Patent ID: 11339098

Abstract:
The object of this invention is a process for manufacturing, conditioning and stabilization of a family of base additives sodium, potassium, boron, silicon, zinc, calcium oxides, among others, prepared by physicochemical and chemical synthesis methods that form nanometric structures, reformulated with deflocculant, sequestrants and dispersants additives that allow to obtain a dispersion or powder capable to decrease the sintering temperature of a ceramic body due to the high fluxing power, which is maximized by the use of nanotechnology in the structures obtained. The process consists in the preparation of nucleation seeds of metal, silicates and carbonates oxides by means of a physicochemical process, and which allow nanometric structures to grow by means of a chemical process in a chemical synthesis process wet basis of sodium, boron, silicon, zinc, potassium and calcium oxides. The combination of these oxides allows structuring elements of high fluxing power due to their high surface area and physicochemical composition. The additives prepared in this invention are chemically stabilized with deflocculating agents, which allow the additives to be incorporated into the aqueous medium grinding process of the ceramic body. Applications made with the additives of this invention allow the sintering temperature of a red body to be reduced from 1150° C. to 1000° C. and in porcelain bodies from 1180° C. to 1050° C., with the use of 0.2 to 5% of the additive, or increasing the speed of the heat treatment by up to 20%, and it can be used in the manufacture of bathroom fittings, molding parts, components for tooling, coatings, valances, enamels, vitrified pastes and other ceramic components. The present invention proposes several nanostructured additive formulations with high performance fluxing properties, which allow to optimize and standardize the sintering process and to improve the mechanical properties of the ceramic body. It also proposes different methods of application of the additive in ceramic formulations.