Patent ID: 10160244

Abstract:
A two-part method for dye-sublimation printing a decorative design on a moldable orthotic substrate comprising a first digital printing step of printing a computer image file of a decorative design on a digital transfer paper substrate using dye-sublimation CMYK inks, and a second dye-sublimation printing step comprising the steps of heating an oven to a first temperature, placing a moldable orthotic substrate inside the oven, heating the moldable orthotic substrate to a second temperature, positioning the digital transfer paper substrate on the moldable orthotic substrate with the decorative design down and in contact with the moldable orthotic substrate, and sublimating the at least one color of dye-sublimation CMYK inks from the digital transfer paper substrate to the moldable orthotic substrate. A custom orthotic product may be manufactured by wrapping the dye-sublimation printed moldable orthotic substrate around an orthotic mold and applying a vacuum.