page_title: History of glass
section_title: Industrial production
hierarchical_section_title: History of glass / Modern glass production / Industrial production
caption_attribution_description: English: The State Opening of The Great Exhibition, England. Queen Victoria opens the Great Exhibition in the Crystal Palace in Hyde Park, London.العربية: قيام الملكة فيكتوريا بافتتاح المعرض العالمي الكبير في قصر الكريستال في منطقة هايد بارك في لندن عام 1851
context_page_description: The history of glass-making dates back to at least 3,600 BC in Mesopotamia, however some claim they may have been producing copies of glass objects from Egypt. Other archaeological evidence suggests that the first true glass was made in coastal north Syria, Mesopotamia or Egypt. The earliest known glass objects, of the mid 2,000 BC, were beads, perhaps initially created as the accidental by-products of metal-working or during the production of faience, a pre-glass vitreous material made by a process similar to glazing. Glass products remained a luxury until the disasters that overtook the late Bronze Age civilizations seemingly brought glass-making to a halt.
  Development of glass technology in India may have begun in 1,730 BC. In Ancient China glass-making had a later start compared to ceramics and metal work.
  From across the former Roman Empire archaeologists have recovered glass objects that were used in domestic, industrial and funerary contexts. Anglo-Saxon glass has been found across England during archaeological excavations of both settlement and cemetery sites.
context_section_description: The use of glass as a building material was heralded by The Crystal Palace of 1851, built by Joseph Paxton to house the Great Exhibition. Paxton's revolutionary new building inspired the public use of glass as a material for domestic and horticultural architecture. In 1832, the British Crown Glass Company (later Chance Brothers) became the first company to adopt the cylinder method to produce sheet glass with the expertise of Georges Bontemps, a famous French glassmaker. This glass was produced by blowing long cylinders of glass, which were then cut along the length and then flattened onto a cast-iron table, before being annealed. Plate glass involves the glass being ladled onto a cast-iron bed, where it is rolled into a sheet with an iron roller. The sheet, still soft, is pushed into the open mouth of an annealing tunnel or temperature-controlled oven called a lehr, down which it was carried by a system of rollers. James Hartley introduced the Rolled Plate method in 1847. This allowed a ribbed finish and was often used for extensive glass roofs such as within railway stations.
  An early advance in automating glass manufacturing was patented in 1848 by the engineer Henry Bessemer. His system produced a continuous ribbon of flat glass by forming the ribbon between rollers. This was an expensive process, as the surfaces of the glass needed polishing and was later abandoned by its sponsor, Robert Lucas Chance of Chance Brothers, as unviable. Bessemer also introduced an early form of "Float Glass" in 1843, which involved pouring glass onto liquid tin.
  In 1887, the mass production of glass was developed by the firm Ashley in Castleford, Yorkshire. This semi-automatic process used machines that were capable of producing 200 standardized bottles per hour, many times quicker than the traditional methods of manufacture. Chance Brothers also introduced the machine rolled patterned glass method in 1888.
  In 1898, Pilkington invented Wired Cast glass, where the glass incorporates a strong steel-wire mesh for safety and security. This was commonly given the misnomer "Georgian Wired Glass" but it greatly post-dates the Georgian era. The Machine Drawn Cylinder technique was invented in the US and was the first mechanical method for the drawing of window glass. It was manufactured under licence in the UK by Pilkington from 1910 onwards.
  In 1938, the polished plate process was improved by Pilkington which incorporated a double grinding process to give an improved quality to the finish. Between 1953 and 1957, Sir Alastair Pilkington and Kenneth Bickerstaff of the UK's Pilkington Brothers developed the revolutionary float glass process, the first successful commercial application for forming a continuous ribbon of glass using a molten tin bath on which the molten glass flows unhindered under the influence of gravity. This method gave the sheet uniform thickness and very flat surfaces. Modern windows are made from float glass. Most float glass is soda-lime glass, but relatively minor quantities of specialty borosilicate and flat panel display glass are also produced using the float glass process. The success of this process lay in the careful balance of the volume of glass fed onto the bath, where it was flattened by its own weight. Full scale profitable sales of float glass were first achieved in 1960.
caption: The façade of the Crystal Palace, one of the first buildings to use glass as the main material for construction.
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