333-016-0059 Test Methods for Simulating Use and Abuse of Toys and Other Articles Intended for Children Over 36 But Not Over 96 Months of Age (1) Application. The test methods described in this section shall be used in addition to other requirements in determining compliance of toys intended for use by children over 36 but not over 96 months of age. (2) Impact test. Known herein as Test (G,i): (a) Application. Toys subject to special impact tests in 333-016-0056(2)(d) are exempted. Toys having a weight of less than ten pounds plus or minus 0.1 pound shall be subject to this test; (b) Impact medium. The impact medium shall consist of a 0.125-inch nominal thickness of Type IV vinyl-asbestos tile, as specified in federal specification SS-T-312A, over at least a 2.5-inch thickness of concrete. The impact area shall be at least three square feet; (c) Testing procedure. The toy shall be dropped four times from a height of three feet plus or minus 0.5-inch. The toy shall be dropped in random orientation. After each drop the test sample shall be allowed to come to rest and examined and evaluated before continuing. (3) Bite test. Known herein as Test (G,ii): (a) Application. A toy (or component) that is a mouth toy shall be subject to this test; (b) Test equipment: (A) Contact mechanism. The contact mechanism shall be two metal strips each measuring 0.25-inch plus or minus 0.002-inch (0.635 centimeter) high and each having a contact edge radius of 0.020-inch plus or minus 0.002-inch (0.5 centimeter) for at least a 150 degree cross-sectional arc. A suggested contact mechanism appears in Figure 15; (B) Loading device; The loading device shall be a scale or force gauge having an accuracy of plus or minus 0.5 pound. (c) Testing procedure. The toy shall be placed in the loading device in any reasonable position for a penetration of 0.25 to 0.5-inch utilizing not more than 180 degrees of the arc and a test load increasing to 100 pounds plus or minus 0.5 pound over five seconds shall be evenly applied. This load shall be maintained for an additional ten seconds. (4) Torque test. Known herein as Test (G,iii): (a) Application: (A) General. A toy with a projection, part, or assembly that the child can grasp by at least the thumb and forefinger or the teeth shall be subject to this test; (B) Toys with rotating components. Projections, parts, or assemblies that are rigidly mounted on a rod or shaft designed to rotate shall be tested with the rod or shaft clamped to prevent rotation. (b) Test equipment: (A) Loading device. The loading device shall be a torque gauge, torque wrench, or other appropriate device having an accuracy of plus or minus 0.2 inch-pound; (B) Clamp. The clamp shall be capable of holding the test component firmly and transmitting a torsional force (see Figure 16); (C) Test procedure. With the sample rigidly fastened in any reasonable test position, the clamp is fastened to the test object or component. A torque of four inch-pounds plus or minus 0.2 inch-pound shall be evenly applied clockwise over a period of five seconds or until a rotation of 180 degrees from the original position has been attained, or four inch-pounds plus or minus 0.2 inch-pound exceeded. The torque or maximum rotation shall be maintained for an additional ten seconds. The torque shall then be removed and the test component permitted to return to a relaxed condition. This procedure shall then be repeated in a counterclockwise direction. (5) Tension test. Known herein as Test (G,iv): (a) Application: (A) General. Any projection of a toy that the child can grasp by at least the thumb and forefinger or the teeth shall be subject to this test. The test is to be conducted on the toy after it has been subjected to test (E, iii); (B) Stuffed toys and beanbags. A stuffed toy or beanbag constructed of pliable materials having seams (such as fabrics) shall have the seams subjected to 15 pound plus or minus 0.5 pound (6.80 kilograms) of force applied in any direction. (b) Test equipment: (A) Clamps. One clamp capable of applying a tension load to the test component is required. A second clamp suitable for applying a tension load perpendicularly to the major axis of the test component is also required; (B) Loading device. The loading device is to be a self-indicating gauge or other appropriate means having an accuracy of plus or minus 0.5 pound (plus or minus 225 grams). (c) Test procedure. With the test sample fastened in a convenient position, an appropriate clamp shall be attached to the test object or component. A 15 pound plus or minus 0.5 pound direct force shall be evenly applied parallel to the major axis of the test component over a period of five seconds and then maintained for an additional ten seconds. The tension clamp shall then be removed and a second clamp appropriate for pulling at 90 degrees shall be attached to the test object or component. A 15 pound plus or minus 0.5 pound tensile force shall be evenly applied perpendicular to the major axis of the test component over a period of five seconds and then maintained for an additional ten seconds. (6) Compression test. Known herein as Test (G,v): (a) Application. This test is required in addition to any other test which may be required in these rules. Any area on the surface of a toy that is accessible to a child and inaccessible to flat-surface contact during the impact test shall be subject to this test; (b) Test apparatus. The loading device shall be a rigid metal disk 1-1/8 inches plus or minus 0.15-inch in diameter and three-eighths of an inch in thickness. The perimeter of the disk shall be rounded to a radius of one thirty-second of an inch to eliminate irregular edges. This disk shall be attached to the self-indicating gauge scale having an accuracy of plus or minus 0.5 pound; (c) Test procedure. The shaft shall be positioned so that it is generally perpendicular to the surface under test. A direct force increasing to 30 pounds plus or minus 0.5 pound over a period of five seconds shall be evenly applied through the disk. This load shall be maintained for an additional ten seconds. During the test the toy is to rest on a flat, hard surface in any convenient position. [ED. NOTE: Figures referenced are available from the agency.] Statutory/Other Authority: ORS 453.095 Statutes/Other Implemented: ORS 453.005 & 453.055 History: HD 89, f. 7-31-75, ef. 8-25-75 HD 40, f. 8-2-73, ef. 8-15-73