load break and stuck in chamber properly connected found OK", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "check and found PLC ok, then restarted pc. Found working OK", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Emergency auto cycle, not working" + }, + { + "output": "Relay interchanged found working O K", + "input": "Assembly stations of CH02", + "instruction": "Gun not working" + }, + { + "output": "Removed manually from machine found ok.", + "input": "Cleantech", + "instruction": "Job stuck" + }, + { + "output": "Sensor adjusted ", + "input": "Centre Lapping", + "instruction": "Job present sensor not on." + }, + { + "output": "Found plc error, so error reset ", + "input": "Assembly stations of CH03", + "instruction": "Dust seal sensor not on" + }, + { + "output": "Found noise in motor, but not work on machine due. This work will be d1 on plan work", + "input": "Kadia 40", + "instruction": "Abnormal noise on brush station" + }, + { + "output": "Found alignment problems so alignment d1 ", + "input": "Cleantech", + "instruction": "Onload side door not open" + }, + { + "output": "Turn on PC and handover to production", + "input": "Assembly stations of CH06", + "instruction": "PC not on" + }, + { + "output": "Found their job presents sensor not on so adjusted the sensor ", + "input": "Piston Coining", + "instruction": "Cycle not start" + }, + { + "output": "Compressor LP and HP reset ", + "input": "Studer", + "instruction": "Temperature problem" + }, + { + "output": "Removed job change logged & ", + "input": "Cleantech", + "instruction": "Job stuck lock is not found" + }, + { + "output": "Transducer and valve placed at original position", + "input": "Test Rig E2", + "instruction": "Tranducer value at position" + }, + { + "output": "Removed scanner and connected them again ", + "input": "Test Rig H2", + "instruction": "Scanner not operating" + }, + { + "output": "Fitted portable chiller unit and connected them( 17-23 Temperature present) ", + "input": "Studer", + "instruction": "Chiller temperature is low" + }, + { + "output": "Found that ball stuck so removed ", + "input": "Assembly stations of CH03", + "instruction": "Ball feeder not operate" + }, + { + "output": "Changed filter paper ", + "input": "Studer", + "instruction": "filter paper is removed" + }, + { + "output": "Manually base positioning d1 ", + "input": "Durr Ultrasonic", + "instruction": "Base position problem came" + }, + { + "output": "Checked and QT value flow metre connector removed and reconnected. ", + "input": "Test Rig C", + "instruction": "Qt value not so. " + }, + { + "output": "Checked minimise hose and cleaned with air. ", + "input": "Test Rig G2", + "instruction": "Tankline pressure low. " + }, + { + "output": "Cycle test torque not ok manually adjusted. ", + "input": "Test Rig E2", + "instruction": "VSSP model input torque with servo " + }, + { + "output": "Changed setup ", + "input": "Test Rig E1", + "instruction": "Setup change " + }, + { + "output": "Return line filter cleaning d1 and refitting d1 ", + "input": "Test Rig G1", + "instruction": "Tank pressure high alarm " + }, + { + "output": "Coil connector removed and refitted then started valve and temperature ok. ", + "input": "Test Rig D", + "instruction": "Temperature problem " + }, + { + "output": "cleaning d1 of filter ", + "input": "Test Rig G2", + "instruction": "Return line filter choke" + }, + { + "output": "Adjusted the tool height then ok. ", + "input": "Dust Seal", + "instruction": "Dust seal not press properly. " + }, + { + "output": "Changed setup", + "input": "Test Rig E2", + "instruction": "Setup change" + }, + { + "output": "New filter paper fitted d1.", + "input": "Studer", + "instruction": "Filter over" + }, + { + "output": "So checked & found Level 13 ok, but sensor wrong communicated. So remove these sensor, new sensor fitted d1. ", + "input": "Durr Ultrasonic", + "instruction": "Oil skimmer tank fill minimum level alarm came " + }, + { + "output": "So checked and found clutch assembly removed all bolts and tightened & refitted ", + "input": "Test Rig E2", + "instruction": "Neutral test not ok. " + }, + { + "output": "Panel underside code supply not on so checked 1 MCB tripped, so removed trip then machine restarted. ", + "input": "Test Rig F2", + "instruction": "PLC Communication error " + }, + { + "output": "So big brush changing d1.", + "input": "Deburring Machine", + "instruction": "Brush changing work " + }, + { + "output": "Counter reset d1. ", + "input": "Nissin ", + "instruction": "Brush counter 13 over" + }, + { + "output": "Checked & found no alarm came, so make machine reset ", + "input": "ELB Wheel", + "instruction": "M/c stopped in auto cycle" + }, + { + "output": "Found movomatic gauge alarm, so gauge connections open and Cleaned properly ", + "input": "Studer Favorit", + "instruction": "Guage problem" + }, + { + "output": "Checked and found motor not started when given command so found capacitor not working. So change the capacitor ", + "input": "Test Rig F1", + "instruction": "Drain motor problem. " + }, + { + "output": "Checked and found filtered jam so filter cleaning d1. ", + "input": "Test Rig D1", + "instruction": "Tank pressure problem " + }, + { + "output": "Checked and found belt broken. So replaced with new belt ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Belt broken" + }, + { + "output": "Checked found door not open to Bolt stuck so manually open properly fitted Bolt again. ", + "input": "EMAG Rim", + "instruction": "Front door problem. " + }, + { + "output": "Setup changed", + "input": "Test Rig F1", + "instruction": "Setup change" + }, + { + "output": "Dust seal tool loose so not working properly. Tighten the tool. Then trial taken OK", + "input": "Assembly stations of CH06", + "instruction": "Dust seal tool problem. " + }, + { + "output": "Set up boost change. New Bush fitting work d1 ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Oil leakage from setup. " + }, + { + "output": "Oil top up d1, now lubrication oil level ok. ", + "input": "EMAG Rim", + "instruction": "Lubrication oil level low " + }, + { + "output": "Table height, setting properly levelling ok. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "New PDI line inspecting table height problem. " + }, + { + "output": "Replace the job, then setting fixture properly ", + "input": "Assembly stations of CH03", + "instruction": "Bolt torque fixture problem job stuck " + }, + { + "output": "filter changed tank number 1 new filter fitting d1. ", + "input": "Durr Ultrasonic", + "instruction": "filter problem tank 1. " + }, + { + "output": "Setup changed", + "input": "Test Rig E1", + "instruction": "Setup change" + }, + { + "output": "Fitted MS bolt and nut. ", + "input": "Test Rig G2", + "instruction": "Locking Bolt is not present " + }, + { + "output": "Adjusted pressure ", + "input": "Piston Coining", + "instruction": "Pressure low problem. " + }, + { + "output": "Adjusted distance manually. ", + "input": "EMAG Rim", + "instruction": "Clamping distance not proper. " + }, + { + "output": "Clean filter. ", + "input": "Knoll Coolant System", + "instruction": "Filter clogged " + }, + { + "output": "Setup changed", + "input": "Jerk Testing", + "instruction": "Setup change" + }, + { + "output": "Brush changed ok.", + "input": "Deburring Machine", + "instruction": "Brush change" + }, + { + "output": "Return line filter cleaning d1. ", + "input": "Test Rig F1", + "instruction": "Line filter blocked. " + }, + { + "output": "So checked and found mist collector filter cleaning d1. ", + "input": "EMAG Wheel", + "instruction": "Job loading side fume came. " + }, + { + "output": "filter cleaning d1 ", + "input": "ELB Rim", + "instruction": "Filter choked" + }, + { + "output": "So tension adjusted ", + "input": "Deburring Machine", + "instruction": "Belt tension loose " + }, + { + "output": "Spray pump counter is stack up. so Reset. ", + "input": "Cleantech", + "instruction": "Spray pump counter stuck. " + }, + { + "output": "Table properly levelling d1. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Table levelling work. " + }, + { + "output": "Tpm programme changing d1. ", + "input": "Assembly stations of CH03", + "instruction": "Shock valve direction not okay. " + }, + { + "output": "Sensor sitting d1 ", + "input": "Assembly stations of CH03", + "instruction": "Spool set assembly clamping problem. " + }, + { + "output": "Set up change d1. ", + "input": "Test Rig E1", + "instruction": "Set up change work. " + }, + { + "output": "So cheked & found flowmeter setting properly d1. ", + "input": "ELB Rim", + "instruction": "Coolant level low, but pressure not to stop. " + }, + { + "output": "Cheeked and found sensor properly setting d1. ", + "input": "Piston Coining", + "instruction": "Station 2 signal missing " + }, + { + "output": "check tankline filter cleaning d1 ", + "input": "Test Rig F2", + "instruction": "Pressure high problem. " + }, + { + "output": "check machine position ok. ", + "input": "ELB Rim", + "instruction": "Coolant flow problem. " + }, + { + "output": "Sensors set properly ", + "input": "Studer Favorit", + "instruction": "gauge side problem " + }, + { + "output": "check found slug cleaning d1 ", + "input": "Studer Favorit", + "instruction": "Magnetic separator overflow. " + }, + { + "output": "check cylinder sensor setting d1. ", + "input": "Nissin ", + "instruction": "Job clamping problem. " + }, + { + "output": "Plc error manually reset d1. ", + "input": "Assembly stations of CH04", + "instruction": "Plc error. " + }, + { + "output": "So sensor adjusted properly ", + "input": "EMAG Rim", + "instruction": "Job present sensor malfunctioning. " + }, + { + "output": "Checked found spindle bearing jam and drive overloaded. So Alarm reset. ", + "input": "ELB Rim", + "instruction": "HSB drive fault. " + }, + { + "output": "Chekced outside all Point checked. No leakage ", + "input": "ELB Wheel", + "instruction": "Oil leakage point. " + }, + { + "output": "Magnetic separator roller not working because of bearing damaged. So changed the bearing with New 1, fitting d1. Problem solved. ", + "input": "Studer Favorit", + "instruction": "Magnetic separator not working. " + }, + { + "output": "Found sensor not working so opened connector and changing d1. ", + "input": "Studer Favorit", + "instruction": "Movometic sensor problem " + }, + { + "output": "Burning servo motor removed for repair bearing. ", + "input": "Kadia ", + "instruction": "Brushing serbo motor removed. " + }, + { + "output": "Cable line routing d1, Some points pending", + "input": "Assembly stations of CH06", + "instruction": "Cable routing" + }, + { + "output": "Cable line routing d1, Some points pending", + "input": "Assembly stations of CH05", + "instruction": "Cable routing" + }, + { + "output": "Cable line routing d1, Some points pending", + "input": "Assembly stations of CH01", + "instruction": "Cable routing" + }, + { + "output": "Cable line routing d1, Some points pending", + "input": "Assembly stations of CH02", + "instruction": "Cable routing" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Studer", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Studer", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Nissin ", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Assembly stations of CH04", + "instruction": "PM Activity" + }, + { + "output": "cable routing d1", + "input": "Studer Favorit", + "instruction": "Cable routine & PU pipe works" + }, + { + "output": "cable routing d1", + "input": "Studer Favorit", + "instruction": "Cable routine & PU pipe works" + }, + { + "output": "cable routing d1", + "input": "Studer", + "instruction": "Cable routine & PU pipe works" + }, + { + "output": "All cable pipes routing d1", + "input": "Assembly stations of CH05", + "instruction": "Pipe routing" + }, + { + "output": "All cable pipes routing d1", + "input": "Piston Coining", + "instruction": "Pipe routing" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "KLEIN 3", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Nissin ", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Studer", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Kapp Wheel", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "BVLINE PVG Assembly", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Micromatic Grinding", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Jerk Testing", + "instruction": "PM Activity" + }, + { + "output": "Replace the valve new valve fitting d1 ", + "input": "Assembly stations of CH04", + "instruction": "Wall not working" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "BVLINE PVG Test Stand", + "instruction": "PM Activity" + }, + { + "output": "Machine guard fitting d1.", + "input": "Studer", + "instruction": "Guard to be fitted" + }, + { + "output": "Torque setting d1. ", + "input": "Test Rig H1", + "instruction": "Torque problem " + }, + { + "output": "Checked found chiller orientation problem ", + "input": "Studer", + "instruction": "Temperature problem. " + }, + { + "output": "So water valve turned on. ", + "input": "Test Rig D1 & D2", + "instruction": "Temperature problem. " + }, + { + "output": "Found fitting broken so new fitting properly tightened. ", + "input": "BVLINE PVG Test Stand", + "instruction": "Air leakage. " + }, + { + "output": "Checked and pressure set manually. ", + "input": "Piston Coining", + "instruction": "Pressure problem. " + }, + { + "output": "Checked high pressure set ", + "input": "Piston Coining", + "instruction": "Pressure problem. " + }, + { + "output": "Scanner cable removed and refitting d1 ", + "input": "Assembly stations of CH06", + "instruction": "Scanner problem " + }, + { + "output": " safety curtain disturbed. So properly mounting d1 the safty curtain. ", + "input": "Deburring Machine", + "instruction": "Cycle not start. " + }, + { + "output": "sensor setting d1. ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Conveyer problem. " + }, + { + "output": "Removed filter cleaning d1 and refitted properly. ", + "input": "Test Rig F2", + "instruction": "QP not developed. " + }, + { + "output": "So cheek then found job present sensor is off. Position disturbed. so proxy proper setting d1 ", + "input": "Assembly stations of CH03", + "instruction": "Dust seal process pending. " + }, + { + "output": "Door switch error so connected removed and properly tightened ", + "input": "Test Rig E2", + "instruction": "Door locking problem " + }, + { + "output": "Manually rotated then ok. ", + "input": "Cleantech", + "instruction": "filter paper, not forward. " + }, + { + "output": "Removed manually stuck job. ", + "input": "Cleantech", + "instruction": "Unload side job stucked. " + }, + { + "output": "Found scanner cable removed so reftting d1.. ", + "input": "Assembly stations of CH03", + "instruction": "Scanner not working. " + }, + { + "output": "Remove the trip, then okay. ", + "input": "Durr Ultrasonic", + "instruction": "Basket loader unloaded trip. " + }, + { + "output": "Due to door service not closed due to software faulty. So replaced new 1. ", + "input": "Studer", + "instruction": "Power not on. " + }, + { + "output": "Checked and found service software short circuit so removed faulty software and fitted old CH06 six software. Then trial ok. ", + "input": "Studer", + "instruction": "Dual check safety error. " + }, + { + "output": "Door key missing, so connected it ", + "input": "Kadia 40", + "instruction": "Power not on. " + }, + { + "output": "Found flow metre not working properly. So change with Test stand B, then trial ok. New flow metre fitted on Test stand B", + "input": "Test Rig C", + "instruction": "QP not developed. " + }, + { + "output": "reset the plc. ", + "input": "Assembly stations of CH03", + "instruction": "Plc disconnected problem " + }, + { + "output": "Restore MCB then ok.", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "MCB trip" + }, + { + "output": "Found clamping sensor not working. So at adjusted sensor properly. ", + "input": "Cleantech", + "instruction": "Cobot not working. " + }, + { + "output": "Found basket upper side welding broken so make solution with cable tie after that basket going ok.", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Found OSB connection error. So restarted PC ", + "input": "Test Rig G2", + "instruction": "OSP connection error. " + }, + { + "output": "Manually recovered the basket. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck " + }, + { + "output": "check all filters pressure and then found that return flow valve is not open, so opened it then trial ok.", + "input": "Knoll Coolant System", + "instruction": "Tank level low alarm came " + }, + { + "output": "Found all relay checking d1 but problem not solved, so checked and found shockvalve pump slider is damaged. So removed pump and new spider fitted. Pump pressure not developing so pump is fail new pump not available This work is pending. ", + "input": "Test Rig E2", + "instruction": "Shock valve pressure not developing. " + }, + { + "output": "Checked the filter then restarted the machine trial taken ok. ", + "input": "Test Rig G2", + "instruction": "Tank pressure low. filter jammed problem. " + }, + { + "output": "Cleaned the return Line filter then restarted the machine. ", + "input": "Test Rig H2", + "instruction": "Tank pressure low. filter jammed problem. " + }, + { + "output": "Set properly manually the height. ", + "input": "EMAG Rim", + "instruction": "Height problem. " + }, + { + "output": "Checked and found filtered paper not working due to sludge heavy on paper. After that coolant working properly. ", + "input": "Studer Favorit", + "instruction": "Coolaant off wheel dressing time. " + }, + { + "output": "Checked and found light working properly, but visibility low so took description and sent on group. ", + "input": "Studer", + "instruction": "Light visibility problem " + }, + { + "output": "Checked found bush not properly available due to bush alarm coming replaced bush with CH04. ", + "input": "Assembly stations of CH03", + "instruction": "air leakage. " + }, + { + "output": "Checked home signal missing. Homing trial taken found working okay. ", + "input": "Kadia ", + "instruction": "Cycle not start " + }, + { + "output": "Checked found working ok when visided trial taken multiple times found working okay. ", + "input": "Assembly stations of CH03", + "instruction": "Pneumatic gun not working. " + }, + { + "output": "When visided, found working ok. 2 circle trial taken. Found woking ok", + "input": "Teijo", + "instruction": "Rotation motor timeout. " + }, + { + "output": "Checked found maintenance door not closed properly. So manually closed properly. ", + "input": "Studer Favorit", + "instruction": "Cycle not to start. " + }, + { + "output": "Manually recovered. ", + "input": "Cobot of Studer", + "instruction": "Cobot stuck. " + }, + { + "output": "Checked found connector removed found reconnected properly ", + "input": "Durr Ultrasonic", + "instruction": "Light not working. " + }, + { + "output": "Manually pumping d1 ", + "input": "Durr Ultrasonic", + "instruction": "Work tank fill time exceed" + }, + { + "output": "Reconnected cable. ", + "input": "Test Rig E2", + "instruction": "Scanner not working. " + }, + { + "output": "Checked and found job presents signal missing sensor set properly. ", + "input": "Studer Favorit", + "instruction": "Cycle not start " + }, + { + "output": "Checked gauge present sensor disturbed to sensor properly fitted. ", + "input": "Studer", + "instruction": "gauge slide not connected. " + }, + { + "output": "Fixture properly tightened. ", + "input": "Durr Ultrasonic", + "instruction": "Job fixture plate lose. " + }, + { + "output": "So door alignment d1. ", + "input": "Piston Coining", + "instruction": "Safety door not working " + }, + { + "output": "Found tank is dirty, so cleaned the tank and flow controller adjusted ", + "input": "ELB Rim", + "instruction": "Coolant level low. " + }, + { + "output": "Change setup accordingly ", + "input": "Test Rig E1 & E2", + "instruction": "Need to change setup " + }, + { + "output": "Clean the return line filter. ", + "input": "Test Rig F2", + "instruction": "PT pressure high" + }, + { + "output": "Fixed accordingly. ", + "input": "EMAG Rim", + "instruction": "Need to fix AC. " + }, + { + "output": "Found sensor not working, so adjusted sensor. ", + "input": "Assembly stations of CH06", + "instruction": "Screw gun problem. " + }, + { + "output": "New drive motor fitted ", + "input": "Test Rig D2", + "instruction": "Drain Motor RPM high. " + }, + { + "output": "Found unloading side. conveyor not going to downside. So taking manually downside. ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Conveyor unloading side problem " + }, + { + "output": "New drain motor fitted. ", + "input": "Test Rig B", + "instruction": "Drain motor problem " + }, + { + "output": "Removed stuck basket manually and cycle started ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck up in Conveyer side. " + }, + { + "output": "Ball present sensor tool is broken, so temporary adjustment d1. ", + "input": "Assembly station 3", + "instruction": "bALL absent alarm CAME. " + }, + { + "output": "Found temperature sensor is open so checked. Why open? Find out filter is choke up. So removed 3 nos filter and removed all sludge and refitted filter and cycle started Temperature sensor not out of oil, so cheek found temperature came. 24 degree. ", + "input": "ELB Rim", + "instruction": "Temperature high alarm came. " + }, + { + "output": "Found messurement of cylinder worked properly, but measurement reference not d1. So found measurement cable is removed and refitted ", + "input": "EMAG Wheel", + "instruction": "Measurement not d1 alarm came" + }, + { + "output": "Manually adjusted the sensors ", + "input": "Assembly stations of CH04", + "instruction": "Ball not present problem. " + }, + { + "output": "Cleaning the filter, then refitted ", + "input": "Test Rig F2", + "instruction": "QP pressure not increasing problem. " + }, + { + "output": "Controller interchanged with 451. ", + "input": "Studer 3 (452)", + "instruction": "1590 Mist collector not working alarm. " + }, + { + "output": "Repairiong the cover & refittied ", + "input": "Studer 2 (451)", + "instruction": "Inside electrical panel plastic cover broken. " + }, + { + "output": "New gunfitting d1 ", + "input": "PV Assembly & Leak Testing", + "instruction": "Eching gun problem " + }, + { + "output": "Properly retight. ", + "input": "Assembly stations of CH03", + "instruction": "Broken down. " + }, + { + "output": "Set up changing d1 ", + "input": "Test Rig E1", + "instruction": "Set up change. " + }, + { + "output": "Manually set the sensors ", + "input": "Test Rig E2", + "instruction": "Clamping problems. " + }, + { + "output": "Manually d1 the unloading cycle running in auto mood perfectly. ", + "input": "Nissin ", + "instruction": "Unloading operation interlock error " + }, + { + "output": "Manually restarted the cycle. ", + "input": "Test Rig G1", + "instruction": "Tank pressure problem " + }, + { + "output": "filter cleaning d1. 11.23 ", + "input": "Test Rig F1", + "instruction": "Tank pressure problem " + }, + { + "output": "Job fixture block bush replaced and 1 cycle trial. But oil pressure not increasing. Then oil return line filter and pressure line filter cleaned. ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Job not ok.oil pressure RO increase. " + }, + { + "output": "Sensor cleaned properly tightened ", + "input": "Assembly stations of CH03", + "instruction": "Dust seal sensor disturb. " + }, + { + "output": "Given 5mm allenkey", + "input": "Assembly stations of CH04", + "instruction": "for allenkey" + }, + { + "output": "Adjusted manually. ", + "input": "Assembly stations of CH06", + "instruction": "Torque low problem. " + }, + { + "output": "Checked all proxy and reed switch signals found. All signals ok, then checked plc to module connections Tightened ", + "input": "Studer", + "instruction": "Job clamp signal missing " + }, + { + "output": "Checked relayinterchange d1 and pressure switch reconnected. ", + "input": "Test Rig F2", + "instruction": "QCF valuehigh" + }, + { + "output": "check torque assembly of clutch tightened properly ", + "input": "Test Rig E2", + "instruction": "Torque cycle not okay " + }, + { + "output": "Lock removed and tightened properly ", + "input": "Test Rig G1 & G2", + "instruction": "Clutch assembly lose " + }, + { + "output": "Reconnected properly trial taken found ok ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Emergency switch removed " + }, + { + "output": "Cylinder flow adjusted. ", + "input": "Nissin ", + "instruction": "Pellet stuck " + }, + { + "output": "check switch found working ok, then checked relay circuit, but relay latching problem. Relay not available in store ", + "input": "Assembly stations of CH02", + "instruction": "Pneumatic gun not working " + }, + { + "output": "Pipe replaced ", + "input": "Studer", + "instruction": "Coolant pipe burst of movement gauge " + }, + { + "output": "filter cleaning d1. 11.23 ", + "input": "Test Rig F1", + "instruction": "pressure of tank high " + }, + { + "output": "sensor adjusted ", + "input": "Assembly stations of CH04", + "instruction": "Spool set Assembly fixtures sensor to be adjust " + }, + { + "output": "Found cable loose so cable tightened and restarted pc ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "PC off cobot. " + }, + { + "output": "Found land cable loose, so cable fixed and new cable kept in panel for next time Use ", + "input": "Studer", + "instruction": "Camping error " + }, + { + "output": "check all door switch found that 2 not closed so closed them. ", + "input": "Cleantech", + "instruction": "x104 LSW & x 103 LSW alarm came" + }, + { + "output": "So changed Bush and fitted, but flow not came. So changed job ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Bush not fitted " + }, + { + "output": "Checked temperature by physically and they checked PT 100 sensors so changed. PT 100 sensor machine under observation. ", + "input": "ELB Rim", + "instruction": "Cutting oil temperature low. " + }, + { + "output": "Changed setup ", + "input": "Jerk Testing", + "instruction": "Setup change" + }, + { + "output": "filter cleaning d1. ", + "input": "Test Rig F2", + "instruction": "QP problem" + }, + { + "output": "Torque set problem. ", + "input": "Test Rig E2", + "instruction": "Torque problems. " + }, + { + "output": "sensor adjusted. ", + "input": "Durr Ultrasonic", + "instruction": "Oil separator alarm came " + }, + { + "output": "Reset d1 ", + "input": "Deburring Machine", + "instruction": "Autocycle not on. " + }, + { + "output": "Clean filter. Also clean water filter ", + "input": "ELB Rim", + "instruction": "filter 1 blocked " + }, + { + "output": "Manually recovered. ", + "input": "BVLINE NGCT Big", + "instruction": "Basket drop. " + }, + { + "output": "Changed filter paper ", + "input": "Micromatic Grinding", + "instruction": "Filter paper over " + }, + { + "output": "Changed filter paper ", + "input": "Studer", + "instruction": "Filter paper over " + }, + { + "output": "Removed PT100 sensor and cleaned ", + "input": "Teijo", + "instruction": "Temperature drop " + }, + { + "output": "Found single phase missing due to extension board not working properly. So given supply from air leak panel, and also Communication cable wire disconnected So fitted pdi line cable ", + "input": "Assembly stations of CH02", + "instruction": "Air leak test problem. " + }, + { + "output": "Found unloading side declamping problem so manually declamped ", + "input": "Cleantech", + "instruction": "Declamping problem. " + }, + { + "output": "found door not open.So coil disconnected and connected properly. ", + "input": "Studer Favorit", + "instruction": "Door problem. " + }, + { + "output": "Found cylinder reverse forward problem, so set sensor properly. ", + "input": "Kadia ", + "instruction": "Cylinder problem. " + }, + { + "output": "Found Cobot not working. found job present sensor disconnected So fitted properly. ", + "input": "Studer 1 (450)", + "instruction": "Cobot not working. " + }, + { + "output": "Found gas related problem so machine shut down and restarted ", + "input": "Centre Lapping", + "instruction": "Hanging problem. " + }, + { + "output": "Linear motor removed ", + "input": "EMAG Rim", + "instruction": "Linear motor work " + }, + { + "output": "Clean the filter. ", + "input": "Test Rig F1 & F2", + "instruction": "Pt line filtre choked. " + }, + { + "output": "Clean the filter. ", + "input": "Test Rig D1", + "instruction": "Pt line filtre choked. " + }, + { + "output": "Manually run the conveyer ", + "input": "Cleantech", + "instruction": "Conveyor stuck" + }, + { + "output": "All sensors tighten d1 ", + "input": "Assembly station 2", + "instruction": "Need to tight all sensor. " + }, + { + "output": "Manually recovered. ", + "input": "Durr Ultrasonic", + "instruction": "Conveyor not working properly. " + }, + { + "output": "Change relay. ", + "input": "Assembly stations of CH02", + "instruction": "Riley malfunctioning " + }, + { + "output": "Connector change with new 1. ", + "input": "Cobot of Studer", + "instruction": "Air pipe connector damage. " + }, + { + "output": "We started software. ", + "input": "Assembly stations of CH06", + "instruction": "Software hang. " + }, + { + "output": "Cablerooting d1. ", + "input": "Studer Favorit", + "instruction": "Need route mist collector cable " + }, + { + "output": "Bearing replaced and reassembled then alignment d1. ", + "input": "ELB Rim", + "instruction": "Dresser unit spindle bearing damage " + }, + { + "output": "Rooting d1. ", + "input": "EMAG Rim", + "instruction": "Cable routing work. " + }, + { + "output": "Set up changed", + "input": "Jerk Testing", + "instruction": "Set up change. " + }, + { + "output": "Checked pellet present sensor connector removed refitted connector ", + "input": "Studer 1 (450)", + "instruction": "Pellet not forward. " + }, + { + "output": "Checked valve coil removed and refitted coil. ", + "input": "Test Rig D", + "instruction": "Temperature problem " + }, + { + "output": "Forcefully removed dust seal from tool ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal engage in tool " + }, + { + "output": "Ball path cleaned. ", + "input": "Assembly stations of CH03", + "instruction": "Ball feeder not working properly. " + }, + { + "output": "filter cleaning and trial taken cycle 3 came ok. Then came imbalance problem. So relay replaced 5 nos. But problem still. So manually recovered ", + "input": "Test Rig F2", + "instruction": "Qp not achieved " + }, + { + "output": "Manually recovered", + "input": "Cleantech", + "instruction": "Conveyor over travel " + }, + { + "output": "Machine restarted ", + "input": "Kapp Wheel", + "instruction": "Alarm generating 003" + }, + { + "output": "Found basket damaged so fixed with cable tie. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck in work chamber " + }, + { + "output": "Brush changed. ", + "input": "Deburring Machine", + "instruction": "Brush to be change " + }, + { + "output": "Found bracket lose. So bracket tightened. ", + "input": "Assembly stations of CH02", + "instruction": "bal not feed" + }, + { + "output": "Back support plate fixed ", + "input": "Assembly stations of CH03", + "instruction": "Bolt torque back support plate to be fixed. " + }, + { + "output": "Found guage back signal missing, but after reconnected signal cable found ok ", + "input": "Studer Favorit", + "instruction": "gauge slide missing. " + }, + { + "output": "Found door sensor operating ok sensor condition ok. ", + "input": "Test Rig G2", + "instruction": "Door not closed" + }, + { + "output": "Pallet pump filter cleaning d1 and return line filter cleaning d1 ", + "input": "Test Rig G1 & G2", + "instruction": "QP not active. & pressure relief valve, high pressure. " + }, + { + "output": "Pellet pump filter cleaning d1 and main pump filter cleaning d1. ", + "input": "Test Rig F1 & F2", + "instruction": "QP not active" + }, + { + "output": "Setup changed", + "input": "Test Rig E1 & E2", + "instruction": "Setup change" + }, + { + "output": "Dust seal present sensor properly set ", + "input": "Assembly stations of CH03", + "instruction": "Dust seal sensor disturbed. " + }, + { + "output": "check the spool locking alignment disturbed so properly set. ", + "input": "Deburring Machine", + "instruction": "Machine cycle time noise" + }, + { + "output": "Door bracket lose so properly tightened an alignment d1. ", + "input": "Piston Coining", + "instruction": "Safety door stuck" + }, + { + "output": "Checked pellet shifting cylinder sensor disturbed so properly set ", + "input": "Nissin ", + "instruction": "Cycle not start" + }, + { + "output": "Found unloading door not open so manually opened and ", + "input": "Cleantech", + "instruction": "Unloading side problem" + }, + { + "output": "Found every 3 job qp problem not solved properly. ", + "input": "Test Rig F2", + "instruction": "QP problem" + }, + { + "output": "Found wheel rotate anti clockwise so wire tightened ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Wheel rotating anti clockwise" + }, + { + "output": "Found VRDY of alarm drive not getting reedy. Machine handover to Prashant ( pending )", + "input": "Studer 2 (451)", + "instruction": "Servo alarm VRDY off" + }, + { + "output": "check that found door not operate so adjusted sensor properly. ", + "input": "Piston Coining", + "instruction": "Door problem" + }, + { + "output": "Menoli d1 the setting both the sensors. ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal sensor and ball present sensor problem. " + }, + { + "output": "Manually drain the water filter, then set it properly ", + "input": "Test Rig D", + "instruction": "Temperature increasing " + }, + { + "output": "Manually fitting the Bush then trial taken ok, then also fitting the printer paper d1. ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Bush fitting work. " + }, + { + "output": "Manually increased the torque. ", + "input": "Assembly stations of CH06", + "instruction": "Bolt torque low" + }, + { + "output": "Top up d1 hydraulic oil, the NCK reset d1. ", + "input": "ELB Wheel", + "instruction": "Hydraulic oil level low cycle stop. " + }, + { + "output": "Cleaning the filter d1. ", + "input": "Test Rig F1", + "instruction": "Tank pressure low. " + }, + { + "output": "Manually set the sensor, then power off the machine and restarted ", + "input": "Test Rig G2", + "instruction": "Door sensor not working properly " + }, + { + "output": "Clean the filter, then fitting down ", + "input": "Test Rig F2", + "instruction": "QP pressure not increase " + }, + { + "output": "Top up d1 of lubrication oil ", + "input": "Cleantech", + "instruction": "Lubrication oil level low. " + }, + { + "output": "Limit switch signal found ok hard limit checked found not connected to machine. then checked door alignment problem flusher set properly ", + "input": "Studer 2 (451)", + "instruction": "All axis VRDY off" + }, + { + "output": "Bypassed connection removed and original connection d1. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Rotation direction problem. " + }, + { + "output": "Bolt missing from Greeper, so connected properly. reed switch adjusted properly. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Grippers lose. " + }, + { + "output": "Photosensor replaced ", + "input": "PDI Line Cobot", + "instruction": "Sensor damaged unloading side. " + }, + { + "output": "Found maintenance door lock signal missing door closed properly manually ", + "input": "Studer", + "instruction": "Autocycle stop. " + }, + { + "output": "Machine restarted then software restarted ", + "input": "Jerk Testing", + "instruction": "Cycle not start. " + }, + { + "output": "NCk Reset but problem not solve. so machine restarted then so alarm of coolant flow fault checked and found coolant motor not run due to MPCB trip. So released MPCB and trial OK. ", + "input": "ELB Wheel", + "instruction": "NC stop active alarm" + }, + { + "output": "Found sensor not working properly so connector reconnected ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Stopper not work. " + }, + { + "output": "Return line filter cleaned ", + "input": "Test Rig F2", + "instruction": "Pressure relief not ok. " + }, + { + "output": "Brush clamps retightend ", + "input": "Deburring Machine", + "instruction": "Brush lose " + }, + { + "output": "Found door closing fault so side door properly closed ", + "input": "Studer", + "instruction": "Cycle not start " + }, + { + "output": "Horizontal brushes cylinder flow control adjusted and also slides lubricated. ", + "input": "Deburring Machine", + "instruction": "Brushing cycle, not reversed alarm. " + }, + { + "output": "Hydraulic pressure adjusted ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure low " + }, + { + "output": "Found plc error soap reset. ", + "input": "Assembly stations of CH02", + "instruction": "Spool set assembly fixture not clamp " + }, + { + "output": "Manually recovered ", + "input": "Cleantech", + "instruction": "Unloading side door not at home " + }, + { + "output": "Found filtration no 3 blocks. so filter temporarily cleaned and need to filter replacement in plan work.", + "input": "ELB Oil Filtration Unit", + "instruction": "Coolant level low alarm. " + }, + { + "output": "Same job Trail taken, but problem not came ", + "input": "Test Rig F2", + "instruction": "QP not achived" + }, + { + "output": "Found job 1 side clamp Stuck so removed. Stack up stud manually and cycle started. ", + "input": "Test Rig D2", + "instruction": "Clamping problem " + }, + { + "output": "New Bolt fitted ", + "input": "Durr Ultrasonic", + "instruction": "Fixture plate Bolt missing. " + }, + { + "output": "Manually stuck up basket removed. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck up conveyor upside " + }, + { + "output": "Cobot restarted. ", + "input": "EMAG Rim", + "instruction": "Kobot homing problem. " + }, + { + "output": "sensor properly positioning d1 ", + "input": "EMAG Wheel", + "instruction": "Pellet load unload side present sensor position missing. " + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "ELB Wheel", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "EMAG Wheel", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Cleantech", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Durr Ultrasonic", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Durr Ultrasonic", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Assembly stations of CH06", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Studer 2 (451)", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "BVLINE PVM Assembly", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "BVLINE PVM Test Stand", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "BVLINE Nitrogen Gas Generator Unit ", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Store Laser Punching Machine 1", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Klein 2", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Klein 1", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Studer", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "ELB Rim", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "ELB Rim", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Knoll Coolant System", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "EMAG Wheel", + "instruction": "PM Activity" + }, + { + "output": "Loose connection found so tightened all connections ", + "input": "Teijo", + "instruction": "Rotation trip alarm came. " + }, + { + "output": "Adjusted switch ", + "input": "ELB Rim", + "instruction": "Door problem " + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Cleantech", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Cleantech", + "instruction": "PM Activity" + }, + { + "output": "Monthly, Quarterly, Half yearly & yearly PM d1 as per checksheets", + "input": "Piston Coining", + "instruction": "PM Activity" + }, + { + "output": "Changed motor ", + "input": "Test Rig G1 & G2", + "instruction": "Drain Motor replaced activity " + }, + { + "output": "Property mounting d1 ", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "Wall mounting problem " + }, + { + "output": "New CJC filter fitting d1 both F1 and F2 ", + "input": "Test Rig F1 & F2", + "instruction": "CJC filter replacement " + }, + { + "output": "Motor plate fitted, spindle housing fitted, spindle cooling and air pipe fitted with service engineer. (Alignment pending) new motor wire connection d1 and machine on backup taken by service persons.", + "input": "EMAG Rim", + "instruction": "Linear motor installation work " + }, + { + "output": "Changing d1 and given supply. ", + "input": "Emag China", + "instruction": "Chiller unit removed " + }, + { + "output": "Removed accumulator and fitted seal and make Teflon properly trial Due to so handover to night shift person. Observed leakage ", + "input": "Assembly stations of CH04", + "instruction": "Accumulator problem. " + }, + { + "output": "Changed DC unit and given supply. Trial pending due to operator not available. ", + "input": "Studer 2 (451)", + "instruction": "DC unit problem. " + }, + { + "output": "Drain motor replaced. ", + "input": "Jerk Testing", + "instruction": "Drain motor to be replaced " + }, + { + "output": "Drain motor replaced. ", + "input": "Micromatic Grinding", + "instruction": "Drain motor to be replaced " + }, + { + "output": "Drain motor replaced. ", + "input": "KLEIN 3", + "instruction": "Drain motor to be replaced " + }, + { + "output": "Drain motor replaced. ", + "input": "BVLINE Test Stand A (Single stage)", + "instruction": "Drain motor to be replaced " + }, + { + "output": "Drain motor replaced. ", + "input": "BVLINE Test Stand B (Single stage)", + "instruction": "Drain motor to be replaced " + }, + { + "output": "Checked thoroughly, but no leakage found. ", + "input": "Assembly stations of CH04", + "instruction": "Accumulated leakage need to check. " + }, + { + "output": "filter retightened ", + "input": "Durr Ultrasonic", + "instruction": "Vacuum pump oil leakage from filter" + }, + { + "output": "Valve retightened", + "input": "Assembly stations of CH06", + "instruction": "Valve lose of Air Dryer. " + }, + { + "output": "Pneumatic pipe dressed ", + "input": "Studer", + "instruction": "Pneumatic pipe need to be dressed. " + }, + { + "output": "Top cover fitted ", + "input": "EMAG Rim", + "instruction": "Top cover to be fitted " + }, + { + "output": "Knob provided. ", + "input": "Studer", + "instruction": "Knob to be provided on FRL unit. " + }, + { + "output": "Job removed and again placed then wheel on ", + "input": "Studer Favorit", + "instruction": "Wheel not on " + }, + { + "output": "Checked all incoming supply and then interchange power cable, then fitted again and turned on power button ", + "input": "Studer", + "instruction": "Guage not operating " + }, + { + "output": "Checked and then found that limit switch plug not proper so connected them properly ", + "input": "Studer", + "instruction": "Door open alarm came. " + }, + { + "output": "Compressor LP and HP reset, but problem not solved, then controller reset. ", + "input": "Studer", + "instruction": "Compressor temperature high alarm. " + }, + { + "output": "Machine restarted. ", + "input": "Deburring Machine", + "instruction": "Cycle not start. " + }, + { + "output": "Incoming supply of conveyor was not coming from main supply switched on. ", + "input": "BVLINE Assembly Station(Dual Stage)", + "instruction": "Conveyer not start. " + }, + { + "output": "Changed photos sensor ", + "input": "Studer", + "instruction": "Cycle not to start " + }, + { + "output": "Checked valve operating normally and then checked coil found ok. Then checked all pneumatic pipes. Then found that 1 tube pinched, normalized that ", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "Air leak not operate. " + }, + { + "output": "Manually recovered ", + "input": "Cleantech", + "instruction": "Door not operating properly X24 alarm came " + }, + { + "output": "Checked all incoming supply then disconnected capacitor. But motor heating So connected capacitor and trial taken found ok, but need to check further. ", + "input": "Jerk Testing", + "instruction": "Drain motor tripped. " + }, + { + "output": "Leakage motor removed and spear motor fitted and leakage test ok. ", + "input": "EMAG Rim", + "instruction": "Leakage linear motor removed and spare motor fitted work. " + }, + { + "output": "System restarted and provided 6*6 PU fitting on leakage point. ", + "input": "BVLINE PVG Test Stand", + "instruction": "Air leak not okay and system hang. " + }, + { + "output": "Found side cylinders reed switch not on. Slow movement of piston so new flow control provided. ", + "input": "Cleantech", + "instruction": "Cycle not start " + }, + { + "output": "Hydraulic pressure adjusted. ", + "input": "Piston Coining", + "instruction": "Door not open. " + }, + { + "output": "Manually recovered. ", + "input": "Studer 1 (450)", + "instruction": "Component stuck in head and tail stuck. " + }, + { + "output": "Found MPCB trip so released and. ", + "input": "Studer", + "instruction": "Mist collected not work. " + }, + { + "output": "Machine trays water drained by pump ", + "input": "Cleantech", + "instruction": "Water overflow from tank. " + }, + { + "output": "Air leakage arrested ", + "input": "Deburring Machine", + "instruction": "Air leakage. " + }, + { + "output": "Pump dismantled from machine and kept in maintenance office.", + "input": "Studer", + "instruction": "Coolant leakage from pump. " + }, + { + "output": "Sensor cleaned properly. ", + "input": "Studer", + "instruction": "Door maintenance alarm. " + }, + { + "output": "Motor replaced with new ", + "input": "Test Rig H1", + "instruction": "Drain motor running continuously. " + }, + { + "output": "Multiple time restarted found ok checked in manually coolant on ok. ", + "input": "Kapp Wheel", + "instruction": "Coolant of alarm. " + }, + { + "output": "sensor replaced. ", + "input": "Assembly stations of CH02", + "instruction": "Job present signal missing " + }, + { + "output": "Checked found neutral problem cable connected properly found ok. ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Conveyer not working " + }, + { + "output": "Restarted multiple time. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "sensor not working " + }, + { + "output": "Stud replace d1 ", + "input": "Test Rig D1", + "instruction": "Stud broken " + }, + { + "output": "Tankline filter cleaning d1. ", + "input": "Test Rig G1", + "instruction": "Pressure high problem. " + }, + { + "output": "filter cleaning d1. ", + "input": "Test Rig F2", + "instruction": "Imbalance QP. " + }, + { + "output": "Found cobot clamping problem. So manually recovered. ", + "input": "Cleantech", + "instruction": "Cobot stuck " + }, + { + "output": "Found scanner not working so restarted and disconnected scanner cable and reconnected. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Scanner not working. " + }, + { + "output": "Found do not lock properly so make machine reset. And machine shutdown d1 ", + "input": "Test Rig H2", + "instruction": "Door problem " + }, + { + "output": "Found sensor faulty so changed sensor. ", + "input": "Studer Favorit", + "instruction": "Job present sensor faulty " + }, + { + "output": "Found Guage not reached position alarm came many times. Problem not solved Machine pending ", + "input": "Studer Favorit", + "instruction": "Slide gauge not working. " + }, + { + "output": "Found machine stopped during cycle time. So make machine reset. ", + "input": "ELB Wheel", + "instruction": "NC stop during cycle time " + }, + { + "output": "Found production hood alarm came so sensor cleaning d1. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Production hood alarm came. " + }, + { + "output": "Found hydraulic oil level low so filled oil 9 litre. ", + "input": "ELB Wheel", + "instruction": "Hydraulic oil level low. " + }, + { + "output": "Nozzle cleaning d1. ", + "input": "ELB Wheel", + "instruction": "Coolant flow problem " + }, + { + "output": "check and reconnected the connector, ", + "input": "Store Punching Machine 1", + "instruction": "PC not turned on " + }, + { + "output": "filter cleaning d1 ", + "input": "Test Rig H2", + "instruction": "Pressure to tank line filter choked " + }, + { + "output": "check and alignment d1 locking element cleaned properly ", + "input": "Test Rig G2", + "instruction": "Door lock issue " + }, + { + "output": "So checked and tightened properly ", + "input": "Test Rig D", + "instruction": "Drain motor spline shaft lose " + }, + { + "output": "Removed properly ", + "input": "Assembly station 2", + "instruction": "Need to remove fixture " + }, + { + "output": "Adjusted accordingly ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Need to adjust pin bolt present sensor. " + }, + { + "output": "Reset plc ", + "input": "Assembly station 3", + "instruction": "Plc disconnect " + }, + { + "input": "Studer Favorit", + "instruction": "Fume extractor not working. Rcps " + }, + { + "output": "Checked and adjusted flow ", + "input": "BVLINE PVG Test Stand", + "instruction": "Right side door not open " + }, + { + "output": "Checked and restarted machine ", + "input": "Cleantech", + "instruction": "Conveyer Motor Trip " + }, + { + "output": "Adjusted accordingly ", + "input": "Test Rig F1", + "instruction": "Need to adjust bolt torque tapping gun " + }, + { + "output": "Adjusted torque, accordingly. ", + "input": "Test Rig E2", + "instruction": "Needs to adjust lapping gun torque " + }, + { + "output": "Adjusted torque, accordingly. ", + "input": "Test Rig G2", + "instruction": "Needs to adjust lapping gun torque " + }, + { + "output": "sensor setting d1, but problem repeated sensor replaced. ", + "input": "Studer 1 (450)", + "instruction": "Conveyor job present sensor problem. " + }, + { + "output": "Found coolant level low. Cleaned tank dirty tank not transfer coolant. clean tank filter block clean filter ", + "input": "ELB Wheel", + "instruction": "Coolant flow problem " + }, + { + "output": "Workpending ", + "input": "ELB Rim", + "instruction": "Linear motor work " + }, + { + "output": "Return line filter cleaned ", + "input": "Test Rig D1", + "instruction": "Pt high alarm " + }, + { + "output": "Tool replaced, but problem stil exixts. So old tool fitted and removed extra support material form fixture. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Tool stuck in job " + }, + { + "output": "Checked all connections found 1 wire loose so retightened but problems still same then checked door operation formed doors servicing bracket loose so bracket retired ", + "input": "Kapp Wheel", + "instruction": "Coolant flow alarm " + }, + { + "output": "Flow control interchanged and flow adjusted ", + "input": "Nissin ", + "instruction": "Pallet forward error. " + }, + { + "output": "Details provided to Patra sir.", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Detail to be provided of PT 100 sensor. " + }, + { + "output": "Found convoyed not start off backside. Operator side problem ", + "input": "Cleantech", + "instruction": "Autocycle not start " + }, + { + "output": "Cleaned pallet ", + "input": "Kadia ", + "instruction": "Pallet clamp problem ( 05 no pallet )" + }, + { + "output": "Cheked found coolant flow problem so flow adjusted and need to check direction of nozzle.", + "input": "ELB Wheel", + "instruction": "Burned mark on job. " + }, + { + "output": "Coolant temperature checked ", + "input": "ELB Rim", + "instruction": "Temperatures need to check " + }, + { + "output": "Found hydraulic motor, not start So started hydraulic motor ", + "input": "Piston Coining", + "instruction": "Cycle N start. " + }, + { + "output": "Brush changing d1. ", + "input": "Deburring Machine", + "instruction": "Brush change " + }, + { + "output": "Manually d1 the cylinder movement. ", + "input": "Piston Coining", + "instruction": "Cylinder not operate " + }, + { + "output": "Restarted the printer properly, setting the paper ", + "input": "Assembly stations of CH06", + "instruction": "Printer ne2rk problem. " + }, + { + "output": "USB Port is Alright then machine found hang then restarted the machine. ", + "input": "Durr Ultrasonic", + "instruction": "Controller usb port not working. " + }, + { + "output": "Manually tightening d1 the fitting. ", + "input": "Test Rig D", + "instruction": "Fitting loose from the shaft. " + }, + { + "output": "Fume extractor filters cleaning d1, then found 2 wires are broken. The new wire fitting d1. Then fume extractor setting d1 Machine under observation ", + "input": "Studer 2 (451)", + "instruction": "Fume extractor not working " + }, + { + "output": "Found only 1 job have problem. so changed job and taking trial cobot working properly ", + "input": "Kadia ", + "instruction": "Cobot not picking job. " + }, + { + "output": "Found unloading side door not open so manually door opened and ", + "input": "Cleantech", + "instruction": "Unloading side not working " + }, + { + "output": "Found downside reed switch signal missing. So adjusted sensor. ", + "input": "Piston Coining", + "instruction": "Door problem. " + }, + { + "output": "found clamping sensor not working, so adjusted sensor properly. ", + "input": "Test Rig D1", + "instruction": "Clamping problem " + }, + { + "output": "Both machine drain motor height adjusted ", + "input": "Test Rig E1 & E2", + "instruction": "Drain motor height problem " + }, + { + "output": "Checked and found problem ", + "input": "Assembly stations of CH06", + "instruction": "Piston coining pressure problem. " + }, + { + "output": "Found wheel guard not operating so make machine reset and stoped wheel checked valve stuck, make stuck ", + "input": "Studer Favorit", + "instruction": "Wheel guard problem. " + }, + { + "output": "Checked found job fell down inside machine. Manually recovered job ", + "input": "Cleantech", + "instruction": "Job fell down inside machine. " + }, + { + "output": "Found Basket Stuck so manually recovered abundant trial taken working properly. