Patent ID: 11197784

Abstract:
An absorbent disposable article, such as a diaper, panty diaper, panty liner, sanitary napkin or incontinence device is disclosed. The article has a porous polymer-based structure obtainable by a process of: (a) depositing and photopolymerizing, layer-by-layer in accordance with a predetermined 3D model, an emulsion having an external continuous phase surrounding droplets of an internal phase having has one or more photopolymerizable monomers and/or oligomers and a photopolymerization initiator; and (b) removing the internal phase from the continuous polymer phase formed from the one or more photopolymerizable monomers and/or oligomers. The process produces a monolithic porous structure having three types of pores: (i) pores resulting from the location from which the internal phase was removed, (ii) pores interconnecting the pores according to (i), and (iii) pores as predetermined by the 3D model. The invention also relates to a method of making the article.