Patent ID: 11318711

Abstract:
A method of forming an article is provided. Multi-fiber cellulose strips are interacted with a bonding agent and layered in a plurality of layers, the layered cellulose strips collectively defining opposed major surfaces. A porous sheet member, interacted with a fire-retarding solution, is engaged with one of the major surfaces of the layered cellulose strips, to substantially cover the major surface. The porous sheet member is disposed adjacent to a substantially smooth and uniform surface, and layered cellulose strips and the porous sheet member collectively exposed to an actuating element, configured to actuate the bonding agent to react in a volumetrically-expensive reaction with the fire-retarding solution to facilitate cohesion between the layered cellulose strips and the porous sheet member to form a board member, wherein the porous sheet member conforms to the adjacent surface via the volumetrically-expansive reaction to define a substantially smooth and uniform surface of the board member.