Patent ID: 10409078

Abstract:
A lensed beam-splitter prism array includes a beam-splitter substrate with a plurality of planar and parallel thin-film coatings each spanning a top substrate surface and a bottom substrate surface, and making an oblique angle therebetween, and a lens form layer formed on the top surface and having a plurality of lens forms, each lens form being above one of the plurality of coatings. A method for fabricating a lensed beam-splitter prism includes bonding a plurality of substrates to form a substrate stack having a coating between each adjacent substrate pair. The method also includes forming a stack slice by applying a plurality of parallel cuts at an oblique angle with respect to each coating. Each coating spans a first stack-slice surface and a second stack-slice surface opposing the first stack-slice surface. The method also includes forming a lens form layer on the first stack-slice surface spanning one or more coatings.