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck. " + }, + { + "output": "Found plc communication disconnected due to plc error. so make reset. ", + "input": "Assembly stations of CH03", + "instruction": "Dust seal problem " + }, + { + "output": "Found height adjusted ", + "input": "Jerk Testing", + "instruction": "Cap gun problem. " + }, + { + "output": "So fitting properly tightened. ", + "input": "Assembly stations of CH03", + "instruction": "air Leakage " + }, + { + "output": "Manually based positioning d1. ", + "input": "Durr Ultrasonic", + "instruction": "Basket base position problem " + }, + { + "output": "Checked and wheel guard sensor setting d1. ", + "input": "Studer Favorit", + "instruction": "Wheelguard problem " + }, + { + "output": "found coolant nozzle Blocked. Cleaning d1 ", + "input": "ELB Wheel", + "instruction": "Job burning mark. " + }, + { + "output": "Machine restarted ", + "input": "Studer", + "instruction": "Door problem. " + }, + { + "output": "sensor setting done. ", + "input": "Studer 1 (450)", + "instruction": "Grippers sensor problem. " + }, + { + "output": "Checked and key replaced. ", + "input": "Studer Favorit", + "instruction": "Door key broken. " + }, + { + "output": "Grieper alignment setting d1. ", + "input": "Studer 1 (450)", + "instruction": "Gripper job stuck problem. " + }, + { + "output": "Cleaned PT line filter ", + "input": "Test Rig H1 & H2", + "instruction": "Relief pressure high low pt line filter choke. " + }, + { + "output": "Cleaned PT line filter ", + "input": "Test Rig G2", + "instruction": "Relief pressure high low pt line filter choke. " + }, + { + "output": "Fixed torque gun from line 5 to line 6. ", + "input": "Durr Ultrasonic", + "instruction": "To fix torque gun. " + }, + { + "output": "Homing d1. ", + "input": "Nissin ", + "instruction": "Job stuck. " + }, + { + "output": "Fixture properly set. ", + "input": "Durr Ultrasonic", + "instruction": "Basket in out fixture broken. " + }, + { + "output": "Found suction filter chok so cleaned the filter. ", + "input": "Studer", + "instruction": "Chiller pump not working properly. " + }, + { + "output": "Changed with new 1 ", + "input": "Test Rig D", + "instruction": "Stud broken" + }, + { + "output": "Checked all them capacitor connection connected neutral to star and then found that wire is not properly connected. So connected them and relay changed with new 1 ", + "input": "Jerk Testing", + "instruction": "Indian motor not rotate " + }, + { + "output": "Changed sensor because found that damaged ", + "input": "Assembly stations of CH02", + "instruction": "Emergency ball absent alarm came. " + }, + { + "output": "Changed bag filter and wire filter. ", + "input": "Nissin ", + "instruction": "Pressure not developing. " + }, + { + "output": "Pipe interchanged ", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "Air leak cycle not start" + }, + { + "output": "Properly door locked. ", + "input": "Test Rig E1", + "instruction": "Door not looking " + }, + { + "output": "Weekly pm completed. Some PM point spending. ", + "input": "Test Rig G1 & G2", + "instruction": "Weekly PM" + }, + { + "output": "Weekly pm completed. Some PM point spending. ", + "input": "Nissin ", + "instruction": "Weekly PM" + }, + { + "output": "Checked relay found that relay continuously on so removed that relay and interchanged with new ", + "input": "Test Rig G1", + "instruction": "Motor rotating continuously. " + }, + { + "output": "sensor setting done. ", + "input": "Assembly stations of CH04", + "instruction": "Emergency ball absent alarm " + }, + { + "output": "Weekly pm completed. Some PM point spending. ", + "input": "Cleantech", + "instruction": "weekly pm" + }, + { + "output": "Weekly pm completed. Some PM point spending. ", + "input": "Piston Coining", + "instruction": "weekly pm" + }, + { + "output": "Return line filter cleaning ", + "input": "Test Rig D1", + "instruction": "Pt line pressure high " + }, + { + "output": "Manually operated base position of basket ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck " + }, + { + "output": "Maintenance interval alarm reset and cycle started ", + "input": "Durr Ultrasonic", + "instruction": "Maintenance interval B alarm " + }, + { + "output": "All sensor cleaning d1 ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Production hood alarm " + }, + { + "output": "Checked basket properly not locked by operator. so MCB released and manually operated base position basket. ", + "input": "Durr Ultrasonic", + "instruction": "Conveyer Motor tripped and basket stuck " + }, + { + "output": "check cable disconnected press button so cable soldering d1 ", + "input": "Assembly stations of CH02", + "instruction": "Assembly line 1st station pressure relief valve gun not working. " + }, + { + "output": "Torque increased manually. ", + "input": "Assembly station 1", + "instruction": "check valve gun torque low " + }, + { + "output": "Found clamping sensor not on so sensor adjustment d1 ", + "input": "Test Rig D1", + "instruction": "Clamping error. " + }, + { + "output": "Found MPCB trip so released and also son foam on water. So suggested to add deformer. ", + "input": "Durr Ultrasonic", + "instruction": "Work tank to FT 1 time exceeded" + }, + { + "output": "Scanner restarted. ", + "input": "Assembly station 3", + "instruction": "Scanner not working" + }, + { + "output": "Found error and door locking unit so machine restarted. ", + "input": "Test Rig G2", + "instruction": "Door lnot lock" + }, + { + "output": "3 time setup changed", + "input": "Test Rig E1", + "instruction": "Set up to be change " + }, + { + "output": "Weekly pm completed. Some PM point spending. ", + "input": "Studer", + "instruction": "Weekly PM" + }, + { + "output": "Weekly pm completed. Some PM point spending. ", + "input": "Deburring Machine", + "instruction": "Weekly PM" + }, + { + "output": "Checked flood tank 1 at minimum level. So water filling d1 ", + "input": "Durr Ultrasonic", + "instruction": "Cycle not start" + }, + { + "output": "Mainline hydraulic filter cleaned. ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Contamination valve high " + }, + { + "output": "Level indicator replaced ", + "input": "Studer", + "instruction": "Coolant level indicator to be replaced. " + }, + { + "output": "sensor adjustment d1. ", + "input": "Assembly station 3", + "instruction": "Dust seal sensor disturb. " + }, + { + "output": "sensor adjustment d1& teaching d1 ", + "input": "Assembly station 3", + "instruction": "Dust seal sensor disturb. " + }, + { + "output": "Bearing replaced an alignment d1. ", + "input": "ELB Rim", + "instruction": "Cutting wheel bearing replaced. " + }, + { + "output": "Checked and flow set. ", + "input": "ELB Rim", + "instruction": "Coolant flow problem " + }, + { + "output": "Gripper replaced an alignment d1. ", + "input": "Studer 1 (450)", + "instruction": "Job alignment problem " + }, + { + "output": "Air FRL replaced ", + "input": "Studer Favorit", + "instruction": "Air leakage " + }, + { + "output": "Machine restarted ", + "input": "Studer", + "instruction": "Emergency alarm came " + }, + { + "output": "Checked cable faulty replaced cable ", + "input": "EMAG Rim", + "instruction": "Z axis motor megar check " + }, + { + "output": "FRL unit replaced. ", + "input": "EMAG Rim", + "instruction": "Air leakage from FRL unit " + }, + { + "output": "1st shifts pending PM completed.", + "input": "Assembly stations of CH02", + "instruction": "Plan work" + }, + { + "output": "Gun not operate so found relay faulty changed the relay ", + "input": "Assembly stations of CH02", + "instruction": "Screw tightening gun problem. " + }, + { + "output": "Air leak station problem found master job ok so found setup not properly adjusted. ", + "input": "Durr Ultrasonic", + "instruction": "Air leak problem " + }, + { + "output": "Unloading side basket not going downside, so taking manually working ok. ", + "input": "Cleantech", + "instruction": "Unloading side. Convoyer problem. " + }, + { + "output": "Unloading door problem so manually recovered. ", + "input": "Studer", + "instruction": "Unloading door problem " + }, + { + "output": "Found door not close so close door manually and started machine. ", + "input": "Durr Ultrasonic", + "instruction": "Emergency active " + }, + { + "output": "so water top up d1. ", + "input": "Studer 1 (450)", + "instruction": "Oil separator problem. " + }, + { + "output": "Checked and found machine stuck during cycle time due to said axis vibration. So make velocity valve decrease after that working. OK ", + "input": "Centre Lapping", + "instruction": "Z- Axis vibration problem" + }, + { + "output": "Found reed switch not working. In open time. So adjust reed switch taking trial. OK, ", + "input": "Cleantech", + "instruction": "Dresser not working. " + }, + { + "output": "Downside reed switch not working. So adjusted ", + "input": "Piston Coining", + "instruction": "Door problem. " + }, + { + "output": "Stopper properly tightened ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck. " + }, + { + "output": "Found x axis encoder cap removed, but not found dirty but yet clean and trial bending. ", + "input": "Kapp Rim", + "instruction": "X axis problem" + }, + { + "output": "Cleaned filter ", + "input": "Test Rig G2", + "instruction": "PT line filter choke" + }, + { + "output": "Cleaned filter ", + "input": "Test Rig H2", + "instruction": "PT line filter choke" + }, + { + "output": "Oil separator pump making noise, so found bolt stucked inside pump. So cleaned pump ", + "input": "Durr Ultrasonic", + "instruction": "Process cicuit broken/ Trip" + }, + { + "output": "FRL unit fitted properly, ", + "input": "Durr Ultrasonic", + "instruction": "Need to fit FRL unit on torque Gun" + }, + { + "output": "Repaired Gun ", + "input": "Assembly stations of CH06", + "instruction": "Need to repair" + }, + { + "output": "SO checked & manually recovered ", + "input": "Cleantech", + "instruction": "Job Stuck" + }, + { + "output": "Manually recovered ", + "input": "Nissin ", + "instruction": "Job height detection sensor problem" + }, + { + "output": "Manually restarted then setting done, ", + "input": "Assembly stations of CH04", + "instruction": "Height sensor problem" + }, + { + "output": "Relay replaced ", + "input": "Assembly stations of CH02", + "instruction": "Pressure relief gun stuck repeatedly" + }, + { + "output": "Found tail stock barrel movement hard, so tail stock servicing done, ", + "input": "Studer Favorit", + "instruction": "Tail stock not operated" + }, + { + "output": "Manually recovered basket & handle tightened with cable tie. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Handle removed from SS-03 klein but SS-01 machine not fitted because SS-01 klein machine N/A for production side. ( Kept on dept)", + "input": "Klein 2", + "instruction": "Machine handle replaced with SS-01 Klein" + }, + { + "output": "Checked & found bolt stuck inside pump housing, removed the bolt. ", + "input": "Durr Ultrasonic", + "instruction": "Oil separator spray pump continiously tripping" + }, + { + "output": "Flow meter set & continuosly observing. ( Why coolant stops)", + "input": "ELB Rim", + "instruction": "Cycle running time coolant not coming" + }, + { + "output": "Emergency pressed by operator, so released switch then ok.", + "input": "Assembly station 1", + "instruction": "Cun not running" + }, + { + "output": "Machine abnormal error reset done, then trial found ok.", + "input": "Nissin ", + "instruction": "Machine cycle not starting" + }, + { + "output": "Filter cleaned ", + "input": "Test Rig F1 & F2", + "instruction": "PT line filter pressure high & hydraulic oil temperature high" + }, + { + "output": "Utility side conpressor tripped, so temperature rised. Trip recovered then temperature decreased. Then handed over to production.", + "input": "ELB Rim", + "instruction": "Chiller temperature high" + }, + { + "output": "Utility side conpressor tripped, so temperature rised. Trip recovered then temperature decreased. Then handed over to production.", + "input": "Micromatic Grinding", + "instruction": "Chiller unit fault" + }, + { + "output": "All sensors cleaned then cycle started. No alarm coming", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood mechanically off" + }, + { + "output": "Interchanged scanner with jerk test machine ( Ramesh sir's instraction )", + "input": "PV Assembly & Leak Testing", + "instruction": "Scanner not working" + }, + { + "output": "Checked reed switch position, adjusted it then pallet present sensor removed & cleaned & machine restart. ", + "input": "Centre Lapping", + "instruction": "Cobot not operate & conveyor pallet not stop" + }, + { + "output": "Checked input 73.1 & another input found ok then checked coil resistance, found ok. Need to check further.", + "input": "ELB Rim", + "instruction": "Coolant off in running cycle" + }, + { + "output": "Pumping process done, then added deformer ", + "input": "Durr Ultrasonic", + "instruction": "Work tank to FT.1 time exceed" + }, + { + "output": "Checked for leakages & valves then interchanged flow meter with Test stand A, but problem not solved. Then only flow meter again interchanged with original flow meter of machine.", + "input": "Test Rig F2", + "instruction": "Slipage variation" + }, + { + "output": "Work chamber alignment in center & manually recovered. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck in work chamber" + }, + { + "output": "Work chamber cleaned then added deformber in water & maintaned water level in tank ", + "input": "Durr Ultrasonic", + "instruction": "FT 2 to work tank fill time exceeded and oil separator over. Full alarm" + }, + { + "output": "Manually recovered ", + "input": "Durr Ultrasonic", + "instruction": "Base positioning not done." + }, + { + "output": "Checked all rails & adjusted, but problem not solved so marked pallet and faulty pallet removed ", + "input": "Centre Lapping", + "instruction": "Pallet stuck" + }, + { + "output": "Checked clamping sensor set machine ok.", + "input": "Centre Lapping", + "instruction": "Pallet clamp problem" + }, + { + "output": "SO unloading job removed & machine properhome position done. Machine ok.", + "input": "Cleantech", + "instruction": "Home position problem" + }, + { + "output": "PLC restart then machine ok.", + "input": "Dust Seal", + "instruction": "Belt absent problem" + }, + { + "output": "Found without job cycle started by operator, so job holding tool not recovering. So manually recovered ", + "input": "Deburring Machine", + "instruction": "Without job cycle machine started. ( Operator mistake )" + }, + { + "output": "Removed manually ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck up. Conveyor stuck" + }, + { + "output": "Manually set the sensors then conveyor moving properly, ", + "input": "Centre Lapping", + "instruction": "Conveyor sensor problem" + }, + { + "output": "Manually set the sensors then sensor connection problem solved. ", + "input": "Assembly stations of CH01", + "instruction": "Ball not present alarm" + }, + { + "output": "Manually done the movement ", + "input": "Kadia ", + "instruction": "Filter paper not moving" + }, + { + "output": "Found that the return line filter stuck, then cleaning done ", + "input": "Test Rig G2", + "instruction": "Oil over flow" + }, + { + "output": "Manually done the declamping ", + "input": "Cleantech", + "instruction": "Job declamp problem" + }, + { + "output": "New sensor fitting work done ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Sensor wire broken" + }, + { + "output": "Manually tightened the sensor then setting properly done, ", + "input": "Assembly stations of CH02", + "instruction": "Sensor loose problem" + }, + { + "output": "Dismentaled all hydraulic lines then retightened then pipes with seal, so out 0f 12, 5 nos done, then other handover to 2nd Shift.", + "input": "BVLINE PVG Test Stand", + "instruction": "Oil leakage problem" + }, + { + "output": "Interchanged the sensors then properly alignment done of sensors after that restarted the machine. ", + "input": "Test Rig G2", + "instruction": "Door sensor not working" + }, + { + "output": "Changing one connection just lock the line and dismentaled that line ", + "input": "Studer", + "instruction": "Pneumatic connections change" + }, + { + "output": "Machine running continue with observation, found coolant tank side pressure gauge variable 8 am to 12 PM, 12 Bar pressure 12PM to 3 PM - 9 Bar pressure", + "input": "ELB Rim", + "instruction": "Coolnat flow problem" + }, + { + "output": "Original handle fitted & trial taken OK. (SS-03 Klein machine Original handle )", + "input": "Klein 1", + "instruction": "Original handle fitting work" + }, + { + "output": "Found ball feeder cycle not completed, ball feeder cycle complete then problem solved.", + "input": "Assembly stations of CH02", + "instruction": "Spool set clamping problem" + }, + { + "output": "When machine started tehn same noise came, need to chaked further( X Axis motro interchanged )", + "input": "Studer 1 (450)", + "instruction": "Noise came from X axis" + }, + { + "output": "Checked al reed switch position & sensor trial taken found ok.", + "input": "Centre Lapping", + "instruction": "Cobot stuck" + }, + { + "output": "Checked all emergency switch & reset switch & interchanged relay ", + "input": "Test Rig D2", + "instruction": "Drain motor not operate & not rotate in two direction" + }, + { + "output": "Changed set up & ", + "input": "Assembly stations of CH03", + "instruction": "Set up" + }, + { + "output": "Checked door alignment and machine restarted ", + "input": "Test Rig G1 & G2", + "instruction": "Door locking problem" + }, + { + "output": "Checked sensors, found that some time not setting, so cleaned it ", + "input": "Studer", + "instruction": "Pallet not stop" + }, + { + "output": "Found that oil stuck in proxy cable so cleaned the sensor ", + "input": "Studer", + "instruction": "Two conveyor stuck" + }, + { + "output": "Manually basket removed & then again shift ", + "input": "Durr Ultrasonic", + "instruction": "Basket not going properly" + }, + { + "output": "Sensor adjusted & ", + "input": "Studer 1 (450)", + "instruction": "Pallet stuck" + }, + { + "output": "Checked all sensors working manually and then locking sensors reed switch adjusted ", + "input": "Deburring Machine", + "instruction": "Cycle continuosly run" + }, + { + "output": "adjusted sensors ", + "input": "Assembly stations of CH01", + "instruction": "Ball not came alarm" + }, + { + "output": "Checked all conditions then checked photo sensors ", + "input": "Assembly stations of CH04", + "instruction": "Conveyor not operate" + }, + { + "output": "Coolant pump fitted and rotation checked ", + "input": "Studer", + "instruction": "Coolant pump fitted" + }, + { + "output": "Return line filter cleanned ", + "input": "Test Rig H1 & H2", + "instruction": "Tank pressure high" + }, + { + "output": "Topup done 55 Liter, ", + "input": "BVLINE Test Stand A (Single stage)", + "instruction": "Hydraulic oil level low" + }, + { + "output": "Topup done 1 Liter, ", + "input": "Kadia ", + "instruction": "Lubrication oil level Low" + }, + { + "output": "Pressure regulator installation done.", + "input": "Test Rig F2", + "instruction": "Pressure regulator to be installed" + }, + { + "output": "Pressure regulator installation done.", + "input": "Test Rig G1", + "instruction": "Pressure regulator to be installed" + }, + { + "output": "Pressure regulator installation done.", + "input": "Test Rig G2", + "instruction": "Pressure regulator to be installed" + }, + { + "output": "Manually recovered ", + "input": "Studer 1 (450)", + "instruction": "Pallet stuck" + }, + { + "output": "Manually recovered ", + "input": "Cleantech", + "instruction": "Conveyor over travel and unload problem" + }, + { + "output": "Water topup done ", + "input": "Durr Ultrasonic", + "instruction": "FT 1 Water level low alarm" + }, + { + "output": "Setup changing done ", + "input": "Test Rig E1 & E2", + "instruction": "Setup to be changed" + }, + { + "output": "SO manually base position set ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Gun replaced ", + "input": "Test Rig B", + "instruction": "Capping gun faulty" + }, + { + "output": "Found basket manually recovered & base psoitioning done, ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Found tank pressure filter choked, so cleaned filter ", + "input": "Test Rig H2", + "instruction": "Tank pressure high/low alarm came" + }, + { + "output": "Hydarulic pressure manually decreased to 39bar. ", + "input": "BVLINE PVM Assembly", + "instruction": "Hydraulic pressure setting" + }, + { + "output": "Oil top-up done.", + "input": "Test Rig D1", + "instruction": "Oil level low" + }, + { + "output": "Oil top-up done.", + "input": "Cleantech", + "instruction": "Lubrication oil level low" + }, + { + "output": "Tank line filter cleaning done. ", + "input": "Test Rig F1", + "instruction": "Tank pressure low" + }, + { + "output": "Checked & machine proper home positioning done. ", + "input": "Cleantech", + "instruction": "Cycle not start" + }, + { + "output": "Found transfer basket in not going to forward & reverse because work chamber not at home position. So manually homing done. But machine under maintenance. Pending", + "input": "Durr Ultrasonic", + "instruction": "Transfer not goinf to Forward & Reverse" + }, + { + "output": "New pipe fitting done. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Air pipe leakage" + }, + { + "output": "Machine restarted ", + "input": "ELB Wheel", + "instruction": "VDI signal problem" + }, + { + "output": "Caping gun adjusted ", + "input": "Test Rig F2", + "instruction": "Caping Gun problem" + }, + { + "output": "Sensor setting done. ", + "input": "Assembly stations of CH01", + "instruction": "Poka Yoka not working" + }, + { + "output": "PC restarted ", + "input": "Assembly stations of CH01", + "instruction": "Software problem" + }, + { + "output": "Accorning to checksheets PM Done", + "input": "Test Rig G1 & G2", + "instruction": "Monthly & other PM activity" + }, + { + "output": "Accorning to checksheets PM Done", + "input": "Studer", + "instruction": "Monthly & other PM activity" + }, + { + "output": "Accorning to checksheets PM Done", + "input": "Test Rig D", + "instruction": "Monthly & other PM activity" + }, + { + "output": "Accorning to checksheets PM Done", + "input": "Test Rig F1 & F2", + "instruction": "Monthly & other PM activity" + }, + { + "output": "Electrical points completed. ( Pending )", + "input": "Test Rig G1 & G2", + "instruction": "Monthly & other PM activity" + }, + { + "output": "Completed PM points as per date.", + "input": "Studer", + "instruction": "Monthly & other PM activity" + }, + { + "output": "Completed PM points as per date.", + "input": "Studer 1 (450)", + "instruction": "Monthly & other PM activity" + }, + { + "output": "Pending points completed.", + "input": "Cleantech", + "instruction": "Monthly & other PM activity" + }, + { + "output": "Found motor taking 2.0 A current & overload realy set to 1.8 A. So set relay on 2.4 A, after that motor not tripping till 11:30 PM.", + "input": "ELB Wheel", + "instruction": "Coolant off problem" + }, + { + "output": "All PM completed & some electrial PM points pending earlier also completed.", + "input": "Studer", + "instruction": "M/Q/HY/Y PM activity" + }, + { + "output": "All PM completed & some electrial PM points pending earlier also completed.", + "input": "Studer", + "instruction": "M/Q/HY/Y PM activity" + }, + { + "output": "All PM completed & some electrial PM points pending earlier also completed.", + "input": "TOOL ROOM Tshudin", + "instruction": "M/Q/HY/Y PM activity" + }, + { + "output": "All PM completed & some electrial PM points pending earlier also completed.", + "input": "Test Rig D", + "instruction": "M/Q/HY/Y PM activity" + }, + { + "output": "Checked at Hydraulic valve replaced then trial taken ok. 2-3 hydraulic vale replaced. ", + "input": "Test Rig F2", + "instruction": "Slipage QT variation problem " + }, + { + "output": "Portable chiller hose pipe removed and electrical connection removed. Then kept on place", + "input": "Studer", + "instruction": "Portable Chiller removed and kept on place. " + }, + { + "output": "New filter paper provided, ", + "input": "Nissin ", + "instruction": "Collant filter choke" + }, + { + "output": "New filter paper provided, ", + "input": "Cleantech", + "instruction": "Filter paper empty" + }, + { + "output": "Machine restarted ", + "input": "Test Rig G1", + "instruction": "Door locking problem" + }, + { + "output": "replaced flow meter ", + "input": "Test Rig C", + "instruction": "QCF flow meter replaced" + }, + { + "output": "Maintenance QE reset done with maintenance key ", + "input": "Kadia 40", + "instruction": "Maintenance QE full" + }, + { + "output": "Found LAN cable problem, so reconnected cable & PC restarted, ", + "input": "Assembly stations of CH02", + "instruction": "Software problem" + }, + { + "output": "Broken basket temporarily tightened with cable tie.", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Both mahcine's hydarulic filters cleaning done. ", + "input": "Test Rig G1 & G2", + "instruction": "Pressure high/low alarm come" + }, + { + "output": "Found M-6 bolt is slipping, so new bolt fitting done, ", + "input": "Test Rig H1", + "instruction": "Caping gun height not properly set" + }, + { + "output": "Found relay faulty, so replaced relay ", + "input": "Test Rig H2", + "instruction": "Motor not rotating in reverse direction" + }, + { + "output": "SO removed trip & ", + "input": "Durr Ultrasonic", + "instruction": "Transfer con trip" + }, + { + "output": "Pound 24 Volt DC supply coming properly, but light not working. And checked and spare light not available. So removed light from machine and kept in department. ", + "input": "Studer 1 (450)", + "instruction": "Light not working" + }, + { + "output": "Found conveyor stuck, so reset done. ", + "input": "Studer", + "instruction": "Job conveyor not working" + }, + { + "output": "Taking in job mode and movement all axis after that trial taken in auto cycle machine working. Okay ", + "input": "Kapp Wheel", + "instruction": "X- axis problem" + }, + { + "output": "Checked and found gun Bolt missing so fitted new Bolt. , ", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Screw tighting gun problem" + }, + { + "output": "Waterline filter cleaning done. ", + "input": "Nissin ", + "instruction": "temperature problem" + }, + { + "output": "Manually separated the water from tank 2. ", + "input": "Durr Ultrasonic", + "instruction": "Tank 2 exceed" + }, + { + "output": "Clutch assembly dismantled then tightening done. ", + "input": "Test Rig D2", + "instruction": "RPM problem" + }, + { + "output": "Found flow control is ok, but the single acting valve not working because of leakage. So new valve fitting done. ", + "input": "Cleantech", + "instruction": "Cylinder not operating proeprly" + }, + { + "output": "Tightned the valve , then no leakage found. ", + "input": "Nissin ", + "instruction": "Leakage from filter" + }, + { + "output": "Model not subdriving so changed the model. ", + "input": "Test Rig G1", + "instruction": "Neutral problem" + }, + { + "output": "Found that the valve not operate properly. So new valve fitting done. ", + "input": "Test Rig F2", + "instruction": "Servo fault" + }, + { + "output": "Torque gun reverse forward section jammed. So not able to use. change it with new one fitting done ", + "input": "Test Rig E2", + "instruction": "Torque gun problem" + }, + { + "output": "Manually released the job. Then found that the hydraulic is not on. So manually turned on ", + "input": "Jerk Testing", + "instruction": "Job clamping stack problems. " + }, + { + "output": "Manually setting the sensors. ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal sensor problem " + }, + { + "output": "Fixture mounting disturbed. So need to plan it to proper mounting new plate and bolts fitting .", + "input": "Assembly stations of CH02", + "instruction": "Spool set fixture notch problem" + }, + { + "output": "Cleaning the suction filter ", + "input": "Test Rig C", + "instruction": "Oil overflow problem " + }, + { + "output": "Setting the sensor manually done, ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Job pressure sensor problem. " + }, + { + "output": "Manually restart the machine. Then reset the fault. ", + "input": "Test Rig G2", + "instruction": "Door sensor problem " + }, + { + "output": "After observation found the X axis motor from kapp rim and fitted on kapp wheel. After interchanging the motor alarm shifted after as it is, and Rim machine handover to production. Wheel X axis motor removed and kept in maintenance room. ", + "input": "Kapp Wheel", + "instruction": "003 Alarm coming" + }, + { + "output": "F2 Tubelight connection done. F1 pending.", + "input": "Test Rig F1 & F2", + "instruction": "Tubelight reverse " + }, + { + "output": "sensor setting properly ", + "input": "Centre Lapping", + "instruction": "Sensor problem " + }, + { + "output": "Increased the pressure manually. ", + "input": "PV Assembly & Leak Testing", + "instruction": "Pressure problem. " + }, + { + "output": "Manually operate the sensor setting done. ", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Temperature increase problem " + }, + { + "output": "Loosen mounting bolts and alignment done properly. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Pin bolt stuck-up" + }, + { + "output": "PLC MCB off & ", + "input": "Test Rig C", + "instruction": "PLC communication scanner problem. " + }, + { + "output": "Found that wrong model master , That's why happened.", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torque gun not fitted. " + }, + { + "output": "Changed start button box ", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Start button damaged found. " + }, + { + "output": "Torque setting done. ", + "input": "Durr Ultrasonic", + "instruction": "Torquing gun not getting proper torque " + }, + { + "output": "Photosensor cleaning done. ", + "input": "Studer", + "instruction": "Door not open alarm came. " + }, + { + "output": "Found that cobot job not decline so manually declamped it. ", + "input": "Cleantech", + "instruction": "Machine not at home position came. " + }, + { + "output": "Pressure set as per range. ", + "input": "PV Assembly & Leak Testing", + "instruction": "Pressure set as per range. " + }, + { + "output": "Two side wire ropes safety door fitted. One side lock not present.", + "input": "Studer", + "instruction": "Door rope not working. " + }, + { + "output": "Bush changed ", + "input": "Assembly stations of CH04", + "instruction": "Job not ok alarm came. " + }, + { + "output": "Safety curtain was disturbed so adjusted it. ", + "input": "Deburring Machine", + "instruction": "Cycle not start" + }, + { + "output": "Adjusted height ", + "input": "Test Rig F2", + "instruction": "Cap Torquin height problem. " + }, + { + "output": "So checked and found dust seal sensor setting done ", + "input": "Assembly station 2", + "instruction": "Dust seal not present " + }, + { + "output": "HMI restart ", + "input": "Assembly station 3", + "instruction": "Hmi software is hanging " + }, + { + "output": "as Production recruitment sensor removed.", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Job present sensor removing work " + }, + { + "output": "Checked and found Convoyer MCB trip. So removed trip ", + "input": "Durr Ultrasonic", + "instruction": "Conveyer not start " + }, + { + "output": "Found pilot filter chocked so removed filter and new filter fitting done ", + "input": "Test Rig F2", + "instruction": "Imbalance DPS and QP DPS value variation " + }, + { + "output": "Found new M5 nut & bolt fitting done. ", + "input": "Durr Ultrasonic", + "instruction": "Convoyer stopper mounting remove. " + }, + { + "output": "According to production team proximity referencing done and setting done ", + "input": "Kapp Rim", + "instruction": "Proximity malfunctioning. " + }, + { + "output": "Checked and found the temperature increasing done. So we are checked the temperature sensor and cleaning done ", + "input": "ELB Rim", + "instruction": "Temperature issue " + }, + { + "output": "So oil cap removed and cleaning done. ", + "input": "ELB Rim", + "instruction": "Tellus oil cap not clean. " + }, + { + "output": "Checked and found station 2 software issue, so machine restarted, ", + "input": "Assembly stations of CH02", + "instruction": "Station two scanner not working. " + }, + { + "output": "Remote cap and properly cleaning done. Then refitting done ", + "input": "ELB Rim", + "instruction": "Tellus v-15 oil tank cap cleaning work." + }, + { + "output": "Safety curtain position was disturbed so aligned properly ", + "input": "Assembly station 4", + "instruction": "Safety cutain checking." + }, + { + "output": "Checked and found the PC power supply is not coming. So Switched the socket of supply. ", + "input": "BVLINE Test Stand A(Dual stage)", + "instruction": "PC not working. " + }, + { + "output": "Found the clamping fixture is not fixed properly. So clamping fixture tightening done. ", + "input": "Test Rig A", + "instruction": "Clamping fixture is not working. " + }, + { + "output": "Tube light connection done as per production recruitment. ", + "input": "Test Rig F1", + "instruction": "Tube light connection issue " + }, + { + "output": "Pressure setting done ", + "input": "Piston Coining", + "instruction": "Pressure problem. " + }, + { + "output": "Checked & new dauty washer fitting done, then oil top-up done. No leakage currently.", + "input": "BVLINE PVG Test Stand", + "instruction": "Oil leakage problem" + }, + { + "output": "PC restarted. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "PC on turning on." + }, + { + "output": "Sensor damaged so faulty sensor replaced with new one ", + "input": "Dust Seal", + "instruction": "Ball absent sensor not working " + }, + { + "output": "Socket fixed by Fevi-quick. ", + "input": "BVLINE PVG Test Stand", + "instruction": "connection socket damaged " + }, + { + "output": "Found many problems are there. so, at first, changed 5 nos of relays. Then found that LAN cable problem. Then changed the extension board. New board fitting done. Then New LAN cable fitting done. Then finally, problems solved. Trial taken ok ", + "input": "Test Rig B", + "instruction": "Oil overflow from seal " + }, + { + "output": "Air pressure was too high so one flow controller fitting done and adjusted flow ", + "input": "Test Rig E2", + "instruction": "Torque gun air flowing problem. " + }, + { + "output": "Founded sensor hangs so restarted the total machine, Problem solved. ", + "input": "Test Rig G2", + "instruction": "Door sensor problem " + }, + { + "output": "Manually setting the gun height and torque done ", + "input": "Test Rig F1 & F2", + "instruction": "Torque gun height and torque problem. " + }, + { + "output": "Top up done of lubrication oil ", + "input": "Cleantech", + "instruction": "Lubrication oil level low. " + }, + { + "output": "After inspection found that the oil leakage from the telescope below cover. so after opening the bellow cover, we found that the oil is not draining because of the drain hole is jammed by sludge. So after cleaning all the drain points, we cover the below cover and fitting with sealant so that leakage not happen Then handover machine to production. M/C Under observation ", + "input": "ELB Rim", + "instruction": "Oil leakage problem " + }, + { + "output": "We found that the key stuck with cover. So the key recovered by lossing bolts and it not working. So after setting it properly ", + "input": "Studer", + "instruction": "Door not close problem" + }, + { + "output": "Safety door properly not locking because of alignment disturbed so properly alignment done. ", + "input": "Test Rig G2", + "instruction": "Safety door properly not locking at cycle time. " + }, + { + "output": "Checked & found brush shaft not fitted properly. So new grub screw fitted and properly tightened. ", + "input": "Deburring Machine", + "instruction": "Small brush not moving" + }, + { + "output": "Checked clamping sensors are disturbed and one sensor damaged. So new sensor fitted and properly setting done ", + "input": "Test Rig B", + "instruction": "Job clamp declamp problem. " + }, + { + "output": "Spline shaft grub screw properly tightened ", + "input": "Test Rig G2", + "instruction": "Spline shaft loose. " + }, + { + "output": "Checked and found drive error. So error reset. ", + "input": "Studer", + "instruction": "Cobot stuck" + }, + { + "output": "Checked and found safety curtain alignment disrupts so properly fitting done. ", + "input": "BVLINE PVM Assembly", + "instruction": "Safety curtain problem. " + }, + { + "output": "Checked index degree cable cut so rejoined the cable. favourite machine lower cylinder not forwarding so we checked inputs found okay, but yet machine restart S33 machine door open close signal missing so again machine restarted. ", + "input": "Studer", + "instruction": "Cobot stuck" + }, + { + "output": "So checked and pressure line filter cleaning done ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Pressure filter choked" + }, + { + "output": "New M4 bolt fitting done. ", + "input": "Assembly station 2", + "instruction": "Spool fitting assembly cylinder guard bolt missing" + }, + { + "output": "Checked and found door position disturb, clips Bolt missing. So new Bolt properly fitted ", + "input": "Test Rig B", + "instruction": "Door not closing properly" + }, + { + "output": "All nozzle removed and cleaning done. Then fitted properly.", + "input": "Cleantech", + "instruction": "Nozzle cleaning work" + }, + { + "output": "Checked & found fixture bolt properly tightening done.", + "input": "Assembly station 2", + "instruction": "Fixture bolt loose" + }, + { + "output": "DPPS Line valve Faulty, so replaced valve. ", + "input": "Test Rig F2", + "instruction": "Imbalance DPPS bar pressure not achived" + }, + { + "output": "Checked and found sensored not working so adjsuted sensor properly. ", + "input": "Assembly stations of CH04", + "instruction": "Clamping and declamping problem " + }, + { + "output": "Checked and found float switch not working, so fitted new float switch. Then trial taken, but machine not running. So under observation, handover to second shift. ", + "input": "Kadia 40", + "instruction": "Float switch problem " + }, + { + "output": "Checked and found door not opening during cycle end time. So manually door opened after . ", + "input": "Studer Favorit", + "instruction": "Door problem" + }, + { + "output": "Homing position problem found over troubled. So set limit switch ", + "input": "Deburring Machine", + "instruction": "Over trouble problem. " + }, + { + "output": "Checked & found temperature problem. so manually recovered ", + "input": "Test Rig F1 & F2", + "instruction": "Temperature problems " + }, + { + "output": "Clamping gripper sensor changed ", + "input": "Nissin ", + "instruction": "Clamping problem. " + }, + { + "output": "SO nozzle set machine ok. ", + "input": "Cleantech", + "instruction": "Job not cleaning properly. " + }, + { + "output": "Sensor cleaning done ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood problem " + }, + { + "output": "Replaced with F1, F2 interchanged the pumps. Trial pending.", + "input": "Test Rig E1 & E2", + "instruction": "Shock valve pump problem. " + }, + { + "output": "Replaced with E1 E2 interchanged the pumps. ", + "input": "Test Rig F1 & F2", + "instruction": "Shock valve pump problem. " + }, + { + "output": "Manually job declamping done. ", + "input": "Cleantech", + "instruction": "Unloading clamping problem. " + }, + { + "output": "Manually setting the pressure ", + "input": "Piston Coining", + "instruction": "Pressure setting problem" + }, + { + "output": "Manually adjusted the sensor. ", + "input": "Test Rig D1", + "instruction": "sensor setting problem. " + }, + { + "output": "filter cleaning done ", + "input": "Test Rig F1 & F2", + "instruction": "Tank pressure high. " + }, + { + "output": "Manually set the pressure. ", + "input": "Piston Coining", + "instruction": "Pressure setting problem " + }, + { + "output": "Manually released the trip. ", + "input": "Cleantech", + "instruction": "Spray pump trip problem. " + }, + { + "output": "Changing the shaft with new one, fitting down. ", + "input": "Test Rig C", + "instruction": "Shaft twist problem. " + }, + { + "output": "Using new bolts retightened the sensors. ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "sensor lose " + }, + { + "output": "Manually controlled the door opening. ", + "input": "Cleantech", + "instruction": "Loading side door not open. " + }, + { + "output": "Ngc reset done. ", + "input": "ELB Rim", + "instruction": "Cycle not a start. " + }, + { + "output": "Cleaning done the scanner then restarted the machine. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Scanner not working. " + }, + { + "output": "Manually done the unloading. ", + "input": "Cleantech", + "instruction": "Unloading problem " + }, + { + "output": "All sensor cleaning done. Then trial taken but problem is repeating again and again. ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood problem " + }, + { + "output": "Manually setting the height of torque Gun ", + "input": "Test Rig G2", + "instruction": "Torque gun height problem. " + }, + { + "output": "Manually set the pressure. ", + "input": "PV Assembly & Leak Testing", + "instruction": "Pressure adjustment problem " + }, + { + "output": "Found drain motor mounting is loose so bolts properly tightened. ", + "input": "Test Rig H2", + "instruction": "Drain motor mounting loose " + }, + { + "output": "Old hose pipe removed and new pipe fitted. ", + "input": "Test Rig F2", + "instruction": "Hosepipe fiting work " + }, + { + "output": "Show cut filter paper and manually rotating done ", + "input": "Cleantech", + "instruction": "filter paper stocked in rotating wheel " + }, + { + "output": "Found PLC error coming so reseted error ", + "input": "Assembly station 3", + "instruction": "V-port module not running. " + }, + { + "output": "Found manually declamped job. ", + "input": "Test Rig A", + "instruction": "The job not declamp " + }, + { + "output": "Found the E1, E2 & F1,F2 valves interchanged in shift A so trial taken then machine handovered to production team.", + "input": "Test Rig E1", + "instruction": "Trial pending " + }, + { + "output": "Found the coolant is not coming because coolant filter was choked . All 14 nos coolant filter removed and replacement done.", + "input": "ELB Rim", + "instruction": "Coolant is not coming " + }, + { + "output": "Checked and found cleantech machine conveyor is not working. Then we manually forward/reversed movement of conveyor ", + "input": "Cleantech", + "instruction": "Conveyer not working " + }, + { + "output": "Checked and found the spray pump resistance is okay but contractor single phase So we changed conductor. Ah, ", + "input": "Cleantech", + "instruction": "Spray pump is not working " + }, + { + "output": "Found coolant flow fault so found filtered jam so changed filter ", + "input": "ELB Wheel", + "instruction": "Coolant flow fault problem. " + }, + { + "output": "Found coolant flow fault so found filter jam so changed filter after that machine ok. ", + "input": "ELB Rim", + "instruction": "Spindle motor flow switch fault " + }, + { + "output": "Checked and found sensor not working so adjusted sensor ", + "input": "Kapp Rim", + "instruction": "Door problem. " + }, + { + "output": "Checked and found clutch assembly bolt loose. So tightened properly. ", + "input": "Test Rig H1", + "instruction": "Neutral problem. " + }, + { + "output": "Checked and found sensored not working so adjusted sensor ", + "input": "Assembly stations of CH03", + "instruction": "Bolt torquing problem. " + }, + { + "output": "Checked and found Kobot stuck & not working. So manually recovered. ", + "input": "Cleantech", + "instruction": "Cobot not working. " + }, + { + "output": "Checked and found left hand side door push button damaged. So replaced with new button ", + "input": "BVLINE PVG Assembly", + "instruction": "Push button damage. " + }, + { + "output": "Checked and found temperature increasing, so manually recovered. ", + "input": "Test Rig D", + "instruction": "Temperature problem. " + }, + { + "output": "Machine not working because of homing problems. so job removed from plate after that machine taken to home position ", + "input": "Kadia ", + "instruction": "Homing problem" + }, + { + "output": "Motor protection behind sensor changed and teaching done. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Motor protection sensor changed " + }, + { + "output": "Cheek and found torque problem So adjusted torque ", + "input": "Test Rig G2", + "instruction": "Bolt torquing gun problem. " + }, + { + "output": "Replaced job present sensor ", + "input": "Piston Coining", + "instruction": "Job present sensor faulty" + }, + { + "output": "Checked & found that tool is bend, so supervisor says changed later.", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Tool not fiting in job" + }, + { + "output": "Wheel off & pressed door and Also checked alignment.", + "input": "Studer", + "instruction": "Door not open alarm came. " + }, + { + "output": "Pressure set manually ", + "input": "Piston Coining", + "instruction": "Pressure problem. " + }, + { + "output": "Removed PIN & fitted M3 nut bolt ", + "input": "Test Rig F1", + "instruction": "Bolt broken" + }, + { + "output": "Adjusted height & ", + "input": "Test Rig F2", + "instruction": "Torque gun height problem. " + }, + { + "output": "Broken stud replaced with new one. ", + "input": "Test Rig A", + "instruction": "Stud broken" + }, + { + "output": "So sensor setting done properly ", + "input": "Dust Seal", + "instruction": "Dust seal not properly fitting" + }, + { + "output": "Manually pressure setting done. ", + "input": "Piston Coining", + "instruction": "Pressure problem. " + }, + { + "output": "Set up changing done. ", + "input": "Test Rig E1 & E2", + "instruction": "Set up change. " + }, + { + "output": "Coupling properly tightened ", + "input": "Test Rig H1", + "instruction": "Spline shaft noise. " + }, + { + "output": "Manually homing and the clamp first ", + "input": "Cobot of Studer", + "instruction": "Protective alarm came. " + }, + { + "output": "Checked AC incoming supply found ok, but E 2 .1. PLC IP not on. So temporarily bypassed ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Panel AC A01 & A17 alarm came. " + }, + { + "output": "Found that PT 100 sensor not properly deep so adjusted sensor ", + "input": "Test Rig D", + "instruction": "Temperature problem " + }, + { + "output": "Adjusted sensor and changed pallet script, which is stuck ", + "input": "Studer 1 (450)", + "instruction": "Pallet stuck " + }, + { + "output": "Manually recovered ", + "input": "Cleantech", + "instruction": "Unloading time abort alarm game " + }, + { + "output": "Manually released water from filtered. Then found temperature little bit decreased But then increased again then found that oil level is low. So top up the oil then checking sensors. But temperature uptown happens. So problem pending ", + "input": "Test Rig D", + "instruction": "Temperature problem. " + }, + { + "output": "Adjusted the sensors, then found that the alignment of the stopper is not okay. So corrections made to the alignment done. Then again, clean up and setting of the sensor done. ", + "input": "Centre Lapping", + "instruction": "Sensor problem. " + }, + { + "output": "Fixture setting manually and properly ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Bolt torquing issue. " + }, + { + "output": "So cleaning the filter, then refitting it ", + "input": "Test Rig F1", + "instruction": "Pressure not increase. " + }, + { + "output": "Manually restarted the machine & released alarm. Then restart the machine again ", + "input": "Kadia ", + "instruction": "Homing problem. " + }, + { + "output": "Manaually restarted the cobot, then found the feed is high. Then manually lowered the feed & restarted. ", + "input": "Studer", + "instruction": "Cobot stuck. " + }, + { + "output": "Manually done the tank operation, then base positioning done. Then problem solved & cycle started in Automode.", + "input": "Durr Ultrasonic", + "instruction": "Cycle start problem. " + }, + { + "output": "Top-up done 30 litres bondrite oil given to EMAG Machine. ", + "input": "EMAG Rim", + "instruction": "Oil not available. " + }, + { + "output": "Checked & found temperature goes 23 degrees & found utility side problem. Told them, and they corrected the temperature ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Temperature problem. " + }, + { + "output": "Checked and found some jobs burning issue due to coolant not fall properly on job. Adjusted coolant nozzle ", + "input": "ELB Wheel", + "instruction": "Job burning problem " + }, + { + "output": "Checked then found baskets not going properly in auto mode so taken manually and basket entered properly. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck problem. " + }, + { + "output": "Checked & found tank 1 filter clogged ,so replaced with new filter. ", + "input": "Durr Ultrasonic", + "instruction": "Tank 1 filter clogged. " + }, + { + "output": "Checked & found pc not start because CPU is not on, so turned on CPU then started pc .", + "input": "Store Punching Machine 1", + "instruction": "PC not start. " + }, + { + "output": "Found barcode problem, so printed new barcode & provided, ", + "input": "BVLINE PVG Test Stand", + "instruction": "Scanner not working" + }, + { + "output": "Checked and found pressure not set as per job recruitment. So pressure setting done ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure problem" + }, + { + "output": "Cleaned sensor ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood alarm. " + }, + { + "output": "Checked & found RHS port pressure not developed problem.", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "RHS port pressure problem" + }, + { + "output": "Found stud broken, so replacement work not completed, Handovered to 2nd shift.", + "input": "Test Rig H1", + "instruction": "Stud broken" + }, + { + "output": "Check and found motor spline shaft grub screw loose. So tightened properly. ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Motor spline shaft problem" + }, + { + "output": "Job present sensor malfunctioning sensor replacement done ", + "input": "Cleantech", + "instruction": "Lifter falling problem. " + }, + { + "output": "Heat exchanger line filter jam so filter cleaning done. ", + "input": "ELB Wheel", + "instruction": "Oil temperature high 26.5 degree" + }, + { + "output": "Capping gun pneumatic straight connector fitting done. For trial operator required. ", + "input": "Test Rig G1 & G2", + "instruction": "Capping gun pneumatic connector replaced " + }, + { + "output": "Restarted machine .", + "input": "Test Rig G2", + "instruction": "Door not open & not declamp" + }, + { + "output": "Manaully declamped ", + "input": "Test Rig G2", + "instruction": "Declamp issue" + }, + { + "output": "Changed bolts ", + "input": "Test Rig G1", + "instruction": "Axis bolt is broken" + }, + { + "output": "New machine trial taken, which is 10A load. So trip recovered ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "MCB tripped" + }, + { + "output": "Return line filter cleanned ", + "input": "Test Rig C", + "instruction": "Tank pressure problem" + }, + { + "output": "Cleaned sensors ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Cycle start problem. " + }, + { + "output": "CHecked door alignment and then restarted machine. Problem not solved so removed connector then reconnected them ", + "input": "Test Rig F2", + "instruction": "Door locking problem" + }, + { + "output": "Proper alignment of switch done ", + "input": "Test Rig E2", + "instruction": "Door open problem came " + }, + { + "output": "Set clamping force ", + "input": "Studer 2 (451)", + "instruction": "Job not declamping properly. " + }, + { + "output": "Manually collected ", + "input": "Cleantech", + "instruction": "Job fall" + }, + { + "output": "Checked belt, then removed assembly found that bearing not moving properly So changed bearing and belt, then fitted properly ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Vibration coming from cooling unit. " + }, + { + "output": "Checked and found alignment problems so properly alignment done. