Patent ID: 11446867

Abstract:
A three-dimensional (3D) printing process utilizing an atmospheric plasma to conduct an electromagnetic energy to fuse extruded successive layers of thermoplastic material having a conductive material is disclosed. A 3D printing system for the 3D printing process is also provided. The 3D printing system includes a 3D printer, an extrusion nozzle, a plasma emitter, and an electromagnetic energy source. The 3D printing process includes the steps of extruding a thermoplastic composite with the extrusion nozzle in successive layers to form a 3D part; directing a substantially evenly distributed plasma onto a predetermined location on the 3D part; and emitting an electromagnetic energy through the plasma. The plasma conducts the electromagnetic energy to the predetermined location on the 3D part. The thermoplastic composite includes a conductive material that generates heat by reacting to the electromagnetic energy.