Seam to Stone
Document type: Brochure
Categories: Brochure

Unsurpassed Productivity and Profitability Across the Entire Quarry Value Chain

Seam to Stone Program
Optimizing Quarry Operations for Peak Performance
At Dyno Nobel, we understand that the key to unlocking a quarry’s full potential
is optimizing every step of the process. Our Seam to Stone approach delivers
unmatched value by enhancing outcomes across your entire quarry operation.
Through our comprehensive Rapid Operational Diagnostics, our experts meticulously
assess and enhance the cascading impacts of drilling and blasting adjustments on
downstream processes, including loading, hauling, crushing, and screening.

How does Seam to Stone Work?
We Baseline your Operations
• Through rigorous audits, surveys, and data analysis, LYSIS
 we evaluate your current operations, identifying critical NA
 2

 A
 areas for improvement.
We Analyze your Data
• We delve deep into the data, understanding
 the interplay between various operational
 1 OPTIMI
 G
 aspects to unveil hidden opportunities for

 ZA
 ELININ

 enhancement.

 TION
We Optimize your Process
 AS

• With precision, we refine your processes, B C
 focusing on efficiency and effectiveness to
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 boost your bottom line.

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We Control & Monitor to Maximize
your Gains 4 M
• Our continuous monitoring and evaluation ensure that ONITOR
 improvements are achieved and sustained, guaranteeing
 long-term value creation.

 Improving Efficiencies to Opt
 ILLING ADING
 DR LO

 BL HA
 ASTING UL

Expert Consultation & Tailored Capabilities
 Unmatched Expertise for Exceptional Results
 Our Seam to Stone projects are powered by a deep understanding of the unique
 geological and operational challenges and opportunities at each quarry site. Our
 team of experts employs advanced capabilities to drive significant, quantifiable
 enhancements that produce improvements throughout your operation.

Our Comprehensive Capabilities Include:
 • Best practices evaluations for operational excellence
 • Advanced 3D bench modeling for precise drilling and blasting
 • Site-specific production planning to streamline operations
 • Blast pattern design optimization to maximize efficiency
 • Selection and optimization of initiation systems and bulk explosives
 for optimal results
 • Predictive modeling for accurate fragmentation and material
 movement forecasts
 • Trend analysis to anticipate and adapt to operational dynamics
 • Strategic explosive distribution planning
 • Fragmentation analysis and optimization to enhance processing
 efficiency
 • Vibration reduction and slope stability analysis for safer operations
 where needed
 • Innovative dilution reduction techniques
 • Cutting-edge face scanning and pattern analysis
 • Drone surveys and monitoring for real-time operational insights
 • Implementation of bulk technology for cost-effective operations
 • Operational analysis to identify and alleviate site-specific
 bottlenecks and improve efficiency

timize Your Entire Operation

RUSHING
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$$$
 INCREASING
 YOUR REVENUE
 POTENTIAL
 SC
LING REENING

Empowering Your Operation with Proven Results
 Explore Real-World Success Stories:

DYNOCONSULT® CUTS QUARRY’S DYNOCONSULT AND DIFFERENTIAL
VIBRATIONS IN HALF FOR ENERGY® SAVE MARBLE QUARRY
SIGNIFICANT COST SAVINGS $54,700 ANNUALLY
CHALLENGE CHALLENGE
• Reduce vibration levels for a quarry getting • Lower costs at a quarry by optimizing
 progressively closer to its neighbors blasting program
SOLUTION SOLUTION
• Use DynoConsult’s expertise and Nobel • Through a DynoConsult project, use
 Fire’s Vibration Timing Optimization Tool to DIFFERENTIAL ENERGY and TITAN
 drastically reduce blast vibration 1000 ∆E to decrease amount of emulsion
 needed for each blast
OUTCOME
• 49.68% reduction in vibration levels OUTCOME
• 12% reduction in drilling costs • $54,700 saved annually
• 10% decrease in labor costs • 24% reduction in bulk explosive product
• 8% savings on explosive costs used
 • Average of 3,500 lbs of bulk explosive
 saved per blast
 Shot with DynoConsult’s optimized timing

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