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "filter motor 2 trip. " + }, + { + "output": "Found emergency switch pressed on coolant panel removed emergency ", + "input": "Studer 1 (450)", + "instruction": "Coolant flow fault. " + }, + { + "output": "Checked & found job holding fixture damaged , so tighten properly ", + "input": "Centre Lapping", + "instruction": "Job isn't clamping properly " + }, + { + "output": "Manually recovered ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Clamping problem. " + }, + { + "output": "Checked & found element fixed on wrong place, so proper placing done. ", + "input": "Cleantech", + "instruction": "Cobot's auto cycle, not working " + }, + { + "output": "When visited at location, no problem found. ", + "input": "Assembly stations of CH03", + "instruction": "Hooter on without any reason. " + }, + { + "output": "Checked and found machine on hard limit. So manually recovered. ", + "input": "Assembly stations of CH02", + "instruction": "Auto cycle stuck" + }, + { + "output": "After opening the cover using Allen key then found a job and returned it to operator. Then more trial taken, but no more falling happening .", + "input": "Cleantech", + "instruction": "Jobs falling. " + }, + { + "output": "Checked & found the air leakage, then cut the pipe and rejoined. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Air leakage problem. " + }, + { + "output": "They don’t give us new mouse. So due to that mouse is damaged, they said that changed it with E1. So E1 machine's mouse fitted to E-2 done. Now, E1 machine don’t have any mouse. ", + "input": "Test Rig E2", + "instruction": "Mouse not working" + }, + { + "output": "manually opened the door then Released the alarm then auto mode turned on. ", + "input": "Cleantech", + "instruction": "Unloading side door stuck. " + }, + { + "output": "Sensors cleaning done ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood alarm " + }, + { + "output": "All points closed.", + "input": "Test Rig B", + "instruction": "Monthly / Q/HY/ Yearly PM activity" + }, + { + "output": "All points closed.", + "input": "Knoll Coolant System", + "instruction": "Monthly / Q/HY/ Yearly PM activity" + }, + { + "output": "All points closed.", + "input": "Knoll Coolant System", + "instruction": "Monthly / Q/HY/ Yearly PM activity" + }, + { + "output": "All pm completed as per check sheet and all pneumatic pipe and cable routing done. Extra cable and pipe removing done nozzle Properly cleaning done. ", + "input": "Cleantech", + "instruction": "Monthly / Q/HY/ Yearly PM activity" + }, + { + "output": "Pm competed as per cheque sheet ", + "input": "Studer", + "instruction": "Monthly / Q/HY/ Yearly PM activity" + }, + { + "output": "PM completed as per checksheet and belt is broken Condition, so replaced the belt. ", + "input": "Deburring Machine", + "instruction": "Monthly / Q/HY/ Yearly PM activity" + }, + { + "output": "So checked temperature sensor PT100 interchanged with Kapp wheel, but still same problem. So interchanged controller with Kapp wheel now machine under observation. ", + "input": "Kapp Rim", + "instruction": "Chiller malfunctioning coolant side. " + }, + { + "output": "So PM done as part checksheet points", + "input": "Store Punching Machine 1", + "instruction": "Monthly PM need to be done. " + }, + { + "output": "So PM done as part checksheet points", + "input": "Piston Coining", + "instruction": "Monthly PM need to be done. " + }, + { + "output": "So PM done as part checksheet points", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Monthly PM need to be done. " + }, + { + "output": "All electrical points closed.", + "input": "Studer Favorit", + "instruction": "Monthly PM need to be done. " + }, + { + "output": "All electrical points closed.", + "input": "Nissin ", + "instruction": "Monthly PM need to be done. " + }, + { + "output": "All electrical points closed.", + "input": "Kadia ", + "instruction": "Monthly PM need to be done. " + }, + { + "output": "All electrical points closed.", + "input": "Cleantech", + "instruction": "Monthly PM need to be done. " + }, + { + "output": "Some remaining PM from A shift completed & some pending.", + "input": "Kapp Rim", + "instruction": "Monthly / Q/HY/ Yearly PM activity" + }, + { + "output": "PC connection done to UPS supply.", + "input": "Teijo", + "instruction": "PC connection work" + }, + { + "output": "Checked & found the temperature controller unit setting done and again to 1 reedy board connector changed then controller setting done Machine handover to production team ", + "input": "EMAG Rim & Wheel", + "instruction": "Temperature not proper. " + }, + { + "output": "Checked & found the timing belt is broken because bearing and bush was damaged. And one proximity timing belt is faulty so fitted new proximity sensor. Replacement taken and begin trial is ok machine handover to production. ", + "input": "ELB Rim", + "instruction": "Timing belt broken again and again. " + }, + { + "output": "So checked and found PM completed as per checksheet. ", + "input": "Test Rig H1 & H2", + "instruction": "PM activity" + }, + { + "output": "So checked and found PM completed as per checksheet. ", + "input": "Deburring Machine", + "instruction": "PM activity" + }, + { + "output": "All nozzles are cleaned, then refitting done ", + "input": "Cleantech", + "instruction": "Nozzle cleaning work" + }, + { + "output": "Checked & found high pressure so manually set the pressure ", + "input": "Piston Coining", + "instruction": "Pressure Set problem " + }, + { + "output": "Checked and found machine master on and machine home positioning done ", + "input": "Cleantech", + "instruction": "Home position problem. " + }, + { + "output": "Checked and found tank 3 all filters proper cleaning done and filter bag replaced ", + "input": "ELB Oil Filtration Unit", + "instruction": "filter block " + }, + { + "output": "Strainer cleaning done and pressure switch setting done ", + "input": "Cleantech", + "instruction": "Pressure low. " + }, + { + "output": "Pressure line filter cleaning done. ", + "input": "Test Rig G2", + "instruction": "Tank pressure high low alarm come. " + }, + { + "output": "Checked door bracket lose , bracket tightened. ", + "input": "Kapp Rim", + "instruction": "Cycle not start. " + }, + { + "output": "Checked and found 230 Volt AC to 12 Volt DC converter faulty. Converter not available pending ", + "input": "Assembly station 1", + "instruction": "Station 1 led not working. " + }, + { + "output": "All nozzles cleaning done, even after cleaning all the nozzles. Water remains. ", + "input": "Cleantech", + "instruction": "Water stored inside job cleaning not properly done. " + }, + { + "output": "Checked all conditions to reedy, but drive not reedy. Required voltage not coming. So remove drive and send to repair. ", + "input": "Test Rig D", + "instruction": "Drive not reedy. " + }, + { + "output": "Vga cable replaced ", + "input": "Assembly stations of CH06", + "instruction": "PC not on. " + }, + { + "output": "Checked incoming condition cable connector lose in cable tray. So connected, tightened. ", + "input": "Store Punching Machine 1", + "instruction": "Mist filter not working. " + }, + { + "output": "Klein machine setting done. As per operator requirement. ", + "input": "Klein 1", + "instruction": "Klein machine handle setting" + }, + { + "output": "I checked and sensor cleaning done. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood mechanical problem " + }, + { + "output": "Pressure setting done as per job recruitment ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure problem. " + }, + { + "output": "Dismentaled the pump from machine then bring it to maintenance department office. Then dismantled all the connectors from it. So it will send to repairing ", + "input": "Test Rig H1 & H2", + "instruction": "Pump sending for repair. " + }, + { + "output": "Dismentaled the pump from machine then bring it to maintenance department office. Then dismantled all the connectors from it. So it will send to repairing ", + "input": "Test Rig G1 & G2", + "instruction": "Pump sending for repair. " + }, + { + "output": "New 6 by 6 straight connector fitting done. Then foot switch, repairing done ", + "input": "BVLINE PVG Test Stand", + "instruction": "Air pipe broken. And foot switch broken " + }, + { + "output": "Found that return line filter not working properly So changed the filter, then problem solved. ", + "input": "Piston Coining", + "instruction": "Cylinder not operate. " + }, + { + "output": "Manually done the operation of door opening. Then trial taken in auto mode found ok ", + "input": "Cleantech", + "instruction": "Unloading side door not open. " + }, + { + "output": "Restarted the machine, but found that sensor alignment not okay, so properly alignment done. . ", + "input": "Test Rig G2", + "instruction": "Door not lock problem. " + }, + { + "output": "Changing the new brush, then trial taken ok. ", + "input": "Deburring Machine", + "instruction": "Brush change problem. " + }, + { + "output": "Cutting oil level was low so top up the oil. ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Oil level low. " + }, + { + "output": "Top up the required oil done hydraulic oil. ", + "input": "BVLINE PVG Test Stand", + "instruction": "Oil level low. " + }, + { + "output": "Changing the setup done ", + "input": "BVLINE PVG Test Stand", + "instruction": "Set up change. " + }, + { + "output": "MAnaually operated the jet then auto mode trial found ok. ", + "input": "Durr Ultrasonic", + "instruction": "Jet not operating properly. " + }, + { + "output": "Tension set properly. ay, but machine under observation. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Vibration problem. " + }, + { + "output": "Tool teaching done then trial taken some cycle running properly. But machine under observation. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Bolt torque problem. " + }, + { + "output": "After checking, found that declamping signal not found. So sensor need to replace handovered to C shift ", + "input": "Centre Lapping", + "instruction": "Cobot stuck. " + }, + { + "output": "Machine observed for some time, but no specific reason found. So machine under observation. ", + "input": "Kadia ", + "instruction": "Pallet stuck" + }, + { + "output": "Repaired the basket with cable tie. ", + "input": "Durr Ultrasonic", + "instruction": "Basket damaged. " + }, + { + "output": "Changed the clamping sensors ", + "input": "Centre Lapping", + "instruction": "Declamping cycle not operating properly " + }, + { + "output": "Properly job clamped and adjusted sensor ", + "input": "Deburring Machine", + "instruction": "Job clamping sensor not on " + }, + { + "output": "Sensor setting done, accordingly ", + "input": "Dust Seal", + "instruction": "Dust seal sensor not working properly. " + }, + { + "output": "So Checked and found coolant spray pump inlet line valve was closed. So Open the valve ", + "input": "Cleantech", + "instruction": "Washing not proper. " + }, + { + "output": "Scanned job and declamping done. ", + "input": "Test Rig C", + "instruction": "Clamping and declamping problem. " + }, + { + "output": "So adjusted according as recruitment ", + "input": "Test Rig E1", + "instruction": "Need to adjust torque of torque gun. " + }, + { + "output": "Mounting bolts tightened. ", + "input": "Durr Ultrasonic", + "instruction": "Unloading sensor loose. " + }, + { + "output": "So checked found all working okay. ", + "input": "Assembly station 1", + "instruction": "Air gun not working properly. " + }, + { + "output": "LVDT malfunctioning so changed socket with new one. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Torque machine, not working. " + }, + { + "output": "So checked & found door alignment issue. So alignment done properly. ", + "input": "Kapp Rim", + "instruction": "Cycle start problem. " + }, + { + "output": "So checked belt alignment was okay, so motor interchanged with another filtration unit, but still same problem. So vibration relay interchanged, but still same problem. Machine handover to 1st shift. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Filtration unit motor 2 vibration issue. " + }, + { + "output": "So Checked found DP pressure proximity relay was faulty So replaced relay. Then dp pressure showing ok, then machine handover to production team. ", + "input": "Test Rig C", + "instruction": "DP pressure not coming. " + }, + { + "output": "So Cobots all axis referencing done. Then Cobots home position setting done then machine handover to production team. ", + "input": "Centre Lapping", + "instruction": "Cobot is not coming to home position. " + }, + { + "output": "Manually torque setting done ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torque not showing properly " + }, + { + "output": "Centre proximity setting done ", + "input": "Piston Coining", + "instruction": "The machine is not working. " + }, + { + "output": "Checked pressure and found pressure is ok. Then we checked proximity sensors and cleaned the proximity sensor. ", + "input": "Piston Coining", + "instruction": "The machine is not working. " + }, + { + "output": "Due to low level of oil temperature increased so oil top up. ", + "input": "Nissin ", + "instruction": "Temperature problem " + }, + { + "output": "Leak test fixture required 8 inch elbow connector So new connected fitting done. ", + "input": "Assembly stations of CH03", + "instruction": "Leak Test machine fixture setting. " + }, + { + "output": "So sensor setting done. Then found that pressure not proper so pressure setting manually. ", + "input": "Piston Coining", + "instruction": "Cylinder not to operate properly. " + }, + { + "output": "Manually operated the cobot, then reset the machine. Manali operated spray pump. ", + "input": "Cleantech", + "instruction": "Cobot stuck " + }, + { + "output": "Manually increased the pressure. ", + "input": "Piston Coining", + "instruction": "Cylinder not operates. " + }, + { + "output": "Manually closed the door. Then trial taken in auto mode found okay. ", + "input": "Cleantech", + "instruction": "Unloading side door closing problem " + }, + { + "output": "Manually done the sensor cleaning, then fitting done. ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood error. " + }, + { + "output": "Hoffman filter plate removed and properly cleaning done & a new filter fitting done. Cleaned filters fitting done. ", + "input": "ELB Wheel", + "instruction": "Hoffman made filter cleaning work. " + }, + { + "output": "So checked and found torque guns torque is coming 17. So increased to 23. ", + "input": "Durr Ultrasonic", + "instruction": "Torque gun torque rework" + }, + { + "output": "Checked & found work tank sensor fume not removing so deformer is normally mixed in coolant. ", + "input": "Durr Ultrasonic", + "instruction": "Work tank fill time exceed alarm coming. " + }, + { + "output": "Oil top up done. ", + "input": "Studer Favorit", + "instruction": "Tail stock oil level low. " + }, + { + "output": "Manually setting done the clamp and declamp. Then machine under observation. ", + "input": "Cleantech", + "instruction": "Unloading site job clamping problem " + }, + { + "output": "Manually pumping done then trial taken in Automotive found ok", + "input": "Durr Ultrasonic", + "instruction": "Tank level at minimum error coming. " + }, + { + "output": "Helping the service engineer for dismantling of motor from upper side of tank. ", + "input": "EMAG Rim", + "instruction": "Motor dismantling work " + }, + { + "output": "Checked & found sensitron malfunctioning so replaced controller, but found sensor and cable ok. found tail stock pocket all clogged. So cleaning done properly ", + "input": "Studer Favorit", + "instruction": "Sensitron sensor problem " + }, + { + "output": "Checked and found Z axis motor vibration problem. So increased valve on velocity after that vibration point closed. ", + "input": "Studer 1 (450)", + "instruction": "Z axis vibration problem" + }, + { + "output": "Hydraulic pressure setting done 24.5 bar to 22.5 bar ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure high. " + }, + { + "output": "Hydraulic main pressure setting done 15 bar to 12 bar. ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure high. " + }, + { + "output": "CHecked choke output ok, but tube light not on. So tubelight removed new tubelight fitting pending .", + "input": "EMAG Rim & Wheel", + "instruction": "Tube light not working. " + }, + { + "output": "Torque adjusted as per recruitment. ", + "input": "Durr Ultrasonic", + "instruction": "Torque issue. " + }, + { + "output": "Checked & sensor set properly. ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal absent. " + }, + { + "output": "Scanner reconnected ", + "input": "Test Rig F1", + "instruction": "Scanner not working. " + }, + { + "output": "Adjusted torque as per Requirement. ", + "input": "Test Rig F1 & F2", + "instruction": "Torque high " + }, + { + "output": "Spindle removed and old fixed on machine and filter basket cover interchanged with 1 and coupling removed and cleaning done, then reconnected. Old spindle with bearing connected still variation problem. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "filter 2 trip. " + }, + { + "output": "Fixture Bush nut replaced. ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Job not okay. " + }, + { + "output": "New button connection done. ", + "input": "Kapp Rim", + "instruction": "Cycle start push button not working. " + }, + { + "output": "Checked and found job not clamped properly so manuall recovery done and homing done. ", + "input": "Centre Lapping", + "instruction": "Cobot stuck. " + }, + { + "output": "Restarted machine. ", + "input": "Studer 1 (450)", + "instruction": "Emergency stop fault. " + }, + { + "output": "CH05 oil skimmer fitted to CH03. ", + "input": "Cleantech", + "instruction": "Oil schema not working. " + }, + { + "output": "Bag filter 50NM replaced ", + "input": "Durr Ultrasonic", + "instruction": "Fill time from tank 2 exceed " + }, + { + "output": "Manually recovered. ", + "input": "Test Rig C", + "instruction": "Stud stuck. " + }, + { + "output": "sensor setting done ", + "input": "Test Rig C", + "instruction": "Declamping problem. " + }, + { + "output": "Cleaned Strainer ", + "input": "Cleantech", + "instruction": "Liquid pressure low. " + }, + { + "output": "Manually recovered ", + "input": "Cleantech", + "instruction": "Unloading door exceed alarm came " + }, + { + "output": "Oil filling done ", + "input": "Cleantech", + "instruction": "Lubrication oil level low " + }, + { + "output": "Reset PLC. ", + "input": "Assembly stations of CH04", + "instruction": "PLC error. " + }, + { + "output": "Reset PLC. ", + "input": "Assembly stations of CH06", + "instruction": "PLC error. " + }, + { + "output": "Cleaning done of PT line filter. ", + "input": "Test Rig H2", + "instruction": "PT tank pressure high " + }, + { + "output": "Manually recovered. ", + "input": "Cleantech", + "instruction": "Unloading door not reversing " + }, + { + "output": "Checked and found temperature OK. PT 100 controller showing wrong.", + "input": "ELB Wheel", + "instruction": "Coolant temperature high. " + }, + { + "output": "Relay faulty so changed with new one. ", + "input": "Test Rig E1", + "instruction": "Pressure relief qp not achieved " + }, + { + "output": "So manually checked all OK. so scanned job and cycle started. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Tools stuck and machine not coming at home position. " + }, + { + "output": "Pressure increased then cleaning the cylinder, then problem solved. ", + "input": "Piston Coining", + "instruction": "Cylinder not operating properly. " + }, + { + "output": "Cleaning the filter, then refitting done. ", + "input": "Test Rig H2", + "instruction": "filter jammed. " + }, + { + "output": "Restarted the machine, then after setting the scanner problem solved. ", + "input": "Test Rig G2", + "instruction": "Do not close problem. " + }, + { + "output": "Manually opened the door then machine running. ", + "input": "Cleantech", + "instruction": "Unload side door not open. " + }, + { + "output": "Brush changing done.", + "input": "Deburring Machine", + "instruction": "Brush change " + }, + { + "output": "At first, checking found that the cylinder having leakage from fitting and pipe so retightened the fitting, then problem came again. So after that, found sensors not connected So corrected ", + "input": "Kadia ", + "instruction": "Door not open problem. " + }, + { + "output": "Spindle drive changed with controller card problem under diagnostic. ", + "input": "ELB Rim", + "instruction": "Spindle drive change " + }, + { + "output": "Flow switch malfunctioning in running condition automatically flow indication getting down to red. So we have sapre switch. So switch setting on under observation ", + "input": "ELB Rim", + "instruction": "Coolant flow problem " + }, + { + "output": "Job not declamping because of limit switch not working properly. So setting done ", + "input": "Cleantech", + "instruction": "Job de clamping problem " + }, + { + "output": "After checking all options, we found that the work tank 1 sensor not working. So cleaning the sensor done. ", + "input": "Durr Ultrasonic", + "instruction": "Work tank at minimum problem. " + }, + { + "output": "sensor setting done properly. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Unloading site clamping problem " + }, + { + "output": "Setting properly the system then problem solved. ", + "input": "Assembly stations of CH04", + "instruction": "Ball coining machine problem " + }, + { + "output": "Refitting the start button, then trial taken ok. ", + "input": "Deburring Machine", + "instruction": "Start button not working " + }, + { + "output": "Manually pumping the tanks, then cycle started in auto mode. ", + "input": "Durr Ultrasonic", + "instruction": "Tank at minimum alarm. " + }, + { + "output": "Restarted the machine ", + "input": "ELB Rim", + "instruction": "Door opening problem " + }, + { + "output": "Sensor setting done properly ", + "input": "Studer", + "instruction": "Cobot stuck problem. " + }, + { + "output": "New start button fitting work done. Button was not found by operator. So after knowing it, problem solved ", + "input": "Kapp Rim", + "instruction": "Cycle not start button not found " + }, + { + "output": "Power on off done, ", + "input": "Test Rig G2", + "instruction": "Door lock problem " + }, + { + "output": "Resetted machine ", + "input": "Studer 1 (450)", + "instruction": "Emergency stop alarm. " + }, + { + "output": "Fixing done ", + "input": "EMAG Rim", + "instruction": "Light need to be fixed " + }, + { + "output": "Ekta se burn and nut from drive and drive in fault. F 8069 ", + "input": "Centre Lapping", + "instruction": "Homing problem " + }, + { + "output": "Tube light fitting done connection pending .", + "input": "Test Rig E2", + "instruction": "Tude Light fitting need to be fit " + }, + { + "output": "Checked & found 125CC and avobe problem coming. 1 relay replaced. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Bolt torque not working " + }, + { + "output": "GS03 EMAG wheel flow switch interchanged. Trial pending handover to C shift. ", + "input": "ELB Rim", + "instruction": "Coolant flow fault. " + }, + { + "output": "Heating process turned on. ", + "input": "Test Rig A & B", + "instruction": "Need to turn on heating. " + }, + { + "output": "Manually recovery done. ", + "input": "Cleantech", + "instruction": "Homing problem " + }, + { + "output": "So starting retesting manually so problem not solved so changed with replacement gun fitted trial taken ok. ", + "input": "Durr Ultrasonic", + "instruction": "Shock valve torque gun problem " + }, + { + "output": "Checked and found pneumatic pipe damaged so replaced pipe. ", + "input": "Durr Ultrasonic", + "instruction": "Air Leakage. " + }, + { + "output": "Manually declamped ", + "input": "Cobot of Studer", + "instruction": "Job declamping problem came. " + }, + { + "output": "Checked and found that 1 poll MCB tripped, so turned on then and checked and found that 0.9 A current taken and on nameplate shown 1.1 A needed, so 2A MCB fitted.", + "input": "Jerk Testing", + "instruction": "Drain motor not operate. " + }, + { + "output": "Restarted machine. ", + "input": "Test Rig G1", + "instruction": "Door not open. " + }, + { + "output": "PLC restarted, but problem not solved. Then changed model. ", + "input": "Test Rig C", + "instruction": "Scanning not done. " + }, + { + "output": "Clams adjusted and tightened. ", + "input": "EMAG Rim", + "instruction": "Clamping adjustment. " + }, + { + "output": "Manually base. ", + "input": "Durr Ultrasonic", + "instruction": "Machine not at base problem. " + }, + { + "output": "Gear off conveyor alignment done. ", + "input": "Durr Ultrasonic", + "instruction": "Conveyor gear problem" + }, + { + "output": "All pipe connectors doughty washer changed new washer fitted. ", + "input": "BVLINE PVG Test Stand", + "instruction": "Oil leakage. " + }, + { + "output": "So return line filter cleaned ", + "input": "Test Rig F2", + "instruction": "Pressure relief cycle pt pressure high " + }, + { + "output": "Show manually based positioning done. ", + "input": "Durr Ultrasonic", + "instruction": "Base alignment disturbed " + }, + { + "output": "Machine manually running, but drive fault pending ", + "input": "Centre Lapping", + "instruction": "Drive fault " + }, + { + "output": "New stud fitting work done ", + "input": "Test Rig G1", + "instruction": "Stud broken" + }, + { + "output": "FRL unit leakage from threeding side new FRL not available in store.", + "input": "Studer", + "instruction": "Air leakage" + }, + { + "output": "Dirty tank filter jammed, so water not returning. So overflow & leakage happens. So cleaning the filter done ", + "input": "Cleantech", + "instruction": "Dirty tank level low alarm" + }, + { + "output": "Found that the pneumatic pipe was totally damaged. So new pipe fitting done ", + "input": "Durr Ultrasonic", + "instruction": "Water leakage from backside" + }, + { + "output": "New 50um filter fitting done, ", + "input": "Durr Ultrasonic", + "instruction": "Tank 1 bag filter jammed." + }, + { + "output": "Changing brush done. ", + "input": "Deburring Machine", + "instruction": "Brush change" + }, + { + "output": "Door close then open automatically, but alarm continuing. So just restarted machine ", + "input": "Kadia 40", + "instruction": "Cycle not start" + }, + { + "output": "New L-bow fitting done, ", + "input": "Assembly stations of CH05", + "instruction": "6 nos L-bow pneumatic fitting fittment work" + }, + { + "output": "Return line filter cleaning done, then refitting done. ", + "input": "Test Rig H1 & H2", + "instruction": "PT pressure high." + }, + { + "output": "New power supply fitting done, ", + "input": "Assembly station 2", + "instruction": "Station 2 LED power supply problem" + }, + { + "output": "Coolant nozzles cleaning done & flow adjusted. ", + "input": "Studer Favorit", + "instruction": "Coolant flow problem " + }, + { + "output": "So found cyclinder sensor set.", + "input": "Deburring Machine", + "instruction": "Cycle start" + }, + { + "output": "Found protection sensor bracket broken, so bracket properly welding done. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood problem " + }, + { + "output": "Broken rod removed new rod fitting done. ", + "input": "Kadia 40", + "instruction": "Toggle rod broken" + }, + { + "output": "Checked all wired inputs found ok. After that transfer door sensor replaced but problem not solved, handovered to 2nd shift.", + "input": "Kadia 40", + "instruction": "Auto cycle interrupt" + }, + { + "output": "Checked the connections & refitted & restarted the PC ", + "input": "Assembly stations of CH06", + "instruction": "PC not start. " + }, + { + "output": "Checking button connections found ok. Checked cylinders found ok. Sensor malfunction under doubt, so the machine work is pending. Machine Under observation.", + "input": "Kapp Rim", + "instruction": "Cycle not start problem" + }, + { + "output": "So checked and found maintenance interval reset done. ", + "input": "Durr Ultrasonic", + "instruction": "Maintenance interval reset alarm came. " + }, + { + "output": "So checked and found butterfly valve coil I3 oil coming. So cleaned properly and refitted ", + "input": "BVLINE PVG Test Stand", + "instruction": "Air pressure low alarm " + }, + { + "output": "The found stud stuck up inside job. So removed manually. ", + "input": "Test Rig C", + "instruction": "Job not declamp. " + }, + { + "output": "So checked and proper filter paper fitting done ", + "input": "Kadia 40", + "instruction": "filter paper changed as per production recruitment " + }, + { + "output": "checked and found. Job loader middle side stucking So checked panel Error reset done ", + "input": "Centre Lapping", + "instruction": "Autocycle stuck " + }, + { + "output": "Checked & alignment properly done. ", + "input": "Test Rig E1", + "instruction": "Safety door not closing " + }, + { + "output": "So work tank sensor cleaning done ", + "input": "Durr Ultrasonic", + "instruction": "Work then not at minimum " + }, + { + "output": "So connector properly tightened ", + "input": "BVLINE PVG Test Stand", + "instruction": "Oil leakage. " + }, + { + "output": "Alarm 52 166 64 and 212 alarm coming continuously after restart machine alarm reset door set properly clamping job alarm coming then reset found working ok. ", + "input": "Kapp Wheel", + "instruction": "Auto cycle stuck" + }, + { + "output": "CHecked and found cable problem so replaced cable, still 5 pallet observed. problem coming pallet number 9,11 and 12. Still need to check same inputs.", + "input": "Kadia 40", + "instruction": "Auto cycle stuck" + }, + { + "output": "Insulation done. ", + "input": "Centre Lapping", + "instruction": "Repaired drive need to reinstall. " + }, + { + "output": "Coolant oil filling done. ", + "input": "Kapp Rim", + "instruction": "Coolant level low. " + }, + { + "output": "Lubrication oil top up done. ", + "input": "EMAG Rim & Wheel", + "instruction": "Lubrication oil level low. " + }, + { + "output": "Bag filter changed ", + "input": "Nissin ", + "instruction": "Coolant flow fault. " + }, + { + "output": "Fitted tube light and selector switch routing done and supply remaining ", + "input": "Test Rig E1", + "instruction": "Tube light required. " + }, + { + "output": "Found that one proxy not on, so adjusted them. ", + "input": "Assembly stations of CH06", + "instruction": "Coining not run auto" + }, + { + "output": "sensors cleaning done ", + "input": "Durr Ultrasonic", + "instruction": "Work tank at maximum level alarm. " + }, + { + "output": "Cleaned ", + "input": "Test Rig F1", + "instruction": "Sump pimp filter clogged." + }, + { + "output": "Base positioning done. ", + "input": "Durr Ultrasonic", + "instruction": "Base position problem came. " + }, + { + "output": "Changed model and conections tightened of the drive side, but 10 to 15 cycle was running Ok, then problem came again. So checked resistance is ok. Also, meggar test is ok. Need to check further ", + "input": "EMAG Wheel", + "instruction": "Z axis alarm came" + }, + { + "output": "Checked and found hydraulic feed pump's MCB trpped so removed trip ", + "input": "Test Rig E1", + "instruction": "Hydraulic pressure pump off" + }, + { + "output": "So checked & found door signal is missing so proximity sensors properly setting done. ", + "input": "Kapp Rim", + "instruction": "Cycle not start" + }, + { + "output": "Checked and found job properly not cleaning, so tank 1 filter properly cleaning done. ", + "input": "Durr Ultrasonic", + "instruction": "Tank 1 filter change. " + }, + { + "output": "Found job changed and changed pressure increased ", + "input": "Test Rig C", + "instruction": "Shock valve pressure not developing " + }, + { + "output": "Found machine air pressure set at 22 bar but pressure coming 17 but so incoming Air 4.5 per removed and 6 bar inline fitted done. But pressure not increased. So POT suction valve opened and changed pressure then increased. ", + "input": "BVLINE Nitrogen Gas Generator Unit ", + "instruction": "Air pressure low. " + }, + { + "output": "MAnually basket forwarding done ", + "input": "Durr Ultrasonic", + "instruction": "Basket not forward " + }, + { + "output": "Removed PT line filter and properly cleaning done, then refitted ", + "input": "Test Rig F2", + "instruction": "Tank pressure high and low alarm come " + }, + { + "output": "Manually removed tool ", + "input": "Nissin ", + "instruction": "Calibration tool stuck " + }, + { + "output": "Return line filter cleaning done then fitted ", + "input": "Test Rig F2", + "instruction": "Tank pressure problem " + }, + { + "output": "Manually removed the job ", + "input": "Cleantech", + "instruction": "The job not declamp problem " + }, + { + "output": "Setting done properly. ", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Printer not working properly. " + }, + { + "output": "After checking, found that door Bolt is loose, so tightened that ", + "input": "Piston Coining", + "instruction": "Cycle not start problem" + }, + { + "output": "After checking found that the valve operation problem. so interchanged the valve, then trail taken. Some cycle working ok but same problem coming again So machine under observation ", + "input": "Kadia ", + "instruction": "Door close problem " + }, + { + "output": "Manually setting the light ", + "input": "Jerk Testing", + "instruction": "Torque gun height problem. " + }, + { + "output": "With fitting new hinge, fitting the door done ", + "input": "Studer", + "instruction": "Safety door broken. " + }, + { + "output": "Found the CPU and IP address checking done and all related cables checked But problem is same coming So checked the NC unit and found the NC unit showing E E in the display. CP card is faulty and we are checked on, but machine is pending. ", + "input": "EMAG Wheel", + "instruction": "System is not booting problems " + }, + { + "output": "Sensor replaced ", + "input": "Cobot of Studer", + "instruction": "Cobot gripper 01 clamping sensor not working. " + }, + { + "output": "Tanks line filter cleaning done ", + "input": "Test Rig F1", + "instruction": "Tank pressure high. " + }, + { + "output": "Capping guns torque setting done. ", + "input": "Test Rig C", + "instruction": "Capping gun torque problem. " + }, + { + "output": "Cheque and conveyer alignment done ", + "input": "Assembly station 1", + "instruction": "Convoyer stuck. " + }, + { + "output": "So found Pin bolt cylinder flow control new fitting done. ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "PIN bolt problem " + }, + { + "output": "Found filter bush properly fitting done. ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Clamping fitting Bush. " + }, + { + "output": "Machine warm up cycle done Emag rIm pressure switch fitted to emag wheel. And clased plug inserted to RIM machine. ", + "input": "EMAG Wheel", + "instruction": "Need to reedy for production " + }, + { + "output": "Lvdt cable opened so cable properly connection done ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Auto cycle stuck" + }, + { + "output": "Flow switch cleaning down strainer cleaning done and below pump sludge removed. Then flow adjusted, but still, same problem coming So original setting done ", + "input": "Kapp Wheel", + "instruction": "Coolant flow fault. " + }, + { + "output": "Machine restarted but same problem coming and over to C shift.", + "input": "Studer", + "instruction": "Door open alarm problem " + }, + { + "output": "Found drive fault on drive same time, while cycle stuck after reset cycle running. OK, ", + "input": "Kadia ", + "instruction": "Cycle stuck. " + }, + { + "output": "New big brush fitting done ", + "input": "Deburring Machine", + "instruction": "Big Brush wear. " + }, + { + "output": "Cheeked and found PLC error so machine restarted. ", + "input": "Test Rig C", + "instruction": "Software stuck cycle not start " + }, + { + "output": "Checked & found FRL bowl damaged. So new bowl fitting done ", + "input": "Studer", + "instruction": "Air leakage " + }, + { + "output": "Emergency push button fitting done ", + "input": "Deburring Machine", + "instruction": "Emergency push button remove" + }, + { + "output": "Manually scanned job then reset cycle then declamped Job. ", + "input": "Test Rig C", + "instruction": "Job not declamp" + }, + { + "output": "Adjusted accordingly ", + "input": "Test Rig F1 & F2", + "instruction": "Need to set torque of capping gun. " + }, + { + "output": "Manually recovered ", + "input": "Cleantech", + "instruction": "Cobot stuck" + }, + { + "output": "So reset cobot from main switch ", + "input": "Studer", + "instruction": "Cobot disconnected" + }, + { + "output": "Manually recovered ", + "input": "Assembly stations of CH04", + "instruction": "Cycle stuck. " + }, + { + "output": "Scanner cleaned & alingment done ", + "input": "PDI Line Cobot", + "instruction": "Conveyor scanner not working" + }, + { + "output": "Alarm reset done, then machine restarted ", + "input": "ELB Rim", + "instruction": "SP drive fault" + }, + { + "output": "All door IP checked pound relay Series with cycle short signal connected with temperature. If temperature high, auto cycle stuck, So temperature interlock removed. Now, working OK ", + "input": "Kapp Rim", + "instruction": "Door open problem came " + }, + { + "output": "Sensor cleaning done and teaching done. ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood mechanically of. " + }, + { + "output": "PM done as part cheque sheet ", + "input": "Durr Ultrasonic", + "instruction": "PM to be done. " + }, + { + "output": "Checked and found door rope found faulty. replaced with new ", + "input": "Studer", + "instruction": "Door sensors, not working " + }, + { + "output": "PM done as part of checksheet. ", + "input": "Studer 3 (452)", + "instruction": "PM activity" + }, + { + "output": "PM done as per Checksheet and all nozzles cleaning done ", + "input": "Cleantech", + "instruction": "PM activity " + }, + { + "output": "All pm points completed as per checksheet. ", + "input": "BVLINE NGCT Big", + "instruction": "PM activity " + }, + { + "output": "Compressor unit HP-LP reset & ", + "input": "ELB Wheel", + "instruction": "Filteration unit chiller failure" + }, + { + "output": "Belcut 360i oil top-up done ", + "input": "Kapp Wheel", + "instruction": "Coolant level low alarm" + }, + { + "output": "Pending PM ponts completed, which posible", + "input": "Studer 3 (452)", + "instruction": "Pending PM points" + }, + { + "output": "Pending PM ponts completed, which posible", + "input": "EMAG Wheel", + "instruction": "Pending PM points" + }, + { + "output": "Pending PM ponts completed, which posible", + "input": "Cleantech", + "instruction": "Pending PM points" + }, + { + "output": "PM done as per checksheet.", + "input": "ELB Rim", + "instruction": "PM activity" + }, + { + "output": "PM done as per checksheet.", + "input": "ELB Oil Filtration Unit", + "instruction": "PM activity" + }, + { + "output": "PM done as per checksheet.", + "input": "ELB Oil Filtration Unit", + "instruction": "PM activity" + }, + { + "output": "Leakages arrested ", + "input": "Cleantech", + "instruction": "Need to arrest leakage" + }, + { + "output": "Done PM points as per checksheet.", + "input": "BVLINE PVM Assembly", + "instruction": "Monthly PM Activity" + }, + { + "output": "Done PM points as per checksheet.", + "input": "Store Laser Punching Machine 1", + "instruction": "Monthly PM Activity" + }, + { + "output": "Done PM points as per checksheet.", + "input": "BVLINE PVM Test Stand", + "instruction": "Monthly PM Activity" + }, + { + "output": "Done PM points as per checksheet.", + "input": "Piston Coining", + "instruction": "Monthly PM Activity" + }, + { + "output": "Done PM points as per checksheet.", + "input": "Piston Coining", + "instruction": "Monthly PM Activity" + }, + { + "output": "Broken belt replaced & alignment done. ", + "input": "ELB Rim", + "instruction": "Spindle belt broken" + }, + { + "output": "Wheel replaced with production team.", + "input": "Studer", + "instruction": "Wheel replace plan work" + }, + { + "output": "Pending PM points done", + "input": "ELB Rim", + "instruction": "PM pending" + }, + { + "output": "Pending PM points done", + "input": "Nissin ", + "instruction": "PM pending" + }, + { + "output": "Circulation pump fitted & rotation checked, found ok & motor takes current 0.1A and set at 0.9A, because MPCB rating 0.9 to 1.24A ", + "input": "ELB Oil Filtration Unit", + "instruction": "Circulation pump fitted" + }, + { + "output": "Pending PM points done.", + "input": "BVLINE Nitrogen Gas Generator Unit ", + "instruction": "PM some points done." + }, + { + "output": "PC restarted ", + "input": "Store Laser Punching Machine 1", + "instruction": "PC not start" + }, + { + "output": "Top up done the lubrication oil ", + "input": "Cleantech", + "instruction": "Lubrication oil level low" + }, + { + "output": "Top up down the oil. ", + "input": "BVLINE NGCT Big", + "instruction": "Vacuum pump oil level low " + }, + { + "output": "Manually increase the pressure. ", + "input": "Piston Coining", + "instruction": "Pressure problem " + }, + { + "output": "Manually increased the pressure. ", + "input": "Piston Coining", + "instruction": "Pressure level low " + }, + { + "output": "Retightened the board. ", + "input": "PV Assembly & Leak Testing", + "instruction": "Switchboard mounting loose. " + }, + { + "output": "All sensor cleaning done with WD40 ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood alarm coming. " + }, + { + "output": "Found that torque gun not locking. So new gunfitting done from spare one. Then found that torque is so high. So manually decrease the torque ", + "input": "Test Rig H1", + "instruction": "Torque gun tool locking problem " + }, + { + "output": "New oil skimmer assembly work done. But when we try to fit the new oil skimmer in the machine, found that the mounting fixture not match So the fitting will turn on planwork .", + "input": "Cleantech", + "instruction": "New oil skimmer are fitting work " + }, + { + "output": "Checked and return line filter cleaning done but same problem coming. So adjusted pressure. ", + "input": "Piston Coining", + "instruction": "Cycle stuck. " + }, + { + "output": "Checked scanner nothing found. so restarted machine multiple times. ", + "input": "Test Rig E1", + "instruction": "Scanner not working. " + }, + { + "output": "Connected properly. ", + "input": "Deburring Machine", + "instruction": "Cycle start push button damaged. " + }, + { + "output": "Checked and found oil top up. ", + "input": "Kapp Rim", + "instruction": "Lubrication unit fault. " + }, + { + "output": "Checked and found that clamping sensor is fitting in place of declamping sensor. So after verification, the correction work done. ", + "input": "Test Rig C", + "instruction": "Clamping fault. " + }, + { + "output": "After restarted the machine problem solved. ", + "input": "Test Rig C", + "instruction": "Cycle's not completing. " + }, + { + "output": "Checked PLC input output is not coming. So we checked, then found the emergency button is active. released button then problem solved ", + "input": "Cleantech", + "instruction": "Back side filter cycle not start. " + }, + { + "output": "Found that coolant system is not on. So after starting the coolant system, found that problem solved. ", + "input": "Studer", + "instruction": "Collant not coming " + }, + { + "output": "Air pressure FRL moisture drained, then motion under observation ", + "input": "Kapp Wheel", + "instruction": "Spindle lubrication air pressure low " + }, + { + "output": "Manually increased the hydraulic pressure. ", + "input": "Piston Coining", + "instruction": "Pressure low. " + }, + { + "output": "Bracket alignment was not okay, so adjusted and setting the bracket. ", + "input": "Studer", + "instruction": "Door opening problem. " + }, + { + "output": "Manually increased the pressure. ", + "input": "Dust Seal", + "instruction": "Hydraulic pressure low. " + }, + { + "output": "Top up done the lubrication oil. ", + "input": "Kapp Rim", + "instruction": "Lubrication oil low. " + }, + { + "output": "Top up done the lubrication oil. ", + "input": "Kapp Wheel", + "instruction": "Lubrication oil low. " + }, + { + "output": "Drain line blockage removed by using air ", + "input": "EMAG Wheel", + "instruction": "Conveyor tray drain line blockage " + }, + { + "output": "Restarted the machine then problem not coming. ", + "input": "Test Rig G2", + "instruction": "Door not close. " + }, + { + "output": "After cross checking from the line supervisor, the light is not There. So the point is closed. ", + "input": "Durr Ultrasonic", + "instruction": "Tube light rewiring ( Check valve station. )" + }, + { + "output": "Float switch input not coming accurately, so changed the cable. ", + "input": "Kadia ", + "instruction": "filter paper alarm. " + }, + { + "output": "Found that a clean tank level low, so top up done.", + "input": "Cleantech", + "instruction": "Door not open when cycle completed. " + }, + { + "output": "Lead cable removed and reconnected Then logout from system ", + "input": "Test Rig H2", + "instruction": "connection failure. " + }, + { + "output": "Back filter changed and added deformer. ", + "input": "Durr Ultrasonic", + "instruction": "Tank 2 exceeded alarm came. " + }, + { + "output": "manually cylinder up down movement done & cleaned with WD40 ", + "input": "Durr Ultrasonic", + "instruction": "Gate down exceed alarm come." + }, + { + "output": "Manually tried but not solved so valve operated and declamped flow meter O-ring changed ", + "input": "Test Rig A", + "instruction": "Job not declamp flow control leakage found. " + }, + { + "output": "Changed spline shaft ", + "input": "Test Rig A", + "instruction": "Spline shaft damaged " + }, + { + "output": "Machine restarted. ", + "input": "Assembly stations of CH03", + "instruction": "Poka yoka job declamping problem " + }, + { + "output": "Checked and found 1 cable removed so connected them, but from upper side network issue. ", + "input": "BVLINE PVM Assembly", + "instruction": "PC not start and Internet connection problem. " + }, + { + "output": "Changed Flowmeter with Emag machine's button are same problem. So coolant pump suction starter checked. ", + "input": "ELB Rim", + "instruction": "Coolant flow fault. " + }, + { + "output": "10 litre oil top up done ", + "input": "ELB Wheel", + "instruction": "Hydraulic oil level low. " + }, + { + "output": "Lvdt cable proper connectioning done ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Cycle not start " + }, + { + "output": "Found basket upper side welding removed. So make cable tie and tightened then manually basket. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck " + }, + { + "output": "Torque guns torque low so slightly increased torque. ", + "input": "Test Rig E1", + "instruction": "Torque gun problem. " + }, + { + "output": "Dust seal stuck on two so manually removed. ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal stuck on tool. " + }, + { + "output": "Properly door cleaning and adjusted machine off after on coolant properly coming. ", + "input": "Kapp Wheel", + "instruction": "Coolant off during cycle time. " + }, + { + "output": "After sensor cleaning done machine running properly. ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood mechanically alarm" + }, + { + "output": "Properly set the pressure setting done. ", + "input": "Piston Coining", + "instruction": "Pressure set alarm coming. " + }, + { + "output": "Checked and found Slug removed and flow switch fitting done ", + "input": "EMAG Rim", + "instruction": "Flow switch fitment work " + }, + { + "output": "Fixture bolt loosen ", + "input": "Assembly stations of CH03", + "instruction": "Fixture very heavy, up-down problem" + }, + { + "output": "Torque setting done. ", + "input": "Jerk Testing", + "instruction": "Capping gun, not working properly. " + }, + { + "output": "Setting done properly position. ", + "input": "EMAG Rim", + "instruction": "Clamping sensor disturbed. " + }, + { + "output": "So alarm reset done ", + "input": "Nissin ", + "instruction": "lub work alarm getting" + }, + { + "output": "Cap gun height adjustment setting done. ", + "input": "Test Rig C", + "instruction": "Cap gun height alignment. " + }, + { + "output": "Checked safety door stuck and alignment disturbed so properly alignment setting done. ", + "input": "Piston Coining", + "instruction": "Door alignment " + }, + { + "output": "Gap gun torque set. ", + "input": "Test Rig F1 & F2", + "instruction": "Cap gun torque problem. " + }, + { + "output": "Checked & found pneumatic connectors are damaged so replaced connectors ", + "input": "Studer", + "instruction": "Air leakage. " + }, + { + "output": "Clutch assembly tightened and spine shaft grub screw tightened. ", + "input": "Test Rig E1 & E2", + "instruction": "Neutral problem " + }, + { + "output": "Checked & found PLC error So error reset done ", + "input": "Test Rig E2", + "instruction": "Door locking problem. " + }, + { + "output": "Job rolling Converter Point closed. ", + "input": "Test Rig F2", + "instruction": "RCPS point rolling conveyor " + }, + { + "output": "Guard fitted properly ", + "input": "Studer", + "instruction": "Tailstock guard lose. " + }, + { + "output": "Hydraulic pressure setting done ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure low. " + }, + { + "output": "Lan cable disconnected and connected again feed 80%. Found working OK ", + "input": "Studer", + "instruction": "Cobot stuck. " + }, + { + "output": "Found lubrication oil low and checked found hose pipe damaged. Interchanged with spare pipe done and oil top up done. ", + "input": "Studer", + "instruction": "Cycle stuck. " + }, + { + "output": "LVDT changed still same problem handovered to B shift. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Bolt torque not working. " + }, + { + "output": "Motor disconnection done ", + "input": "Kadia 40", + "instruction": "Motor need to disconnected " + }, + { + "output": "Checked sensor IP found emergency pressed. Reset found working ok. ", + "input": "Assembly station 1", + "instruction": "Gun not working " + }, + { + "output": "Torque gun height setting done. ", + "input": "Jerk Testing", + "instruction": "Torque gun high tissue. " + }, + { + "output": "Checked the LAN cable of Cobot and machine LAN cable. But problem is coming, then we are checked. IP and OP at the time. Machine running. And IP all connections. Tightening done. Running under observation. ", + "input": "Studer", + "instruction": "Cobot protection stop alarm. " + }, + { + "output": "Air pressure setting done. ", + "input": "Kadia 40", + "instruction": "Air pressure low. " + }, + { + "output": "Linear motor remove work done ", + "input": "Kadia ", + "instruction": "Linear motor removed. " + }, + { + "output": "Checked and PT Line filter cleaning done. ", + "input": "Test Rig H1", + "instruction": "PT line pressure high. " + }, + { + "output": "Machine restarted and then found that door not properly locked. So adjusted sensor ", + "input": "Test Rig G1", + "instruction": "Door locking problem " + }, + { + "output": "Manually tried but not solved so loosen bolts. ", + "input": "Assembly stations of CH03", + "instruction": "Ball not coming. " + }, + { + "output": "Reset. ", + "input": "Assembly stations of CH03", + "instruction": "PLC error. " + }, + { + "output": "Connected the wire. ", + "input": "Assembly stations of CH03", + "instruction": "Cable C bolt torquing is open. " + }, + { + "output": "Found that MCB trip, so turned on them. But again problem came, so changed. Extension board. ", + "input": "Studer", + "instruction": "gauge not on " + }, + { + "output": "Manually pushed basket. