Patent ID: 10797163

Abstract:
Techniques are provided to fabricate embedded insulating layers within an active semiconductor layer of substrate to reduce leakage between field-effect transistor devices and the semiconductor substrate. For example, an epitaxial semiconductor layer is formed on a surface of a semiconductor substrate. An ion implantation process is performed to form an embedded insulation layer within the semiconductor substrate below the epitaxial semiconductor layer. A nanosheet field-effect transistor device is formed over the embedded insulation layer. The nanosheet field-effect transistor device includes active nanosheet channel layers, source/drain layers, and a high-k dielectric/metal gate structure formed around the active nanosheet channel layers. The process of forming the nanosheet field-effect transistor device includes removing the epitaxial semiconductor layer to release the active nanosheet channel layers. The embedded insulation layer isolates the high-k dielectric/metal gate structure and the source/drain layers from the semiconductor substrate.