Patent ID: 10889047

Abstract:
Plastic containers exhibiting reduced plastic resin usage, while maintaining a specific gravity of below 1.0, so as to allow their quick and easy separation using floatation techniques during recycling. Within a layer or portion some of the plastic resin of the container body may be replaced with an inorganic mineral filler material, while within another layer or portion of the plastic container, the plastic material (e.g., polyethylene, polypropylene) may be foamed. The fraction of mineral filler material that may be included within the polyethylene may thus be increased beyond that previously possible while maintaining the specific gravity below 1.0, by also foaming a layer or portion of the polymeric material, so as to create voids therein. This allows significantly less resin material to be employed, while maintaining strength characteristics of the plastic container so as to be at least comparable to existing plastic containers not including such mineral filler materials.