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck. " + }, + { + "output": "Changed damaged roller ", + "input": "Test Rig F2", + "instruction": "Roller damaged. " + }, + { + "output": "LED tube light fitted and selectors switch box routing and supply pending. ", + "input": "Test Rig D", + "instruction": "LED tube light fitted for capping area. " + }, + { + "output": "Checked all connections and reed switch operating ok, then handover to production. ", + "input": "Cleantech", + "instruction": "Cycle time required more. " + }, + { + "output": "Base plate mounting done. ", + "input": "EMAG Rim", + "instruction": "Base plate Mount. " + }, + { + "output": "Changed line filter, but still same problem coming So cleaned solenoid valve coil. ", + "input": "Studer", + "instruction": "Movomatic gauge not reaching the target position. " + }, + { + "output": "Change bag filters and FT1. ", + "input": "Durr Ultrasonic", + "instruction": "Work tank to FT1 time exceeds. " + }, + { + "output": "So restarted machine then running okay. ", + "input": "Micromatic Grinding", + "instruction": "SPG Software alarm " + }, + { + "output": "Set up change accordingly ", + "input": "Test Rig E1", + "instruction": "Need to do setup " + }, + { + "output": "Manually recovered. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck " + }, + { + "output": "Tool fitting done. ", + "input": "Durr Ultrasonic", + "instruction": "Torque gun tool need to fit properly. " + }, + { + "output": "Arrested leakage ", + "input": "Test Rig G1", + "instruction": "Hydraulic leakage. " + }, + { + "output": "Found shockvale pump fitting oil leakage so properly fitting tightened ", + "input": "Test Rig E1", + "instruction": "Oil leakage" + }, + { + "output": "New Stud fitting done ", + "input": "Test Rig C", + "instruction": "Stud broken " + }, + { + "output": "Machine restarted. ", + "input": "Studer", + "instruction": "Door problem. " + }, + { + "output": "Alarm reset ", + "input": "Kapp Wheel", + "instruction": "Coolant problem. " + }, + { + "output": "Found PT Line filter is choked. So remove this filter and cleaned properly. Then refitting work done. ", + "input": "Test Rig H2", + "instruction": "Tank pressure high low alarm showing in screen " + }, + { + "output": "Found convoyer upside basket position disturbed, so basket stacked properly then conveyor turned on. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stock up in Conveyer upside " + }, + { + "output": "Manually clamp and Declamp. Done in auto cycle. ", + "input": "Cleantech", + "instruction": "Backside clamping problem " + }, + { + "output": "Found one job not okay, so trial taken with another job working properly. ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal problem. " + }, + { + "output": "Found door not closing properly so alignment done ", + "input": "Test Rig G1 & G2", + "instruction": "Door problem. " + }, + { + "output": "Adjusted sensor. ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal sensor continuously on. " + }, + { + "output": "Installation done. ", + "input": "Test Rig D", + "instruction": "Repair drive need to reinstalled. " + }, + { + "output": "Lan cable replaced with new one machine under observation ", + "input": "Studer", + "instruction": "Cobot stuck protection fault " + }, + { + "output": "Relay interchanged. ", + "input": "Studer", + "instruction": "Skimmer not working. " + }, + { + "output": "Found forward valve not working, then checked found hydraulic valve relay faulty So replaced relay wheel guard up reed switch cable problem found. After relay replaced handover to B shift ", + "input": "Studer", + "instruction": "gauge unit forward position not reaching " + }, + { + "output": "Properly refitting done. ", + "input": "Assembly stations of CH03", + "instruction": "Pneumatic pipe hanging loose. " + }, + { + "output": "Job not matching then trial taken with different job. Problem not coming ", + "input": "Test Rig E2", + "instruction": "Pt pressure not increase. " + }, + { + "output": "Seal was damaged so changing the seal then prevented the leakage. Then trial taken ok and side port connection also leaking. So preventive by changing that. ", + "input": "Test Rig F2", + "instruction": " Pressure of DPPT not increasing." + }, + { + "output": "Restarting the machine ", + "input": "Store Punching Machine 1", + "instruction": "PC not start " + }, + { + "output": "Changing the filter done ", + "input": "Studer Favorit", + "instruction": "Backside coolant filter change. " + }, + { + "output": "Door alignment set properly. ", + "input": "Kadia ", + "instruction": "Safety door alignment problem. " + }, + { + "output": "Hydraulic oil filling done. ", + "input": "EMAG Wheel conveyor", + "instruction": "Hydraulic oil level low. " + }, + { + "output": "Hydraulic motor MPCB reset done. ", + "input": "Test Rig E1", + "instruction": "Feed pump alarm. " + }, + { + "output": "Push button tightened. ", + "input": "Deburring Machine", + "instruction": "Cycle start push button loose. " + }, + { + "output": "Job fixture problem, so properly setting the job and alignment done of the fixture ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Bolt torquing machine problem " + }, + { + "output": "Manually setting the sensors. ", + "input": "Studer Favorit", + "instruction": "Job presenting sensor problem. " + }, + { + "output": "Dismantled the assembly, then interchanging the both accumulator, then reassembly done trial pending ", + "input": "EMAG Rim", + "instruction": "Accumulator interchange. " + }, + { + "output": "Manually setting the pressure ", + "input": "Piston Coining", + "instruction": "Pressure settings " + }, + { + "output": "Refitting done of the box ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Cycle start button box lose " + }, + { + "output": "Checked found the VFD received and fitting done in machine But electrical wire and mechanical connections done But supply But VFD not working So we are going to check and further. ", + "input": "Test Rig D", + "instruction": "VFD not working" + }, + { + "output": "Today, Emag Engineer came and spindle motor installation work in progress. In another Emag machine pressure checking done work in progress.", + "input": "EMAG Wheel", + "instruction": "Spindle motor not working " + }, + { + "output": "Restarted machine then running OK. ", + "input": "Test Rig G2", + "instruction": "Door lock unlock problem. " + }, + { + "output": "Changed accordingly. ", + "input": "Jerk Testing", + "instruction": "Need to change setup from local to VSPP. " + }, + { + "output": "Torque guns servicing done. ", + "input": "Assembly stations of CH03", + "instruction": "Torque Gun's torque not ok" + }, + { + "output": "Manually Machine positioned at home. ", + "input": "Cleantech", + "instruction": "Homing problem " + }, + { + "output": "So cleaning done with WD40. ", + "input": "BVLINE PVM Assembly", + "instruction": "Job clamping cycle stuck " + }, + { + "output": "Manually recovered. ", + "input": "Durr Ultrasonic", + "instruction": "Homing problem. " + }, + { + "output": "Found 24 volt dc supply not coming so changed cable, but problem not solved. So interchanged proxy and cable But problem still exists.", + "input": "Studer", + "instruction": "Tool guard number two alarm came. " + }, + { + "output": "Belcut 360i oil top up done 35L. ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Cutting Oil level low. " + }, + { + "output": "High pressure job pressure setting done ", + "input": "Deburring Machine", + "instruction": "Pressure set" + }, + { + "output": "So increased torque of capping gun as production requirment.", + "input": "Test Rig H2", + "instruction": "Capping gun torque low" + }, + { + "output": "SO checked & changed both brush.", + "input": "Deburring Machine", + "instruction": "Brush change work." + }, + { + "output": "Pressure setting done, ", + "input": "Piston Coining", + "instruction": "Pressure set alarm come" + }, + { + "output": "So checked and found cylinder not forwarding or reversing. So checked cylinder seal damaged. New cylinder checked. But piston road can't meton, So temporarily, this work is bypassed, but machine is running Work handover to 1st shift ", + "input": "Centre Lapping", + "instruction": "Wheel guard cylinder forward-reverse not working" + }, + { + "output": "So gun properly tightened and torque setting done ", + "input": "Jerk Testing", + "instruction": "Capping gum is loose and torque is low. " + }, + { + "output": "Found sensor signal missing so sensors set in proper position. ", + "input": "Assembly station 2", + "instruction": "Slive clamping problem " + }, + { + "output": "Hydraulic pressure setting done. ", + "input": "Piston Coining", + "instruction": "Pressure setting work. " + }, + { + "output": "found cylinder bolt loose so signal missing continuously so bolt properly tightened manually declamping done. . ", + "input": "Cleantech", + "instruction": "Job not declamp. " + }, + { + "output": "CHecked found gun spline shaft damaged. Need to repair. ", + "input": "Assembly stations of CH03", + "instruction": "Torque gun problem " + }, + { + "output": "Checked and found PLC errors so reset error , ", + "input": "Dust Seal", + "instruction": "Does seal problem " + }, + { + "output": "Found door not locking so machine restarted after that trial taken found. Okay ", + "input": "Test Rig H1", + "instruction": "Door problem " + }, + { + "output": "Reset trip then taken found okay ", + "input": "Test Rig E1", + "instruction": " Feed pressure motor Trip. " + }, + { + "output": "New fixture plate fitting done, then setting perfect Then job fitting properly. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Bolt torque job fixture problem. " + }, + { + "output": "3 times setup changed due to operator mistake. finally, the proper one setup done. ", + "input": "Test Rig E2", + "instruction": "Set up change. " + }, + { + "output": "Increased the torque of the torque gun ", + "input": "Test Rig F2", + "instruction": "Torque gun torque low" + }, + { + "output": "Need to decrease the pressure manually. So setting the pressure properly. ", + "input": "Piston Coining", + "instruction": "Job model change so pressure problem. " + }, + { + "output": "Manually setting the height of the torque gun they need to increase the torque that also setting done ", + "input": "Test Rig C", + "instruction": "Torque gun height problem. " + }, + { + "output": "At first, gun height adjusted, then setting the torque, but found some problems. So supervisor came and changed the fixture. New dwale pin fitting done ", + "input": "Test Rig E2", + "instruction": "Torque set problem. " + }, + { + "output": "So after checking, found PLC error. released the error, then restarted machine. ", + "input": "Dust Seal", + "instruction": "After dust seal, the cycle stop. " + }, + { + "output": "After model changing the pressure need to increase, so setting the pressure properly. ", + "input": "Piston Coining", + "instruction": "Model change pressure setting " + }, + { + "output": "Founded the MCB trip to release the trip, then restarted machine. ", + "input": "Test Rig E1", + "instruction": "Hydraulic stop. " + }, + { + "output": "Found pressure problem so. Decrease the pressure then cleaning the sensors done ", + "input": "Piston Coining", + "instruction": "Door stuck " + }, + { + "output": "Replaced tube light then working ok. ", + "input": "Studer 1 (450)", + "instruction": "Tubelight not working " + }, + { + "output": "Found controller to valve coil cable faulty, so replaced cable. Then found working ", + "input": "Test Rig D", + "instruction": "Temperature high. " + }, + { + "output": "Checked found timer setting disturbed so setting done properly Then found working ok ", + "input": "Studer", + "instruction": "Oil skimmer not working. " + }, + { + "output": "Adjusted dust seal present sensor. ", + "input": "Assembly stations of CH03", + "instruction": "Coining not working " + }, + { + "output": "Reset done then restarted machine ", + "input": "Studer", + "instruction": "Excess error. " + }, + { + "output": "Mist filters replacement done and filter cleaning done. By and machine handover to production team ", + "input": "Micromatic Grinding", + "instruction": "Mist filter clogged. " + }, + { + "output": "Checked found the IP and OP signal is OK, but system was hanged, so we are manually set of the again Cobot home positioning setting done. ", + "input": "Cobot of Studer", + "instruction": "Cobot home position problem " + }, + { + "output": "Shaft new one coming, so need to replace the shaft. But the then we found that the new shaft not matching. So after dismantling full spindle reassembly done that one. trail taken pending new shaft is actually for CH5 deburring. ", + "input": "Deburring Machine", + "instruction": "Spindle locking problem. " + }, + { + "output": "Push button installation done ", + "input": "Durr Ultrasonic", + "instruction": "Conveyor stopped push button required" + }, + { + "output": "Adjusted sensors. ", + "input": "Test Rig C", + "instruction": "Clamping problem. " + }, + { + "output": "Tightened properly. ", + "input": "Durr Ultrasonic", + "instruction": "Torque gun base plate lose " + }, + { + "output": "Changed pneumatic fitting ", + "input": "BVLINE PVG Test Stand", + "instruction": "Pneumatic fitting damaged " + }, + { + "output": "LED light fitted. ", + "input": "Test Rig D", + "instruction": "Led light fitting point. " + }, + { + "output": "LED light fitted. ", + "input": "Test Rig E1", + "instruction": "Led light fitting point. " + }, + { + "output": "Mounting base plate was lose so sleeve fitted properly ", + "input": "Test Rig E2", + "instruction": "Fitted led light mounting loose. " + }, + { + "output": "Pt lined tank pressure filter cleaning done. ", + "input": "Test Rig H1", + "instruction": "Pressure problem. " + }, + { + "output": "Pt lined tank pressure filter cleaning done. ", + "input": "Test Rig G1", + "instruction": "Pressure problem. " + }, + { + "output": "Machine turned off so temperature gone 45 degrees Celsius. After hydraulic turned on temperature increased ", + "input": "Test Rig D", + "instruction": "Temperature low " + }, + { + "output": "Changed gearbox, then trial taken, but same problem. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Need to change gearbox. " + }, + { + "output": "Found spline shaft not fitted properly, so removed shaft and then declamped job. ", + "input": "Test Rig D2", + "instruction": "Clamping problem. " + }, + { + "output": "Software restarted ", + "input": "Assembly stations of CH06", + "instruction": "Sensors problem " + }, + { + "output": "Sensor setting done. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Unloading gripper clamping problem. " + }, + { + "output": "Oil top up done. ", + "input": "ELB Wheel", + "instruction": "Oil level low " + }, + { + "output": "Nozzle cleaning done ", + "input": "Teijo", + "instruction": "Job not cleaning properly " + }, + { + "output": "Machine restarted. ", + "input": "Durr Ultrasonic", + "instruction": "Door not closing properly" + }, + { + "output": "So new Bolt fitting done ", + "input": "Jerk Testing", + "instruction": "Bolt missing from acrylic sheet " + }, + { + "output": "So checked and found cycle conpected but table not forwarding So machine homing done. Then cycle started, ok ", + "input": "Kadia ", + "instruction": "Table not forwarding. " + }, + { + "output": "Bolt properly tightened and properly alignment done. ", + "input": "Studer 3 (452)", + "instruction": "Door lock key Bolt lose. " + }, + { + "output": "Set up changing done. ", + "input": "Test Rig E1", + "instruction": "Set up change work. " + }, + { + "output": "Set up changing done. as per production recruitment ", + "input": "Jerk Testing", + "instruction": "Set up change work. " + }, + { + "output": "Belt replacing done ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Filter no 1 Belt broken" + }, + { + "output": "Door alignment done properly ", + "input": "Test Rig G1", + "instruction": "Door problem" + }, + { + "output": "PLC Error Reset done. ", + "input": "Assembly stations of CH04", + "instruction": "PLC communication fail alarms. " + }, + { + "output": "Sensor cleaning done ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood. Behind alarm. " + }, + { + "output": "VSPP port set up change with V port ", + "input": "Test Rig E2", + "instruction": "setup change" + }, + { + "output": "Found sensor damaged so replaced sensor and pneumatic cylinder flow setting done ", + "input": "Assembly station 2", + "instruction": "Station 2 spool presensor not operating. " + }, + { + "output": "Checked hydraulic pipe connector doughty sale damaged so replaced doughty seal properly tightened ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Oil leakage " + }, + { + "output": "So sensor properly setting done. ", + "input": "Studer", + "instruction": "Job present sensor disturbed " + }, + { + "output": "So properly flow setting done. ", + "input": "Assembly stations of CH06", + "instruction": "Dust seal cylinder flow a high. " + }, + { + "output": "So machine restarted ", + "input": "Test Rig G2", + "instruction": "Safety door not opening. " + }, + { + "output": "Temperature setting done then manually setting the torque gun. ", + "input": "Test Rig D", + "instruction": "Temperature problem and also torque gun problem " + }, + { + "output": "Manually setting the torque gun torque is high so adjusted it properly ", + "input": "Test Rig C", + "instruction": "Torque gun torque high. " + }, + { + "output": "Side port connected not fitting properly so adjusted it ", + "input": "Test Rig E1", + "instruction": "Side port connector problem. " + }, + { + "output": "Manually reset the compressor ", + "input": "Studer", + "instruction": "Compressor of chiller unit trip. " + }, + { + "output": "Manually setting the pressure and decreased ", + "input": "Piston Coining", + "instruction": "Pressure need to decrease. " + }, + { + "output": "Found sludge stuck into the drain line So clean the sludge. ", + "input": "ELB Wheel", + "instruction": "Oil not draining " + }, + { + "output": "Restarted the machine ", + "input": "Test Rig G2", + "instruction": "Door not closing problem. " + }, + { + "output": "The door stopper is loose so retightened the stopper. ", + "input": "Test Rig E1", + "instruction": "Door not locking problem. " + }, + { + "output": "Found alarm coming of tank level low. So after filling ", + "input": "Cleantech", + "instruction": "Cycle stop " + }, + { + "output": "Found lube oil missing code showning so checked the unit found lube oil is full. Then Machine restarted. Alarm gone ", + "input": "Kapp Wheel", + "instruction": "Alarm 064 coming" + }, + { + "output": "Changing the setup done. ", + "input": "Jerk Testing", + "instruction": "Setup change" + }, + { + "output": "I found that the drain pipe was not clean, so clean the pipe using air ", + "input": "BVLINE Assembly Station(Dual Stage)", + "instruction": "Oil overflow from the tray " + }, + { + "output": "Found the extractor have filter dirty condition and 1 wire is broken so cleaning done of filters and also replaced the wire. Then reassembled all filters. Machine under observation. ", + "input": "Kapp Wheel", + "instruction": "Fume extractor oil leakage. " + }, + { + "output": "1 way enclosure 1 nos tube light connection done and cable routing done ", + "input": "Test Rig G1 & G2", + "instruction": "Capping area tubelight required. " + }, + { + "output": "Tube light replaced ", + "input": "Studer 2 (451)", + "instruction": "Machines inside tubelight replacement work " + }, + { + "output": "Set up changing done as per production recruitment. ", + "input": "Test Rig E1", + "instruction": "Set up change. " + }, + { + "output": "Checked tubelight was faulty, so tubelight replacement ", + "input": "Test Rig D", + "instruction": "Tube light not working. " + }, + { + "output": "Checked and found receipt was not loaded. So receipt loading done ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Scanner not working " + }, + { + "output": "So manually recovery done. ", + "input": "Test Rig D2", + "instruction": "Job stuck. " + }, + { + "output": "Restarted machine then running OK. ", + "input": "Studer 2 (451)", + "instruction": "Drive Fault" + }, + { + "output": "Tightened properly ", + "input": "Studer 3 (452)", + "instruction": "Door locking Plunger loose. " + }, + { + "output": "Pressure adjusted accordingly. ", + "input": "Piston Coining", + "instruction": "Need to adjust pressure " + }, + { + "output": "Clean filter ", + "input": "Test Rig H2", + "instruction": "Pt line filter choke. " + }, + { + "output": "Clean filter ", + "input": "Test Rig F2", + "instruction": "Pt line filter choke. " + }, + { + "output": "So checked and adjusted locking plunger. ", + "input": "Studer", + "instruction": "Door not open in auto" + }, + { + "output": "Cable tie provided ", + "input": "Durr Ultrasonic", + "instruction": "Basket damaged " + }, + { + "output": "Machine restarted ", + "input": "Test Rig H2", + "instruction": "Door problem" + }, + { + "output": "Found Stopper fitting broken so no fitting changed. machine ok. ", + "input": "EMAG Wheel", + "instruction": "Conveyer stopper problem. " + }, + { + "output": "So coolant block fitting and conveyor fitting.", + "input": "EMAG Rim", + "instruction": "Guard fitting. " + }, + { + "output": "Machine preheating running machine ok ", + "input": "Test Rig F1 & F2", + "instruction": "Temperature problem " + }, + { + "output": "Found pressure adjusted manually as per recruitment. ", + "input": "Piston Coining", + "instruction": "Pressure setting work " + }, + { + "output": "Checked and found basket welding broken so binded with cable tie ", + "input": "Durr Ultrasonic", + "instruction": "Basket transfer tray stucked " + }, + { + "output": "Found gun removed by balanced side. So properly fitted. ", + "input": "Test Rig E2", + "instruction": "VSPP modual gun dismantle " + }, + { + "output": "CHecked and found oil level is low, so top up done of freeze 4 oil 10 litres.", + "input": "EMAG Rim", + "instruction": "Cooling unit oil level low " + }, + { + "output": "Set up changing done as per production recruitment. ", + "input": "Jerk Testing", + "instruction": "Set up change work. " + }, + { + "output": "Make machine properly home position ", + "input": "Kadia ", + "instruction": "Homing problem " + }, + { + "output": "MAnually basket exit from door ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck. " + }, + { + "output": "Air Lock was off, so turned on. ", + "input": "Studer", + "instruction": "Working table air problem. " + }, + { + "output": "Make machine shut down and restarted. ", + "input": "Test Rig G2", + "instruction": "Door problem. " + }, + { + "output": "Pressure properly setting done as per job recruitment ", + "input": "Piston Coining", + "instruction": "Pressure problem " + }, + { + "output": "Changed MPCB contractor. ", + "input": "EMAG Rim", + "instruction": "MPCB damaged. " + }, + { + "output": "PM done as per sheet.", + "input": "Studer", + "instruction": "PM Activity" + }, + { + "output": "PM done as per sheet.", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "PM Activity" + }, + { + "output": "PM done as per sheet.", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "PM Activity" + }, + { + "output": "Will change with Setter ", + "input": "Studer", + "instruction": "Wheel changing work. " + }, + { + "output": "Checked all coolant reference point. ", + "input": "EMAG Rim", + "instruction": "Coolant paperback filter fault. " + }, + { + "output": "Pump has got air, so air released ", + "input": "EMAG Rim", + "instruction": "Coolant flow fault " + }, + { + "output": "Found cables used without lag. So fitted lugs then connector replaced, cable refitting done. ", + "input": "Kadia ", + "instruction": "Main incoming supply burn " + }, + { + "output": "Adjusted temperature controller unit. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Coolant temperature problem. " + }, + { + "output": "PM, done as per cheque sheet point. ", + "input": "Kapp Wheel", + "instruction": "Need to do half yearly PM " + }, + { + "output": "Checked found all mounting bolt was missing. So new Bolt fitted but locking nut not provided. Completed assembly so need to plan further letter ", + "input": "Studer Favorit", + "instruction": "Door not work issue." + }, + { + "output": "Amperemeter installation done. ", + "input": "Kapp Rim", + "instruction": "Ampere metre installing work. " + }, + { + "output": "Found utility side shop floor chiller, I 3 tripped. So removed trip. after removing. Temperature came to normal ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Temperature high. " + }, + { + "output": "So refitted. ", + "input": "ELB Rim", + "instruction": "Clamping cylinder dismantled by fixture. " + }, + { + "output": "Completed PM points as per checksheet.", + "input": "Studer Favorit", + "instruction": "Quarterly PM. " + }, + { + "output": "Completed PM points as per checksheet.", + "input": "Studer", + "instruction": "Quarterly PM. " + }, + { + "output": "side patting fitting done ", + "input": "Durr Ultrasonic", + "instruction": "Conveyer side patting loose. " + }, + { + "output": "New oil skimmer properly fitting done. ay ", + "input": "Cleantech", + "instruction": "Oil skimmer mounting work. " + }, + { + "output": "Found utility chiller tripped so chilled turned on after that temperature came to normal. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Temperature problem. " + }, + { + "output": "In B shift, all test stand door acrylic sheet fitted properly. ", + "input": "Test Rig F1 & F2", + "instruction": "All door acrylic sheet removed for calibration in first shift. " + }, + { + "output": "In B shift, all test stand door acrylic sheet fitted properly. ", + "input": "Test Rig E1 & E2", + "instruction": "All door acrylic sheet removed for calibration in first shift. " + }, + { + "output": "In B shift, all test stand door acrylic sheet fitted properly. ", + "input": "Test Rig D1 & D2", + "instruction": "All door acrylic sheet removed for calibration in first shift. " + }, + { + "output": "In B shift, all test stand door acrylic sheet fitted properly. ", + "input": "Test Rig A & B", + "instruction": "All door acrylic sheet removed for calibration in first shift. " + }, + { + "output": "In B shift, all test stand door acrylic sheet fitted properly. ", + "input": "Test Rig G1 & G2", + "instruction": "All door acrylic sheet removed for calibration in first shift. " + }, + { + "output": "In B shift, all test stand door acrylic sheet fitted properly. ", + "input": "Test Rig H1 & H2", + "instruction": "All door acrylic sheet removed for calibration in first shift. " + }, + { + "output": "Alignment done properly door operate 10 to 15 time no problem came. door working properly. ", + "input": "Studer", + "instruction": "Door problem in auto cycle. " + }, + { + "output": "Changed both tank filter bag and butterfly valve.", + "input": "Nissin ", + "instruction": "filter bag and butterfly valve removed. " + }, + { + "output": "Declamp sensor continuously on so sensor setting done. ", + "input": "Deburring Machine", + "instruction": "Cycle stuck every time" + }, + { + "output": "Hydraulic pressure setting done. High pressure, 22 bar to low pressure. 12 bar production recruitment. ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure set " + }, + { + "output": "Sensor setting done. ", + "input": "Studer", + "instruction": "Job present sensor fault " + }, + { + "output": "Hydraulic pressure setting done low pressure 12 bar to high pressure 22 bar production recruitment ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure set " + }, + { + "output": "Safety door hinges broken. Same hinge is not available in store. door tightened with cable tie ", + "input": "Cobot of Studer", + "instruction": "Safety door hinges broken " + }, + { + "output": "Brush replaced for production recruitment ", + "input": "Deburring Machine", + "instruction": "Brush replace " + }, + { + "output": "Checked, dust seal operating relay Y06 not working relay faulty, so relay replaced . ", + "input": "Dust Seal", + "instruction": "Dust seal valve not working " + }, + { + "output": "Set up change for production recruitment ", + "input": "PV Assembly & Leak Testing", + "instruction": "Set up change. " + }, + { + "output": "Checked and machine restarted ", + "input": "Studer", + "instruction": "Cycle not start emergency active alarm. " + }, + { + "output": "Checked cycle, not complete. So door not open, then cycle completed and door opened ", + "input": "Studer", + "instruction": "Door not open " + }, + { + "output": "Checked back filter was choked, so bagfilter changed ", + "input": "Nissin ", + "instruction": "Coolant flow alarm " + }, + { + "output": "So properly positioning done ", + "input": "Studer", + "instruction": "Tailstock reed switch disturbed " + }, + { + "output": "Checked air pipe damaged so replaced pipe ", + "input": "Studer", + "instruction": "Air Leakage " + }, + { + "output": "Checked coolant not coming coolant pressure pump valve was closed. SO valve open and liquid pressure switch set ", + "input": "Cleantech", + "instruction": "Job not cleaning. " + }, + { + "output": "So MCB released ", + "input": "Durr Ultrasonic", + "instruction": "Convoyer motor trips " + }, + { + "output": "Linear motor removed and kept at maintenance office.", + "input": "EMAG Rim", + "instruction": "Linear motor leakage " + }, + { + "output": "Checked safety curtain disturbed, so properly setting done ", + "input": "Deburring Machine", + "instruction": "Cycle not start" + }, + { + "output": "Checked & found manual mode set by operator. So set auto mode ", + "input": "Teijo", + "instruction": "Cycle not start" + }, + { + "output": "All assmebly line hydarulic pressure setting done.", + "input": "Assembly stations of CH06", + "instruction": "Ball coining flow & pressure problem" + }, + { + "output": "All assmebly line hydarulic pressure setting done.", + "input": "Assembly stations of CH04", + "instruction": "Ball coining flow & pressure problem" + }, + { + "output": "All assmebly line hydarulic pressure setting done.", + "input": "Assembly stations of CH03", + "instruction": "Ball coining flow & pressure problem" + }, + { + "output": "All assmebly line hydarulic pressure setting done.", + "input": "Assembly stations of CH02", + "instruction": "Ball coining flow & pressure problem" + }, + { + "output": "All assmebly line hydarulic pressure setting done.", + "input": "Assembly stations of CH01", + "instruction": "Ball coining flow & pressure problem" + }, + { + "output": "Checked & found the trip wire removed & refitted ", + "input": "Assembly stations of CH03", + "instruction": "Stip not working" + }, + { + "output": "Pressure switch setting done ", + "input": "EMAG Rim", + "instruction": "Coolant pressure in not showing" + }, + { + "output": "Door alignment done properly ", + "input": "Test Rig D", + "instruction": "Door alignment problem." + }, + { + "output": "Bolt fitted ", + "input": "Test Rig E2", + "instruction": "Door handle lose " + }, + { + "output": "Soldering done. ", + "input": "Assembly stations of CH03", + "instruction": "Led light wire broken. " + }, + { + "output": "Checked coil supply case or not then coil. Top fitted and supply ", + "input": "Test Rig D", + "instruction": "Temperature problem. " + }, + { + "output": "Photo sensor adjustment tonne ", + "input": "Dust Seal", + "instruction": "Dust seals sensor problem. " + }, + { + "output": "Manually adjusted the pressure and increased ", + "input": "PV Assembly & Leak Testing", + "instruction": "Pressure low. " + }, + { + "output": "Pt line filter replaced with new one. ", + "input": "Test Rig H2", + "instruction": "Pt line choked" + }, + { + "output": "So assembly dismantled and refitted properly. ", + "input": "Studer Favorit", + "instruction": "Clamping problem. " + }, + { + "output": "Pressure adjustment done. ", + "input": "Piston Coining", + "instruction": "Need to adjust pressure " + }, + { + "output": "Fitted base and lock button. ", + "input": "Deburring Machine", + "instruction": "Cycle start button removed. " + }, + { + "output": "Checked and found coil not on so set 48 degree and then turned coil on. ", + "input": "Test Rig D", + "instruction": "Temperature increased " + }, + { + "output": "Adjusted height ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "height alarm" + }, + { + "output": "Linear motor fitted properly ", + "input": "EMAG Rim", + "instruction": "Repaired linear motor fitting work. " + }, + { + "output": "Adjusted torque properly. ", + "input": "Test Rig C", + "instruction": "Torque gun problem " + }, + { + "output": "Found PLC error so reset done ", + "input": "PV Assembly & Leak Testing", + "instruction": "PLC communication error " + }, + { + "output": "Adjusted torque properly. ", + "input": "Test Rig G1 & G2", + "instruction": "Torque gun problem. " + }, + { + "output": "Adjusted torque properly. ", + "input": "Test Rig H1", + "instruction": "Torque gun problem. " + }, + { + "output": "Found door not properly locking, so adjusted flow of door cylinder. ", + "input": "ELB Rim", + "instruction": "Door problem " + }, + { + "output": "Sensor cleaning done. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood alarm. " + }, + { + "output": "Manually recovered basket after that machine running properly. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stock. " + }, + { + "output": "sensor adjusted property of job present after that machine running properly. ", + "input": "Studer Favorit", + "instruction": "Cobot stuck and machine job present sensor problem. " + }, + { + "output": "Adjusted pressure as per recruitment. Job okay. ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure problem " + }, + { + "output": "Properly tightened. After that, no problem came. Machine, ok, ", + "input": "Assembly stations of CH04", + "instruction": "Add Bolt torque fixture problem. " + }, + { + "output": "Found palette stopper not working due to pneumatic pipe cut, so new pipe fitted properly after that taken machine. Ok", + "input": "Studer 1 (450)", + "instruction": "Cobot stuck. " + }, + { + "output": "Torque adjusted as per production recruitment. ", + "input": "Test Rig C", + "instruction": "Capping gun torque decreased. " + }, + { + "output": "Removed these evas maintenance metalradural ", + "input": "Kapp Rim", + "instruction": "Production trolly Movementing not a space. " + }, + { + "output": "Checked and found machine backside job load unload Cobot pneumatic pipe leakages. So fitted new pipe ", + "input": "Cleantech", + "instruction": "Heavy air leakage " + }, + { + "output": "Temperature increased more than 22 degree goes to 24.3 degrees after that temperature decreased automatically ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Temperature problem " + }, + { + "output": "filter cleaning done. ", + "input": "Test Rig D", + "instruction": "Pt line pressure low. " + }, + { + "output": "Theft home position found that home not came so. tried manually, but not done. So checked pane, but no alarm came. So restarted machine ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Gandriel not operating. " + }, + { + "output": "Tried to recover manually, but problem not solved. ", + "input": "Durr Ultrasonic", + "instruction": "Torquing gun problem. " + }, + { + "output": "Stopper adjusted, but problem not solved. So restarted machine. ", + "input": "Test Rig G2", + "instruction": "Door not opening " + }, + { + "output": "Bearing cleaning and greasing done tail stock adjustment done after that sensor set ", + "input": "Studer", + "instruction": "Tail stock problem. " + }, + { + "output": "Power restarted. After that, machine running OK ", + "input": "Studer 1 (450)", + "instruction": "Wenger machine Cobot cycle not starting. " + }, + { + "output": "Button connected properly. ", + "input": "Deburring Machine", + "instruction": "Cycle start push button opened. " + }, + { + "output": "Manually presuure set ", + "input": "Piston Coining", + "instruction": "Pressure problem " + }, + { + "output": "Brush changing done. ", + "input": "Deburring Machine", + "instruction": "Brush to be changed. " + }, + { + "output": "Pneumatic pipe damaged so pipe replaced and replaced sensor. Then stud alignment done. ", + "input": "Test Rig C", + "instruction": "Oil leakage job clamping problem stud stuck. " + }, + { + "output": "Door switch alignment done ", + "input": "Test Rig G1", + "instruction": "Door lock problem. " + }, + { + "output": "Found sludge in pump, So clean the sludge. ", + "input": "Knoll Coolant System", + "instruction": "Coolant overflowing fault. " + }, + { + "output": "Checked current found 4.2 ampere, then conductor found faulty So replaced with new after that machine working ok. ", + "input": "Knoll Coolant System", + "instruction": "MPCB trip continuously. " + }, + { + "output": "Sensor cleaning done. ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood alarm. " + }, + { + "output": "Checked door alignment done properly. ", + "input": "Kapp Rim", + "instruction": "Coolant flow alarm fault. " + }, + { + "output": "Found job present sensor signal missing so sensor set properly. ", + "input": "Studer", + "instruction": "Cycle not start. " + }, + { + "output": "Manually recovered the basket. Basket body was damaged. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck. " + }, + { + "output": "Gun fixed and working ok reform removed from jerk test and fitted to assembly station 4 of channel 5. ", + "input": "Assembly stations of CH05", + "instruction": "Pneumatic gun need to be fitted. " + }, + { + "output": "Changing done", + "input": "Deburring Machine", + "instruction": "Brush change. " + }, + { + "output": "Coolant float switch cleaning done. ", + "input": "Kapp Wheel", + "instruction": "Fault no 125" + }, + { + "output": "Manually recovered the basket. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck. " + }, + { + "output": "Reset done then all axis taken to homeposition. ", + "input": "Centre Lapping", + "instruction": "Base position problem. " + }, + { + "output": "PC hanged. So resstarted PC after that scanner working okay. ", + "input": "Assembly stations of CH06", + "instruction": "Scanner not working. " + }, + { + "output": "Checked & found inlet pipe hot so temperature goes high. Informed to utility person after that temperature goes down. ", + "input": "Micromatic Grinding", + "instruction": "Chiller temperature problem. " + }, + { + "output": "Torque gun disconnected and take into maintenance dept. Spline shaft and it is fitted not removed so work not done. pending. ", + "input": "Assembly stations of CH03", + "instruction": "Torque gun problem. " + }, + { + "output": "reset error ", + "input": "Assembly stations of CH06", + "instruction": "PLC communication failed. " + }, + { + "output": "Increased the torque manually. ", + "input": "Test Rig H1 & H2", + "instruction": "Torque gun torque problem " + }, + { + "output": "Alignment of the stopper done. ", + "input": "Test Rig G2", + "instruction": "Door not closing " + }, + { + "output": "Cleaning the sensors manually done. ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood alarm. " + }, + { + "output": "Height adjustment done. ", + "input": "Test Rig G2", + "instruction": "Bolt for gun height problem. " + }, + { + "output": "Setting the fixture using new bolts. ", + "input": "Durr Ultrasonic", + "instruction": "Torque gun fixture problem " + }, + { + "output": "Conveyer alignment problem, setting it properly. ", + "input": "Cleantech", + "instruction": "Conveyor problem. " + }, + { + "output": "Checked and cleaning done of filters. ", + "input": "Test Rig G1", + "instruction": "PT pressure increased. " + }, + { + "output": "Found sensor dismounted so fitted properly. ", + "input": "Assembly stations of CH03", + "instruction": "Safety curtain problem. " + }, + { + "output": "Found to water inlet temperature is not cold, so informed utility person. after chiller temperature is decreased. So machine handover to production ", + "input": "ELB Rim", + "instruction": "Temperature high 37 degrees Celsius. " + }, + { + "output": "Found to water inlet temperature is not cold, so informed utility person. after chiller temperature is decreased. So machine handover to production ", + "input": "ELB Rim", + "instruction": "Temperature high. " + }, + { + "output": "top up oil done ", + "input": "ELB Rim", + "instruction": "Tellus 15 oil low" + }, + { + "output": "Adjusted pressure ", + "input": "Piston Coining", + "instruction": "Pressure check alarm coming. " + }, + { + "output": "Restarted machine and turned off for 5 minutes. ", + "input": "Studer", + "instruction": "Machines display not on. " + }, + { + "output": "Changed bag filter. ", + "input": "Durr Ultrasonic", + "instruction": "Tank 01 exceed alarm came" + }, + { + "output": "Fitted new bolt ", + "input": "Durr Ultrasonic", + "instruction": "Torque gun socket locking problem " + }, + { + "output": "Brush changed ", + "input": "Deburring Machine", + "instruction": "Brush changed " + }, + { + "output": "Changed Bolt and nut. ", + "input": "Test Rig H1 & H2", + "instruction": "Bolt damaged manually torque. " + }, + { + "output": "Changed Bolt and nut. ", + "input": "Test Rig G1 & G2", + "instruction": "Bolt damaged manually torque. " + }, + { + "output": "Checked oil skimmer working ok, but sludge not coming at skimmer. So top up done of water. Machine now under observation ", + "input": "Durr Ultrasonic", + "instruction": "Oil present at job. " + }, + { + "output": "Checked all cutting oil motor sludge or not, then trace conductor K-14 and manually turned on and no need to cheque further. (Contactor 24 Volt DC Coil and 15 ampere )", + "input": "Studer 2 (451)", + "instruction": "Circulation motor not on. " + }, + { + "output": "Adjusted sensors. ", + "input": "Assembly station 2", + "instruction": "Tool clamping sensor problem. " + }, + { + "output": "Changed FG filter ", + "input": "Test Rig D1", + "instruction": "Tank pressure problem " + }, + { + "output": "Found that cobot not coming down and declamping. so manually downed and declamping done & home positioning done. ", + "input": "Cleantech", + "instruction": "Machine homing problem coming. " + }, + { + "output": "Checked and found safety door middle stopper bolt threeding weared out. so new bolt fitting done ", + "input": "Test Rig G2", + "instruction": "Safety door problem " + }, + { + "output": "Bolt fitted. ", + "input": "Cleantech", + "instruction": "Conveyar stopper bolt missing. " + }, + { + "output": "Network cable properly fitting done ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Network problem " + }, + { + "output": "Found chiller temperature high main chiller tripped. utility problem they solved it ", + "input": "Studer Favorit", + "instruction": "Chiller temperature problem " + }, + { + "output": "Found chiller temperature high main chiller tripped. utility problem they solved it ", + "input": "ELB Wheel", + "instruction": "Chiller temperature problem " + }, + { + "output": "Found chiller temperature high main chiller tripped. utility problem they solved it ", + "input": "ELB Wheel", + "instruction": "Chiller temperature problem " + }, + { + "output": "Master threeding not ok job replaced so job problem ", + "input": "Test Rig D", + "instruction": "Master job dppt pressure not ok " + }, + { + "output": "Checked and found master ok. regular job problem, relay checked pneumatic valve checked ", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "Testing pressure not developed " + }, + { + "output": "Checked & found belt tension tightened. Machine under observation ", + "input": "Studer", + "instruction": "Abnormal noise coming from wheel head " + }, + { + "output": "Stopper properly tightening done. ", + "input": "Cleantech", + "instruction": "Job incoming in Cleantech stopper lose. " + }, + { + "output": "Float switch setting done ", + "input": "Studer", + "instruction": "Filter paper continuously running. " + }, + { + "output": "Basket entered patti inside chamber patti lose found, but he properly tightened. ", + "input": "Durr Ultrasonic", + "instruction": "Basket not entering in chamber. " + }, + { + "output": "Contactor replaced. ", + "input": "Studer 2 (451)", + "instruction": "Cutting oil return line motor contactor stuck problem. " + }, + { + "output": "Counter reset done, ", + "input": "Durr Ultrasonic", + "instruction": "Internal B maintenance problem" + }, + { + "output": "Broken roller changed with new one ", + "input": "Test Rig F1 & F2", + "instruction": "Conveyor roller broken" + }, + { + "output": "Clamping sensor setting done, ", + "input": "Test Rig C", + "instruction": "Clamping problem. " + }, + { + "output": "Manually recovered & homing done, ", + "input": "Cleantech", + "instruction": "Unloading door open time-out" + }, + { + "output": "Door alignment done. ", + "input": "Piston Coining", + "instruction": "Door stuck internally" + }, + { + "output": "Top-up balls, then found working ok.", + "input": "Assembly stations of CH02", + "instruction": "EMG ball missing" + }, + { + "output": "Found power cable loose, so tightened properly ", + "input": "Assembly stations of CH02", + "instruction": "Shock valve gun not working" + }, + { + "output": "Reed switch set properly, ", + "input": "Studer Favorit", + "instruction": "Tail stock back side reed switch signal missing" + }, + { + "output": "Clamp declamp cable replaced ", + "input": "Kadia ", + "instruction": "Cobot stuck" + }, + { + "output": "Alarm reset done, ", + "input": "Kadia ", + "instruction": "Air pressure low" + }, + { + "output": "Removed cable & motor drive done.", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Drive & motor need to removed" + }, + { + "output": "Door alignment done. ", + "input": "Studer", + "instruction": "Door lock/unlock problem" + }, + { + "output": "pipe broken, so refitted by cutting broken area. ", + "input": "Piston Coining", + "instruction": "Air leakage" + }, + { + "output": "Pressure adjusted ", + "input": "Piston Coining", + "instruction": "Need to adjust pressure." + }, + { + "output": "Adjusted flow of cylinder ", + "input": "Nissin ", + "instruction": "Pallet stuck" + }, + { + "output": "Adjusted acordingly ", + "input": "Jerk Testing", + "instruction": "Need to adjust gun height" + }, + { + "output": "Manually set the required pressure then trial taken found.", + "input": "Piston Coining", + "instruction": "Pressure decrease problem. " + }, + { + "output": "New shaft tried to fit but the diameter not matching so not possible. try to decrease the dye by using file but not happened ", + "input": "Test Rig F2", + "instruction": "Spline shaft broken. " + }, + { + "output": "The tray is full of oil so cleared the oil tray and cleaning done. Oil leakage need to arrest in plan work. ", + "input": "Kapp Wheel", + "instruction": "Oil leakage from fume extractor. " + }, + { + "output": "Found that The Dirty tank was empty. So after some time, the cycle started automatically. Tank fill up done. Then problem solved ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Coolant level low alarm coming. " + }, + { + "output": "Released the stud then found the stud is not moving freely in Bush side So found that Bush is damaged also stud is damaged. So changed both of them. ", + "input": "Test Rig G1", + "instruction": "Stud stuck in declamp position. " + }, + { + "output": "Adjusted the torque manually. ", + "input": "Test Rig H1 & H2", + "instruction": "Torque gun problem. " + }, + { + "output": "Both machines filters cleaning done. Then refitted. ", + "input": "Test Rig E1 & E2", + "instruction": "PT pressure increased " + }, + { + "output": "Checked and found battery discharged so charged the battery of scanner. Then working OK ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Scanner not working " + }, + { + "output": "Found cable disconnected so connected properly. ", + "input": "Assembly stations of CH06", + "instruction": "Printer not working. " + }, + { + "output": "Checked and found MCB trip so MCB released ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Conveyor not working " + }, + { + "output": "Found pallet present sensor not working, so adjusted sensor ", + "input": "Nissin ", + "instruction": "Pallet stuck problem" + }, + { + "output": "Checked & found orientation alignment problem. so cobot not picking job properly. Alignment done. ", + "input": "Studer", + "instruction": "Job not clamping alarm. " + }, + { + "output": "Checked & found reed switch signal missing. So adjusted sensor ", + "input": "Centre Lapping", + "instruction": "The clamp problem " + }, + { + "output": "Reset the alarm & machine restarted ", + "input": "EMAG Rim", + "instruction": "Z- axis interlocking problem" + }, + { + "output": "Tool tightened properly ", + "input": "Dust Seal", + "instruction": "Dust seal tool problem." + }, + { + "output": "No major leakage found all fitting tightened and handover to production. ", + "input": "ELB Wheel", + "instruction": "Need to check for hydraulic leakage " + }, + { + "output": "Checked & found relay not working properly, so relay changed with new one ", + "input": "Dust Seal", + "instruction": "Check valve cylinder not continuosly on" + }, + { + "output": "Setup changed accordingly ", + "input": "Test Rig E1 & E2", + "instruction": "Need to change setup from local to VSPP. " + }, + { + "output": "Pusher pallet cylinder flow control adjusted ", + "input": "Nissin ", + "instruction": "Unloading pusher pallet not forwarding" + }, + { + "output": "Pipe replaced trial OK ", + "input": "Durr Ultrasonic", + "instruction": "Pneumatic pipe of 12MM broken " + }, + { + "output": "FRL unit replaced.", + "input": "Deburring Machine", + "instruction": "FRL unit e oil leakage " + }, + { + "output": "So pipe replaced ", + "input": "Studer", + "instruction": "Tail stock clamp pipe air leakage" + }, + { + "output": "Machine input 14.0 & Cobot all input-output checked. Machine running under observation.", + "input": "Studer 1 (450)", + "instruction": "Emergency alarm came" + }, + { + "output": "New Bolt provided ", + "input": "Test Rig F1", + "instruction": "Tool bolt broken " + }, + { + "output": "Oil top up done ", + "input": "Cleantech", + "instruction": "Lubrication oil low " + }, + { + "output": "Tank filters cleaning done. ", + "input": "Test Rig H1", + "instruction": "Tank pressure low. " + }, + { + "output": "After manually water pumping ", + "input": "Durr Ultrasonic", + "instruction": "Tank 2 exalet alarm" + }, + { + "output": "wheel guard sensors set then wheel guard manually operated ", + "input": "Studer", + "instruction": "Door problem " + }, + { + "output": "Clamping sensors was disturbed so aligned properly. ", + "input": "Test Rig D2", + "instruction": "Declamp problem" + }, + { + "output": "Checked and found pipe cut so new pipe provided. ", + "input": "Kadia ", + "instruction": "Air leakage " + }, + { + "output": "Manually cylinder operated ", + "input": "Assembly stations of CH04", + "instruction": "Emergency ball stop " + }, + { + "output": "Scanner Adjusted. