Patent ID: 10953494

Abstract:
A method of laser welding a workpiece stack-up (10) that includes at least two overlapping metal workpieces (12, 14) comprises advancing a laser beam (24) relative to a plane of a top surface (20) of the workpiece stack-up (10) from a start point (84) to an end point (86) along a beam travel pattern (78) at a high laser beam travel speed of greater than 8 meters per minute. The two or more overlapping metal workpieces (12, 14) may be steel workpieces or they may be aluminum workpieces, and at least one of the metal workpieces (12, 14) includes a surface coating (40). Advancing the laser beam (24) along the beam travel pattern (78) forms a weld joint (76), which includes resolidified composite workpiece material derived from each of the metal workpieces (12, 14) penetrated by a molten weld pool (80), that fusion welds the metal workpieces (12, 14) together. The relatively high laser beam travel speed contributes to improve strength properties of the weld joint (76).