Patent ID: 11107627

Abstract:
A method of manufacturing a plurality of R—Fe—B sintered magnets using a plasma flame apparatus and a furnace. The method includes a first step of providing a sintered magnet block. Then, the sintered magnet block is machined to form machined magnets. The method continues with a step of cleaning surfaces of the machined magnets to form cleaned magnets. The method then proceeds with depositing a plurality of spherical droplets of a heavy rare earth powder selected from at least one of Dy or Tb on the surfaces of the cleaned magnets, to produce a plurality of magnets including a uniform film of Dy or Tb. Then, the magnets including the uniform film are sintered to diffuse the uniform film into the magnets through grain boundary phases of the magnets to produce the R—Fe—B sintered magnets. A plasma flame apparatus is also disclosed herein.