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Job scanner problem. " + }, + { + "output": "After cobot restart. ", + "input": "Cobot of Studer", + "instruction": "Home positioning problem. " + }, + { + "output": "All pump suction sludge cleaning done. ", + "input": "ELB Wheel", + "instruction": "Coolant flow problem " + }, + { + "output": "G1 torque gun height adjusted & torque setting of both G1 & G2 done ", + "input": "Test Rig G1 & G2", + "instruction": "Torque gun problems. " + }, + { + "output": "Filter cleaning done ", + "input": "Test Rig F2", + "instruction": "PT pressure increased " + }, + { + "output": "Setting the reed switch then machine restarted ", + "input": "Centre Lapping", + "instruction": "Decclamping problem" + }, + { + "output": "Torque gun torque adjustment done.", + "input": "Test Rig F1", + "instruction": "Torque gun problem. " + }, + { + "output": "Found that the door alignment problem, so properly setting done ", + "input": "Kapp Wheel", + "instruction": "Coolant flow pump stop" + }, + { + "output": "Found that the sensor is dirty, so cleaning done and alignment done ", + "input": "Test Rig G2", + "instruction": "Door locking problem " + }, + { + "output": "All guards fitting done", + "input": "EMAG Wheel", + "instruction": "Gaurd fitting" + }, + { + "output": "Found that air gun connector damaged. So changed it ", + "input": "EMAG Wheel", + "instruction": "Air leakage" + }, + { + "output": "Pressure setting done,", + "input": "Piston Coining", + "instruction": "Pressure problem " + }, + { + "output": "Tried to reset cobot then found I/O ok but home position problem not solved(Pending). Today cobot engineer will come. So as per Mr patil. (Do not operate )", + "input": "Cobot of Studer", + "instruction": "Cobot home positioning problem" + }, + { + "output": "Manually recovered, then trila taken found ok.", + "input": "Durr Ultrasonic", + "instruction": "Busket stuck" + }, + { + "output": "Checked, relay failty. So relay replaced", + "input": "Test Rig H1", + "instruction": "Drain motor continiously on" + }, + { + "output": "Checked & removed clutch assembly & clutch bolts tightened, But problem not solved. Problem solved by changing relay.", + "input": "Test Rig H1", + "instruction": "Neutral problem" + }, + { + "output": "Checked & found conveyor sprocket damaged. So replaced sprocket ", + "input": "Kadia ", + "instruction": "Conveyor belt slip problem" + }, + { + "output": "Sensor adjusted .", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Protection hood problem" + }, + { + "output": "Manually checked but hone down then alarm came, so changed hosing ", + "input": "Kadia ", + "instruction": "Voltage low alarm came station 10" + }, + { + "output": "Manually increased ", + "input": "Durr Ultrasonic", + "instruction": "Torque guns torque low" + }, + { + "output": "Changed air gun ", + "input": "Durr Ultrasonic", + "instruction": "Air gun damaged" + }, + { + "output": "Handle connected but loose fitted, so fitted using sim & tightened ", + "input": "PVG Test Stand", + "instruction": "Gun handle removed" + }, + { + "output": "Found emergency pressed, so machine restarted ", + "input": "Assembly stations of CH04", + "instruction": "Air leak problem came" + }, + { + "output": "Found flow control tight, so released ", + "input": "Assembly stations of CH04", + "instruction": "Coining cyclinder not operating" + }, + { + "output": "Manually recovered ", + "input": "Cleantech", + "instruction": "Cobot clamping problem" + }, + { + "output": "Changed gripper but height problem. So cut but extra washer added ", + "input": "Kadia", + "instruction": "Gripper clamping problem coming" + }, + { + "output": "Doughty washer fitted & tightened them, but normally leakage found. Need to check further.", + "input": "Studer", + "instruction": "coolant leakage" + }, + { + "output": "Machine restarted & door lock proper alignment done & ", + "input": "ELB Rim", + "instruction": "Door not opening" + }, + { + "output": "Sensor setting done ", + "input": "Test Rig C", + "instruction": "Declamping problem" + }, + { + "output": "Filter cleaning done ", + "input": "Test Rig H1", + "instruction": "PT pressure increased" + }, + { + "output": "Adjusted the torque & height ", + "input": "Test Rig H1 & H2", + "instruction": "Torque gun setting" + }, + { + "output": "Manually done the positioning of the pallet ", + "input": "Nissin ", + "instruction": "Home position problem" + }, + { + "output": "Setting the pressure then found model selection problem, so pproperly positioning done ", + "input": "Piston Coining", + "instruction": "Cylinder not operating" + }, + { + "output": "So manually done the base positioning & water transfered ", + "input": "Durr Ultrasonic", + "instruction": "Temparature of vacuum pump exceeded" + }, + { + "output": "Found that the air leakage happening, so solved the problem then also problem comes, so setting the conveyor alignmment ", + "input": "Kadia", + "instruction": "Conveyor stuck" + }, + { + "output": "Manually done the pressure setting ", + "input": "Assembly stations of CH03", + "instruction": "Pressure increased" + }, + { + "output": "Found that the leakage happening from work tank's door side, so the work in( pending)", + "input": "Durr Ultrasonic", + "instruction": "Major leakage from work tank" + }, + { + "output": "Manually set ", + "input": "Cleantech", + "instruction": "Pressure low" + }, + { + "output": "Bolt fitted ", + "input": "Cleantech", + "instruction": "Door hanging loose" + }, + { + "output": "Door stopper bolt is removed. So refitted them & ", + "input": "Test Rig E1", + "instruction": "Door locking problem" + }, + { + "output": "Reset done ", + "input": "Assembly stations of CH06", + "instruction": "PLC error" + }, + { + "output": "Checked & found I/P continiously on. So restarted machine ", + "input": "Assembly stations of CH06", + "instruction": "Ball feeder not working" + }, + { + "output": "Door proper alignment done & door backside bolt was loose found, so tightened them,", + "input": "Durr Ultrasonic", + "instruction": "Door leakage" + }, + { + "output": "Removed belt & replaced it ", + "input": "Studer", + "instruction": "Studer belt noise issue" + }, + { + "output": "Clamping controller set & conveyor alignment done.", + "input": "Kadia", + "instruction": "Cobot not coming at home, in auto mode" + }, + { + "output": "Checked & found bag filter clogged, so replaced filter ", + "input": "Nissin ", + "instruction": "Coolant flow fault" + }, + { + "output": "Found clutch assembly bolt loose, so tightened properly. ", + "input": "Test Rig D", + "instruction": "Motor pressure not achived" + }, + { + "input": "Test Rig H2", + "instruction": "Clutch assembly removed & checked all bolts are already tightened. But backside chain bracket bolt is loose, so tightened properly ." + }, + { + "output": "Checked & found heavy noise coming. Then machine restarted .", + "input": "Studer 1 (450)", + "instruction": "Noise coming from machine" + }, + { + "output": "So checked and properly alignment done. ", + "input": "Assembly station 2", + "instruction": "Suction balls not coming" + }, + { + "output": "Ball feeder unit's plate removed & checked for any stucked balls. Removed stucked balls & refitted ball feeder plate, then balls are coming normally.", + "input": "Assembly station 2", + "instruction": "Suction balls not coming" + }, + { + "output": "So chaecked & found tahta the locking bolts loose. So bolts properly tightened, ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Table movement done, but table track not locked." + }, + { + "output": "Checked, found PLC error. So reset the PLC ", + "input": "Assembly station 3", + "instruction": "Hydarulic pressure high" + }, + { + "output": "Adjusted torque ", + "input": "Jerk Testing", + "instruction": "Torque is high" + }, + { + "output": "Unloading PU valve coil replaced with coil 10. Now running ok. M/C U/O", + "input": "Cleantech", + "instruction": "Unloading door openign timeout" + }, + { + "output": "Checked & found fault on Knoll system, so reset the machine. ", + "input": "Studer 1 (450)", + "instruction": "Coolant fault" + }, + { + "output": "Manually recovered ", + "input": "Deburring Machine", + "instruction": "Over travel problem" + }, + { + "output": "Manually recovered ", + "input": "Deburring Machine", + "instruction": "Over travel problem" + }, + { + "output": "Sensor alignment done then machine restarted ", + "input": "Kapp Rim", + "instruction": "Door locking problem" + }, + { + "output": "Manually declamping done, Problem not came again.", + "input": "Cleantech", + "instruction": "Job clamping problem" + }, + { + "output": "Manually setting the pressure ", + "input": "Piston Coining", + "instruction": "Pressure increase problem" + }, + { + "output": "Torque gun locking setting done, problem solved then adjusted torque ", + "input": "Test Rig H1", + "instruction": "Torque gun tool locking problem" + }, + { + "output": "Manually released the pallet, then cleaning and filling the conveyor side ", + "input": "Kadia", + "instruction": "Pallet stuck in conveyor" + }, + { + "output": "Found that the job clamping reed switch not working. So adjusted the reed switch ", + "input": "Deburring Machine", + "instruction": "Cycle not start" + }, + { + "output": "Manually pressure increasing done ", + "input": "Piston Coining", + "instruction": "Pressure increased" + }, + { + "output": "Manually setting the scanner properly then restarted system ", + "input": "Assembly stations of CH03", + "instruction": "Scanner not working" + }, + { + "output": "Manually recovered the busket then proper base positioning done ", + "input": "Durr Ultrasonic", + "instruction": "Busket stuck problem" + }, + { + "output": "Manually reset the PLC then restarted machine ", + "input": "Assembly stations of CH06", + "instruction": "PLC error problem" + }, + { + "output": "Manually recovereed the busket ", + "input": "Durr Ultrasonic", + "instruction": "Busket stuck problem" + }, + { + "output": "Bearing properly fitting done.", + "input": "Durr Ultrasonic", + "instruction": "Roller bearing shifts" + }, + { + "output": "Tube light replaced", + "input": "Kadia", + "instruction": "Internal tude light off" + }, + { + "output": "Sensing bracket drilling tapping & bracket fitting done.", + "input": "Assembly station 2", + "instruction": "Sensing bracket fitting " + }, + { + "output": "So Drilling done & bracket properly fitting done.", + "input": "Studer", + "instruction": "Locking switch key bracket loose problem. Again & again" + }, + { + "output": "Points completed", + "input": "Micromatic Grinding", + "instruction": "Quarterly PM points" + }, + { + "output": "Points completed", + "input": "Studer", + "instruction": "Quarterly PM points" + }, + { + "output": "Sensors cleaning done ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Motor protection alarm came" + }, + { + "output": "Checked compressor, found not on. So reset but not turned on. So checked contactor 1 phase missing, so changed them & trial taken but compressor not on & psyically hot so colled them & then trail taken but not on.", + "input": "ELB Rim", + "instruction": "Compressor temparature high" + }, + { + "output": "Spindle properly fitted & trial taken but spindle bearing condition not ok. Bearing not available in stock so temporary fitting done.", + "input": "Deburring Machine", + "instruction": "Brush motor spindle fitting work." + }, + { + "output": "Leakage arrested ", + "input": "Teijo", + "instruction": "Air pipe leakage" + }, + { + "output": "Restarted PC ", + "input": "Studer", + "instruction": "PC hang problem" + }, + { + "output": "Manually setting the sensor & tightened the tool properly.", + "input": "Assembly stations of CH03", + "instruction": "Dust seal sensor problem" + }, + { + "output": "Basket does not closed properly by the operator, so manually setting the basket ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck at gate" + }, + { + "output": "Contactor replaced & compressor trail ok, but chiller cooling not working. So inlet filter cleaned ", + "input": "Knoll Coolant System", + "instruction": "Compressor contactor stuck problem" + }, + { + "output": "Manually operated the door then in auto mode .", + "input": "Cleantech", + "instruction": "Unloading side door not open" + }, + { + "output": "Manually reset the machine then one cycle run manually then found cycle time is 40 Seconds. Told operator ", + "input": "Cleantech", + "instruction": "Cycle not start" + }, + { + "output": "So trail taken with master job, found ok. Then after sorting the problem solved ", + "input": "Test Rig F2", + "instruction": "QP coming in negetive" + }, + { + "output": "Found scanner cable removed so properly refitted. ", + "input": "Test Rig E1", + "instruction": "Scanner disconnected. " + }, + { + "output": "Big and small Bush are changed. ", + "input": "Deburring Machine", + "instruction": "Bush changing work " + }, + { + "output": "So checked and found clamping reed switch position was disturbed. So set it in proper position. ", + "input": "Nissin ", + "instruction": "Cobot clamping signal missing. " + }, + { + "output": "Checked & found Door lock module fault, Then power on off done. Then found working ok. ", + "input": "Test Rig G2", + "instruction": "Safety door not locking. " + }, + { + "output": "Sensors cleaning done ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection Hood mechanically off " + }, + { + "output": "Checked & found direction was wrong connexions interchanged in proper direction of motor. Found Okay, current checked found 3.3 A and short pulse. 19 a found ok. ", + "input": "Studer", + "instruction": "Machine trial pending " + }, + { + "output": "Found door locking properly so machine restarted. ", + "input": "Test Rig G1", + "instruction": "Door not closing. " + }, + { + "output": "Both wheel replacing done and spindle proper greasing done. ", + "input": "Klein 1", + "instruction": "Spindle up down very hard and wheel one side wear out " + }, + { + "output": "Door trace proper cleaning done. ", + "input": "Studer Favorit", + "instruction": "Do not opening. " + }, + { + "output": "Checked and found MPCB contact was lose So all cable properly tightened. ", + "input": "Nissin ", + "instruction": "Coolant panel MPCB trip " + }, + { + "output": "Power restarted. ", + "input": "Centre Lapping", + "instruction": "Homing problem. " + }, + { + "output": "Turned on cooling. ", + "input": "Test Rig D", + "instruction": "Temperature high. " + }, + { + "output": "Found that coil is not properly connected, so connected them. ", + "input": "Test Rig D", + "instruction": "Temp problem" + }, + { + "output": "Checked and found that Bolt torque stations Bolts are not properly set to change them ", + "input": "Assembly stations of CH04", + "instruction": "Bolt torque machine problem coming " + }, + { + "output": "Found that Convoyer tripped & overloaded. So MCB turned on and removed load ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Conveyor not operating" + }, + { + "output": "Firstly checked and found that Air leakage So changed pneumatic pipe and then set reed switch. But problem not solved. Need to checked further. ", + "input": "Centre Lapping", + "instruction": "Unlock problem" + }, + { + "output": "Restarted machine ", + "input": "Test Rig G1 & G2", + "instruction": "Door Problem" + }, + { + "output": "Released Emg switch ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Emergency pressed" + }, + { + "output": "Checked all connections & sensors, then found that robot switch off. So turn robot on ", + "input": "Nissin ", + "instruction": "Signal missing" + }, + { + "output": "Found plate no-02 studged. So manually removed ", + "input": "Nissin ", + "instruction": "Cycle not start" + }, + { + "output": "Hydarulic pressure setting done. ", + "input": "PV Assembly & Leak Testing", + "instruction": "Hydraulic pressure problem" + }, + { + "output": "Found preheating started & temperature ok.", + "input": "Test Rig F1 & F2", + "instruction": "Temperature problem" + }, + { + "output": "So operator called for allen key to change the bush. Gave him the tool he needed.", + "input": "Deburring Machine", + "instruction": "Brush change" + }, + { + "output": "Found that the play in toggle bwek. So setting properly ", + "input": "BVLINE Test Stand A (Single stage)", + "instruction": "Job not ok" + }, + { + "output": "Found that the oil level is little low. So top-up the hydraulic oil the temperature decresaed. ", + "input": "PVG Test Stand", + "instruction": "Temperature increased of hydraulic oil" + }, + { + "output": "Torque gun torque setting manually done. ", + "input": "Test Rig H1 & H2", + "instruction": "Torque gun problem" + }, + { + "output": "Found that the MCP trip from the panel so removed trip ", + "input": "Test Rig E1", + "instruction": "Hydraulic off automatically" + }, + { + "output": "Scanner interchanged with the site one. Both scanners are working okay. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Scanner not working" + }, + { + "output": "All sensors cleaning with WD40 done. Then wing air connexion cleaning done ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Protection hood alarm coming" + }, + { + "output": "Machine restarted then alignment done of the sensors ", + "input": "Test Rig G2", + "instruction": "Door locking problem" + }, + { + "output": "High pressure relay found faulty so changed the relay ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure slow pressur set." + }, + { + "output": "Spare spindle mounting done, then power turned on. ", + "input": "EMAG Rim", + "instruction": "Spindle actively change" + }, + { + "output": "Counter reset done in setting from maintenance setting ", + "input": "Durr Ultrasonic", + "instruction": "Maintenance interval A alarm coming" + }, + { + "output": "Found that contracted tripping problem so released the trip. ", + "input": "Test Rig E1", + "instruction": "Hydrraulic off" + }, + { + "output": "Checking and found that the all sensors are okay. Their machine restarted ", + "input": "ELB Rim", + "instruction": "Door not opening" + }, + { + "output": "450 drive interchange to the machine. 451 ", + "input": "Studer 2 (451)", + "instruction": "Spindle drive interchanged" + }, + { + "output": "Setup changed ", + "input": "Test Rig E1", + "instruction": "setup changing work" + }, + { + "output": "Adjusted height as per recruitment ", + "input": "Jerk Testing", + "instruction": "Bolt torque height problem" + }, + { + "output": "Restarted machine ", + "input": "Test Rig G2", + "instruction": "Door problem" + }, + { + "output": "Found that job washer present so not on so manually pilot up and moved it. ", + "input": "Nissin ", + "instruction": "Cycle not start" + }, + { + "output": "Manually machine homing done. ", + "input": "Nissin ", + "instruction": "Machine not homing" + }, + { + "output": "All washer tightening done. ", + "input": "Jerk Testing", + "instruction": "Leakage from washer" + }, + { + "output": "Sensors adjusted ", + "input": "Jerk Testing", + "instruction": "Clamping sensor missing" + }, + { + "output": "Machine restarted. ", + "input": "ELB Rim", + "instruction": "Screen hang problem" + }, + { + "output": "Torque gun setting done ", + "input": "Durr Ultrasonic", + "instruction": "Torque problem" + }, + { + "output": "Found that hydraulic cylinder stuck so interchanged the relay ", + "input": "Piston Coining", + "instruction": "Cylinder stuck" + }, + { + "output": "To prevent leakage, sealant applied. ", + "input": "EMAG Wheel", + "instruction": "Oil leakage problem from conveyor bottom side." + }, + { + "output": "Big brush replaced. ", + "input": "Deburring Machine", + "instruction": "Bush change" + }, + { + "output": "Manually machine base positioning done. ", + "input": "Durr Ultrasonic", + "instruction": "Washing not start" + }, + { + "output": "tubelight replaced ", + "input": "Kapp Wheel", + "instruction": "Machine's inside tubelight ok." + }, + { + "output": "11.23 Filter cleaning done, ", + "input": "Test Rig H1", + "instruction": "Pressure releif PT problem. Required PT is loss then 6.5 not achiving" + }, + { + "output": "So we removed VFD & sent for repair. ", + "input": "Test Rig D1", + "instruction": "VFD is not working" + }, + { + "output": "Sensor setting done ", + "input": "Assembly stations of CH06", + "instruction": "Ball coining sensor not working" + }, + { + "output": "Found that machine door problem then manually interchanged the relay ", + "input": "Deburring Machine", + "instruction": "Cycle not start" + }, + { + "output": "Fitting the door stopper ", + "input": "Test Rig F1 & F2", + "instruction": "Door stopper loose" + }, + { + "output": "Found that the cylinder valve relay not working, so interchanged the relay ", + "input": "Piston Coining", + "instruction": "Cylinder stuck problem" + }, + { + "output": "Fixture dawle fitting done then ", + "input": "Durr Ultrasonic", + "instruction": "fixture problem" + }, + { + "output": "Filter replaced ", + "input": "Test Rig F1", + "instruction": "PT line pressure increase." + }, + { + "output": "Properly closed the panel ", + "input": "Test Rig G1", + "instruction": "Electrical panel was open" + }, + { + "output": "Found that the filter not working ok, so changed The bad filter then new 50 micron filter fitting done. Then the same problem came So the return filter also changed ", + "input": "Nissin ", + "instruction": "Coolant flow fault" + }, + { + "output": "Setting the safety curtain properly. ", + "input": "Assembly stations of CH04", + "instruction": "Torque gun safety curtain problem" + }, + { + "output": "Setting the sensor, then restarted the machine. Trail ok, but need to replace the stopper to original one .", + "input": "Test Rig G2", + "instruction": "Door not close problem" + }, + { + "output": "Checked & found torque increasing ", + "input": "Durr Ultrasonic", + "instruction": "Check valve gun torque low" + }, + { + "output": "So checked and found clamping sensor position disrupts. So set it properly ", + "input": "Test Rig C", + "instruction": "Calmping problem" + }, + { + "output": "So cheeked and found 45 degree position shifted ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal pipe position change" + }, + { + "output": "Found to door position properly setting done. ", + "input": "Test Rig G1", + "instruction": "Door not closed alarm showing" + }, + { + "output": "Found pt line hose pipe cleaning done. ", + "input": "Test Rig F2", + "instruction": "PT pressure not developing" + }, + { + "output": "Guard fitting done ", + "input": "Nissin ", + "instruction": "Acrylic guard fitting work. " + }, + { + "output": "Changed reed switch but not fitted inlot & sense it, so need to check further.", + "input": "Centre Lapping", + "instruction": "Reed switch faulty" + }, + { + "output": "Restarted machine ", + "input": "Test Rig G2", + "instruction": "Door locking problem" + }, + { + "output": "Filter cleaning done ", + "input": "Test Rig F2", + "instruction": "QP problem" + }, + { + "output": "Manually basket position corrected ", + "input": "Durr Ultrasonic", + "instruction": "Base position disturbed. " + }, + { + "output": "Adjusted torque ", + "input": "Test Rig C", + "instruction": "Torque problem" + }, + { + "output": "Machine restarted ", + "input": "ELB Rim", + "instruction": "Spindle not started" + }, + { + "output": "Handle adjusted as per operator requirment. ", + "input": "Klein 1", + "instruction": "Machine handle height too high" + }, + { + "output": "PC restarted ", + "input": "Test Rig E2", + "instruction": "Cycle continuosly starts, because of PC hanging" + }, + { + "output": "Checked- valve inside connections loose, so connected properly ", + "input": "PVG Test Stand", + "instruction": "PVG valve not operates" + }, + { + "output": "Torque set as per operator requirment. ", + "input": "Test Rig G1", + "instruction": "Torque 3.5 nm, 3nm required" + }, + { + "output": "Found fume extractor outlet filter damaged, so filter replaced ", + "input": "Durr Ultrasonic", + "instruction": "Fume coming from fume extractor." + }, + { + "output": "Pipe was damaged, so pipe replaced ", + "input": "Durr Ultrasonic", + "instruction": "Coolant leakage" + }, + { + "output": "Cobot connection unit loose, so tightened it ", + "input": "Centre Lapping", + "instruction": "cobot is not working" + }, + { + "output": "Oil top-up done ", + "input": "BVLINE Test Stand A(Dual stage)", + "instruction": "Main tank oil level low" + }, + { + "output": "Machine spindle jalignment done ", + "input": "Kadia", + "instruction": "Kadia machine alignment" + }, + { + "output": "Checked all and found that MPCB tripped so removed trip ", + "input": "Test Rig F1", + "instruction": "Pump MCB trip. " + }, + { + "output": "Manually recovered & base positioning done, ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck at gate" + }, + { + "output": "Adjusted sensor ", + "input": "Test Rig C", + "instruction": "Clamping problem" + }, + { + "output": "Checked all & changed pallet & homing done ", + "input": "EMAG Rim", + "instruction": "Cobot not operating" + }, + { + "output": "Oil top-up done, ", + "input": "Cleantech", + "instruction": "Lubrication low" + }, + { + "output": "Original stopper fitting done properly, then aligned the door sensors ", + "input": "Test Rig G2", + "instruction": "Door not close problem" + }, + { + "output": "Reset the error then restarted machine ", + "input": "Assembly stations of CH04", + "instruction": "PLC error problem" + }, + { + "output": "Found that do not close properly so manually closed and machine restarted. ", + "input": "Studer", + "instruction": "Cycle not start. " + }, + { + "output": "Oil top-up doen ", + "input": "ELB Wheel", + "instruction": "Axis movement problem came" + }, + { + "output": "Emergency pressed to release then turned on heating, ", + "input": "Teijo", + "instruction": "Air pressure low alarm & heating problem." + }, + { + "output": "Scanner cleaning done ", + "input": "PVM Test Stand", + "instruction": "Scanner not operating" + }, + { + "output": "Panel properly closed & reset done ", + "input": "EMAG Wheel", + "instruction": "Cooling fault" + }, + { + "output": "Machine HMI exit & restarted machine ", + "input": "EMAG Wheel", + "instruction": "C axis & Z axis alarm came" + }, + { + "output": "Checked operator side mistake, model add time date wrong selection, so date corrected ", + "input": "PV Assembly & Leak Testing", + "instruction": "Model selection problem" + }, + { + "output": "Checked & manually operated valve ", + "input": "Kapp Rim", + "instruction": "Door not operating" + }, + { + "output": "Sensor replaced & cable routing are pending, so cable routing done properly ", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Sensor replacement work" + }, + { + "output": "Changed fixture 2 times.", + "input": "PV Assembly & Leak Testing", + "instruction": "Fixture change" + }, + { + "output": "Adjusted pressure, but problem not solved So replaced transmitter, but problem not solved. So change the return line philtre ", + "input": "Piston Coining", + "instruction": "Pressure low alarm came" + }, + { + "output": "Pm points closed as per sheets.", + "input": "Store Laser Punching Machine 1", + "instruction": "Pending electrical PM points" + }, + { + "output": "Pm points closed as per sheets.", + "input": "Store Laser Punching Machine 2", + "instruction": "Pending electrical PM points" + }, + { + "output": "Pm points closed as per sheets.", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Pending electrical PM points" + }, + { + "output": "Pm points closed as per sheets.", + "input": "Nissin ", + "instruction": "Pending electrical PM points" + }, + { + "output": "Pm points closed as per sheets.", + "input": "Kadia", + "instruction": "Pending electrical PM points" + }, + { + "output": "Properly setting the sensor ", + "input": "Assembly stations of CH06", + "instruction": "Ball absent alarm not coming in coining" + }, + { + "output": "New maouse fitting done, then LAN cable setting done. ", + "input": "Test Rig F1", + "instruction": "Mouse problem & LAN cable disconnected." + }, + { + "output": "Properly setting the sensor ", + "input": "Assembly stations of CH04", + "instruction": "Ball absent alarm not coming in coining" + }, + { + "output": "Found that the contactor tripped, so released trip ", + "input": "Test Rig E1", + "instruction": "Hydraulic off." + }, + { + "output": "400mloil top-up done, but pump have leakage. So need to change.", + "input": "Durr Ultrasonic", + "instruction": "Vacuum pump oil level low" + }, + { + "output": "Found that the fume generate in the tank, So apply the camicle then problem solved.", + "input": "BVLINE NGCT Big", + "instruction": "Water overflow from tank." + }, + { + "output": "Found that the sensor is active, so properly cleaning the sensor, then refitting ", + "input": "Durr Ultrasonic", + "instruction": "Oil separator overflow alarm" + }, + { + "output": "Torque setting done ", + "input": "Test Rig G1", + "instruction": "G1 have torque problem in Gun" + }, + { + "output": "Checked sensors tehn reset ", + "input": "Test Rig G2", + "instruction": "G2 declamping problem." + }, + { + "output": "At first cleaning the sucktion filters, but problem not solved. Then replaced the return line filter ", + "input": "Test Rig H1", + "instruction": "Oiloverflow problem" + }, + { + "output": "Interchanged the relay tehn Pressure is normal.", + "input": "Test Rig E1", + "instruction": "Shock valve pressure not increase" + }, + { + "output": "New gun fitting from kardex but same problem coming, so the oil Gun fitting again, Guns need to send for repair.", + "input": "Assembly stations of CH01", + "instruction": "Torque gun torque not increase" + }, + { + "output": "Setup changed ", + "input": "Assembly stations of CH03", + "instruction": "setup changing work" + }, + { + "output": "Scanner mount fitted properly ", + "input": "Assembly stations of CH03", + "instruction": "Scanner mounting loose" + }, + { + "output": "Restarted machine ", + "input": "Test Rig E2", + "instruction": "Servo fault came" + }, + { + "output": "Checked all reed switchs are operating okay, then reset SMC driver after that trial takenfound ok.", + "input": "Centre Lapping", + "instruction": "Home position not coming" + }, + { + "output": "Connector was loose, so tightened properly .", + "input": "Test Rig E2", + "instruction": "TQL show high range" + }, + { + "output": "Oil top-up done, ", + "input": "Durr Ultrasonic", + "instruction": "Vacuum oil level low" + }, + { + "output": "Restarted PC ", + "input": "Assembly stations of CH03", + "instruction": "PC hang problem" + }, + { + "output": "Manually decreased .", + "input": "Test Rig E2", + "instruction": "TQL show high range" + }, + { + "output": "Manually adjusted, ", + "input": "Test Rig E2", + "instruction": "Tank temp show 100 degree Celcius" + }, + { + "output": "Checked & found door not properly locked, so removed connector & checked door alignment & setting done. ", + "input": "Test Rig E1", + "instruction": "Door not closed" + }, + { + "output": "Restarted machine ", + "input": "Test Rig G2", + "instruction": "Door locked" + }, + { + "output": "Preoperly installtion done .", + "input": "Jerk Testing", + "instruction": "open win found" + }, + { + "output": "Torque adjustment done, ", + "input": "Test Rig E1 & E2", + "instruction": "Torque low in torque gun" + }, + { + "output": "New handle fitting done, ", + "input": "PVG Test Stand", + "instruction": "PVG drain station handle broken." + }, + { + "output": "Adjusted the stud, then sensor setting done, .", + "input": "Test Rig F1", + "instruction": "Declamping problem" + }, + { + "output": "Found that the bolt broken & stuck inside the shaft. So dismentlal the gun & tried to remove it. But not happening, so interchanged the gun & started the machine. But the damaged gun is under process to repair. SO assembly pending.", + "input": "BVLINE Test Stand A (Single stage)", + "instruction": "Tapping gun handle broken" + }, + { + "output": "Leakage found from FRL bowl. So changed bowl ", + "input": "Studer Favorit", + "instruction": "Air leakage" + }, + { + "output": "Manually reset drive & PLC ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Conveyor servo fault came" + }, + { + "output": "Servo adjusted .", + "input": "Test Rig A", + "instruction": "Declamping problem" + }, + { + "output": "Clamping sensor adjusted .", + "input": "Test Rig A", + "instruction": "Clamping problem" + }, + { + "output": "Wheel fitted .", + "input": "ELB Wheel", + "instruction": "Loading vehicle wheel removed" + }, + { + "output": "Found that MCB off, so turned on them .", + "input": "Test Rig G1", + "instruction": "Board supply not come" + }, + { + "output": "Height sensor cleaning done .", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Declamping problem" + }, + { + "output": "Manually declamp & then clamped, but after cycle run flow not constant. Then after tightened properly trial taken found ok.", + "input": "Test Rig B", + "instruction": "Clamping & flow problem" + }, + { + "output": "Checked all door locking & restarted machine. Then trial found ok.", + "input": "ELB Rim", + "instruction": "Door not opening" + }, + { + "output": "Machine restarted, then problem solved.", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Cycle not start" + }, + { + "output": "Oil & water topup done,then trial found ok.", + "input": "Durr Ultrasonic", + "instruction": "Oil separator at minimum level" + }, + { + "output": "proper base positioning done.", + "input": "Durr Ultrasonic", + "instruction": "Base position problem," + }, + { + "output": "Safety switch setting done. ", + "input": "Test Rig G2", + "instruction": "Door problem" + }, + { + "output": "Manually pressure set, ", + "input": "Piston Coining", + "instruction": "High pressure problem." + }, + { + "output": "Cycle start push button properly fitted, then trail ataken found ok.", + "input": "Deburring Machine", + "instruction": "Cycle not start" + }, + { + "output": "Machine restarted & then problem solved. ", + "input": "Test Rig H1", + "instruction": "Door locked, not opening" + }, + { + "output": "Dismentaled bolts then cleaning done using WD40, but problem pending.", + "input": "Centre Lapping", + "instruction": "Spindle problem" + }, + { + "output": "Heater checked & found body short & cable checked, found burned from heater terminal. So cable reconnection done, then trial atken found ok.", + "input": "PVG Test Stand", + "instruction": "Heater trip" + }, + { + "output": "Checked & found clamp & declamp sensor malfunctioning. So replaced both sensors & now working ok.", + "input": "Test Rig C", + "instruction": "Declamping problem" + }, + { + "output": "Capping gun torque increased, ", + "input": "Test Rig H1 & H2", + "instruction": "Capping gun torque not ok." + }, + { + "output": "Torque setting done ", + "input": "Test Rig E1 & E2", + "instruction": "Capping gun torque not ok." + }, + { + "output": "New hinge fitting done, ", + "input": "Studer", + "instruction": "Cobot door hinge broken" + }, + { + "output": "Manually released the stud, then checking condition of stud & bush found ok. ", + "input": "Test Rig A", + "instruction": "Stud stuck problem" + }, + { + "output": "Sensor adjusted .", + "input": "Assembly stations of CH06", + "instruction": "Station tool ball absent sensor not working" + }, + { + "output": "New filter paper fitting done ", + "input": "Cleantech", + "instruction": "Filter paper finished" + }, + { + "output": "Found that the nozzle direction not accurate so setting the direction after that amount at coolant is low but still coming in job, So need to observe.", + "input": "Cleantech", + "instruction": "Coolant present in job after cycle end" + }, + { + "output": "Drive fault m/c restarted, then reset the m/c .", + "input": "Studer Favorit", + "instruction": "Frequency converter not working" + }, + { + "output": "All assembly checking done, but bearing not found, so spindle assembly work done. Only Coupling bolt fitting work pending.", + "input": "Centre Lapping", + "instruction": "Runout problem, spindle assembly remove & refitting work" + }, + { + "output": "Interchanged drive with spare one, but drive card connector not same of profibus. So also changed card with old drive but drive alarm came profibus diagnosis. So again installed old drive with original.", + "input": "Studer", + "instruction": "Drive problem of dressing" + }, + { + "output": "Door roller removed, so fitted properly. Door ok", + "input": "ELB Rim", + "instruction": "Door problem" + }, + { + "output": "Checked seal out from cylinder, so adjusted for temporary. Need to plan on Saturday & Sunday.", + "input": "Studer", + "instruction": "Air leakage from cylinder" + }, + { + "output": "Checked & found water level low, so filled water level ok.", + "input": "Cleantech", + "instruction": "X25 alarm came." + }, + { + "output": "Found that emergency pressed, so released that .", + "input": "Cleantech", + "instruction": "Auto cycle not run " + }, + { + "output": "Manually set ", + "input": "Piston Coining", + "instruction": "Pressure problem" + }, + { + "output": "Set-up changed & waiting for job done, then returned it. Then sensor adjustment done .", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Set-up change work & sensor problem" + }, + { + "output": "Checked alignment & then alignment done trial taken found ok.", + "input": "Test Rig G1", + "instruction": "Door not locking problem" + }, + { + "output": "Sensor adjusted .", + "input": "Test Rig C", + "instruction": "Clamping problem" + }, + { + "output": "Properly setting the handle .", + "input": "PVM Assembly", + "instruction": "Torque gun handle direction problem" + }, + { + "output": "All three doors properly closed then cycle run .", + "input": "Nissin ", + "instruction": "Safety door not locked" + }, + { + "output": "Manually setting the torque ", + "input": "Test Rig E1 & E2", + "instruction": "Capping gun torque not ok." + }, + { + "output": "Filter cleaning done ", + "input": "Test Rig H1", + "instruction": "PT pressure not incresing problem" + }, + { + "output": "Software restarted ", + "input": "Assembly stations of CH03", + "instruction": "After dust seal, cycle not completed" + }, + { + "output": "Station 11 alignment done. ", + "input": "Kadia", + "instruction": "Station 11 voltage too low" + }, + { + "output": "Manually declamp the job. Job found not properly setting, so setting it .", + "input": "Cleantech", + "instruction": "Job stuck & declamp problem" + }, + { + "output": "Sensor setting done properly trial taken found ok.", + "input": "Piston Coining", + "instruction": "Job present sensor not working" + }, + { + "output": "Sensor adjusted .", + "input": "Test Rig C", + "instruction": "Declamp sensor problem" + }, + { + "output": "Setup changed V-port to local", + "input": "Test Rig E1", + "instruction": "setup changing work" + }, + { + "output": "Fixture changed for square part.", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Fixture change" + }, + { + "output": "Base position setting done ", + "input": "Durr Ultrasonic", + "instruction": "Base position problem" + }, + { + "output": "Belt replaced trial taken found ok.", + "input": "Klein 1", + "instruction": "belt broken" + }, + { + "output": "Adjusted torque as per requirment, the job trial taken found ok.", + "input": "Test Rig E1 & E2", + "instruction": "Torque gun problem" + }, + { + "output": "Checked pully wearout, so replaced the pully .", + "input": "ELB Rim", + "instruction": "Belt slip" + }, + { + "output": "Fitted new brush .", + "input": "Studer", + "instruction": "Brush damaged" + }, + { + "output": "Checked & found conveyor first VFD trip, so reset done, trial taken found ok.", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Conveyor not working" + }, + { + "output": "Oil kept at PDI line.", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "VSPD oil not available" + }, + { + "output": "Checked & found down side reed switch not working, so adjusted sensor ", + "input": "Piston Coining", + "instruction": "Door problem" + }, + { + "output": "Setup change done trial taken found ok.", + "input": "Test Rig E2", + "instruction": "setup changing work" + }, + { + "output": "Filter changed .", + "input": "Nissin ", + "instruction": "Coolant flow error" + }, + { + "output": "Oil top-up done 10 litre.", + "input": "ELB Wheel", + "instruction": "Hydarulic oil level low" + }, + { + "output": "Replaced printer from CH05, but printer configuration not ok, so removed printer from other line & running ok.", + "input": "Assembly stations of CH01", + "instruction": "Printer not working" + }, + { + "output": "Checked & found MCB trip, so reset MCB .", + "input": "Test Rig E1", + "instruction": "Motor feed pressure alarm" + }, + { + "output": "So changed setup .", + "input": "Test Rig E2", + "instruction": "V-port setup change" + }, + { + "output": "So manually operate then home position set auto, cycle trial taken ok.", + "input": "Cleantech", + "instruction": "Job lifter stuck" + }, + { + "output": "Checked ball stuck, so alignment set ", + "input": "Assembly stations of CH04", + "instruction": "Ball feeder problem" + }, + { + "output": "So both sensor properly set trial taken found ok.", + "input": "Assembly stations of CH01", + "instruction": "Dust seal sensor problem & job present sensor problem" + }, + { + "output": "Drive alarm coming \"Trip-51\". Machine restarted trial taken found ok.", + "input": "Studer", + "instruction": "Wheel off" + }, + { + "output": "Found that job stuck, so manually recovered & checked sensor operating or not. ", + "input": "Studer", + "instruction": "Cobot stuck" + }, + { + "output": "Found that temperature not achived. So manually valve off & required for temperature.", + "input": "Test Rig A", + "instruction": "Temperature not occurred" + }, + { + "output": "Checked condition & on MPCB .", + "input": "Test Rig E1", + "instruction": "Shock valve mopdel during MPCB trip" + }, + { + "output": "Fitting all covers trial taken found ok.", + "input": "Kadia", + "instruction": "Cover open condition" + }, + { + "output": "Scanner adjusted as per requirment .", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Scanner not working" + }, + { + "output": "After repairing the original gun fitting in the single stage test stand done & the dual stage gun also fitting in dual stage test stand done. Singl estage trial taken found ok.", + "input": "BVLINE Test Stand A (Single stage)", + "instruction": "Gun fitting done." + }, + { + "output": "Checked & found the rexroth card removed & cleaned card & again fitting done. Then machine handed over to production team.", + "input": "Test Rig E1 & E2", + "instruction": "Rexroth card not working" + }, + { + "output": "So checked & found M-4 one new bolt arrenged & all bolts properly tightened.", + "input": "Assembly stations of CH01", + "instruction": "Torquing gun fixture bolt loose & missing" + }, + { + "output": "So checked & found scanner proper cleaning done. ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Scanner not working" + }, + { + "output": "SO checked & found sensor tension properly set .", + "input": "Assembly stations of CH01", + "instruction": "Shock valve alarm come" + }, + { + "output": "Scanner properly adjusted , then sensor setting done .", + "input": "Assembly stations of CH03", + "instruction": "Scanner orientation propblem & sensor loose." + }, + { + "output": "Torque setting done ", + "input": "Test Rig H2", + "instruction": "Capping gun torque not ok." + }, + { + "output": "Setting the plate properly with fevi-quick, ", + "input": "Test Rig H1", + "instruction": "Conveyor sensor plate loose" + }, + { + "output": "Found washing pump was trip, so found contactor single phasing. Removed contactor & fitted heater contactor (110v AC). Because contactor not available in store. trial taken found ok.", + "input": "Cleantech", + "instruction": "Washing pump problem" + }, + { + "output": "Checked & found ball stuck, so manually removed .", + "input": "Assembly stations of CH01", + "instruction": "Ball feeder problem" + }, + { + "output": "Checked & found sensor not working. So adjusted sensor .", + "input": "Piston Coining", + "instruction": "Coining cylinder problem" + }, + { + "output": "Checked & found job not de-clamp, so de-clamped manually after scanning master job machine ok.", + "input": "Test Rig G2", + "instruction": "De-clamping problem" + }, + { + "output": "Checked & found shock valve pressure not developing. So found coil loose, properly tightened .", + "input": "Test Rig E2", + "instruction": "Shock valve pressure problem" + }, + { + "output": "Checked & found sensor rod upper side spring damaged, so cut the spring & adjusted. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Ball absent not showing" + }, + { + "output": "Checked & found USB cable not ok, So changed cable. ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Computer on-off problem" + }, + { + "output": "Checked & found sensor position disturbed so setting done properly. ", + "input": "Studer Favorit", + "instruction": "Job pressent sensor problem" + }, + { + "output": "Checked & found tank 1 filter choke up. So replaced filter ", + "input": "Durr Ultrasonic", + "instruction": "Filter choke up" + }, + { + "output": "Checked & found cycle start push button removed, so properly fitted. ", + "input": "Cleantech", + "instruction": "Cycle start push button problem" + }, + { + "output": "Taken measurment woth outside person of test stand G2", + "input": "Test Rig G2", + "instruction": "Spindle shaft measurment" + }, + { + "output": "Key & key-head adjusted ", + "input": "ELB Rim", + "instruction": "Door locking problem" + }, + { + "output": "bag filter 50u replaced, then ok.", + "input": "Nissin ", + "instruction": "Coolant flow error" + }, + { + "output": "Dust seal present sensor adjusted. Then ok", + "input": "Assembly stations of CH04", + "instruction": "Dust seal present sensor disturbed" + }, + { + "output": "Removed check valve with Job.", + "input": "Assembly stations of CH04", + "instruction": "Check valve slip" + }, + { + "output": "Cycle complete but door not open. Machine restarted ", + "input": "ELB Rim", + "instruction": "Door not opening" + }, + { + "output": "Manually job declamping, then ok", + "input": "Cleantech", + "instruction": "Unloading side job not declamp" + }, + { + "output": "Machine restarted trial taken found ok.", + "input": "Test Rig G1", + "instruction": "Door not open" + }, + { + "output": "Manually recovered busket.", + "input": "Durr Ultrasonic", + "instruction": "Busket position disturbed" + }, + { + "output": "Removed pully", + "input": "Durr Ultrasonic", + "instruction": "Vacuum pump's pully removed" + }, + { + "output": "When visited, alarm reset by operator & machine running.", + "input": "EMAG Wheel", + "instruction": "Z axis block/ Soft limit fault" + }, + { + "output": "Top-up ok.", + "input": "ELB Wheel", + "instruction": "Hydraulic oil level low." + }, + { + "output": "Electrical PM points done.", + "input": "Durr Ultrasonic", + "instruction": "Electrical PM points" + }, + { + "output": "Electrical PM points done.", + "input": "Piston Coining", + "instruction": "Electrical PM points" + }, + { + "output": "Clamp sensor adjusted, then ok.", + "input": "Test Rig H1", + "instruction": "job not clamp" + }, + { + "output": "Filter paper removed manually.", + "input": "Cleantech", + "instruction": "Filter paper stuck" + }, + { + "output": "Manuallty removed busket then ok.", + "input": "Durr Ultrasonic", + "instruction": "Busket stuck" + }, + { + "output": "Sensor replaced .", + "input": "Assembly stations of CH02", + "instruction": "Spool set fixture sensor problem" + }, + { + "output": "Removed the job then ok.", + "input": "Cleantech", + "instruction": "Unloading side job stuck" + }, + { + "output": "Software restarted ", + "input": "Assembly station 3", + "instruction": "Software hang" + }, + { + "output": "Machine restarted two time, then ok.", + "input": "Studer", + "instruction": "Robot not at home" + }, + { + "output": "Manually job declamped.", + "input": "Test Rig A", + "instruction": "Job not declamp" + }, + { + "output": "Sensor adjusted then ok.", + "input": "Test Rig G2", + "instruction": "Door locking problem" + }, + { + "output": "Clamping (hyd) pneumatic cylinder oil topup done, then ok.", + "input": "BVLINE Test Stand A(Dual stage)", + "instruction": "Job clamping problem" + }, + { + "output": "Filter replaced 25u then ok.", + "input": "Durr Ultrasonic", + "instruction": "Tank 2 filter choke" + }, + { + "output": "Sensor adjusted, then ok.", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Sensor problem" + }, + { + "output": "Chiller trip recovery", + "input": "Studer", + "instruction": "Coolant temp high" + }, + { + "output": "Sleeve locking cylinder reed switch not working. Reed switch replaced.", + "input": "Deburring Machine", + "instruction": "Cycle not complete" + }, + { + "output": "Bolt tighting done.", + "input": "Centre Lapping", + "instruction": "Centre lapping machine bolt loose." + }, + { + "output": "Checked & found the drain line filter clogged & filter cleaning done.", + "input": "Test Rig H1", + "instruction": "Oil overflow" + }, + { + "output": "Light curtain adjusted tehn OK.", + "input": "Assembly stations of CH04", + "instruction": "Light curtain disturbed" + }, + { + "output": "Sensor adjusted then ok.", + "input": "Nissin ", + "instruction": "height sensor disturbed" + }, + { + "output": "Checked drive( 51 amarl ) coming m/c restarted then ok.", + "input": "Studer", + "instruction": "Frequncy converter not ready" + }, + { + "output": "Removed the filter then ok.", + "input": "Knoll Coolant System", + "instruction": "Knoll system silencer filter fall down in knoll unit" + }, + { + "output": "Checked acctuator solenoid valve not operating .So valve cleaned with WD40 then refitted .", + "input": "Knoll Coolant System", + "instruction": "Acctuator not working" + }, + { + "output": "Brush changed", + "input": "Deburring Machine", + "instruction": "Brush change" + }, + { + "output": "Restarted software, then ok.", + "input": "Assembly stations of CH03", + "instruction": "Software hang" + }, + { + "output": "So removed old tool & new tool installation done.", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torquing tool slipped." + }, + { + "output": "job clamp seal reinstallation done, .", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Job clamp seal worn out" + }, + { + "output": "Machine wheel bolt tighting done trial taken found ok.", + "input": "Centre Lapping", + "instruction": "centre lapping machine wheel loose" + }, + { + "output": "Pokayoka fitted & logic implementation done, ", + "input": "Kadia", + "instruction": "Poka yoka modification" + }, + { + "output": "Checked & found main incoming supply B phase burnt & connector also burned. So fitted new connector & properly done cable with new lugs. .", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Main incoming supply one phase burn." + }, + { + "output": "Checked& found charger damaged, so connected new charger", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Scanner charging cable problem" + }, + { + "output": "Checked & found unloading side limit switch wire disconnected, so connnected properly after that machine working ok.", + "input": "Cleantech", + "instruction": "Machine not working in auto" + }, + { + "output": "Checked & found inside of machine light not working, so found wire disconnected. So connected properly, then light working ok.", + "input": "Deburring Machine", + "instruction": "Light not working inside machine" + }, + { + "output": "Changed brush with new one, ", + "input": "Deburring Machine", + "instruction": "Brush changed" + }, + { + "output": "Checked & found tool damaged, so changed tool. