Patent ID: 11840852

Abstract:
A tile-setting lippage control system and method for tiles set with mortar as floors or walls on prepared surfaces, providing tab-and-wedge pairs with a footed tab having a footplate, a wedge slot having a membrane, a multi-tapered descending portion having a thicker center, tapering base, and tapering sides, and a ridged upper portion having a reinforced upper edge, and with a tensioning wedge having a leading end, wedge bottom, tapered top edge, and wedge teeth. In use, the wedge bottom and the footplate apply a constant compressive force to two adjacent pieces of tile. The size, shape, and location of the wedge slot with the tapered top edge of the tensioning wedge accommodate a range of tile thicknesses by insertion of the tensioning wedge to different depths. Optionally, flap cuts in the ridged upper portion provide for formation of a top flap and side flaps which lock in engagement with the wedge teeth of the tensioning wedge. Optionally, a wedge void in the tensioning wedge provides for easier insertion and for accommodating excess pressure. The multi-tapered descending portion prevents pinching of the footed tab between tiles and prevents trapping of the footed tab by cured mortar. The straight sides of the reinforced upper edges adapt to being struck from a range of angles, and the tapering sides of the multi-tapered descending portion facilitate the tapering base tearing away from the footplate without being blocked by cured mortar around the footplate.