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Tool clamping problem" + }, + { + "output": "Checked & found stopper problem, so adjusted sensor then machine ok.", + "input": "Nissin ", + "instruction": "Unloading cylinder problem" + }, + { + "output": "Checked & found mounting loose, so properly tightened ", + "input": "Test Rig D", + "instruction": "Conveyor problem" + }, + { + "output": "Checked & found check valve poka-yoka problem, so adjusted sensor, ", + "input": "Dust Seal", + "instruction": "Poka yoka problem" + }, + { + "output": "Found that sensor not working properly, so cleaning all sensors done, trial taken found ok.", + "input": "Durr Ultrasonic", + "instruction": "Work tank not min alarm" + }, + { + "output": "As per job code set quantity over, job model changed ", + "input": "Test Rig E1 & E2", + "instruction": "Data type resutted in & out range value" + }, + { + "output": "Sensor setting done properly, cleaning sensors ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Conveyor sensor not working" + }, + { + "output": "Found that LAN cable disconnected. So fitting done then PLC reset trial taken found ok.", + "input": "Assembly stations of CH03", + "instruction": "PLC disconnected problem" + }, + { + "output": "Checking the cylinder then pressure checking found ok trial taken found ok.", + "input": "Assembly stations of CH01", + "instruction": "Air leak pressure low" + }, + { + "output": "Found conveyor motor tripped, released trip ", + "input": "Durr Ultrasonic", + "instruction": "Conveyor not working" + }, + { + "output": "Manually released the stude then setting done, job released trial taken found ok.", + "input": "Test Rig H1 & H2", + "instruction": "Stud stuck problem" + }, + { + "output": "So checked & found conveyor swing on .", + "input": "Durr Ultrasonic", + "instruction": "Conveyor not start" + }, + { + "output": "So checked & found PT line filter cleaning done ", + "input": "Test Rig G2", + "instruction": "Tank pressure high & low" + }, + { + "output": "So checked & found unloader stuck, so recovered manually .", + "input": "Cleantech", + "instruction": "Unloader stuck" + }, + { + "output": "Manually opened ", + "input": "Cleantech", + "instruction": "Door not open" + }, + { + "output": "Coolant filter clogged by sludge, so sludge cleaning done, ", + "input": "Studer Favorit", + "instruction": "Coolant filter not working" + }, + { + "output": "New filter paper fitting done ", + "input": "Studer Favorit", + "instruction": "Coolant filter paper finished" + }, + { + "output": "Piston coining door alignment done & again sensor setting done.", + "input": "Piston Coining", + "instruction": "Door not working" + }, + { + "output": "Checked & found the incoming L/S is faulty & new replacement done . ", + "input": "Cleantech", + "instruction": "Auto cycle not working" + }, + { + "output": "11.23 filter cleaning done.", + "input": "Test Rig H1", + "instruction": "Tank pressure low" + }, + { + "output": "Gripper cylinder cleaned with WD40 & air then lubrication done. ", + "input": "Studer", + "instruction": "Cobot gripper clamp problem" + }, + { + "output": "Adjusted Torque", + "input": "Test Rig C", + "instruction": "Torque issue" + }, + { + "output": "Removed the ball .", + "input": "Assembly stations of CH03", + "instruction": "Ball feeder's ball stuck" + }, + { + "output": "Leakage to be arrested.", + "input": "Assembly stations of CH04", + "instruction": "Air leakage" + }, + { + "output": "So checked & found C axis guard remmoved & cylinder clamp-declamping done, but leakage not found. So machine handover to 2nd shift person.", + "input": "ELB Rim", + "instruction": "Oil leakages" + }, + { + "output": "So checked & found new bracket fitted.", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Conveyor full ssensor bracket broken." + }, + { + "output": "So manually basket removed & base position set, Trial taken in auto, found ok.", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck at gate" + }, + { + "output": "Checked tank 2 foamimg, so informed operator to use defoamer in tank.", + "input": "Durr Ultrasonic", + "instruction": "Work tank fill time from flood tank 2 exceed" + }, + { + "output": "Checked dust seal sensor, not working. So replaced sensor & properly se. ", + "input": "Dust Seal", + "instruction": "Dust seal problem" + }, + { + "output": "Palet no A manifold pipe proper tightened. Now machine under observation.", + "input": "ELB Wheel", + "instruction": "Oil leakage" + }, + { + "output": "machine's alarm reset done, ", + "input": "Test Rig F1", + "instruction": "Door problem" + }, + { + "output": "Both G1 & G2 filters claning done & after refitting trial taken found ok.", + "input": "Test Rig G1 & G2", + "instruction": "Tank pressure not increase" + }, + { + "output": "Base positioning done, ", + "input": "Durr Ultrasonic", + "instruction": "Cycle not start" + }, + { + "output": "Counter reset done, ", + "input": "Nissin ", + "instruction": "Lubrication fault" + }, + { + "output": "Manually removed the job, checked stud. Found declamped position trial taken found ok.", + "input": "Test Rig E2", + "instruction": "Job stuck problem" + }, + { + "output": "Setting the Gun torque ", + "input": "Test Rig F1", + "instruction": "torque setting problem to torque Gun" + }, + { + "output": "Manually removed the job Stud declamping properly.", + "input": "Test Rig H2", + "instruction": "Job stuck problem" + }, + { + "output": "Tank line filter replaced trial taken found ok.", + "input": "Test Rig F2", + "instruction": "Tank pressure problem" + }, + { + "output": "Found declamping problem, manually operate valve then declamping done .", + "input": "Test Rig H1", + "instruction": "Job stuck problem" + }, + { + "output": "Axis 21 triggered alarm. So machine restarted & alarm gone.", + "input": "EMAG Wheel", + "instruction": "Axis 21 stop triggered" + }, + { + "output": "Found Ball stuck, so removed manually, .", + "input": "Ball feeder of Assembly station", + "instruction": "Ball feeder problem" + }, + { + "output": "Found safety curtain continiuosly on, so disconnected & connected again. After that ok.", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torquing problem" + }, + { + "output": "Found machine not working in auto mode. So found auto not selected, after selected .", + "input": "BVLINE Test Stand A(Dual stage)", + "instruction": "Auto cycle start problem" + }, + { + "output": "Found PC hanging, so restarted PC ", + "input": "BVLINE Test Stand A (Single stage)", + "instruction": "PC problem" + }, + { + "output": "Found PC hanging, so restarted PC ", + "input": "BVLINE Test Stand B(Dual stage)", + "instruction": "PC problem" + }, + { + "output": "Relay interchanged, ", + "input": "Piston Coining", + "instruction": "Hydraulic cylinder stuck." + }, + { + "output": "Machine restarted ", + "input": "BVLINE NGCT Big", + "instruction": "Cycle stuc" + }, + { + "output": "Found Check valve gun torque problem, so Gun intrechanged with CH01 to CH03 Durr machine.", + "input": "Durr Ultrasonic", + "instruction": "Check valve gun problem" + }, + { + "output": "Found X45 Limit switch set, ", + "input": "Cleantech", + "instruction": "Unloading door problem" + }, + { + "output": "Found tank line filter clogged, so cleaning done, ", + "input": "Test Rig H1 & H2", + "instruction": "Temperature problem" + }, + { + "output": "Found Hydraulic motor key missing, so key properly fitted. Clamp-declamp pending.", + "input": "Test Rig A", + "instruction": "Clamping problem" + }, + { + "output": "Found cycle reset & door opened. Now machine ok", + "input": "Test Rig G2", + "instruction": "Door problem" + }, + { + "output": "Removing plate then found ball stuck. So released that, ", + "input": "Ball feeder of Assembly station", + "instruction": "Ball stuck in ball feeder" + }, + { + "output": "Manually torque setting done, ", + "input": "Test Rig F1 & F2", + "instruction": "Torque low in capping gun" + }, + { + "output": "Plate replacement done, ", + "input": "Assembly stations of CH03", + "instruction": "V port plate change" + }, + { + "output": "New stud fitting done, ", + "input": "Test Rig C", + "instruction": "Stud broken" + }, + { + "output": "manually setting then torque ", + "input": "Test Rig G1 & G2", + "instruction": "Capping gun torque not ok." + }, + { + "output": "Setting the torque done, then height adjustment done, ", + "input": "Test Rig H1 & H2", + "instruction": "Capping gun torque & height problem" + }, + { + "output": "Set-up changing done, ", + "input": "Test Rig E1 & E2", + "instruction": "Test set-up changed of V-port" + }, + { + "output": "Found that motor mounting was loose, so properly tightened the bolts ", + "input": "Test Rig H1", + "instruction": "Oil drain motor shaft" + }, + { + "output": "Found that pipe is broken, so replaced the pipe new one fitting doen. ", + "input": "Durr Ultrasonic", + "instruction": "Air leakage" + }, + { + "output": "Draining setup done, then torque & poka yoka adjustment done. ", + "input": "Test Rig E1 & E2", + "instruction": "Draining setup torque is pokayoka adjustment." + }, + { + "output": "job removed from fixture the reset the alarm ", + "input": "Cleantech", + "instruction": "Cycle not start" + }, + { + "output": "Its not maintenace problem. So supervisor setting the tool ", + "input": "Kadia", + "instruction": "tool problem, not teaching job." + }, + { + "output": "Checked reed switch not working, so adjusted, .", + "input": "Piston Coining", + "instruction": "Door problem" + }, + { + "output": "Studer 451 machine drive removed for repair, so sent drive with Sourav.", + "input": "Studer 2 (451)", + "instruction": "Drive removed" + }, + { + "output": "Found Gun's tool broken, so removed gun & kept in department.", + "input": "PVG Assembly", + "instruction": "DC torque gun problem" + }, + { + "output": "Manually recovered , after that temperature ok.", + "input": "Test Rig D", + "instruction": "Temperature problem" + }, + { + "output": "Torque increased as per requirment. ", + "input": "Test Rig E1 & E2", + "instruction": "Torque problem" + }, + { + "output": "Door lock key setting done, trial taken found ok.", + "input": "ELB Rim", + "instruction": "Door lock error" + }, + { + "output": "Sensor adjusted, trial taken found ok.", + "input": "ELB Rim", + "instruction": "Belt sensor not working" + }, + { + "output": "Door close reed switch malfunctioning, so reed switch properly tightened.", + "input": "Piston Coining", + "instruction": "Station 3 blow operation late problem" + }, + { + "output": "Ball feeder assembly properly tightened.", + "input": "Ball feeder of Assembly station", + "instruction": "Emergency Ball not coming." + }, + { + "output": "So found block setting done. ", + "input": "Ball feeder of Assembly station", + "instruction": "Emergency bolt not coming" + }, + { + "output": "Block alignment done. ", + "input": "Assembly stations of CH04", + "instruction": "Suction ball not coming" + }, + { + "output": "Replaced with new. Ok", + "input": "Studer Favorit", + "instruction": "Filter paper finished" + }, + { + "output": "Found safety curtain position disturbed, so set properly position. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Auto cycle stop" + }, + { + "output": "Machine restarted. ", + "input": "Test Rig H2", + "instruction": "safety door problem" + }, + { + "output": "Manually ball removed, ", + "input": "Ball feeder of Assembly station", + "instruction": "Emergency ball stuck" + }, + { + "output": "New belt changing done.", + "input": "Kapp Rim", + "instruction": "Wheel belt broken." + }, + { + "output": "Brush properly tightened, ", + "input": "Deburring Machine", + "instruction": "Brush changed" + }, + { + "output": "Cycle reset done, ", + "input": "Test Rig G1", + "instruction": "Door problem" + }, + { + "output": "Pneumatic pipe properly routing done.", + "input": "Ball feeder of Assembly station", + "instruction": "Emergency ball stuck" + }, + { + "output": "Found scanner ok, software problem. After restart of software trial taken found ok.", + "input": "Assembly stations of CH02", + "instruction": "Scanner problem" + }, + { + "output": "Sensor setting done, then found PLC error. So reset PLC ", + "input": "Dust Seal", + "instruction": "Dust seal problem" + }, + { + "output": "Setting torque done ", + "input": "Test Rig H1 & H2", + "instruction": "PTLR capping gun torque problem" + }, + { + "output": "Found that door lock, so reset the fault of sensor, restart the machine trial taken found ok.", + "input": "Test Rig H1", + "instruction": "Cycle not start" + }, + { + "output": "Manually recovered the basket then base positioning done trial taken found ok.", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck in entry point." + }, + { + "output": "Found that side wheel not moving properly. So sensor cleaning done, then master job trial taken ok. ", + "input": "Test Rig F2", + "instruction": "Cycle stop error coming in emergency cycle." + }, + { + "output": "Found tank is empty, so told operator to full the tank.", + "input": "Durr Ultrasonic", + "instruction": "Tank level low alarm" + }, + { + "output": "Sensor adjusted ", + "input": "Dust Seal", + "instruction": "Dust seal problem" + }, + { + "output": "Sensor adjusted ", + "input": "Dust Seal", + "instruction": "Dust seal problem" + }, + { + "output": "LAN cable connection of the CPU disconnected, so reconnected that trial taken found ok.", + "input": "Assembly station 2", + "instruction": "Station 2 PC PLC connection error" + }, + { + "output": "Job stuck in air blow fixture, so removed Job .", + "input": "Cleantech", + "instruction": "Air manifold dn limit switch aborted" + }, + { + "output": "Filter cleaning done.", + "input": "Test Rig F1", + "instruction": "Return filter clogged, oil over flow." + }, + { + "output": "Vacuum pump oil level low. So oil top up done trial taken found ok.", + "input": "Durr Ultrasonic", + "instruction": "VD drying time exceeded, increase Hd time & hot temperature." + }, + { + "output": "Manually recovered ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Manually recovered, ", + "input": "Test Rig G1", + "instruction": "Door problem" + }, + { + "output": "Scan master job, after declamping properly trial taken found ok.", + "input": "Test Rig G2", + "instruction": "Unclamping problem" + }, + { + "output": "Adjusted & fitted new reed for sensor trial taken found ok.", + "input": "Dust Seal", + "instruction": "Dust seal problem" + }, + { + "output": "Adjusted sensor properly trial taken found ok.", + "input": "Dust Seal", + "instruction": "Dust seal problem" + }, + { + "output": "Balls refilled, ", + "input": "Ball feeder of Assembly station", + "instruction": "Ball feeder problem" + }, + { + "output": "Temperature set point set & Rot also inserted rot set pending.", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Temp high" + }, + { + "output": "Top-up done", + "input": "Cleantech", + "instruction": "Lubrication oil Low" + }, + { + "output": "Top-up done", + "input": "Cleantech", + "instruction": "Lubrication oil Low" + }, + { + "output": "Conveyor stuck job loading plate bend, recover found ok.", + "input": "BVLINE Assembly Station(Dual Stage)", + "instruction": "Conveyor stuck" + }, + { + "output": "Found that emergency pressed, so released that .", + "input": "Nissin ", + "instruction": "Coolant flow error" + }, + { + "output": "Manually recovered .", + "input": "Cleantech", + "instruction": "Door not open problem" + }, + { + "output": "Setup changed .", + "input": "Assembly stations of CH03", + "instruction": "setup changing work" + }, + { + "output": "Setup changed .", + "input": "Test Rig E1 & E2", + "instruction": "setup changing work" + }, + { + "output": "Manually control the temperature & oil topup done trial taken found ok.", + "input": "Test Rig C", + "instruction": "Temperature problem" + }, + { + "output": "Found that door stopper is loose, so properly tightened, ", + "input": "Test Rig E1", + "instruction": "Door lock problem" + }, + { + "output": "Setting the torque done, then height adjustment done, ", + "input": "Test Rig C", + "instruction": "Capping gun torque problem" + }, + { + "output": "Setup changed .", + "input": "Test Rig E2", + "instruction": "setup changing work" + }, + { + "output": "Found that ball feeder cylinder stuck, ball stuck inside. So clear that ", + "input": "Ball feeder of Assembly station", + "instruction": "Ball feeder problem" + }, + { + "output": "Found that cobot stuck due to light off, so manaully operated ", + "input": "Cleantech", + "instruction": "Cobot stuck" + }, + { + "output": "Base positioning done, then found that vacuum pump is off. So manually turned on, ", + "input": "Durr Ultrasonic", + "instruction": "Base position & cycle start problem" + }, + { + "output": "Machine & coolant system started & warmup done. Lubrication Oil top-up done.", + "input": "EMAG Wheel", + "instruction": "Machine need to start" + }, + { + "output": "Sensor set, then machine ok", + "input": "Test Rig H2", + "instruction": "Clamping problem" + }, + { + "output": "Check valve basket adjusted, then machine ok", + "input": "Dust Seal", + "instruction": "Check valve problem" + }, + { + "output": "Cylinder bolt tightened, then machine ok.", + "input": "Cleantech", + "instruction": "Loader job not clamp" + }, + { + "output": "Manually basket base positioning done.", + "input": "Durr Ultrasonic", + "instruction": "Base position disturbed. " + }, + { + "output": "DC tool torque gun interchanged with CH05 to CH03, gun fitting done.", + "input": "Assembly stations of CH03", + "instruction": "DC torque gun problem" + }, + { + "output": "Counter reset done, then machine ok.", + "input": "Durr Ultrasonic", + "instruction": "Warning maintenace Aattend" + }, + { + "output": "Filter cleaned, then machine ok.", + "input": "Test Rig F2", + "instruction": "Imbalance QP" + }, + { + "output": "Torque gun interchanged CH01 to CH03. then machine ok.", + "input": "Assembly stations of CH03", + "instruction": "Torque Gun" + }, + { + "output": "Removed battery supply & reset key hold on tehn again battery supply connected & machine reset done. ", + "input": "EMAG Wheel", + "instruction": "Fire unit not ready" + }, + { + "output": "Found that guard valve coil top dismental, so corrected & ", + "input": "Studer", + "instruction": "Wheel guard not working" + }, + { + "output": "Reset from program key, trial taken found ok.", + "input": "Kadia", + "instruction": "Part counting over" + }, + { + "output": "Controller reset trial taken found ok.", + "input": "Studer", + "instruction": "Temperature problem." + }, + { + "output": "Checked washing door not close, so door close properly tightened, ", + "input": "Cleantech", + "instruction": "Door close access alarm" + }, + { + "output": "Air PU pipe96mm) broken so pipe replaced, ", + "input": "PVG Test Stand", + "instruction": "Air pressure low alarm" + }, + { + "output": "Door fall due to dooer alignment disturb, so door alignment done & flow set.", + "input": "ELB Rim", + "instruction": "Door close problem" + }, + { + "output": "filter not fitted properly, so fitted properly ", + "input": "Kapp Rim", + "instruction": "Fume extractor DC off again & again." + }, + { + "output": "Machine restarted .", + "input": "ELB Wheel", + "instruction": "fire protection safety door alarm." + }, + { + "output": "Found oil leakage from fitting properly.", + "input": "PV Assembly & Leak Testing", + "instruction": "Hydraulic oil leakage" + }, + { + "output": "Manually trolly centre to conveyor.", + "input": "Durr Ultrasonic", + "instruction": "Conveyor one side" + }, + { + "output": "Adjusted sensor ", + "input": "Test Rig C", + "instruction": "Clamping problem" + }, + { + "output": "After power failure drive not ready, so after 15 minute drive ready.", + "input": "Test Rig D", + "instruction": "Drive problem" + }, + { + "output": "Sensor missing problem, so adjusted sensor trial taken ok.", + "input": "Studer", + "instruction": "Door problem" + }, + { + "output": "Clamping problem found wire disconnected, so connected properly ", + "input": "Studer Favorit", + "instruction": "Cobot problem" + }, + { + "output": "Found tailstock bearing domage, so fitted new bearing trial taken Ok.", + "input": "Studer Favorit", + "instruction": "Tailstock problem" + }, + { + "output": "Manually recover basket trial taken found ok.", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Adjusted sensor trail taken ok.", + "input": "Test Rig D", + "instruction": "Clamping problem." + }, + { + "output": "Adjusted sensor trial taken found ok.", + "input": "Dust Seal", + "instruction": "Dust seal sensor problem" + }, + { + "output": "Manually recovered & clamping sensor adjusted trial taken found ok.", + "input": "Test Rig C", + "instruction": "Temperature issue & clamping problem" + }, + { + "output": "Dowel pin fitted & pipe changed, ", + "input": "Assembly stations of CH03", + "instruction": "setup changing work & air leakage" + }, + { + "output": "Found that cock not properly connected, so connected them .", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Mounting bolt tightened .", + "input": "Assembly stations of CH03", + "instruction": "Scanner mounting issue" + }, + { + "output": "Stud properly not clamped, so clamped them .", + "input": "Test Rig G1", + "instruction": "Clamping problem" + }, + { + "output": "Filter cleanning done .", + "input": "Test Rig G1", + "instruction": "PT tank pressure problem" + }, + { + "output": "Found that sensor damaged, So replaced .", + "input": "Durr Ultrasonic", + "instruction": "Oil separator level at maximum alarm came" + }, + { + "output": "Topup oil level 2.5 litre .", + "input": "Durr Ultrasonic", + "instruction": "Vacon VD alarm came" + }, + { + "output": "Found sensor faulty, so sensor replaced , ", + "input": "Deburring Machine", + "instruction": "Brezing forward sensor not working." + }, + { + "output": "Pneumatic pipe replaced trial taken found ok.", + "input": "Durr Ultrasonic", + "instruction": "Coolant leakage problem" + }, + { + "output": "Door locking key adjustment .", + "input": "Studer", + "instruction": "Door open close problem" + }, + { + "output": "Filter cleaning done ", + "input": "Test Rig H1", + "instruction": "PT tank pressure high alarm" + }, + { + "output": "Filter changed .", + "input": "Test Rig G1", + "instruction": "Pressure problem" + }, + { + "output": "Test stand G1 & G2 pump dismentle done, then both pumps are fitted in test stand E1 & E2 then all conectors fitting done, ", + "input": "Test Rig E1", + "instruction": "Shock valve pump problem" + }, + { + "output": "Reset the PLC error, then restarted software .", + "input": "Assembly stations of CH03", + "instruction": "PLC comunication error" + }, + { + "output": "Setting the torque done, ", + "input": "Jerk Testing", + "instruction": "Torque setting." + }, + { + "output": "Pump reconnected ", + "input": "Assembly stations of CH06", + "instruction": "Ball coining hydraulic pump problem" + }, + { + "output": "Found that CPU button stuck, so released that, ", + "input": "Assembly stations of CH03", + "instruction": "PC off" + }, + { + "output": "Changed Torque gun with Ch03 near durr machine & fitted properly. ", + "input": "Assembly stations of CH01", + "instruction": "Torque gun problem" + }, + { + "output": "Checked & properly adjusted sensors, ", + "input": "Dust Seal", + "instruction": "Dust seal poka yoka problem." + }, + { + "output": "Adjusted sensor ", + "input": "Test Rig C", + "instruction": "Clamping problem" + }, + { + "output": "Adjusted sensor ", + "input": "Test Rig A", + "instruction": "Clamping problem" + }, + { + "output": "Controller setting done, ", + "input": "Test Rig D", + "instruction": "Temperature problem" + }, + { + "output": "Changed gun with CH05 assembly line, then fitted properly .", + "input": "Jerk Testing", + "instruction": "Torque gun problem" + }, + { + "output": "Properly tightened clutch assembly, ", + "input": "Test Rig F2", + "instruction": "Neutral problem" + }, + { + "output": "Properly fitted new bolt, ", + "input": "EMAG Wheel", + "instruction": "Unloader conveyor bolt missing" + }, + { + "output": "Manually pressure increased, .", + "input": "Assembly stations of CH06", + "instruction": "Hydarulic pressure drop problem" + }, + { + "output": "properly cleaning done the filters, ", + "input": "Store Laser Punching Machine 1", + "instruction": "Dust collector filter condition bad" + }, + { + "output": "Found that the middle one nozzle is flowing low air, so cleaning that nozzle then trial take, machine under observation.", + "input": "Cleantech", + "instruction": "Job not cleaning properly" + }, + { + "output": "replaced coolant pipe.", + "input": "Durr Ultrasonic", + "instruction": "Coolant pipe broken" + }, + { + "output": "Tail stock rev cylinder reed switch faulty, So reed switch replaced. ", + "input": "Studer Favorit", + "instruction": "Tail stock Rev sensor alarm." + }, + { + "output": "Socket removed.", + "input": "Test Rig G1", + "instruction": "Socket removing work" + }, + { + "output": "Magnetic separator spring loading done. Under observation.", + "input": "Studer Favorit", + "instruction": "Magnetic separator coolant leakage" + }, + { + "output": "Sensor properly fitted,", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Gripper 1 clamping sensor problem" + }, + { + "output": "Found cable & spring damaged. So cable & spring replaced, ", + "input": "Assembly station 2", + "instruction": "Pokayoka not ok." + }, + { + "output": "Assemble the job clamping bracket.", + "input": "Deburring Machine", + "instruction": "Job change bracket removed." + }, + { + "output": "Cleaned the filter", + "input": "Test Rig F2", + "instruction": "PT filter pressure high alarm" + }, + { + "output": "Cleaned the filter", + "input": "Test Rig G2", + "instruction": "PT filter pressure high alarm" + }, + { + "output": "Basket condition not ok, but manually released the basket & cycle started in auto.", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck problem" + }, + { + "output": "Manually run the conveyor, then base positioning done. Run auto cycle, ", + "input": "Durr Ultrasonic", + "instruction": "Auto cycle not start" + }, + { + "output": "Sensor setting done, then trial taken ok.", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Clamping declamping problem" + }, + { + "output": "Door sensor alignment not ok. Setting the sensor done, trial taken found ok.", + "input": "Test Rig G2", + "instruction": "Door not close" + }, + { + "output": "Setup change done trial taken found ok.", + "input": "Test Rig E2", + "instruction": "Setup change" + }, + { + "output": "Checked air gun connector damaged, so replaced connector, ", + "input": "Durr Ultrasonic", + "instruction": "Air leakage problem" + }, + { + "output": "Restarted the PC ", + "input": "Assembly stations of CH06", + "instruction": "Air leak station scanning problem" + }, + { + "output": "Setup changed.", + "input": "Jerk Testing", + "instruction": "Setup changed required" + }, + { + "output": "Check valve spool properly alignment done, ", + "input": "Assembly stations of CH02", + "instruction": "Check valve spool operating problem" + }, + { + "output": "Dust seal properly set", + "input": "Assembly stations of CH02", + "instruction": "Dust seal sensor problem" + }, + { + "output": "PLC error reset, ", + "input": "Assembly stations of CH02", + "instruction": "PLC error" + }, + { + "output": "So manually basket operate & base position set & conveyor motor trip reset. ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck & conveyor motor trip by operator mistake. Basket properly not at base position." + }, + { + "output": "Checked & gun torque set.", + "input": "Test Rig E2", + "instruction": "V-port torquing gun torque high" + }, + { + "output": "Setup changed", + "input": "Test Rig E1", + "instruction": "Setup change" + }, + { + "output": "fixture new bolt fitted. ", + "input": "Assembly station 2", + "instruction": "Spool fixture bolt broken" + }, + { + "output": "So operator informed, basket not use.", + "input": "Durr Ultrasonic", + "instruction": "Basket welding broken." + }, + { + "output": "So Manually base position set ", + "input": "Durr Ultrasonic", + "instruction": "Base position disturbed. " + }, + { + "output": "Checked Basket alignment disturb, so properly alingment set ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck" + }, + { + "output": "Tank sensor not on, so turned them on ", + "input": "Durr Ultrasonic", + "instruction": "Work tank at min level" + }, + { + "output": "Height adjusted.", + "input": "EMAG Rim", + "instruction": "Height adjusted for setup change." + }, + { + "output": "Checked all cooling unit forward temp ok, then checked incoming air supply & blower is off condition. So turned on & restarted machine, ", + "input": "Kadia", + "instruction": "Alarm 22 Showing on HMI" + }, + { + "output": "Basket condition not ok, but manually released the basket & cycle started in auto.", + "input": "Durr Ultrasonic", + "instruction": "Basket Stuck" + }, + { + "output": "Torque gun interchanged with PVG test stand & CH03 torque gun is not working, so repaired & fitted. Then machine handed over to production team.", + "input": "Durr Ultrasonic", + "instruction": "Torque gun is not working." + }, + { + "output": "Filter cleaning done , but alarm not reset. After filter replaced, then alarm reset trial ok.", + "input": "ELB Rim", + "instruction": "Hydraulic sideway X azis filter clogged E05-B6" + }, + { + "output": "torque increased manually, ", + "input": "Durr Ultrasonic", + "instruction": "Torque gun torque low" + }, + { + "output": "Base positioning done.", + "input": "Durr Ultrasonic", + "instruction": "Base position problem" + }, + { + "output": "Restarted PC ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Scanner problem" + }, + { + "output": "HMI voltage supply checked & supply is not coming, so checked extension board was loose, so connected properly then suply coming.", + "input": "Assembly station 4", + "instruction": "HMI hang problem" + }, + { + "output": "Socket bolt fitted properly.", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Socket bolt removed" + }, + { + "output": "Found contactor coil supply loose, So cable tightened properly, ", + "input": "Studer Favorit", + "instruction": "Coolant off in running cycle" + }, + { + "output": "Vacuum pump oil level low. So oil top up done trial taken found ok.", + "input": "Durr Ultrasonic", + "instruction": "VD drying time exceeded, increase Hd time & hot temperature." + }, + { + "output": "Adjusted Motor height.", + "input": "Test Rig E1", + "instruction": "Motor height adjust problem" + }, + { + "output": "Value adjusted, then ok.", + "input": "Test Rig C", + "instruction": "Temperature problem" + }, + { + "output": "Base positioning done.", + "input": "Durr Ultrasonic", + "instruction": "Conveyor base position problem" + }, + { + "output": "Adjusted sensor ", + "input": "Assembly stations of CH02", + "instruction": "Dust seal sensor problem" + }, + { + "output": "Spool sersor setting done, ", + "input": "Assembly stations of CH01", + "instruction": "Check valve spool sensor problem" + }, + { + "output": "Internet cable tightened & machine restarted, Then ok.", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Internet problem" + }, + { + "output": "So replaced with new filter paper roll.", + "input": "Studer", + "instruction": "Filter paper finished" + }, + { + "output": "Wheel belt sensor damaged, so sensor replaced, ", + "input": "ELB Rim", + "instruction": "Belt control grinding arm right-2" + }, + { + "output": "Nozzle direction setting done. Then found cleaning ok.", + "input": "Cleantech", + "instruction": "Job cleaning not done properly" + }, + { + "output": "Reed switch replaced. ", + "input": "Cobot of Studer", + "instruction": "Gripper 2 declamp RSW fault" + }, + { + "output": "Changed", + "input": "Micromatic Grinding", + "instruction": "Need to change filter paper" + }, + { + "output": "When visited open door found working ok.", + "input": "EMAG Rim", + "instruction": "operating dooor not open" + }, + { + "output": "Connector was damaged, so replaced. Then trial found ok", + "input": "Cobot of Studer", + "instruction": "Cobot air leakage" + }, + { + "output": "Base positioning done.", + "input": "Durr Ultrasonic", + "instruction": "Base position disturbed. " + }, + { + "output": "Sensor setting done found ok.", + "input": "Dust Seal", + "instruction": "Check valve absent alarm" + }, + { + "output": "Pneumatic pipe changed. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Air leakage" + }, + { + "output": "Sensor was damaged, so replaced it, then trial found ok.", + "input": "Dust Seal", + "instruction": "Emergency ball present signal missing" + }, + { + "output": "Belt condition was ok, so tightened belt ,", + "input": "Deburring Machine", + "instruction": "Belt not rotate" + }, + { + "output": "Basket center positioning done, then manually try to open door but stuck. So cleaned them . Work tank sensor adjusted.", + "input": "Durr Ultrasonic", + "instruction": "Door not open & work tank minimum alarm come" + }, + { + "output": "Checked Panel & cooling unit condition & reset them .", + "input": "EMAG Wheel", + "instruction": "Cooling unit fault alarm" + }, + { + "output": "Declamp sensor not on, but operator currently operating manually. Due to urgency", + "input": "Cobot of Studer", + "instruction": "Declamp faulty alarm came" + }, + { + "output": "Manually temperature increased & hydraulic not on , so PLC reset .", + "input": "Test Rig C", + "instruction": "Temperature low & hydraulic off." + }, + { + "output": "Maintenance interval counter reset .", + "input": "Durr Ultrasonic", + "instruction": "Maintenance interval A alarm coming" + }, + { + "output": "Sensor adjusted .", + "input": "Emag China", + "instruction": "Belt control grinding arm right-2" + }, + { + "output": "Trip removed & machine handovered to production", + "input": "Durr Ultrasonic", + "instruction": "Conveyor motor circuit breaker tripped" + }, + { + "output": "Manually set ", + "input": "Test Rig E2", + "instruction": "TQL torque showing high" + }, + { + "output": "Found coolant valve problem, exaust filter blocked, so replaced filter. Then trial ok.", + "input": "ELB Wheel", + "instruction": "Coolant flow fault" + }, + { + "output": "Main circulation chiller pump trip removed, then ok.", + "input": "ELB Wheel", + "instruction": "Coolant chiller hydraulic chiller & spindle coolant chiller tripped. So compressor overheat" + }, + { + "output": "Cutting oil level top-up done.", + "input": "Kapp Rim", + "instruction": "Cutting oil level low" + }, + { + "output": "Cleaned the filter, then refitted.", + "input": "Test Rig H2", + "instruction": "Filter fault problem" + }, + { + "output": "Conveyor supply not coming, because MCP tripped. So reset the trip ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Conveyor not working" + }, + { + "output": "Checked & found stud thearding damaged. So replaced claming stud (Both). Then trialtaken found ok.", + "input": "Test Rig D1", + "instruction": "Clamping problem" + }, + { + "output": "Door close reed switch setting done. ", + "input": "Deburring Machine", + "instruction": "Auto cycle not working/ Door getting opened" + }, + { + "output": "Machine restarted, ", + "input": "Studer", + "instruction": "Door open-close problem" + }, + { + "output": "Adjusted the ball present sensor, ", + "input": "Ball coining", + "instruction": "Ball present sensor problem" + }, + { + "output": "Scanner main supply turned off & on, then machine started. ", + "input": "Test Rig F2", + "instruction": "Scanner not working" + }, + { + "output": "Assembly fixture properly retightened & sensor adjusted ", + "input": "PVG Assembly", + "instruction": "Assembly fixture loose" + }, + { + "output": "Torque setting adjusted, ", + "input": "PVM Assembly", + "instruction": "Torque Gun problem" + }, + { + "output": "Tool holding bolts replaced & dust seal sensor setting done, ", + "input": "Dust Seal", + "instruction": "Dust seal tool loose." + }, + { + "output": "Found that spline shaft grub screw was loose, so tightened it & ", + "input": "Test Rig D1", + "instruction": "Drive fault/Cycle not ok." + }, + { + "output": "New filter paper roll installed. ", + "input": "Studer", + "instruction": "Filter paper finished" + }, + { + "output": "Checked pneumatic connector was damaged, so replaced connector then checked. No leakage found.", + "input": "Studer", + "instruction": "Air leakage problem" + }, + { + "output": "Checked pneumatic connector was damaged, so replaced connector then checked. No leakage found.", + "input": "Studer Favorit", + "instruction": "Air leakage problem" + }, + { + "output": "Found motor contactor stuck, so released contactor ", + "input": "Studer Favorit", + "instruction": "Coolant motor not on" + }, + { + "output": "Manually removed stud, then machine ok.", + "input": "Test Rig A", + "instruction": "Stud stuck issue" + }, + { + "output": "PT 100 sensor cleaning done & machine under observation", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Clean tank's temperature suddenly dropped." + }, + { + "output": "Torque set manually.", + "input": "Test Rig E2", + "instruction": "Torque value problem" + }, + { + "output": "Spline shaft's bolt was loose, so tightened properly. ", + "input": "Test Rig D1 & D2", + "instruction": "Servo drive not ready fault." + }, + { + "output": "Coolant Level was low. Water filling done then trial found ok.", + "input": "Cleantech", + "instruction": "Cycle start problem" + }, + { + "output": "Pneumatic pipe changed.", + "input": "Studer", + "instruction": "Air leakage problem" + }, + { + "output": "Conveyor base position recovered, then problem solved.", + "input": "Durr Ultrasonic", + "instruction": "Conveyor got stuck" + }, + { + "output": "Pneumatic pipe's filtting changed. Then problem solved.", + "input": "Cobot of Studer", + "instruction": "Air pipe damaged." + }, + { + "output": "Stud replaced, then problem solved.", + "input": "Test Rig B", + "instruction": "Clamp/ Declamp problem." + }, + { + "output": "Setup done.", + "input": "Assembly stations of CH01", + "instruction": "Shaft seal fixture setup." + }, + { + "output": "Found the accuator problem, So accuator O-ring damaged. So replaced accuator. ", + "input": "ELB Rim", + "instruction": "Coolant flow problem." + }, + { + "output": "PC restart done, ", + "input": "Assembly stations of CH01", + "instruction": "Sensor not working" + }, + { + "output": "Found that the spring tension was not ok, so adjusted the tension, ", + "input": "Assembly station 2", + "instruction": "Ball present sensor problem" + }, + { + "output": "Alignment done properly, ", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "Gun alignment problem" + }, + { + "output": "Found that stud stuck, so manually released the stud. ", + "input": "Test Rig C", + "instruction": "Job declamping problem" + }, + { + "output": "Found tool not working properly, so adjusted the tool. ", + "input": "BVLINE Assembly Station(Single Stage)", + "instruction": "Tool problem" + }, + { + "output": "Found that sensor not touching, so adjusted the sensor ", + "input": "Assembly stations of CH03", + "instruction": "Ball present sensor problem" + }, + { + "output": "Fixture changing done, ", + "input": "Assembly stations of CH03", + "instruction": "Bolt torque fixture change" + }, + { + "output": "Fixed the scanner properly, ", + "input": "Assembly stations of CH03", + "instruction": "Scanner loose problem" + }, + { + "output": "Setting the height of caping gun then set up changing done ", + "input": "Test Rig E1 & E2", + "instruction": "Setup change, & capping gun height setting." + }, + { + "output": "Relay interchanging done then replaced all the seals then found machine running by holding the test so machine is in running condition .", + "input": "Test Rig F2", + "instruction": "Input torque problem for 315CC gear set model 11161759" + }, + { + "output": "Changing the bush done, ", + "input": "Deburring Machine", + "instruction": "Bush change" + }, + { + "output": "LAN cable disconnected & reconnected trial found ok.", + "input": "Studer 3 (452)", + "instruction": "Program transfer problem" + }, + { + "output": "Restarted PCU50, then found ok.", + "input": "ELB Wheel", + "instruction": "System hang" + }, + { + "output": "Sensor setting done, then trial found ok.", + "input": "Assembly stations of CH03", + "instruction": "Poka yoke not ok." + }, + { + "output": "Return sensor malfunctioning, sensor sense found working ok.", + "input": "Durr Ultrasonic", + "instruction": "Unloading station not working." + }, + { + "output": "Ball present sensor signal missing, found sensor faulty. So replaced with new one. ", + "input": "Assembly stations of CH02", + "instruction": "Emergency ball missing" + }, + { + "output": "Found signal missing, so adjusted the sensor .", + "input": "Test Rig C", + "instruction": "Clamping problem" + }, + { + "output": "Mouse replaced, then trial found ok", + "input": "Test Rig F2", + "instruction": "Mouse not working" + }, + { + "output": "Door manually opened & closed. Then trial found ok.", + "input": "Durr Ultrasonic", + "instruction": "Door problem" + }, + { + "output": "Work tank water pumping & level top-up done, then machine ok.", + "input": "Durr Ultrasonic", + "instruction": "Tank 1 minimum level protection." + }, + { + "output": "Setup change done.", + "input": "Test Rig E1", + "instruction": "Setup change." + }, + { + "output": "Checked & found extension board socket broken, so repaired & fixed. Now working ok.", + "input": "Studer 2 (451)", + "instruction": "Extension board socket broken on gauge table." + }, + { + "output": "Fitted one-way selector switch.", + "input": "Studer 2 (451)", + "instruction": "Gauge working table required on off switch for light " + }, + { + "output": "Checked & found valve coil top loose, so fitted properly then trial found ok.", + "input": "Cleantech", + "instruction": "Rear side door not opening after job complete." + }, + { + "output": "Setup changed & machine started", + "input": "Test Rig E1 & E2", + "instruction": "Setup change" + }, + { + "output": "Reset chiller, after some time temperature came to normal.", + "input": "Studer", + "instruction": "Temperature problem" + }, + { + "output": "Found that operator of dust seal collect, which is not required to collect.", + "input": "Dust Seal", + "instruction": "Master job dust seal was absent, but showing present." + }, + { + "output": "Clamping sensor adjusted .", + "input": "Test Rig C", + "instruction": "Clamping problem" + }, + { + "output": "Tank 2 bag filter changed .", + "input": "Durr Ultrasonic", + "instruction": "Tank 2 exceed alarm came." + }, + { + "output": "Checked and found that foam found in tank so furthera anti foaming powder add but further same issue observed so changed the filter bag and tank, ", + "input": "Durr Ultrasonic", + "instruction": "Tank 2 exceed alarm came." + }, + { + "output": "Checked and found that Pc supply was not coming so provided the supply. Then machine handover.", + "input": "Store Laser Punching Machine 2", + "instruction": "Pc not starting" + }, + { + "output": "Checke and found that air connector damage so replaced. ", + "input": "Cobot of Studer", + "instruction": "Air leakage issue" + }, + { + "output": "Spindle both bearing and seal changing activity done.", + "input": "Kadia", + "instruction": "Spindle seal change activity" + }, + { + "output": "Acculumator interchange to ch 5 assembly line and properly fitted m/c under observataion.", + "input": "Assembly stations of CH06", + "instruction": "Hyd. Pressure low cycle time " + }, + { + "output": "So level indicatore direction change and properly fitteed no leakage found ok.", + "input": "Studer", + "instruction": "Lub oil level indicator lekage" + }, + { + "output": "Bush changing done, ", + "input": "Test Rig F2", + "instruction": "Bush need to change" + }, + { + "output": "Found all oil level ok. Sensor position ok, So after machine run, temperature in control.", + "input": "Test Rig D", + "instruction": "Temperature problem" + }, + { + "output": "Ball present sensor adjustment done.", + "input": "Assembly stations of CH02", + "instruction": "Ball present sensor problem" + }, + { + "output": "Emergency sensor set, then check valvespring was not ok, so changed spring then trial foun dok.", + "input": "Assembly stations of CH02", + "instruction": "Emergency check valve sensor" + }, + { + "output": "Ball feeder problem", + "input": "Assembly stations of CH02", + "instruction": "Ball feeder problem" + }, + { + "output": "Found that sensor not working , so adjusted the sensor ", + "input": "Deburring Machine", + "instruction": "Job holding problem" + }, + { + "output": "manually operate done ", + "input": "Cleantech", + "instruction": "unloading side door is not open " + }, + { + "output": "B ag filter replacement done ", + "input": "Durr Ultrasonic", + "instruction": "Tank 2 exceed alarm came." + }, + { + "output": "sensor and cylinder is faulty and replacement done ", + "input": "Studer", + "instruction": "plate struck in convywor " + }, + { + "output": "Filter replacement done ", + "input": "Nissin ", + "instruction": "coolant flow error " + }, + { + "output": "sensor adjust and found is ok ", + "input": "Assembly stations of CH03", + "instruction": "Dust seal present single missing " + }, + { + "output": "mcb trip and reset done ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "convywor new line is not working " + }, + { + "output": "coolant tank flow adjusterment done ", + "input": "Nissin ", + "instruction": "Magnet seperator is not working " + }, + { + "output": "seal struck and manually remove done ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal problem " + }, + { + "output": "sensor adjust and found is ok ", + "input": "Assembly stations of CH02", + "instruction": "sucation coining problem " + }, + { + "output": "fitting loose and tight done ", + "input": "Cleantech", + "instruction": "Air leakage problem " + }, + { + "output": "Manually recover ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck " + }, + { + "output": "Pressure increase ", + "input": "PV Assembly & Leak Testing", + "instruction": "Pressure problem " + }, + { + "output": "oil top up done ", + "input": "Durr Ultrasonic", + "instruction": "VD drying alarm " + }, + { + "output": "locking key adjustment done ", + "input": "Cobot of Studer", + "instruction": "Door problem " + }, + { + "output": "sensor setting done ", + "input": "Assembly stations of CH01", + "instruction": "Ball coining problem " + }, + { + "output": "Bolt torque job setting done ", + "input": "Assembly stations of CH04", + "instruction": "Bolt torque problem " + }, + { + "output": "filter check done ", + "input": "Nissin ", + "instruction": "oil leakage from seprator " + }, + { + "output": "sensor proper teaching done ", + "input": "Assembly stations of CH01", + "instruction": "Dust seal absent alarm " + }, + { + "output": "coil top is not working the ncoil top changed done ", + "input": "Micromatic Grinding", + "instruction": "Air pressure is not set in range " + }, + { + "output": "Spindle belt allignment done ", + "input": "Studer 2 (451)", + "instruction": "vibration problem " + }, + { + "output": "Tool guard remove done ", + "input": "Studer", + "instruction": "tool guard problem " + }, + { + "output": "Door manually setting done ", + "input": "Cobot of Studer", + "instruction": "Door is not close" + }, + { + "output": "strip replacement done ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "plastic packing machine strip burn " + }, + { + "output": "Two bolt fitted and one bolt washer apply and tighten and trial taken ok ", + "input": "Jerk Testing", + "instruction": "Dowel pin not connected (2 open found & 1 loose ) " + }, + { + "output": "Change the locking tool and insert grub screw and trial taken ok ", + "input": "Deburring Machine", + "instruction": "Job locking problem " + }, + { + "output": "manually removed and set the stud and trial taken ok ", + "input": "Assembly stations of CH06", + "instruction": "dust seal problem " + }, + { + "output": "Set the sensor and start the machine ", + "input": "Assembly stations of CH04", + "instruction": "dust seal sensor setting problem " + }, + { + "output": "set the sensor and trial taken ok ", + "input": "Deburring Machine", + "instruction": "Locking cylinder sensor problem " + }, + { + "output": "Arrested air leakage ", + "input": "Piston Coining", + "instruction": "cylinder pneumatic cylinde air pipe leakage found " + }, + { + "output": "Sensor setting done ", + "input": "Assembly stations of CH04", + "instruction": "Dust seal sensor continuous on problem " + }, + { + "output": "Sensor setting and trial taken ok ", + "input": "Cleantech", + "instruction": "Unloding side door sensor problem " + }, + { + "output": "Set the sensor and trial taken ok ", + "input": "Test Rig C", + "instruction": "Clamping sensor problem " + }, + { + "output": "Wheel guard sensor setting done. ", + "input": "Studer Favorit", + "instruction": "Wheel guard not working " + }, + { + "output": "Brush changing done, ", + "input": "Deburring Machine", + "instruction": "Brush need to change" + }, + { + "output": "Sensor not working properly so replaced sensor ", + "input": "Studer", + "instruction": "Cobot declamping sensor problem " + }, + { + "output": "Machine restarted, ", + "input": "Studer", + "instruction": "Power not on " + }, + { + "output": "Re- tight ball coining tool and trial taken ok ", + "input": "Assembly station 4", + "instruction": "Emg. Ball coining tool loose " + }, + { + "output": "Checked ball are mixup so separate ball and trial taken ok ", + "input": "Assembly station 4", + "instruction": "Ball feeder ball not come problem " + }, + { + "output": "Pin bolt sensor adjust properly and trial taken ok ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Pin bolt not working properly " + }, + { + "output": "Remove ball manually aned trila taken ok ", + "input": "Ball feeder of Assembly station", + "instruction": "Emergency ball stuck problem " + }, + { + "output": "Checked the LM Bolt are loos found so retight the bolt and trial taken ok ", + "input": "Deburring Machine", + "instruction": "Brushing cylinder forward RS Fault " + }, + { + "output": "Found that properly not locking, So manually locked properly and trial taken found ok.", + "input": "Deburring Machine", + "instruction": "Cycle locking problem came." + }, + { + "output": "Found that, Master job's dust seal is absent but showing present, because operator not properly operated. ", + "input": "Assembly stations of CH01", + "instruction": "Poka yoka not working" + }, + { + "output": "Found that capping torque high, so lowered them manually, ", + "input": "Test Rig H1", + "instruction": "Capping torque problem come." + }, + { + "output": "Filter cleaning done and .", + "input": "Test Rig G1 & G2", + "instruction": "PT tank pressure problem." + }, + { + "output": "Set the float sensor and started the machine.", + "input": "Studer", + "instruction": "Coolant not coming problem" + }, + { + "output": "Checked and found that leakage caem from bush so changed bush. ", + "input": "Test Rig E1", + "instruction": "QP not ready." + }, + { + "output": "Dust seal pressure switch feedback not coming so removed the cap cover then fixed back ", + "input": "Assembly stations of CH01", + "instruction": "Dust seal station 2 not show." + }, + { + "output": "Checked and found that LS model goinf into faulty mode dso further check the piolet valve and hydrulic valve but found ok. Then check the flow meter valve found faulty so replaced it. ", + "input": "Test Rig F2", + "instruction": "All Ls model imbalanced Qp variation." + }, + { + "output": "Restart the machine ", + "input": "Assembly stations of CH03", + "instruction": "Plc communication issue." + }, + { + "output": "Restart the machine ", + "input": "Test Rig A", + "instruction": "Plc communication issue." + }, + { + "output": "Checked and found that job not getting hold so further found that read switch was not getting on. Set the read switch position ", + "input": "Deburring Machine", + "instruction": "Job holding forward read switch issue." + }, + { + "output": "Damage seal replaced with new one ", + "input": "Test Rig C", + "instruction": "Fixture seal damage." + }, + { + "output": "Checned and found that proximity swith was not getting sense so adjusted its mounting, ", + "input": "Dust Seal", + "instruction": "Proximity mounting was loose." + }, + { + "output": "Fixture changing done, ", + "input": "Jerk Testing", + "instruction": "Set up change" + }, + { + "output": "Checked and found that coolant not coming so further found that coolant valve was close, so open the valve then handover machine to production.", + "input": "Nissin ", + "instruction": "Coolant not coming issue." + }, + { + "output": "Checked and found that Left side shock valve pressure not getting increased above 215 bar so further setting the flow control valve and machine handover to production. ", + "input": "Test Rig D1", + "instruction": "Left side shock valve pressure issue." + }, + { + "output": "Oil lekage arrested then machine hand over to production.", + "input": "Test Rig H1", + "instruction": "Oil leakage issue." + }, + { + "output": "Checked and found that machine hyd was not getting on so further found that MPCB was trip so reset done. Then start HYD. M/C handover.", + "input": "Test Rig D1", + "instruction": "Hyd not getting on." + }, + { + "output": "Acrylic guard disturb sensor position that's why sensor problem come and also sensor position need to change and adjust sensor and tight properly.", + "input": "Ball coining", + "instruction": "Ball coining problem " + }, + { + "output": "Checked and found that pin sensor was not working so adjusting the sensor position ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Pin bolt missing alm coming" + }, + { + "output": "Checked and found that coolant leakage from fitting so change the fitting .", + "input": "Cleantech", + "instruction": "Coolant leakage issue." + }, + { + "output": "Setting the hydrulic pressure ", + "input": "Piston Coining", + "instruction": "Hydrulic pressure Issue.." + }, + { + "output": "Checked and found that C axis was not getting rotate so further found that belt was broken so replace the broken belt with new one ", + "input": "Studer Favorit", + "instruction": "C axis not rotating." + }, + { + "output": "Manually declamping done. ", + "input": "Cleantech", + "instruction": "Job declamping problem" + }, + { + "output": "Torque setting adjusted, ", + "input": "Test Rig F1", + "instruction": "Torque adjustment issue." + }, + { + "output": "Checked and found that conveyor was not working so further check the mpcb was tripped so reset the mpcb then start the conveyor.", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Conveyor not working" + }, + { + "output": "Indexing sensor cable broken so joined, ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Indexing issue." + }, + { + "output": "Bush changing done, ", + "input": "Test Rig E2", + "instruction": "Clamping bush damage." + }, + { + "output": "Setting th coning tool sensor ", + "input": "Piston Coining", + "instruction": "Auto cycle not getting start." + }, + { + "output": "Restart the machine ", + "input": "Cobot of Studer", + "instruction": "protective stop alarm" + }, + { + "output": "Return line filter cleainng done.", + "input": "Test Rig G2", + "instruction": "P. T pressure high" + }, + { + "output": "Restart the PC ", + "input": "Assembly station 2", + "instruction": "PC hang issue." + }, + { + "output": "job sequence waws worng . So job scanned properly. Trial taken ok.", + "input": "Dust Seal", + "instruction": "Dust seal absent alarm " + }, + { + "output": "Return line filter cleainng done.", + "input": "Test Rig H1 & H2", + "instruction": "Return line filter closed and PT pressure was high." + }, + { + "output": "Checked and found that hydrulic valve top was broken so replaced. ", + "input": "Piston Coining", + "instruction": "Hydrulic working stop" + }, + { + "output": "Emergency not released after power cut so temperature was low so set the temperature.", + "input": "Test Rig C", + "instruction": "Temperature problem" + }, + { + "output": "Machine restarted, ", + "input": "Test Rig H2", + "instruction": "Operating door not open" + }, + { + "output": "Set the sensor then trial taken found.", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Job present sensor not sense." + }, + { + "output": "Restart the M/C and handover.", + "input": "Test Rig C", + "instruction": "Declamping software issue." + }, + { + "output": "This is not maintenance problem. So told operator to release some water, after that alarm gone.", + "input": "Durr Ultrasonic", + "instruction": "Oil level at maximum, alarm" + }, + { + "output": "Found bolt out from LM & touch slide area, so properly tightened. ", + "input": "Deburring Machine", + "instruction": "Reverse-Forward brush alarm" + }, + { + "output": "Chain removed & refitted. ", + "input": "Durr Ultrasonic", + "instruction": "Oil skimmer chain stuck" + }, + { + "output": "New filter paper provided.", + "input": "Studer", + "instruction": "Filter paper empty" + }, + { + "output": "Manually homing done, ", + "input": "Piston Coining", + "instruction": "Coining cylinder homing issue" + }, + { + "output": "Door closed properly & limit plunger setting done.", + "input": "Cleantech", + "instruction": "Unloading side door limit fault." + }, + { + "output": "Clamping sensor bracket modification done dead drive taken found ok. ", + "input": "Test Rig C", + "instruction": "Clamping problem " + }, + { + "output": "Checked found working OK. 780 Sec", + "input": "Durr Ultrasonic", + "instruction": "Cycle time increased " + }, + { + "output": "Restarted cobot then found working OK ", + "input": "Studer Favorit", + "instruction": "Tales stock unclamp problem. " + }, + { + "output": "Chicken found MCB trip so reset the ", + "input": "Durr Ultrasonic", + "instruction": "Conveyer not working " + }, + { + "output": "Checked and found door down reed switch signal is missing Adjusted the signal ", + "input": "PVG Assembly", + "instruction": "Rotation motor not working " + }, + { + "output": "Found VFD trip so reset the trip, ", + "input": "Jerk Testing", + "instruction": "Hydraulic off in auto cycle " + }, + { + "output": "PLC resetdone, then software restarted found working OK. ", + "input": "Assembly station 3", + "instruction": "PLC fault " + }, + { + "output": "Oil topup done, then machine foundok.", + "input": "Cleantech", + "instruction": "Lubrication oil level low" + }, + { + "output": "PLC reset done, ", + "input": "Assembly stations of CH03", + "instruction": "PLC communication error." + }, + { + "output": "New belt replaced & temporarily installed maintenance office monitor to the machine, tehn problem solved.", + "input": "Test Rig E2", + "instruction": "Y Axis belt noise & monitor not working." + }, + { + "output": "Return line philtre cleaning done, then refitted & ", + "input": "Test Rig G2", + "instruction": "PT tank pressure high " + }, + { + "output": "Sleeve fixture LM block bolt loose, so bolt tightening done. ", + "input": "Deburring Machine", + "instruction": "Brushing forward RS fault." + }, + { + "output": "Operator mistake, VSPP model ball falling port not changed by operator, So ball falling other port. Recover at machine handover.", + "input": "Dust Seal", + "instruction": "Dust seal not press" + }, + { + "output": "Clamping sensor modification work done ", + "input": "Test Rig C", + "instruction": "Problem in clamping sensor bracket " + }, + { + "output": " Checked and found that hydraulic cylinder was malfunctioning So found issue suspected with flc relay. So interchanged the delay, then machine handover to production.", + "input": "Piston Coining", + "instruction": "Hydraulic cylinder not working" + }, + { + "output": "PC not starting because power supply was not coming to the cpu. So supply given, ", + "input": "ELB Rim", + "instruction": "PC not starting " + }, + { + "output": "Checked & found that operator door was not getting open or closed on time. So set the airflow regulator then checked the door. Now working, ok ", + "input": "Studer Favorit", + "instruction": "Operator door closing issue " + }, + { + "output": "Restarted PC, then found network cable loose, SO properly connected. ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Software hang problem" + }, + { + "output": "Found bolt broken, so fitted new bolt.", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Loading side jaw sensor issue" + }, + { + "output": "Wheel changed & handle properly tightened.", + "input": "Klein 1", + "instruction": "Dressing wheel & handle problem." + }, + { + "output": "Opened clutch assebly of both mahcine & bolt retieghtened properly. Pending.", + "input": "Test Rig H1 & H2", + "instruction": "Neutal problem" + }, + { + "output": "Found pressure switch alarm, so setting done.", + "input": "Cleantech", + "instruction": "Pressure liquid low alarm came" + }, + { + "output": "Checked and found that air leakage due to air pipe brust so cut the damge pipe then connected fitting. No leakage now.", + "input": "PVG Test Stand", + "instruction": "Air leakage issue" + }, + { + "output": "Checked and found that door cylinder was not getting operate so further check the cylinder read switch, mounting was loose so tightening done. ", + "input": "Cleantech", + "instruction": "Rear side door not opening issue." + }, + { + "output": "Found that main air pressure is more than 5 bar then found maaster job ok. So, fixture issue suspected. So replaced it then trial ok.", + "input": "Assembly stations of CH01", + "instruction": "Air pressure low." + }, + { + "output": "Checked and found that conveyor start button not working. Further checked the start push button one wire found disconnected. So connect the wire ", + "input": "Test Rig F1", + "instruction": "Conveyor start button not working." + }, + { + "output": "Tightening the bolts ", + "input": "BVLINE Assembly Station(Dual Stage)", + "instruction": "Fixture mounting loose." + }, + { + "output": "Checked and found that hyd unit not getting on. So further new filter changing work done. And bush also replaced with new one then trial taken foun ok.", + "input": "Test Rig G1", + "instruction": "Hyd not getting on." + }, + { + "output": "Lubrication head completed manually on system and trial taken found ok.", + "input": "Nissin ", + "instruction": "Lubricatoin head alarm came." + }, + { + "output": "Manually stud removed and trial taken found ok.", + "input": "Test Rig G2", + "instruction": "Job not unclamp" + }, + { + "output": "Checked and found that power off so, on manually ", + "input": "Cleantech", + "instruction": "Conveyor not working" + }, + { + "output": "Checked and found that X 37 alarm came further chcek the input was missing so traced the read switch and set properly at its position. ", + "input": "Cleantech", + "instruction": "Excess door X 37 alarm came." + }, + { + "output": "Checked and found that drain motor was not operating so further found that motor was unbalaced so replaced the motor then charged the capacitor. ", + "input": "Test Rig G1", + "instruction": "Drain motor not operating" + }, + { + "output": "Restart the machine now working ok.", + "input": "Studer", + "instruction": "Operator door not operating." + }, + { + "output": "Checked supply found ok then replaced with spare found working ok.", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Display power off." + }, + { + "output": "Checked & found Pump is catching air, So released the trapped air, then trial taken & found working ok.", + "input": "Studer", + "instruction": "Coolant not start" + }, + { + "output": "Door alignment done and coolant leakage arrested. Machine trial taken, found ok. Then machine handed to 2nd shift's supervisor. Machine is under observation", + "input": "Durr Ultrasonic", + "instruction": "Door is not open" + }, + { + "output": "Chiller flow valve removed & cleaned properly then started the machine.", + "input": "Test Rig G1 & G2", + "instruction": "Temperature low problem" + }, + { + "output": "Checked and found that liqiud pressure low alarm so further check the Y filter was found clogged. So clean the filter ", + "input": "Cleantech", + "instruction": "Liquid pressure low alarm" + }, + { + "output": "Manual homing done.", + "input": "Kadia", + "instruction": "Homing problem" + }, + { + "output": "Pokayoke sensor setting done.", + "input": "Ball coining", + "instruction": "Cycle not getting start" + }, + { + "output": "setup changing done.", + "input": "Test Rig E1", + "instruction": "Setup change" + }, + { + "output": "Checked and found that sensor was not getting sense so adjusted the sensor ", + "input": "Ball coining", + "instruction": "poke yoke problem." + }, + { + "output": "Scan master job then reset the cycle . ", + "input": "Test Rig C", + "instruction": "Job declamping problem" + }, + { + "output": "Checked and found that wire soldering was disconnected and extension board broken not good condition so changed with new spare. ", + "input": "Milipore Room", + "instruction": "Extension board not working" + }, + { + "output": "Checked and found that chain sprocket loose of clutch assembly so properly re tightening done.", + "input": "Test Rig H2", + "instruction": "Neutral problem." + }, + { + "output": "Checked and found that PLC error so reset done, ", + "input": "Assembly stations of CH02", + "instruction": "Job feedback problem." + }, + { + "output": "change setup.", + "input": "Jerk Testing", + "instruction": "setup change" + }, + { + "output": "M/C restart done. ", + "input": "EMAG Wheel", + "instruction": "Motor lock problem alarm" + }, + { + "output": "Checked door both read switch is properly workig. So reset cobot Alarm .", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Door not closing alarm." + }, + { + "output": "Manualy recovered.", + "input": "Cleantech", + "instruction": "Folatswitch stuck." + }, + { + "output": "Adjusted the ball present sensor, ", + "input": "Assembly stations of CH03", + "instruction": "Emergency ball present sensor problem." + }, + { + "output": "Sensor setting done, then trial found ok.", + "input": "Assembly stations of CH03", + "instruction": "Dust seal present sensor problem" + }, + { + "output": "Limit switch setting done, ", + "input": "Studer", + "instruction": "Door problem" + }, + { + "output": "Manually recovered.", + "input": "Cleantech", + "instruction": "Job stuck in gripper" + }, + { + "output": "Dust seal present sensor dog spring tension decreased.", + "input": "Assembly stations of CH06", + "instruction": "Dust seal not present" + }, + { + "output": "hecked and found that cable was faulty so removed. Then reconnected the cable then trial takne found ok.", + "input": "Assembly station 1", + "instruction": "Torque gun not working" + }, + { + "output": "Checked and found that spindle drive fault alarm on the HMI screen so further restart the machine then trila taken found ok.", + "input": "EMAG Wheel", + "instruction": "Spindle drive fault alarm" + }, + { + "output": "Sensor dog aligment was disturb so properly dog aligment done. Then trila taken found ok.", + "input": "Assembly stations of CH06", + "instruction": "Emergency ball sensor not working." + }, + { + "output": "NCk reset done. ", + "input": "ELB Wheel", + "instruction": "Axis A1 hardware encoder fault." + }, + { + "output": "Torque setting adjusted, ", + "input": "Test Rig G1", + "instruction": "Capping torque problem come." + }, + { + "output": "Read switch cylinder setting done. ", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Loading side cylinder not working" + }, + { + "output": "Checked and found that auto cycle was not getting start so further found that safety curtain aligment was disturb. So allign the safety curtain properly. ", + "input": "Deburring Machine", + "instruction": "Auto cycle not getting start." + }, + { + "output": "Checked and found that clamping loader fault error. So furtehr found that its loader sensor was not getting work so adjusted the sensor. ", + "input": "EMAG Rim", + "instruction": "Clamping loader fault error" + }, + { + "output": "Checked and found that feed pressure pump mpcb was tripped. So reset the mpcb ", + "input": "Test Rig H2", + "instruction": "Clamping issue." + }, + { + "output": "Set the job present sensor . ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Scanning problem" + }, + { + "output": "High pressure setting done. ", + "input": "Piston Coining", + "instruction": "Auto cycle not working." + }, + { + "output": "Machine manually homing done. ", + "input": "Cleantech", + "instruction": "Auto cycle not working." + }, + { + "output": "Sping tension adjusted m/c ok.", + "input": "Ball coining", + "instruction": "emg poka yoke not ok." + }, + { + "output": "Checked and found that dryer in error mode. So reset the dryer. ", + "input": "Studer", + "instruction": "Air pressure low alarm." + }, + { + "output": "Scanner cable was loose so tightening done.", + "input": "Test Rig C", + "instruction": "Scanner not working." + }, + { + "output": "Checked cable came in front of laser sensor so removed uneven cable.", + "input": "Ball coining", + "instruction": "poke yoke problem." + }, + { + "output": "Manually clear the water from tank B.", + "input": "Durr Ultrasonic", + "instruction": "Tank no. B alarm" + }, + { + "output": "Ball sensor was loose so tightening done.", + "input": "Ball coining", + "instruction": "Emergency ball absent alarm." + }, + { + "output": "Leakage arrested and cut the brust pipe. Then inseted back into the fitting. Now no leakage observed.", + "input": "Durr Ultrasonic", + "instruction": "Air leakage conveyor side." + }, + { + "output": "Bolt fixed properly.", + "input": "Durr Ultrasonic", + "instruction": "Torque gun tool loose." + }, + { + "output": "Temp. controller was not working so changed the controller ", + "input": "ELB Wheel", + "instruction": "Temperature controller was not working " + }, + { + "output": "NCk reset done. ", + "input": "EMAG Wheel", + "instruction": "Spidle 4 drive fault alarm " + }, + { + "output": "Door opearate in manual mode. Working ok. Then machine handover to production.", + "input": "ELB Rim", + "instruction": "Door not open issue." + }, + { + "output": "Restarted machine and handovr to production.", + "input": "Kapp Wheel", + "instruction": "Door not open issue." + }, + { + "output": "Need to change the brush.", + "input": "Deburring Machine", + "instruction": "Brush finish" + }, + { + "output": "PC restart done, ", + "input": "Assembly stations of CH02", + "instruction": "PC hang issue." + }, + { + "output": "Manually removed the basket", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck " + }, + { + "output": "Limit switch setting done, ", + "input": "Cleantech", + "instruction": "Unloading door issue." + }, + { + "output": "Dust seal sensor set . M/C handover to production.", + "input": "Assembly stations of CH03", + "instruction": "Dust seal not present problem." + }, + { + "output": "Unloading door cylinder valve was stuck. So oprated manually. ", + "input": "Cleantech", + "instruction": "Unloading door issue." + }, + { + "output": "Adjusted the hydrulic pressure. ", + "input": "Piston Coining", + "instruction": "Hyd. Pressure low cycle time " + }, + { + "output": "Reset the mpcb. ", + "input": "Studer", + "instruction": "Conveyor trip." + }, + { + "output": "Checked and found that filter paper mpcb was tripped so reset the mpcb ", + "input": "Cleantech", + "instruction": "Filter paper not working." + }, + { + "output": "Manually stud removed and trial taken found ok.", + "input": "Test Rig C", + "instruction": "Job clamping issue." + }, + { + "output": "PC has been change then backup reloaded ", + "input": "Test Rig F1", + "instruction": "PC not startup, PC hang." + }, + { + "output": "Sensor dog adjusted then trial taken found.", + "input": "Assembly stations of CH01", + "instruction": "Emg. Ball sensor issue." + }, + { + "output": "High pressure setting done. ", + "input": "Piston Coining", + "instruction": "Hydrulic pressure Issue." + }, + { + "output": "mcb trip and reset done ", + "input": "BVLINE NGCT Big", + "instruction": "Control was not getting on." + }, + { + "output": "T2 tank coolant sensor is high so we are filling coolant water and trial taken found ok.", + "input": "Durr Ultrasonic", + "instruction": "T2 tank coolant level sensor not working." + }, + { + "output": "Tank filter paper was block. But filter paper was not working so adjusted the filter ", + "input": "BVLINE NGCT Big", + "instruction": "Tank 2 pump pressure is high." + }, + { + "output": "Spring tensioner stopper adjusted properly. ", + "input": "Assembly stations of CH02", + "instruction": "Job push problem dust seal not getting sense." + }, + { + "output": "Checked all condition of door further found that one pnumatic cylinder read switch position was disturb. So adjusted properly ", + "input": "Cleantech", + "instruction": "X 37 alarm came and cycle stop." + }, + { + "output": "Checked and found that selector switch was not properly working so change the selector switch ", + "input": "Studer", + "instruction": "Guage area light not working." + }, + { + "output": "New bolt tightening done. ", + "input": "Piston Coining", + "instruction": "Job place point bolt lost." + }, + { + "output": "Job present sensor not sense, so adjusted the sensor ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Job present sensor not sense." + }, + { + "output": "Base position was disturb so manually set the position.", + "input": "Durr Ultrasonic", + "instruction": "Base position disturb." + }, + { + "output": "Checked and found that sensor was not getting sense so adjusted the sensor ", + "input": "Assembly stations of CH02", + "instruction": "Emg ball sensor problem." + }, + { + "output": "Both E1 and E2 capping gun torque setting done. ", + "input": "Test Rig E1", + "instruction": "Capping torque problem come." + }, + { + "output": "Checked and found that spring tension was low so adjusted the spring properly. ", + "input": "Assembly stations of CH02", + "instruction": "Emg ball sensor problem." + }, + { + "output": "Checked and found that main pressure was ok. Further found that fixture seal was tear out due to these the air was leaking so replaced the seal ", + "input": "Assembly stations of CH02", + "instruction": "Air leak test pressure low alarm." + }, + { + "output": "sensor adjust and found is ok.", + "input": "Assembly stations of CH01", + "instruction": "Emg ball sensor problem." + }, + { + "output": "Change the PTLR bush.", + "input": "Test Rig D", + "instruction": "oil leakage PTLR plate." + }, + { + "output": "PU pipe was brust so replaced.", + "input": "Durr Ultrasonic", + "instruction": "Air leakage" + }, + { + "output": "Job clamping side seal was damage. So replaced the seal, further adjusted the sensor ", + "input": "Test Rig D", + "instruction": "Job clamping side oil leakage issue." + }, + { + "output": "Removed scanner cable and inseted back into the ups. ", + "input": "Test Rig E1", + "instruction": "Scanner issue." + }, + { + "output": "Adjusted the sensor ", + "input": "Assembly stations of CH01", + "instruction": "Checked valve sensor not working." + }, + { + "output": "PT line filter was cleaned.", + "input": "Test Rig G2", + "instruction": "Tank pressure fault" + }, + { + "output": "New bearing change m/c ok.", + "input": "Studer Favorit", + "instruction": "Tail stock locking bolt broken." + }, + { + "output": "Cylinder lock nut was loose, so tightedned the lock nut ", + "input": "Deburring Machine", + "instruction": "brushing cylinder not operated." + }, + { + "output": "M/C restart done. ", + "input": "Test Rig H2", + "instruction": "Door not open issue." + }, + { + "output": "Removed the job.", + "input": "Cleantech", + "instruction": "Job fall down." + }, + { + "output": "Cobot stuck job declamping sensor problem, so further cobot manual operate and read switch set ", + "input": "Studer", + "instruction": "Cobot declamping sensor problem " + }, + { + "output": "Shock valve gun bolt fitted done.", + "input": "Durr Ultrasonic", + "instruction": "Shock valve gun tool locking pin miss." + }, + { + "output": "Increase the torque gun pressure.", + "input": "Test Rig E1 & E2", + "instruction": "Capping torque problem come." + }, + { + "output": "Set the dust seal sensor.", + "input": "Assembly stations of CH04", + "instruction": "Dust seal sensor problem." + }, + { + "output": "Set the job present sensor . ", + "input": "Assembly stations of CH03", + "instruction": "Job present sensor not sense." + }, + { + "output": "Fixed the plate bolt ", + "input": "Assembly stations of CH03", + "instruction": "Torquing station fixture plate bolt loose." + }, + { + "output": "Setup changed as per Sop.", + "input": "Test Rig E1 & E2", + "instruction": "Setup change work" + }, + { + "output": "Stud stuck up, so removed the stud manually, then 4 job tested, found ok.", + "input": "Jerk Testing", + "instruction": "Declamping problem" + }, + { + "output": "Manually recovered, then trial found ok.", + "input": "Test Rig C", + "instruction": "Declamping problem" + }, + { + "output": "MPCB tripped, then motor resistance checked & found ok. Trip reset done, ", + "input": "Test Rig H2", + "instruction": "Motor fault" + }, + { + "output": "Sensor cleaning done, then properly setting the job. ", + "input": "Piston Coining", + "instruction": "Job present sensor problem" + }, + { + "output": "Sensor cable checked, then properly tightened the cable ", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Scanner not working" + }, + { + "output": "Safety switch setting done, ", + "input": "Studer", + "instruction": "Door lock problem" + }, + { + "output": "Manually spool removed & filter checked. m/c ok.", + "input": "Kadia", + "instruction": "Problem in spool" + }, + { + "output": "Checked & found air trpped in coolant pipe, so removed air from coolant pipeline, ", + "input": "Studer", + "instruction": "Coolant not coming" + }, + { + "output": "Manually operated & checked I/P coming or not. Found ok", + "input": "Cleantech", + "instruction": "X45 alarm came( Unloading door problem)" + }, + { + "output": "Changed belt & ", + "input": "Deburring Machine", + "instruction": "Belt is broken" + }, + { + "output": "Paper filter properly adjusted, ", + "input": "Cleantech", + "instruction": "Paper filter not properly placed." + }, + { + "output": "Reset & homing done ", + "input": "Deburring Machine", + "instruction": "Brush changed, but not reset" + }, + { + "output": "Manually recovered", + "input": "Cleantech", + "instruction": "Job stuck in gripper" + }, + { + "output": "Checked clutch assembly & properly tightened the spline shaft grub screw, then checked relay for fault but found ok.Machine recipe related problem.", + "input": "Test Rig E2", + "instruction": "Neutral problem." + }, + { + "output": "Checked & found MPCB tripped due to power failure, so reset the MPCB ", + "input": "Test Rig D", + "instruction": "Hydraulic on problem" + }, + { + "output": "So new nut fitted properly & tightned, ", + "input": "Deburring Machine", + "instruction": "Job holding assembly cylinder's locking nut is broken." + }, + { + "output": "Sensor bracket tightened ", + "input": "Durr Ultrasonic", + "instruction": "Loading side sensor bracket loose" + }, + { + "output": "Sensor adjusted ", + "input": "Durr Ultrasonic", + "instruction": "Unloading side busket position up" + }, + { + "output": "Machine's emergency button was pressed by operator. So released button ", + "input": "Piston Coining", + "instruction": "Cycle not start ( No downtime)" + }, + { + "output": "Manually machine homing done. Then cycle started.", + "input": "Kadia", + "instruction": "Machine not home position." + }, + { + "output": "Replaced the sensor & ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Conveyor busket present sensor is broken." + }, + { + "output": "Sensor adjusted, ", + "input": "Dust Seal", + "instruction": "Ball present sensor missing" + }, + { + "output": "Chekced, conveyor loading side door was open, so closed the door ", + "input": "Durr Ultrasonic", + "instruction": "Conveyor not operating" + }, + { + "output": "Found no element found open, reconected found working ok.", + "input": "Piston Coining", + "instruction": "Auto cycle not working" + }, + { + "output": "Adjsuted sensor, found working ok.", + "input": "Assembly stations of CH01", + "instruction": "Dust seal sensor contoniously on." + }, + { + "output": "Checked filters, found ok. Then checking tank foam generating or not, found foam not generate. Then found Noise coming from return pump> So opened the pump & found one broken job piece stuck into the pump. Released that and reassembled the pump but in trial some problem coming, and problem solved at 7:30 Am.", + "input": "Durr Ultrasonic", + "instruction": "Work tank empty time into flood tank 1 exceeded alarm coming." + }, + { + "output": "PLC reset done, but problem not solved, then dust seal came near to the poka yoka. So adjusted properly .", + "input": "Assembly stations of CH02", + "instruction": "Poka yoka not working" + }, + { + "output": "PC supply checked & turned on, ", + "input": "BVLINE Assembly Station(Dual Stage)", + "instruction": "PC not start" + }, + { + "output": "Placed the push button in right place & tightned. ", + "input": "Kapp Rim", + "instruction": "Push button not placed properly" + }, + { + "output": "Checked all filters for clogs, found ok. Then Checked shaft's placement, found not ok. So shaft aligment done ", + "input": "Test Rig F2", + "instruction": "Imbalance LDPRT ( Bar ) showing low." + }, + { + "output": "Tool changed & set tool as per photo sensor & ", + "input": "Assembly stations of CH04", + "instruction": "Dyst seal not properly placed" + }, + { + "output": "All manual condition checked & all .", + "input": "Cleantech", + "instruction": "Auto cycle not operate" + }, + { + "output": "Checked & foun dthat safety curtain disturbed, So alignment done then reset done. ", + "input": "Assembly stations of CH06", + "instruction": "Bolt torque machin enot operrating" + }, + { + "output": "Found that return line pipe stuck, So cleaned them & ", + "input": "Test Rig F2", + "instruction": "Capping m/c oil overflow" + }, + { + "output": "New bolt fitted ", + "input": "Test Rig F2", + "instruction": "Spline shaft bolt is not present." + }, + { + "output": "Dust seal tool replacement done.", + "input": "Assembly stations of CH02", + "instruction": "Dust seal tool is broken," + }, + { + "output": "Found that dryer bypass valve is on condition, so closed the valve ", + "input": "Assembly stations of CH06", + "instruction": "Job not ok" + }, + { + "output": "Bracket properly welding done & ", + "input": "ELB Rim", + "instruction": "Door not operate due to bracket is broken" + }, + { + "output": "Air leakage arrested & ", + "input": "PVG Assembly", + "instruction": "Air leakage" + }, + { + "output": "Remove ball & cleaning done properly.", + "input": "Ball feeder of Assembly station", + "instruction": "Ball stuck" + }, + { + "output": "Valve removed & cleaning done then fitted properly ", + "input": "BVLINE Test Stand A (Single stage)", + "instruction": "Hydraulic valve not operating" + }, + { + "output": "Distribution plate & end cover found stuck in return line pump.", + "input": "Durr Ultrasonic", + "instruction": "Work chamber not minimum alarm." + }, + { + "output": "Opened assembly & properly tightened bolts, ", + "input": "Test Rig F2", + "instruction": "Neutral problem." + }, + { + "output": "Found sensor not working, so set properly ", + "input": "Assembly stations of CH02", + "instruction": "Sleeve spool clamping problem" + }, + { + "output": "Changing the bush done, ", + "input": "Deburring Machine", + "instruction": "Brush change" + }, + { + "output": "Manually recovered the MPCB then found ok.", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck " + }, + { + "output": "Both stud replacemnet done ", + "input": "Test Rig C", + "instruction": "Stud broken" + }, + { + "output": "Air leakage arrested & ", + "input": "Cleantech", + "instruction": "Air leakage" + }, + { + "output": "MCB tripped, so removed trip ", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Coveyor pallet up-down problem." + }, + { + "output": "Manually door opened & closed, then auto cycle started. ", + "input": "Cleantech", + "instruction": "Unloading side door not opening." + }, + { + "output": "Air dryer's solenoid valve servicing done, ", + "input": "Assembly stations of CH06", + "instruction": "Air pressure low alarm coming" + }, + { + "output": "Minimized hose pipe clean with air and electric panel relay interchanged ", + "input": "Test Rig H2", + "instruction": "PT pressure not showing." + }, + { + "output": "Slide clean then OK. (Need to Plan)", + "input": "Deburring Machine", + "instruction": "Job holding slide jam" + }, + { + "output": "Manually opened the door then ok. (Need to Plan) Door alignment.", + "input": "Cleantech", + "instruction": "Unloading side door not open." + }, + { + "output": "10 Liter oil top-up done. ( Tellus-46)", + "input": "ELB Wheel", + "instruction": "Hydarulic oil level low." + }, + { + "output": "Resoldering done properly. ", + "input": "Durr Ultrasonic", + "instruction": "Weighting machine electrical connector soldering removed." + }, + { + "output": "New hose clip fitted & ", + "input": "Durr Ultrasonic", + "instruction": "Tank 3 water leakage from broken hose pipe." + }, + { + "output": "Door switch cleaning done ", + "input": "ELB Rim", + "instruction": "Door not open in auto cycle." + }, + { + "output": "Setup changed properly ", + "input": "Test Rig E2", + "instruction": "Setup change" + }, + { + "output": "Changed Bbag filter ", + "input": "Durr Ultrasonic", + "instruction": "Tank 1 time exceed alarm" + }, + { + "output": "Photo electric sensor's cable connector is faulty. So replaced cable Also cobot backup was gone, this the recovered by kapse Sir.", + "input": "Cobot of Studer", + "instruction": "Cobot not working." + }, + { + "output": "Checked & found sensor was faulty, so replaced with new spare sensor, ", + "input": "Cobot of Studer", + "instruction": "SPC job present sensor not working." + }, + { + "output": "Machine restarted, ", + "input": "PVG Assembly", + "instruction": "Torque machine not working properly" + }, + { + "output": "Filter cleaned & started the machine ", + "input": "Test Rig E1", + "instruction": "Neutral fail problem" + }, + { + "output": "Removed supply & again connected ", + "input": "ELB Wheel", + "instruction": "HMI hang" + }, + { + "output": "open bolt & handovered to production.", + "input": "Kapp Rim", + "instruction": "Bolt not opened " + }, + { + "output": "Job properly placed & adjusted sensor & ", + "input": "Piston Coining", + "instruction": "Job present sensor not working" + }, + { + "output": "So checked & found hydraulic valve coil supply is continiously on, So machine restarted & machine run ok condition ", + "input": "Piston Coining", + "instruction": "Station 2 cylinder after complete cycle not going to home position." + }, + { + "output": "So checked & fouynd PT line filter removed & properly cleaned then refitted. After filter cleaning pressure going 220 Bar. So machine handed to production.", + "input": "Test Rig F1", + "instruction": "DPPT pressure not increased 170 move." + }, + { + "output": "Restarted machine ", + "input": "Test Rig G2", + "instruction": "Door locked" + }, + { + "output": "Filter cleaning done and .", + "input": "Test Rig H1", + "instruction": "PT pressure problem." + }, + { + "output": "Checked clamping sensor & hydraulic pressure condition is ok. After that removed assbly & found key fell down from motor. So motor fitted again with key & inserted grub screw.", + "input": "Jerk Testing", + "instruction": "Clamp- declamp problem" + }, + { + "output": "Manually conveyor base position set & started auto cycle. ", + "input": "Durr Ultrasonic", + "instruction": "Conveyor back position problem" + }, + { + "output": "Checked & found door cleosed signal not coming So sensor setting done ", + "input": "Deburring Machine", + "instruction": "Cycle not start" + }, + { + "output": "LAN cable connection was loose, So cable connector fitted properly ", + "input": "Assembly station 3", + "instruction": "Internet connection problem" + }, + { + "output": "Checked & found gripper 1 declamp coil top was loose. So top tightened ", + "input": "Cobot of Studer", + "instruction": "Gripper 1 clamp-declamp problem." + }, + { + "output": "Reset switch press for 15 Senconds ", + "input": "Deburring Machine", + "instruction": "Brush change work." + }, + { + "output": "Power restarted ", + "input": "Cobot of kadia", + "instruction": "Kadia robot loading unloading pallet stuck." + }, + { + "output": "Panel AC not working, so drive over heated. Then door properly closed , then turn on panel & drive ready ", + "input": "Test Rig E2", + "instruction": "Clutch servo motor drive not ready." + }, + { + "output": "Relat checked then clutch assembly checked & valves checked, found everything ok. Then pump opening pressure changed 70% to 90% ", + "input": "Test Rig F1", + "instruction": "Neutral QP not achived" + }, + { + "output": "Wheel turned off & started ", + "input": "Studer", + "instruction": "Door not open." + }, + { + "output": "Changing done. ", + "input": "Test Rig C", + "instruction": "Bush need to be changed" + }, + { + "output": "Checked balls, found low. So informed operator RIU balls, then found working ok.", + "input": "Assembly station 2", + "instruction": "Ball feeder problem" + }, + { + "output": "Checked axis movement done ", + "input": "ELB Wheel", + "instruction": "Pallet change problem." + }, + { + "output": "Found one relay stuck, so replaced that relay ", + "input": "Test Rig D", + "instruction": "Drain motor continiously running" + }, + { + "output": "Checked all found that I/P not came, so adjusted reed switch .", + "input": "Deburring Machine", + "instruction": "Job locking alarm came." + }, + { + "output": "Oil top-up done. ", + "input": "Cleantech", + "instruction": "Lubrication oil level low." + }, + { + "output": "Job present sensor properly adjusted & ", + "input": "Studer", + "instruction": "Job present sensor malfunctioning" + }, + { + "output": "Stopper properly placed & ", + "input": "Durr Ultrasonic", + "instruction": "End cover reels stopper dismental" + }, + { + "output": "Tightened the tool ", + "input": "Assembly stations of CH01", + "instruction": "Dust seal tool loose." + }, + { + "output": "Setting the torque properly ", + "input": "Test Rig C", + "instruction": "Capping gun torque setting." + }, + { + "output": "Sensor setting done ", + "input": "Assembly stations of CH03", + "instruction": "Dust seal sensor not working." + }, + { + "output": "Manually set the pressure, but due to model change or other reason this setting done 4 times in one shift.", + "input": "Jerk Testing", + "instruction": "Pump pressure setting." + }, + { + "output": "Capping gun's torque setting done ", + "input": "Test Rig G1", + "instruction": "Capping gun torque setting work." + }, + { + "output": "Fixture changed ", + "input": "Assembly stations of CH03", + "instruction": "Leak test fixture problem." + }, + { + "output": "Filter cleaning done. ", + "input": "Test Rig G1", + "instruction": "PT pressure high problem" + }, + { + "output": "Removed bolt & fitted ", + "input": "Assembly stations of CH04", + "instruction": "Bolt head wear out." + }, + { + "output": "manually recovered ", + "input": "Cleantech", + "instruction": "unloading side door problem." + }, + { + "output": "Manually removed seal from tool.", + "input": "Assembly stations of CH02", + "instruction": "Seal stuck on tool." + }, + { + "output": "Supply disconnected & connected again properly alarm reset.", + "input": "Assembly stations of CH02", + "instruction": "Safety alarm" + }, + { + "output": "Checked solenoid valve found loose, so properly tightened ", + "input": "Micromatic Grinding", + "instruction": "Air alarm during cycle time." + }, + { + "output": "Manually setting done.", + "input": "Kadia", + "instruction": "Pallet stuck on conveyor" + }, + { + "output": "Checked, water not chilling, so temperature problem. Checked all valves in open condition but found chilled water not coming. So Valve replaced but same problem coming, so original valve installed again, ", + "input": "Jerk Testing", + "instruction": "Temperature problem" + }, + { + "output": "Imanually adjusted torque as per requirment. ", + "input": "Test Rig F1", + "instruction": "Torque gun's torque low." + }, + { + "output": "Set pressure as per requirment ", + "input": "Piston Coining", + "instruction": "Hydraulic pressure low." + }, + { + "output": "Filter cleaning done ", + "input": "Test Rig H1", + "instruction": "PT pressure high problem" + }, + { + "output": "Manually declamping done ", + "input": "Test Rig H2", + "instruction": "Declamping problem" + }, + { + "output": "Manually operated ", + "input": "PVG Test Stand", + "instruction": "Stopper not working" + }, + { + "output": "Torque adjusted ", + "input": "Test Rig H1", + "instruction": "Capping gun's torque low." + }, + { + "output": "Replaced stud ", + "input": "Test Rig E2", + "instruction": "Stud damage" + }, + { + "output": "Sensor replaced ", + "input": "Test Rig E2", + "instruction": "Clamping signal missing" + }, + { + "output": "Spring tension set ", + "input": "Assembly station 3", + "instruction": "Ball present signal continiously on." + }, + { + "output": "Relay checked, found ok then shock valve cord found faulty. Reconnected cord, found ok. Then valve replaced with E2 found alarm shift valve replaced done.", + "input": "Test Rig E1", + "instruction": "Shock valve pressure not developed." + }, + { + "output": "Drain silencer interchanged ", + "input": "Assembly stations of CH03", + "instruction": "Air pressure low alarm." + }, + { + "output": "Both machine's return line filter cleaning done ", + "input": "Test Rig G1 & G2", + "instruction": "PT line pressure high" + }, + { + "output": "Machine restarted ", + "input": "Durr Ultrasonic", + "instruction": "Conveyor not working" + }, + { + "output": "Pipe cut then reconnected properly ", + "input": "PVG Test Stand", + "instruction": "Air leakage from broken pipe." + }, + { + "output": "Machine restarted ", + "input": "Cleantech", + "instruction": "Cycle not start" + }, + { + "output": "Emergency ball stuck found in suction ball feeder assembly.", + "input": "Assembly station 2", + "instruction": "Ball stuck" + }, + { + "output": "Height adjusted ", + "input": "Test Rig E1", + "instruction": "Capping gun's height problem." + }, + { + "output": "Manually removed the basket, then base positioning done ", + "input": "Durr Ultrasonic", + "instruction": "Busket stuck problem" + }, + { + "output": "Torque setting adjusted, ", + "input": "Test Rig G1", + "instruction": "Torque gun's torque low." + }, + { + "output": "Manually setting the motor reference ", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Body assembly 90degree motor referance lost." + }, + { + "output": "Manually opened the door, then door sensor adjustment done ", + "input": "Cleantech", + "instruction": "Unloading side door not opening." + }, + { + "output": "Found sensor not working, so adjusted the sensors ", + "input": "Cleantech", + "instruction": "Access door alarm coming" + }, + { + "output": "Cable replacement done ", + "input": "BVLINE Test Stand A(Dual stage)", + "instruction": "HDMI cable damaged" + }, + { + "output": "Found that sensor not active, so job setting properly then manually run the cycle ", + "input": "Piston Coining", + "instruction": "Cycle not start" + }, + { + "output": "Air leakage solved by fitting attached ", + "input": "Studer", + "instruction": "Air leakage" + }, + { + "output": "So checked & found clutch assembly manually bolt loose. So tightened properly ", + "input": "Test Rig D2", + "instruction": "Cycle not start" + }, + { + "output": "Found one cable loose, so refitted the cable properly ", + "input": "Assembly station 4", + "instruction": "PC hang problem." + }, + { + "output": "Torque increased (3.5) ", + "input": "Test Rig E1", + "instruction": "Capping gun's torque low.(2.5)" + }, + { + "output": "Door proper alignment done, one busket trial taken found ok", + "input": "Durr Ultrasonic", + "instruction": "Coolant leakage from door side" + }, + { + "output": "Manually recovered ", + "input": "Cleantech", + "instruction": "Wash side M/F stuck" + }, + { + "output": "Holding bolt properly fixed.", + "input": "Assembly stations of CH01", + "instruction": "Bolt torque machine socket holding bolt removed" + }, + { + "output": "Found sensor was in broken condition, so replaced sensor ", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Pallet present sensor broken." + }, + { + "output": "Filter bag changed ", + "input": "Durr Ultrasonic", + "instruction": "Tank 1 filter bag choke up." + }, + { + "output": "Clutch assembly shock valve module removed & all bolt checked. Bolts tightened found, so checked relay condition are okay. So problem not found.(Pending)(No B/D TQ valve changed by Ajay Sir.)", + "input": "Test Rig E2", + "instruction": "Neutral DPPT value not decreased" + }, + { + "output": "Set up change", + "input": "Test Rig E1", + "instruction": "Set up change" + }, + { + "output": "Set the torque gun torque further trial taken found ok.", + "input": "Test Rig C", + "instruction": "Torque gun torque was high." + }, + { + "output": "Restart the machine ", + "input": "Assembly stations of CH01", + "instruction": "Dual seal present sensor on issue, and master job not ok." + }, + { + "output": "Return line filter cleainng done.", + "input": "Test Rig G1", + "instruction": "PT tank pressure was low." + }, + { + "output": "Restart the software then working ok.", + "input": "Test Rig E1", + "instruction": "System hang issue." + }, + { + "output": "PU valve change with CH05 air dryer. Now working ok.", + "input": "Assembly stations of CH03", + "instruction": "Air pressure low error." + }, + { + "output": "Bressing fixture LM gressing done. Trial taken found ok.", + "input": "Deburring Machine", + "instruction": "Bressing fixture forward reverse issue." + }, + { + "output": "Torque gun connected for operator request.", + "input": "Durr Ultrasonic", + "instruction": "Torque gun issue." + }, + { + "output": "Job holding bracket damage recover found ok.", + "input": "Deburring Machine", + "instruction": "Job holding bracket damage." + }, + { + "output": "Set up change", + "input": "PV Assembly & Leak Testing", + "instruction": "Set up change" + }, + { + "output": "Set up change", + "input": "Jerk Testing", + "instruction": "Set up change" + }, + { + "output": "Reset the tripped mpcb then m/c start with the base position. ", + "input": "Durr Ultrasonic", + "instruction": "Conveyor motor tripped alarm." + }, + { + "output": "Bolt setting done properly ", + "input": "Assembly stations of CH03", + "instruction": "Fixture setting tool setting." + }, + { + "output": "Tool guard signal missing. So removed the reed switch clean properly and refitted done. ", + "input": "Studer Favorit", + "instruction": "tool gurad error alarm." + }, + { + "output": "Torque increased (3.5) ", + "input": "Test Rig C", + "instruction": "Capping gun due to low torque." + }, + { + "output": "Dust seal tool replacement done.", + "input": "Assembly stations of CH02", + "instruction": "Dust seal tool issue." + }, + { + "output": " Machine restart done, then job present sensor adjustment sone ", + "input": "Kadia", + "instruction": "No data exchange with protool." + }, + { + "output": "Manually homing done, ", + "input": "Centre Lapping", + "instruction": "Cycle not getting start" + }, + { + "output": "Belt tension was found lowq, so incerease the belt tension ", + "input": "Studer", + "instruction": "Job quality not ok." + }, + { + "output": "Manually cobot homing done and then homing trial taken found ok.", + "input": "Cleantech", + "instruction": "Machine not home position." + }, + { + "output": "Checked and found hydrulic oil level low. So top up done and pallet moving but problem not solved then restart and machine handover to production.", + "input": "ELB Wheel", + "instruction": "Axis missing alarm came; Door error." + }, + { + "output": "Fixed the coil properly and then restart dryer ", + "input": "Assembly stations of CH03", + "instruction": "Air dryer noise came; air pressure dropped." + }, + { + "output": "Checked and found that homing issue came during cycle so further manually axis move further found that one read switch was not operating and it's I/P 2.1 was missing so connector tightening done. ", + "input": "Centre Lapping", + "instruction": "Homing problem" + }, + { + "output": "Changed the brush.", + "input": "Deburring Machine", + "instruction": "brush changing work." + }, + { + "output": "Machine mpcb was tripped so reset the tripped then trila taken found ok.", + "input": "Kadia", + "instruction": "Machine not getting on." + }, + { + "output": "Testing cable connector was getting short in coil. So cut the cable reinserted in the connector and tightened the wire. ", + "input": "PVG Test Stand", + "instruction": "Testing cable connector was getting short in coil." + }, + { + "output": "New pin fitted into the socket.", + "input": "Durr Ultrasonic", + "instruction": "Socket holding pin broken." + }, + { + "output": "New tool fitted in gun.", + "input": "Assembly stations of CH03", + "instruction": "Section 1 center tool broken." + }, + { + "output": "Master job trial taken found ok. Also changed the bush. Air dryer trial taken and restart air dryer.", + "input": "Assembly stations of CH01", + "instruction": "Air leak tool not ok." + }, + { + "output": "Increase the torque gun pressure.", + "input": "Test Rig G2", + "instruction": "torque gun problem." + }, + { + "output": "set the sensor.", + "input": "Assembly stations of CH06", + "instruction": "Gun hight sensor problem." + }, + { + "output": "Change flood tank filter.", + "input": "Durr Ultrasonic", + "instruction": "Work tank empty time into flood tank 1 exceeded alarm coming." + }, + { + "output": "Change filter paper.", + "input": "Kadia", + "instruction": "Coolant tank filter roller empty." + }, + { + "output": "Set the float sensor and started the machine.", + "input": "Studer", + "instruction": "coolant paper filter not working. " + }, + { + "output": "Checked and found that I/O of profinet connector clamp and declamp then we found that analog Tr and Rx is faulty. So we removed form another machine and fixed into it. ", + "input": "ELB Rim", + "instruction": "Clamp unclamp issue." + }, + { + "output": "Set the job present sensor . ", + "input": "Kadia", + "instruction": "Auto cycle not getting start." + }, + { + "output": "Set the torque gun torque further trial taken found ok.", + "input": "Test Rig C", + "instruction": "Capping gun torqur problem." + }, + { + "output": "Card found in fault mode. So card rempved and reconnect and coil tightened found ok.", + "input": "Test Rig E2", + "instruction": "Shock valve pressure not developed." + }, + { + "output": "Manually taken on base position and trial taken found.", + "input": "Durr Ultrasonic", + "instruction": "Cycle not getting start" + }, + { + "output": "Set the torque gun torque further trial taken found ok.", + "input": "Test Rig D", + "instruction": "Cap gun torque problem." + }, + { + "output": "PV valve coil interchange Same problem observe. Then sensor position set observed guard stuck in wheel mounting guard removed and sensor set then trila taken found ok.", + "input": "Studer Favorit", + "instruction": "tool guard problem " + }, + { + "output": "Checked and found that ssensor was gettign malfunctioning so set the sensor properly. ", + "input": "Test Rig C", + "instruction": "Declamp signal missing." + }, + { + "output": "Sensor clean then found ok.", + "input": "Assembly stations of CH01", + "instruction": "Dust seal poke yoke not working." + }, + { + "output": "Belt changed found ok.", + "input": "Studer", + "instruction": "Wheel head motor abnormal sound." + }, + { + "output": "Sensor replaced ", + "input": "Assembly stations of CH06", + "instruction": "Pressure relif valve gun down side sensor not working." + }, + { + "output": "Tool change done.", + "input": "Assembly stations of CH04", + "instruction": "Dust seal tool changing work." + }, + { + "output": "Clamping sensor set properly position ", + "input": "Test Rig C", + "instruction": "Clamping problem." + }, + { + "output": "Set up change", + "input": "Assembly stations of CH03", + "instruction": "Set up change" + }, + { + "output": "Connector filter done trial taken found ok.", + "input": "Kadia", + "instruction": "Air leakage problem." + }, + { + "output": "Checked and found that abnormal nosie coming from motor. So further remover the belt cover further found that noise coming due to motor bearing damage.Further found that Motor not available in spare so same motor fixed again and machine handover to production.", + "input": "Studer", + "instruction": "Abnormal noise from motor." + }, + { + "output": "Set up change", + "input": "Test Rig E1 & E2", + "instruction": "Set up change" + }, + { + "output": "Checked and found that scanning issue. SO further issue susected with eathernet connector. SO change the ethernet connector, ", + "input": "PV Assembly & Leak Testing", + "instruction": "Scanning problem" + }, + { + "output": "Leakage arrested and cut the brust pipe. Then inseted back into the fitting. Now no leakage observed.", + "input": "Durr Ultrasonic", + "instruction": "Conveyor air leakage problem." + }, + { + "output": "Checked and found air pipe was brust so cut the brust pip and reinserted into fitting ", + "input": "ELB Wheel", + "instruction": "Conveyor air leakage problem." + }, + { + "output": "Manually recover.", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck on conveyor " + }, + { + "output": "Checked sensor not working so adjusted the sensor properly Now machine under observation.", + "input": "Centre Lapping", + "instruction": "Stopper clamping problem." + }, + { + "output": "Increase the torque gun pressure.", + "input": "Test Rig E1 & E2", + "instruction": "Toqrue gun issue." + }, + { + "output": "Cleaned the filter, then refitted.", + "input": "Test Rig H2", + "instruction": "Pt pressure issue." + }, + { + "output": "Conveyor sensor found loose so tightened.", + "input": "Durr Ultrasonic", + "instruction": "Conveyor sensor issue." + }, + { + "output": "Coolant nozzle broken. Nozzle not available. So adjusted the broken nozzle. ", + "input": "Studer 1 (450)", + "instruction": "Coolant leakage issue." + }, + { + "output": "Spool set clamping sensor set. Now M/c ok.", + "input": "Ball feeder of Assembly station", + "instruction": "Ball not coming." + }, + { + "output": "Scanner cable was loose so tightening done.", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Scanner problem." + }, + { + "output": "Sensor joint B connect M/c ok.", + "input": "Cobot of Studer", + "instruction": "Clamping problem." + }, + { + "output": "Found that seal damage. So changed and trial taken found ok.", + "input": "Test Rig E1", + "instruction": "Oil leakage from fixture buttom. " + }, + { + "output": "Spring tension adjustment and trila taken found ok.", + "input": "Dust Seal", + "instruction": "Dust seal check valve stud press job." + }, + { + "output": "Belt tension tightening done. And trial taken found ok.", + "input": "Studer 2 (451)", + "instruction": "Job not fixing properly." + }, + { + "output": "Leakage arrested and cut the brust pipe. Then inseted back into the fitting. Now no leakage observed.", + "input": "Deburring Machine", + "instruction": "Leakage issue." + }, + { + "output": "Pressure adjusted and trial taken found ok.", + "input": "Piston Coining", + "instruction": "Auto cycle not start ." + }, + { + "output": "Torque gun torque increased.", + "input": "Test Rig E1", + "instruction": "Torque gun problem." + }, + { + "output": "Torque gun torque decreased.", + "input": "Test Rig F2", + "instruction": "Torque gun problem." + }, + { + "output": "Transfer base position sensor disturbed. So set the sensor.", + "input": "Durr Ultrasonic", + "instruction": "Transfer base position not ok." + }, + { + "output": "Checked and found relay was faulty. So replaced relay with new one.", + "input": "Test Rig G1", + "instruction": "Drain motor continiously running" + }, + { + "output": "Tool changing work done.", + "input": "Automatic assembly", + "instruction": "Tool clamping work." + }, + { + "output": "Manually recovered ", + "input": "Deburring Machine", + "instruction": "Job locking cylinder lock." + }, + { + "output": "Not found any abnormality checked all related I/p and O/p. Then tightened all connection. ", + "input": "Cleantech", + "instruction": "Access door alarm coming" + }, + { + "output": "Key fitted properly. ", + "input": "Test Rig H2", + "instruction": "Spline shaft key was fallen down." + }, + { + "output": "Sensor adjusted ", + "input": "Assembly stations of CH01", + "instruction": "poke yoke problem." + }, + { + "output": "Home position done properly. Then trial taken foun dok.", + "input": "Kadia", + "instruction": "Cobot home position problem." + }, + { + "output": "Checked I/p I3.3 and I3.4 was missing. So sensor adjusted properly. ", + "input": "Centre Lapping", + "instruction": "Accuater left and right side not working." + }, + { + "output": "Checked sensor position was disturb so adjusted sensor properly then trila taken found ok.", + "input": "Kadia", + "instruction": "Wrong job insert alarm " + }, + { + "output": "Checked PLC error then reset. Further report will be generating. SO m/c handover to production.", + "input": "PV Assembly & Leak Testing", + "instruction": "Repot not generating on system." + }, + { + "output": "Cycle start buttuon element fixed. ", + "input": "Assembly stations of CH04", + "instruction": "Air leak station cycle start button element was broken." + }, + { + "output": "Manually removed the stud. Then declamping done, ", + "input": "Jerk Testing", + "instruction": "Stud stuck declamping issue." + }, + { + "output": "Dust seal sensor set. Then reset the PLC error. Then machine handover to production.", + "input": "Assembly station 2", + "instruction": "Dust seal showing present while not available." + }, + { + "output": "PC power cable was removed and reinserted. ", + "input": "BVLINE Assembly Station(Dual Stage)", + "instruction": "PC not start. " + }, + { + "output": "Photo sensor adjusted & set point and tightening done of bolts .", + "input": "EMAG Wheel", + "instruction": "Conveyor not start" + }, + { + "output": "Tool removed & changed, ", + "input": "Assembly stations of CH04", + "instruction": "Tool removed" + }, + { + "output": "Relay interchaged ", + "input": "Test Rig F2", + "instruction": "Slippage problem" + }, + { + "output": "Oil top-up done. ", + "input": "Test Rig D", + "instruction": "Oil level low." + }, + { + "output": "Checked error came in PLC so reset.", + "input": "Assembly stations of CH06", + "instruction": "Pneumatic gun not working." + }, + { + "output": "Checked & found position was disturbed, so adjusted sensor properly. ", + "input": "Kadia", + "instruction": "Wrong job insert alarm " + }, + { + "output": "Base positioning done properly, ", + "input": "Durr Ultrasonic", + "instruction": "Base position problem." + }, + { + "output": "Gripper changed, ", + "input": "Cobot of Studer", + "instruction": "Gripper problem" + }, + { + "output": "Set the torque of the torque gun, ", + "input": "Test Rig E1", + "instruction": "Torque gun's torque not increasing." + }, + { + "output": "Replaced gun with Test stand B. ", + "input": "Test Rig E2", + "instruction": "Torque gun's torque not increasing." + }, + { + "output": "Changed the bag filter & paper filter ", + "input": "Nissin ", + "instruction": "Coolant pressure problem" + }, + { + "output": "Changed the dust seal tool. ", + "input": "Assembly stations of CH02", + "instruction": "Dust seal tool not working." + }, + { + "output": "Set the clamping sensor, ", + "input": "Cobot of kadia", + "instruction": "Cobot clamping problem" + }, + { + "output": "Some connector found loose, so tightened them properly. ", + "input": "Studer", + "instruction": "Main panel's AC not working." + }, + { + "output": "Machine restarted ", + "input": "Studer", + "instruction": "Main program not exicate" + }, + { + "output": "Adjsuted sensor properly, ", + "input": "Assembly stations of CH03", + "instruction": "dust seal problem " + }, + { + "output": "Increased torque as required ", + "input": "Test Rig F1", + "instruction": "Torque problem" + }, + { + "output": "Adjusted reed switch properly, ", + "input": "Deburring Machine", + "instruction": "Locking froward alarm" + }, + { + "output": "Broken stud replaced with new one, ", + "input": "Test Rig D2", + "instruction": "Stud broken." + }, + { + "output": "Bush replaced & sensor setting done. ", + "input": "Test Rig D2", + "instruction": "Bush damaged & RPM problem" + }, + { + "output": "Coolantt chiller motor has air trapped, so released air ", + "input": "Studer", + "instruction": "Coolant chiller HP-LP fault, Aft fault." + }, + { + "output": "So sensor sensing dog fitted properly ", + "input": "Assembly station 3", + "instruction": "Emergency ball sensor not working." + }, + { + "output": "Machine restarted ", + "input": "Studer", + "instruction": "Door open problem" + }, + { + "output": "Tool properly fitted, ", + "input": "Durr Ultrasonic", + "instruction": "Check valve gun tool not fitted properly." + }, + { + "output": "So checked & found, job locking cylinders forward side reed switch not ok, position disturb. So set the position properly ", + "input": "Deburring Machine", + "instruction": "Cycle not starting" + }, + { + "output": "So checked & found roller alignment disturbed. So properly alignment done ", + "input": "Durr Ultrasonic", + "instruction": "Basket stuck inside " + }, + { + "output": "Bolt properly tightened ", + "input": "BVLINE Assembly Station(Dual Stage)", + "instruction": "Gun's mounting bolt was loose." + }, + { + "output": "Broken sensor replaced ", + "input": "Piston Coining", + "instruction": "Job present sensor damaged." + }, + { + "output": "Checked gripper 1 clamping problem coming during job pickup. So found O/P Q0.6 relay malfunctioning. So changed relay then trial taken on 60 jobs, found machine running ok.", + "input": "Cobot of Studer", + "instruction": "Cobot having problem during job pickup." + }, + { + "output": "Spring tension adjusted, ", + "input": "Assembly stations of CH01", + "instruction": "Pokea yoke problem" + }, + { + "output": "Home position problem checked, alarm came in PLC so reset done ", + "input": "Assembly stations of CH01", + "instruction": "Bolt torqing home position problem" + }, + { + "output": "Manually recovered after that declamping properly.", + "input": "Jerk Testing", + "instruction": "Stud stuck during declamping time." + }, + { + "output": "Checked hot air dryer heater resistance 11.2, 11.2, 11.3. Current 40.0 Amp. Didn’t found any abnormalites in phases. So connector tightened ", + "input": "Durr Ultrasonic", + "instruction": "Hot air dryer temperature issue." + }, + { + "output": "New bowl not available at store, So CH-05 line deburrring machine's bowl fitted in CH01 Durr ultrasonic.", + "input": "Durr Ultrasonic", + "instruction": "FR bowl damaged( Air leakage)" + }, + { + "output": "MCB tripped, so released the trip ", + "input": "Studer", + "instruction": "Guage not on." + }, + { + "output": "Interchanged the gun from Ch01 assembly station ", + "input": "Durr Ultrasonic", + "instruction": "Check valve gun torque problem" + }, + { + "output": "Found that leakage from bush, So new bush fitting done.", + "input": "Assembly stations of CH01", + "instruction": "Job not ok." + }, + { + "output": "Found that wire is broken, so properly solderinhg done ", + "input": "Cobot of kadia", + "instruction": "Cobot not working." + }, + { + "output": "Found that PT 100 sensor not working properly. So changed the sensor ", + "input": "Studer", + "instruction": "Compressure tripping continiously." + }, + { + "output": "Torque setting done ", + "input": "Test Rig G1", + "instruction": "Capping gun torque problem" + }, + { + "output": "Push button tightened properly ", + "input": "Assembly stations of CH04", + "instruction": "Station 4 clamping push button loose." + }, + { + "output": "Restarted machine ", + "input": "Studer", + "instruction": "Door lock problem." + }, + { + "output": "New tool fitted properly ", + "input": "Durr Ultrasonic", + "instruction": "Torque gun tool removing continiously." + }, + { + "output": "Torque adjusted manually ", + "input": "Durr Ultrasonic", + "instruction": "Check valve gun pressure problem" + }, + { + "output": "Clutch assembly tightened, then relay checked ", + "input": "Test Rig F2", + "instruction": "Neutral left, DPPT test not ok." + }, + { + "output": "Machine restarted ", + "input": "Test Rig H2", + "instruction": "Door not opening" + }, + { + "output": "MPCB trip released, then machine restarted and ", + "input": "Durr Ultrasonic", + "instruction": "Lifter trasfer motor tripped." + }, + { + "output": "Recalibrated sensors to ensure accurate readings", + "input": "Klein 1", + "instruction": "Inaccurate measurements" + }, + { + "output": "Replaced worn out coolant filters", + "input": "Knoll Coolant System", + "instruction": "Coolant flow is restricted" + }, + { + "output": "Realigned grinding wheel", + "input": "Micromatic Grinding", + "instruction": "Uneven grinding surface" + }, + { + "output": "Cleaned and replaced filters", + "input": "Milipore Room", + "instruction": "Poor air quality" + }, + { + "output": "Reprogrammed control unit", + "input": "Nissin", + "instruction": "Operational errors" + }, + { + "output": "Lubricated and tightened assembly parts", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Noise during operation" + }, + { + "output": "Replaced faulty cobot sensor", + "input": "PDI Line Cobot", + "instruction": "Cobot not responding" + }, + { + "output": "Replaced worn out seals", + "input": "PV Assembly & Leak Testing", + "instruction": "Leak detected" + }, + { + "output": "Reconfigured assembly parameters", + "input": "Automatic assembly", + "instruction": "Misalignment in assembly" + }, + { + "output": "Performed software update", + "input": "PVG Assembly", + "instruction": "System crashes" + }, + { + "output": "Tightened bolts to correct torque", + "input": "BVLINE Assembly Station(Dual Stage)", + "instruction": "Loose components" + }, + { + "output": "Cleaned and lubricated test stand", + "input": "PVG Test Stand", + "instruction": "Inconsistent test results" + }, + { + "output": "Replaced defective actuator", + "input": "PVM Assembly", + "instruction": "Actuator failure" + }, + { + "output": "Calibrated pressure sensors", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Pressure readings incorrect" + }, + { + "output": "Repaired electrical connections", + "input": "Piston Coining", + "instruction": "Electrical fault" + }, + { + "output": "Replaced damaged grinding wheel", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Grinding wheel damage" + }, + { + "output": "Recalibrated nitrogen output", + "input": "BVLINE Nitrogen Gas Generator Unit", + "instruction": "Low nitrogen output" + }, + { + "output": "Replaced laser source", + "input": "Store Laser Punching Machine 1", + "instruction": "Laser not cutting" + }, + { + "output": "Adjusted punching force", + "input": "Store Punching Machine 1", + "instruction": "Inconsistent punching" + }, + { + "output": "Realigned spindle", + "input": "Studer 1 (450)", + "instruction": "Spindle misalignment" + }, + { + "output": "Replaced worn out bearings", + "input": "Studer", + "instruction": "Bearing noise" + }, + { + "output": "Cleaned dust seals", + "input": "Dust Seal", + "instruction": "Dust accumulation" + }, + { + "output": "Replaced clogged filters", + "input": "ELB Oil Filtration Unit", + "instruction": "Oil flow restricted" + }, + { + "output": "Repaired conveyor belt", + "input": "EMAG Wheel conveyor", + "instruction": "Belt malfunction" + }, + { + "output": "Recalibrated test rig sensors", + "input": "Test Rig A & B", + "instruction": "Incorrect test data" + }, + { + "output": "Replaced hydraulic fluid", + "input": "Hydraulic Machine", + "instruction": "Hydraulic fluid leakage" + }, + { + "output": "Adjusted jerk settings", + "input": "Jerk Testing", + "instruction": "Unexpected movements" + }, + { + "output": "Replaced worn out bearings", + "input": "KLEIN 3", + "instruction": "Bearing noise" + }, + { + "output": "Reprogrammed robot path", + "input": "Cobot of Studer", + "instruction": "Incorrect movements" + }, + { + "output": "Replaced worn out tools", + "input": "TOOL ROOM Tshudin", + "instruction": "Tool wear" + }, + { + "output": "Replaced worn out gripper", + "input": "Cobot of Studer", + "instruction": "Gripper failure" + }, + { + "output": "Repaired deburring blades", + "input": "Deburring Machine", + "instruction": "Blade wear" + }, + { + "output": "Calibrated ultrasonic power", + "input": "Durr Ultrasonic", + "instruction": "Ineffective cleaning" + }, + { + "output": "Replaced worn out seals", + "input": "ELB Rim", + "instruction": "Leak detected" + }, + { + "output": "Replaced worn out filters", + "input": "ELB Wheel", + "instruction": "Air flow restricted" + }, + { + "output": "Adjusted machine alignment", + "input": "EMAG Rim & Wheel", + "instruction": "Misaligned components" + }, + { + "output": "Replaced worn out conveyor belt", + "input": "EMAG Rim", + "instruction": "Belt damage" + }, + { + "output": "Cleaned and lubricated ball feeder", + "input": "Ball feeder of Assembly station", + "instruction": "Feeder jamming" + }, + { + "output": "Repaired torque wrench", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Incorrect torque" + }, + { + "output": "Replaced worn out lap plate", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Replaced worn out seals", + "input": "Cleantech", + "instruction": "Leak detected" + }, + { + "output": "Replaced worn out seals", + "input": "Teijo", + "instruction": "Hydraulic leak" + }, + { + "output": "Reprogrammed robot path", + "input": "Cobot of kadia", + "instruction": "Incorrect movements" + }, + { + "output": "Replaced worn out filters", + "input": "Test Rig D", + "instruction": "Low pressure" + }, + { + "output": "Replaced worn out actuators", + "input": "Test Rig D1 & D2", + "instruction": "Actuator failure" + }, + { + "output": "Repaired test rig components", + "input": "Test Rig E1 & E2", + "instruction": "Failure in testing" + }, + { + "output": "Adjusted test parameters", + "input": "Test Rig F1 & F2", + "instruction": "Inconsistent results" + }, + { + "output": "Replaced worn out components", + "input": "Test Rig G1 & G2", + "instruction": "Component failure" + }, + { + "output": "Repaired rim machining", + "input": "Kapp Rim", + "instruction": "Machining error" + }, + { + "output": "Repaired wheel machining", + "input": "Kapp Wheel", + "instruction": "Wheel imperfections" + }, + { + "output": "Replaced worn out actuators", + "input": "BVLINE NGCT Big", + "instruction": "Actuator failure" + }, + { + "output": "Calibrated grinding parameters", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Grinding quality issues" + }, + { + "output": "Repaired nitrogen gas generator", + "input": "BVLINE Nitrogen Gas Generator Unit", + "instruction": "Gas generation failure" + }, + { + "output": "Replaced worn out tools", + "input": "Studer 2 (451)", + "instruction": "Tool wear" + }, + { + "output": "Replaced worn out coolant pump", + "input": "Studer 3 (452)", + "instruction": "Coolant pump failure" + }, + { + "output": "Adjusted coining parameters", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Coining defects" + }, + { + "output": "Replaced worn out gripper", + "input": "Cobot of Studer", + "instruction": "Gripper failure" + }, + { + "output": "Calibrated torque settings", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torque variance" + }, + { + "output": "Replaced worn out lap plate", + "input": "Studer", + "instruction": "Surface imperfections" + }, + { + "output": "Repaired ultrasonic unit", + "input": "Durr Ultrasonic", + "instruction": "Ultrasonic cleaning failure" + }, + { + "output": "Replaced worn out seals", + "input": "ELB China", + "instruction": "Leak detected" + }, + { + "output": "Repaired rim machining", + "input": "EMAG Rim", + "instruction": "Machining error" + }, + { + "output": "Repaired wheel machining", + "input": "EMAG Wheel", + "instruction": "Wheel imperfections" + }, + { + "output": "Adjusted ball feeding mechanism", + "input": "Ball coining", + "instruction": "Feeder jamming" + }, + { + "output": "Replaced worn out torque wrench", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Incorrect torque" + }, + { + "output": "Repaired lapping machine", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Replaced worn out seals", + "input": "Cleantech", + "instruction": "Leak detected" + }, + { + "output": "Repaired cobot sensors", + "input": "Cobot of Studer", + "instruction": "Sensor failure" + }, + { + "output": "Calibrated test rig sensors", + "input": "Test Rig G1", + "instruction": "Sensor inaccuracies" + }, + { + "output": "Replaced worn out actuators", + "input": "Test Rig G2", + "instruction": "Actuator failure" + }, + { + "output": "Repaired motor", + "input": "KLEIN", + "instruction": "Motor malfunction" + }, + { + "output": "Replaced worn out sensors", + "input": "KLEIN 3", + "instruction": "Sensor failure" + }, + { + "output": "Replaced worn out seals", + "input": "Kadia", + "instruction": "Leak detected" + }, + { + "output": "Repaired cobot", + "input": "Kadia 40", + "instruction": "Cobot malfunction" + }, + { + "output": "Replaced worn out bearings", + "input": "Kapp Rim", + "instruction": "Bearing noise" + }, + { + "output": "Replaced worn out bearings", + "input": "Kapp Wheel", + "instruction": "Bearing noise" + }, + { + "output": "Repaired laser cutter", + "input": "Store Laser Punching Machine 2", + "instruction": "Cutting issues" + }, + { + "output": "Replaced worn out punching tool", + "input": "Store Punching Machine 1", + "instruction": "Tool wear" + }, + { + "output": "Repaired grinding wheel", + "input": "Studer 1 (450)", + "instruction": "Wheel damage" + }, + { + "output": "Replaced worn out bearings", + "input": "Studer 2 (451)", + "instruction": "Bearing noise" + }, + { + "output": "Replaced worn out coolant pump", + "input": "Studer 3 (452)", + "instruction": "Coolant pump failure" + }, + { + "output": "Repaired grinder motor", + "input": "Studer Favorit", + "instruction": "Motor malfunction" + }, + { + "output": "Calibrated grinder settings", + "input": "Studer", + "instruction": "Setting errors" + }, + { + "output": "Repaired bearing lubrication system", + "input": "Studer", + "instruction": "Lubrication failure" + }, + { + "output": "Replaced worn out gripper", + "input": "Studer", + "instruction": "Gripper failure" + }, + { + "output": "Repaired feeder mechanism", + "input": "Ball feeder of Assembly station", + "instruction": "Feeder jamming" + }, + { + "output": "Calibrated torque settings", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torque variance" + }, + { + "output": "Replaced worn out lap plate", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Repaired ultrasonic unit", + "input": "Durr Ultrasonic", + "instruction": "Ultrasonic cleaning failure" + }, + { + "output": "Replaced worn out seals", + "input": "ELB China", + "instruction": "Leak detected" + }, + { + "output": "Repaired rim machining", + "input": "EMAG Rim", + "instruction": "Machining error" + }, + { + "output": "Repaired wheel machining", + "input": "EMAG Wheel", + "instruction": "Wheel imperfections" + }, + { + "output": "Adjusted ball feeding mechanism", + "input": "Ball coining", + "instruction": "Feeder jamming" + }, + { + "output": "Replaced worn out torque wrench", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Incorrect torque" + }, + { + "output": "Repaired lapping machine", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Replaced worn out seals", + "input": "Cleantech", + "instruction": "Leak detected" + }, + { + "output": "Repaired cobot sensors", + "input": "Cobot of Studer", + "instruction": "Sensor failure" + }, + { + "output": "Calibrated test rig sensors", + "input": "Test Rig G1", + "instruction": "Sensor inaccuracies" + }, + { + "output": "Replaced worn out actuators", + "input": "Test Rig G2", + "instruction": "Actuator failure" + }, + { + "output": "Repaired motor", + "input": "KLEIN", + "instruction": "Motor malfunction" + }, + { + "output": "Replaced worn out sensors", + "input": "KLEIN 3", + "instruction": "Sensor failure" + }, + { + "output": "Replaced worn out seals", + "input": "Kadia", + "instruction": "Leak detected" + }, + { + "output": "Repaired cobot", + "input": "Kadia 40", + "instruction": "Cobot malfunction" + }, + { + "output": "Replaced worn out bearings", + "input": "Kapp Rim", + "instruction": "Bearing noise" + }, + { + "output": "Replaced worn out bearings", + "input": "Kapp Wheel", + "instruction": "Bearing noise" + }, + { + "output": "Repaired laser cutter", + "input": "Store Laser Punching Machine 2", + "instruction": "Cutting issues" + }, + { + "output": "Replaced worn out punching tool", + "input": "Store Punching Machine 1", + "instruction": "Tool wear" + }, + { + "output": "Repaired grinding wheel", + "input": "Studer 1 (450)", + "instruction": "Wheel damage" + }, + { + "output": "Replaced worn out bearings", + "input": "Studer 2 (451)", + "instruction": "Bearing noise" + }, + { + "output": "Replaced worn out coolant pump", + "input": "Studer 3 (452)", + "instruction": "Coolant pump failure" + }, + { + "output": "Repaired grinder motor", + "input": "Studer Favorit", + "instruction": "Motor malfunction" + }, + { + "output": "Calibrated grinder settings", + "input": "Studer", + "instruction": "Setting errors" + }, + { + "output": "Repaired bearing lubrication system", + "input": "Studer", + "instruction": "Lubrication failure" + }, + { + "output": "Replaced worn out gripper", + "input": "Studer", + "instruction": "Gripper failure" + }, + { + "output": "Repaired feeder mechanism", + "input": "Ball feeder of Assembly station", + "instruction": "Feeder jamming" + }, + { + "output": "Calibrated torque settings", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torque variance" + }, + { + "output": "Replaced worn out lap plate", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Repaired ultrasonic unit", + "input": "Durr Ultrasonic", + "instruction": "Ultrasonic cleaning failure" + }, + { + "output": "Replaced worn out seals", + "input": "ELB China", + "instruction": "Leak detected" + }, + { + "output": "Repaired rim machining", + "input": "EMAG Rim", + "instruction": "Machining error" + }, + { + "output": "Repaired wheel machining", + "input": "EMAG Wheel", + "instruction": "Wheel imperfections" + }, + { + "output": "Adjusted ball feeding mechanism", + "input": "Ball coining", + "instruction": "Feeder jamming" + }, + { + "output": "Replaced worn out torque wrench", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Incorrect torque" + }, + { + "output": "Repaired lapping machine", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Replaced worn out seals", + "input": "Cleantech", + "instruction": "Leak detected" + }, + { + "output": "Repaired cobot sensors", + "input": "Cobot of Studer", + "instruction": "Sensor failure" + }, + { + "output": "Calibrated test rig sensors", + "input": "Test Rig G1", + "instruction": "Sensor inaccuracies" + }, + { + "output": "Replaced worn out actuators", + "input": "Test Rig G2", + "instruction": "Actuator failure" + }, + { + "output": "Repaired motor", + "input": "KLEIN", + "instruction": "Motor malfunction" + }, + { + "output": "Replaced worn out sensors", + "input": "KLEIN 3", + "instruction": "Sensor failure" + }, + { + "output": "Replaced worn out seals", + "input": "Kadia", + "instruction": "Leak detected" + }, + { + "output": "Repaired cobot", + "input": "Kadia 40", + "instruction": "Cobot malfunction" + }, + { + "output": "Replaced worn out bearings", + "input": "Kapp Rim", + "instruction": "Bearing noise" + }, + { + "output": "Replaced worn out bearings", + "input": "Kapp Wheel", + "instruction": "Bearing noise" + }, + { + "output": "Repaired laser cutter", + "input": "Store Laser Punching Machine 2", + "instruction": "Cutting issues" + }, + { + "output": "Replaced worn out punching tool", + "input": "Store Punching Machine 1", + "instruction": "Tool wear" + }, + { + "output": "Repaired grinding wheel", + "input": "Studer 1 (450)", + "instruction": "Wheel damage" + }, + { + "output": "Replaced worn out bearings", + "input": "Studer 2 (451)", + "instruction": "Bearing noise" + }, + { + "output": "Replaced worn out coolant pump", + "input": "Studer 3 (452)", + "instruction": "Coolant pump failure" + }, + { + "output": "Repaired grinder motor", + "input": "Studer Favorit", + "instruction": "Motor malfunction" + }, + { + "output": "Calibrated grinder settings", + "input": "Studer", + "instruction": "Setting errors" + }, + { + "output": "Repaired bearing lubrication system", + "input": "Studer", + "instruction": "Lubrication failure" + }, + { + "output": "Replaced worn out gripper", + "input": "Studer", + "instruction": "Gripper failure" + }, + { + "output": "Repaired feeder mechanism", + "input": "Ball feeder of Assembly station", + "instruction": "Feeder jamming" + }, + { + "output": "Calibrated torque settings", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torque variance" + }, + { + "output": "Replaced worn out lap plate", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Repaired ultrasonic unit", + "input": "Durr Ultrasonic", + "instruction": "Ultrasonic cleaning failure" + }, + { + "output": "Replaced worn out seals", + "input": "ELB China", + "instruction": "Leak detected" + }, + { + "output": "Repaired rim machining", + "input": "EMAG Rim", + "instruction": "Machining error" + }, + { + "output": "Repaired wheel machining", + "input": "EMAG Wheel", + "instruction": "Wheel imperfections" + }, + { + "output": "Adjusted ball feeding mechanism", + "input": "Ball coining", + "instruction": "Feeder jamming" + }, + { + "output": "Replaced worn out torque wrench", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Incorrect torque" + }, + { + "output": "Repaired lapping machine", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Replaced worn out seals", + "input": "Cleantech", + "instruction": "Leak detected" + }, + { + "output": "Repaired cobot sensors", + "input": "Cobot of Studer", + "instruction": "Sensor failure" + }, + { + "output": "Calibrated test rig sensors", + "input": "Test Rig G1", + "instruction": "Sensor inaccuracies" + }, + { + "output": "Replaced worn out actuators", + "input": "Test Rig G2", + "instruction": "Actuator failure" + }, + { + "output": "Replaced worn out bearings", + "input": "BVLINE ECO 80 Assembly", + "instruction": "Bearing noise" + }, + { + "output": "Repaired coolant pump", + "input": "BVLINE ECO 80 Test Stand", + "instruction": "Coolant circulation failure" + }, + { + "output": "Calibrated tooling", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Tool wear" + }, + { + "output": "Adjusted cobot programming", + "input": "PVG Assembly", + "instruction": "Cobot positioning issue" + }, + { + "output": "Replaced worn out seals", + "input": "PVG Test Stand", + "instruction": "Hydraulic oil leakage" + }, + { + "output": "Calibrated ultrasonic sensor", + "input": "Automatic assembly", + "instruction": "Sensor misalignment" + }, + { + "output": "Repaired drive motor", + "input": "BVLINE NGCT Big", + "instruction": "Motor malfunction" + }, + { + "output": "Adjusted grinding parameters", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Surface finish issues" + }, + { + "output": "Replaced worn out bearings", + "input": "Store Laser Punching Machine 1", + "instruction": "Bearing noise" + }, + { + "output": "Repaired punching tool", + "input": "Store Punching Machine 2", + "instruction": "Tool wear" + }, + { + "output": "Replaced worn out actuators", + "input": "Studer 3 (452)", + "instruction": "Actuator failure" + }, + { + "output": "Calibrated torque settings", + "input": "BVLINE Test Stand B(Dual stage)", + "instruction": "Torque variance" + }, + { + "output": "Replaced worn out lap plate", + "input": "Studer Favorit", + "instruction": "Surface imperfections" + }, + { + "output": "Repaired ultrasonic unit", + "input": "Studer", + "instruction": "Ultrasonic cleaning failure" + }, + { + "output": "Repaired cobot", + "input": "Studer", + "instruction": "Cobot malfunction" + }, + { + "output": "Replaced worn out bearings", + "input": "Studer", + "instruction": "Bearing noise" + }, + { + "output": "Repaired feeder mechanism", + "input": "Ball coining", + "instruction": "Feeder jamming" + }, + { + "output": "Calibrated torque settings", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torque variance" + }, + { + "output": "Replaced worn out lap plate", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Repaired ultrasonic unit", + "input": "Durr Ultrasonic", + "instruction": "Ultrasonic cleaning failure" + }, + { + "output": "Repaired air leakage", + "input": "ELB China", + "instruction": "Air leakage" + }, + { + "output": "Repaired rim machining", + "input": "EMAG Rim", + "instruction": "Machining error" + }, + { + "output": "Repaired wheel machining", + "input": "EMAG Wheel", + "instruction": "Wheel imperfections" + }, + { + "output": "Adjusted ball feeding mechanism", + "input": "Ball feeder of Assembly station", + "instruction": "Feeder jamming" + }, + { + "output": "Replaced worn out torque wrench", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Incorrect torque" + }, + { + "output": "Repaired lapping machine", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Repaired air leakage", + "input": "Cleantech", + "instruction": "Air leakage" + }, + { + "output": "Repaired cobot sensors", + "input": "Cobot of Studer", + "instruction": "Sensor failure" + }, + { + "output": "Calibrated test rig sensors", + "input": "Test Rig G1", + "instruction": "Sensor inaccuracies" + }, + { + "output": "Replaced worn out actuators", + "input": "Test Rig G2", + "instruction": "Actuator failure" + }, + { + "output": "Repaired motor", + "input": "KLEIN", + "instruction": "Motor malfunction" + }, + { + "output": "Replaced worn out sensors", + "input": "KLEIN 3", + "instruction": "Sensor failure" + }, + { + "output": "Repaired air leakage", + "input": "Kadia", + "instruction": "Air leakage" + }, + { + "output": "Repaired cobot", + "input": "Kadia 40", + "instruction": "Cobot malfunction" + }, + { + "output": "Replaced worn out bearings", + "input": "Kapp Rim", + "instruction": "Bearing noise" + }, + { + "output": "Replaced worn out bearings", + "input": "Kapp Wheel", + "instruction": "Bearing noise" + }, + { + "output": "Repaired laser cutter", + "input": "Store Laser Punching Machine 2", + "instruction": "Cutting issues" + }, + { + "output": "Replaced worn out punching tool", + "input": "Store Punching Machine 1", + "instruction": "Tool wear" + }, + { + "output": "Repaired grinding wheel", + "input": "Studer 1 (450)", + "instruction": "Wheel damage" + }, + { + "output": "Replaced worn out bearings", + "input": "Studer 2 (451)", + "instruction": "Bearing noise" + }, + { + "output": "Replaced worn out coolant pump", + "input": "Studer 3 (452)", + "instruction": "Coolant pump failure" + }, + { + "output": "Repaired grinder motor", + "input": "Studer Favorit", + "instruction": "Motor malfunction" + }, + { + "output": "Calibrated grinder settings", + "input": "Studer", + "instruction": "Setting errors" + }, + { + "output": "Repaired bearing lubrication system", + "input": "Studer", + "instruction": "Lubrication failure" + }, + { + "output": "Replaced worn out gripper", + "input": "Studer", + "instruction": "Gripper failure" + }, + { + "output": "Repaired feeder mechanism", + "input": "Ball feeder of Assembly station", + "instruction": "Feeder jamming" + }, + { + "output": "Calibrated torque settings", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Torque variance" + }, + { + "output": "Replaced worn out lap plate", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Repaired ultrasonic unit", + "input": "Durr Ultrasonic", + "instruction": "Ultrasonic cleaning failure" + }, + { + "output": "Repaired air leakage", + "input": "ELB China", + "instruction": "Air leakage" + }, + { + "output": "Repaired rim machining", + "input": "EMAG Rim", + "instruction": "Machining error" + }, + { + "output": "Repaired wheel machining", + "input": "EMAG Wheel", + "instruction": "Wheel imperfections" + }, + { + "output": "Adjusted ball feeding mechanism", + "input": "Ball coining", + "instruction": "Feeder jamming" + }, + { + "output": "Replaced worn out torque wrench", + "input": "Bolt torquing (Assembly Station)", + "instruction": "Incorrect torque" + }, + { + "output": "Repaired lapping machine", + "input": "Centre Lapping", + "instruction": "Surface imperfections" + }, + { + "output": "Repaired air leakage", + "input": "Cleantech", + "instruction": "Air leakage" + }, + { + "output": "Repaired cobot sensors", + "input": "Cobot of Studer", + "instruction": "Sensor failure" + }, + { + "output": "Calibrated test rig sensors", + "input": "Test Rig G1", + "instruction": "Sensor inaccuracies" + }, + { + "output": "Replaced worn out actuators", + "input": "Test Rig G2", + "instruction": "Actuator failure" + }, + { + "output": "Adjusted conveyor belt tension", + "input": "Kadia", + "instruction": "Conveyor alignment issue" + }, + { + "output": "Replaced broken laser head", + "input": "KLEIN 3", + "instruction": "Laser cutting malfunction" + }, + { + "output": "Cleaned and lubricated linear guide", + "input": "KLEIN", + "instruction": "Linear axis sticking" + }, + { + "output": "Replaced worn out spindle bearings", + "input": "Kapp Wheel", + "instruction": "Spindle noise" + }, + { + "output": "Repaired pneumatic valve", + "input": "Kapp Rim", + "instruction": "Valve leakage" + }, + { + "output": "Replaced damaged O-rings", + "input": "ELB China", + "instruction": "Hydraulic fluid leakage" + }, + { + "output": "Calibrated laser power settings", + "input": "ELB Oil Filtration Unit", + "instruction": "Laser cutting precision issue" + }, + { + "output": "Repaired coolant pump", + "input": "ELB Rim", + "instruction": "Coolant flow issue" + }, + { + "output": "Adjusted grinding wheel alignment", + "input": "ELB Wheel", + "instruction": "Grinding wheel wobbling" + }, + { + "output": "Replaced worn out pneumatic seals", + "input": "EMAG Rim & Wheel", + "instruction": "Pneumatic system leakage" + }, + { + "output": "Repaired spindle motor", + "input": "EMAG Wheel conveyor", + "instruction": "Spindle motor malfunction" + }, + { + "output": "Calibrated ultrasonic cleaning cycle", + "input": "EMAG Wheel", + "instruction": "Cleaning efficiency issue" + }, + { + "output": "Replaced damaged tool magazine sensor", + "input": "EMAG Wheel", + "instruction": "Tool magazine fault" + }, + { + "output": "Adjusted chuck gripping force", + "input": "Jerk Testing", + "instruction": "Chuck slipping" + }, + { + "output": "Repaired pneumatic actuator", + "input": "Knoll Coolant System", + "instruction": "Actuator failure" + }, + { + "output": "Replaced broken conveyor belt", + "input": "Micromatic Grinding", + "instruction": "Conveyor malfunction" + }, + { + "output": "Calibrated coolant flow rate", + "input": "Milipore Room", + "instruction": "Coolant pressure issue" + }, + { + "output": "Repaired damaged laser optics", + "input": "Nissin", + "instruction": "Laser cutting quality issue" + }, + { + "output": "Adjusted cobot arm calibration", + "input": "PDI Line Cobot", + "instruction": "Cobot positioning issue" + }, + { + "output": "Repaired air compressor", + "input": "PDI Assembly & PDI Packing CH01 Line 1", + "instruction": "Air pressure issue" + }, + { + "output": "Replaced worn out grinding wheel", + "input": "PDI Assembly & PDI Packing Line 2", + "instruction": "Grinding wheel wear" + }, + { + "output": "Calibrated leak testing pressure", + "input": "PV Assembly & Leak Testing", + "instruction": "Pressure test failure" + }, + { + "output": "Repaired faulty piston coining die", + "input": "Piston Coining", + "instruction": "Die malfunction" + }, + { + "output": "Replaced worn out filter element", + "input": "PV Assembly & Leak Testing", + "instruction": "Filter clogging" + }, + { + "output": "Calibrated torque wrench settings", + "input": "Stahli S/F Grinding Machine 1", + "instruction": "Torque accuracy issue" + }, + { + "output": "Repaired broken sensor wiring", + "input": "Stahli S/F Grinding Machine 2", + "instruction": "Sensor malfunction" + }, + { + "output": "Adjusted tool clamping force", + "input": "Studer 1 (450)", + "instruction": "Tool holder slipping" + }, + { + "output": "Repaired damaged job loading arm", + "input": "Studer 2 (451)", + "instruction": "Loading arm malfunction" + }, + { + "output": "Calibrated spindle speed", + "input": "Studer 3 (452)", + "instruction": "Spindle RPM issue" + }, + { + "output": "Replaced worn out collet chuck", + "input": "Studer Favorit", + "instruction": "Collet chuck wear" + }, + { + "output": "Repaired broken coolant pump", + "input": "Studer", + "instruction": "Coolant circulation issue" + }, + { + "output": "Adjusted cobot safety settings", + "input": "Studer", + "instruction": "Cobot safety system issue" + }, + { + "output": "Replaced faulty spindle encoder", + "input": "Studer", + "instruction": "Encoder malfunction" + }, + { + "output": "Calibrated chuck clamping force", + "input": "Studer", + "instruction": "Chuck slipping" + }, + { + "output": "Repaired broken ball feeder mechanism", + "input": "Teijo", + "instruction": "Feeder mechanism malfunction" + }, + { + "output": "Adjusted tool magazine alignment", + "input": "TOOL ROOM Tshudin", + "instruction": "Tool magazine misalignment" + }, + { + "output": "Repaired damaged pneumatic cylinder", + "input": "Test Rig A", + "instruction": "Cylinder leakage" + }, + { + "output": "Calibrated sensor alignment", + "input": "Test Rig B", + "instruction": "Sensor misalignment" + }, + { + "output": "Replaced worn out filter element", + "input": "Test Rig C", + "instruction": "Filter clogging" + }, + { + "output": "Repaired broken cooling fan", + "input": "Test Rig D", + "instruction": "Cooling fan malfunction" + }, + { + "output": "Adjusted spindle alignment", + "input": "Test Rig D1 & D2", + "instruction": "Spindle misalignment" + }, + { + "output": "Replaced faulty hydraulic valve", + "input": "Test Rig E1", + "instruction": "Valve malfunction" + }, + { + "output": "Calibrated chuck gripping force", + "input": "Test Rig E2", + "instruction": "Chuck gripping force issue" + }, + { + "output": "Repaired broken pneumatic actuator", + "input": "Test Rig F1", + "instruction": "Actuator malfunction" + }, + { + "output": "Adjusted vacuum pump settings", + "input": "Test Rig F2", + "instruction": "Vacuum pressure issue" + }, + { + "output": "Repaired broken ball feeder mechanism", + "input": "Test Rig G1", + "instruction": "Feeder mechanism malfunction" + }, + { + "output": "Calibrated ultrasonic cleaning cycle", + "input": "Test Rig G2", + "instruction": "Cleaning efficiency issue" + }, + { + "output": "Replaced damaged conveyor belt", + "input": "Test Rig H1", + "instruction": "Conveyor belt wear" + }, + { + "output": "Adjusted chuck alignment", + "input": "Test Rig H2", + "instruction": "Chuck misalignment" + }, + { + "output": "Repaired broken filter unit", + "input": "BVLINE NGCT Big", + "instruction": "Filter unit malfunction" + }, + { + "output": "Calibrated chuck clamping force", + "input": "BVLINE Nitrogen Gas Generator Unit", + "instruction": "Chuck slipping" + }, + { + "output": "Replaced worn out grinding wheel", + "input": "BVLINE PVG Assembly", + "instruction": "Grinding wheel wear" + }, + { + "output": "Adjusted cobot safety settings", + "input": "BVLINE PVG Test Stand", + "instruction": "Cobot safety system issue" + }, + { + "output": "Repaired broken coolant pump", + "input": "BVLINE PVM Assembly", + "instruction": "Coolant circulation issue" + }, + { + "output": "Calibrated spindle speed", + "input": "BVLINE PVM Test Stand", + "instruction": "Spindle RPM issue" + }, + { + "output": "Replaced faulty pneumatic cylinder", + "input": "BVLINE Test Stand A (Single stage)", + "instruction": "Cylinder leakage" + }, + { + "output": "Adjusted tool magazine alignment", + "input": "BVLINE Test Stand A(Dual stage)", + "instruction": "Tool magazine misalignment" + }, + { + "output": "Replaced worn out spindle bearings", + "input": "EMAG Rim", + "instruction": "Spindle noise" + }, + { + "output": "Repaired pneumatic valve", + "input": "EMAG Rim & Wheel", + "instruction": "Valve leakage" + }, + { + "output": "Replaced damaged O-rings", + "input": "EMAG Wheel", + "instruction": "Hydraulic fluid leakage" + }, + { + "output": "Calibrated laser power settings", + "input": "Kapp Wheel", + "instruction": "Laser cutting precision issue" + }, + { + "output": "Repaired coolant pump", + "input": "Micromatic Grinding", + "instruction": "Coolant flow issue" + }, + { + "output": "Adjusted grinding wheel alignment", + "input": "Nissin", + "instruction": "Grinding wheel wobbling" + }, + { + "output": "Replaced worn out pneumatic seals", + "input": "PDI Line Cobot", + "instruction": "Pneumatic system leakage" + }, + { + "output": "Repaired spindle motor", + "input": "Piston Coining", + "instruction": "Spindle motor malfunction" + }, + { + "output": "Calibrated ultrasonic cleaning cycle", + "input": "Studer 1 (450)", + "instruction": "Cleaning efficiency issue" + }, + { + "output": "Replaced damaged tool magazine sensor", + "input": "Studer 2 (451)", + "instruction": "Tool magazine fault" + }, + { + "output": "Adjusted cobot arm calibration", + "input": "Studer 3 (452)", + "instruction": "Cobot positioning 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}, + { + "output": "Calibrated leak testing pressure", + "input": "Studer", + "instruction": "Pressure test failure" + }, + { + "output": "Repaired faulty piston coining die", + "input": "Studer", + "instruction": "Die malfunction" + }, + { + "output": "Replaced worn out filter element", + "input": "Studer", + "instruction": "Filter clogging" + }, + { + "output": "Calibrated torque wrench settings", + "input": "Studer", + "instruction": "Torque accuracy issue" + }, + { + "output": "Repaired broken sensor wiring", + "input": "Studer", + "instruction": "Sensor malfunction" + }, + { + "output": "Adjusted tool clamping force", + "input": "Studer", + "instruction": "Tool holder slipping" + }, + { + "output": "Replaced worn out spindle bearings", + "input": "Studer", + "instruction": "Spindle noise" + }, + { + "output": "Repaired pneumatic valve", + "input": "Studer", + "instruction": "Valve leakage" + }, + { + "output": "Replaced damaged O-rings", + "input": "Studer", + "instruction": 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"output": "Repaired air compressor", + "input": "Studer", + "instruction": "Air pressure issue" + }, + { + "output": "Calibrated leak testing pressure", + "input": "Studer", + "instruction": "Pressure test failure" + }, + { + "output": "Repaired faulty piston coining die", + "input": "Studer", + "instruction": "Die malfunction" + }, + { + "output": "Replaced worn out filter element", + "input": "Studer", + "instruction": "Filter clogging" + }, + { + "output": "Calibrated torque wrench settings", + "input": "Studer", + "instruction": "Torque accuracy issue" + }, + { + "output": "Repaired broken sensor wiring", + "input": "Studer", + "instruction": "Sensor malfunction" + }, + { + "output": "Adjusted tool clamping force", + "input": "Studer", + "instruction": "Tool holder slipping" + }, + { + "output": "Replaced worn out spindle bearings", + "input": "Studer", + "instruction": "Spindle noise" + }, + { + "output": "Repaired pneumatic valve", + "input": "Studer", + "instruction": "Valve 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"input": "Studer", + "instruction": "Tool holder slipping" + }, + { + "output": "Replaced worn out spindle bearings", + "input": "Studer", + "instruction": "Spindle noise" + }, + { + "output": "Repaired pneumatic valve", + "input": "Studer", + "instruction": "Valve leakage" + }, + { + "output": "Replaced damaged O-rings", + "input": "Studer", + "instruction": "Hydraulic fluid leakage" + }, + { + "output": "Calibrated laser power settings", + "input": "Studer", + "instruction": "Laser cutting precision issue" + }, + { + "output": "Repaired coolant pump", + "input": "Studer", + "instruction": "Coolant flow issue" + }, + { + "output": "Adjusted grinding wheel alignment", + "input": "Studer", + "instruction": "Grinding wheel wobbling" + }, + { + "output": "Replaced worn out pneumatic seals", + "input": "Studer", + "instruction": "Pneumatic system leakage" + }, + { + "output": "Repaired spindle motor", + "input": "Studer", + "instruction": "Spindle motor malfunction" + }, + { + "output": 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"instruction": "Sensor malfunction" + }, + { + "output": "Adjusted tool clamping force", + "input": "Studer", + "instruction": "Tool holder slipping" + }, + { + "output": "Replaced worn out spindle bearings", + "input": "Studer", + "instruction": "Spindle noise" + }, + { + "output": "Repaired pneumatic valve", + "input": "Studer", + "instruction": "Valve leakage" + }, + { + "output": "Replaced damaged O-rings", + "input": "Studer", + "instruction": "Hydraulic fluid leakage" + }, + { + "output": "Calibrated laser power settings", + "input": "Studer", + "instruction": "Laser cutting precision issue" + }, + { + "output": "Repaired coolant pump", + "input": "Studer", + "instruction": "Coolant flow issue" + }, + { + "output": "Adjusted grinding wheel alignment", + "input": "Studer", + "instruction": "Grinding wheel wobbling" + }, + { + "output": "Replaced worn out pneumatic seals", + "input": "Studer", + "instruction": "Pneumatic system leakage" + }, + { + "output": "Repaired spindle 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X-Y-Z axis alignment", + "input": "Studer", + "instruction": "Axis alignment issue" + }, + { + "output": "Repaired damaged coolant filter", + "input": "Studer", + "instruction": "Coolant filtration failure" + }, + { + "output": "Adjusted tool changer gripper force", + "input": "Studer", + "instruction": "Tool changer gripper adjustment" + }, + { + "output": "Replaced worn out pneumatic cylinder seals", + "input": "Studer", + "instruction": "Pneumatic cylinder seal failure" + }, + { + "output": "Calibrated spindle speed variation", + "input": "Studer", + "instruction": "Spindle speed variation issue" + }, + { + "output": "Repaired damaged linear guide bearings", + "input": "Studer", + "instruction": "Linear guide bearing failure" + }, + { + "output": "Adjusted X-Y-Z axis backlash", + "input": "Studer", + "instruction": "Axis backlash issue" + }, + { + "output": "Replaced defective hydraulic manifold", + "input": "Studer", + "instruction": "Hydraulic manifold failure" + }, + { + "output": "Calibrated pneumatic actuator stroke", + "input": "Studer", + "instruction": "Pneumatic actuator stroke adjustment" + }, + { + "output": "Repaired damaged spindle encoder", + "input": "Studer", + "instruction": "Spindle encoder failure" + }, + { + "output": "Adjusted coolant flow distribution", + "input": "Studer", + "instruction": "Coolant distribution issue" + }, + { + "output": "Replaced worn out pneumatic valve seals", + "input": "Studer", + "instruction": "Pneumatic valve seal failure" + }, + { + "output": "Calibrated tool magazine alignment", + "input": "Studer", + "instruction": "Tool magazine alignment issue" + }, + { + "output": "Repaired damaged servo amplifier", + "input": "Studer", + "instruction": "Servo amplifier failure" + }, + { + "output": "Adjusted axis homing sequence", + "input": "Studer", + "instruction": "Axis homing error" + }, + { + "output": "Replaced defective electrical relay", + "input": "Studer", + "instruction": "Electrical relay failure" + }, + { + "output": "Calibrated spindle lubricant flow rate", + "input": "Studer", + "instruction": "Spindle lubrication rate issue" + }, + { + "output": "Repaired damaged pneumatic tubing", + "input": "Studer", + "instruction": "Pneumatic tubing failure" + }, + { + "output": "Adjusted X-Y-Z axis calibration", + "input": "Studer", + "instruction": "Axis calibration issue" + }, + { + "output": "Replaced worn out coolant manifold", + "input": "Studer", + "instruction": "Coolant manifold failure" + }, + { + "output": "Calibrated vacuum suction force", + "input": "Studer", + "instruction": "Vacuum suction adjustment" + }, + { + "output": "Repaired damaged robotic arm motor", + "input": "Studer", + "instruction": "Robotic arm motor failure" + }, + { + "output": "Adjusted pneumatic valve actuation timing", + "input": "Studer", + "instruction": "Pneumatic valve timing adjustment" + }, + { + "output": "Replaced defective tool changer motor", + "input": "Studer", + "instruction": "Tool changer motor 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+ "output": "Calibrated pneumatic pressure relief valve", + "input": "Studer", + "instruction": "Pneumatic relief valve adjustment" + }, + { + "output": "Repaired damaged spindle cooling system", + "input": "Studer", + "instruction": "Spindle cooling failure" + }, + { + "output": "Adjusted tool changer arm speed", + "input": "Studer", + "instruction": "Tool changer arm speed issue" + }, + { + "output": "Replaced worn out pneumatic regulator", + "input": "Studer", + "instruction": "Pneumatic regulator failure" + }, + { + "output": "Calibrated spindle temperature control", + "input": "Studer", + "instruction": "Spindle temperature regulation issue" + }, + { + "output": "Repaired damaged linear motion guide", + "input": "Studer", + "instruction": "Linear motion guide failure" + }, + { + "output": "Adjusted axis positioning accuracy", + "input": "Studer", + "instruction": "Axis positioning accuracy issue" + }, + { + "output": "Replaced defective hydraulic actuator", + "input": "Studer", + "instruction": "Hydraulic actuator failure" + }, + { + "output": "Calibrated pneumatic flow sensor", + "input": "Studer", + "instruction": "Pneumatic flow sensor adjustment" + }, + { + "output": "Repaired damaged spindle bearing housing", + "input": "Studer", + "instruction": "Spindle bearing housing failure" + }, + { + "output": "Adjusted tool spindle speed", + "input": "Studer", + "instruction": "Tool spindle speed adjustment" + }, + { + "output": "Replaced worn out coolant temperature sensor", + "input": "Studer", + "instruction": "Coolant temperature sensor failure" + }, + { + "output": "Calibrated vacuum chamber seal", + "input": "Studer", + "instruction": "Vacuum chamber seal adjustment" + }, + { + "output": "Repaired damaged robotic arm encoder", + "input": "Studer", + "instruction": "Robotic arm encoder failure" + }, + { + "output": "Adjusted pneumatic cylinder speed", + "input": "Studer", + "instruction": "Pneumatic cylinder speed adjustment" + }, + { + "output": "Replaced 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{ + "output": "Replaced defective pneumatic hose", + "input": "Studer", + "instruction": "Pneumatic hose failure" + }, + { + "output": "Calibrated laser optics alignment", + "input": "Studer", + "instruction": "Laser optics misalignment" + }, + { + "output": "Repaired damaged servo motor encoder", + "input": "Studer", + "instruction": "Servo motor encoder failure" + }, + { + "output": "Adjusted robotic arm payload capacity", + "input": "Studer", + "instruction": "Robotic arm payload adjustment" + }, + { + "output": "Replaced worn out hydraulic valve seals", + "input": "Studer", + "instruction": "Hydraulic valve seal failure" + }, + { + "output": "Calibrated pneumatic pressure gauge", + "input": "Studer", + "instruction": "Pneumatic pressure gauge adjustment" + }, + { + "output": "Repaired damaged spindle gear box", + "input": "Studer", + "instruction": "Spindle gear box failure" + }, + { + "output": "Adjusted tool changer arm alignment", + "input": "Studer", + "instruction": "Tool 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"output": "Replaced worn out pneumatic valve actuator", + "input": "Studer", + "instruction": "Pneumatic valve actuator failure" + }, + { + "output": "Calibrated laser beam focus", + "input": "Studer", + "instruction": "Laser beam focus adjustment" + }, + { + "output": "Repaired damaged servo drive unit", + "input": "Studer", + "instruction": "Servo drive unit failure" + }, + { + "output": "Adjusted robotic arm positioning accuracy", + "input": "Studer", + "instruction": "Robotic arm positioning accuracy issue" + }, + { + "output": "Replaced defective hydraulic pressure sensor", + "input": "Studer", + "instruction": "Hydraulic pressure sensor failure" + }, + { + "output": "Calibrated pneumatic pressure regulator", + "input": "Studer", + "instruction": "Pneumatic pressure regulator adjustment" + }, + { + "output": "Repaired damaged spindle lubrication pump", + "input": "Studer", + "instruction": "Spindle lubrication pump failure" + }, + { + "output": "Adjusted tool spindle bearing 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