# Achievement of Automatic Copper Wire Elongation System
## 5 System Implementation with Experimental Results  
### Description of System Implementation  
Based on the system design shown in Section 4, the implementation procedures apply to the real system, demonstrated as follows. Note that the left figure is the design diagram, and the right one is itsrespective real mechanism for every step. Step 1: The wire was moved to the ring drawing machine through gripper 2. Step 2: the wireswereclamped down by grippers 1 and 2 simultaneously, and then the copper wire wassoftened for seconds by the heater. Step 3: the heating process stopped, and the wire wasdrawn for elongation by the ring drawing machine. Step 4:gripper 1 opened. Step 5: the elongated wire wasmoved to the cutter by the ring drawing machine. Step 6: grippers 1 and 3 clipped the wire, and the cutter cut the wire. Step 7: The cut wire wasdelivered forward a certain distance for falling down whengripper 2 opens. Step 8: gripper 2 moved back to the starting location. Step 9: the dies moldwasplaced. Step 10: gripper 1 opened. Step 11: gripper 3 movedfor wire threading through the dies mold. Step 12: gripper 1 opened. Step 13: gripper 2 clipped, and gripper 3 opened. \begin{table}
\begin{tabular}{c|c c c c|c c c c} \hline \hline
**Heating** & \multicolumn{3}{c|}{**Passable Wire Length for Threading Dies Mold (mm)**} & \multicolumn{3}{c}{**Wire Pulling Length by the Ring Drawing Machine (mm)/Time (s)**} \\ \cline{2-9}
**Time (s)** & **1 st** & **2 nd** & **Third** & **Avg.** & **1 st** & **2 nd** & **Third** & **Avg.** \\ \hline
0 & 364.46 & 374.8 & 378.74 & 372.67 & 99.29/6.08 & 105.16/6.44 & 93.42/5.73 & 99.29/6.08 \\
1 & 83.88 & 99.91 & 89.5 & 91.1 & 75.53/4.63 & 92.08/5.64 & 81.40/4.98 & 83.0/5.08 \\
2 & 51.52 & 49.43 & 46.92 & 49.29 & 61.39/3.76 & 60.85/3.73 & 62.72/3.84 & 61.65/3.78 \\ \hline \hline \end{tabular}
\end{table} 
Table 10: Results based on wire pulling speed: k10(18.25 mm/s). \begin{table}
\begin{tabular}{c|c c c c|c c c c} \hline \hline
**Heating** & \multicolumn{3}{c|}{**Passable Wire Length for Threading Dies Mold (mm)**} & \multicolumn{3}{c}{**Wire Pulling Length by the Ring Drawing Machine (mm)/Time (s)**} \\ \cline{2-9}
**Time (s)** & **1 st** & **2 nd** & **Third** & **Avg.** & **1 st** & **2 nd** & **Third** & **Avg.** \\ \hline
0 & 364.46 & 374.8 & 378.74 & 372.67 & 99.29/6.08 & 105.16/6.44 & 93.42/5.73 & 99.29/6.08 \\
1 & 83.88 & 99.91 & 89.5 & 91.1 & 75.53/4.63 & 92.08/5.64 & 81.40/4.98 & 83.0/5.08 \\
2 & 51.52 & 49.43 & 46.92 & 49.29 & 61.39/3.76 & 60.85/3.73 & 62.72/3.84 & 61.65/3.78 \\ \hline \hline \end{tabular}
\end{table} 
Table 11: Results based on wire pulling speed: k11(20.15 mm/s). \begin{table}
\begin{tabular}{c|c c c c|c c c c} \hline \hline
**Heating** & \multicolumn{3}{c|}{**Passable Wire Length for Threading Dies Mold (mm)**} & \multicolumn{3}{c}{**Wire Pulling Length by the Ring Drawing Machine (mm)/Time (s)**} \\ \cline{2-9}
**Time (s)** & **1 st** & **2 nd** & **Third** & **Avg.** & **1 st** & **2 nd** & **Third** & **Avg.** \\ \hline
0 & 364.46 & 374.8 & 378.74 & 372.67 & 99.29/6.08 & 105.16/6.44 & 93.42/5.73 & 99.29/6.08 \\
1 & 83.88 & 99.91 & 89.5 & 91.1 & 75.53/4.63 & 92.08/5.64 & 81.40/4.98 & 83.0/5.08 \\
2 & 51.52 & 49.43 & 46.92 & 49.29 & 61.39/3.76 & 60.85/3.73 & 62.72/3.84 & 61.65/3.78 \\ \hline \hline \end{tabular}
\end{table} 
Table 10: Results based on wire pulling speed: k10(18.25 mm/s). \begin{table}
\begin{tabular}{c|c c c c|c c c c} \hline \hline
**Heating** & \multicolumn{3}{c|}{**Passable Wire Length for Threading Dies Mold (mm)**} & \multicolumn{3}{c}{**Wire Pulling Length by the Ring Drawing Machine (mm)/Time (s)**} \\ \cline{2-9}
**Time (s)** & **1 st** & **2 nd** & **Third** & **Avg.** & **1 st** & **2 nd** & **Third** & **Avg.** \\ \hline
0 & 364.46 & 374.8 & 378.74 & 372.67 & 99.29/6.08 & 105.16/6.44 & 93.42/5.73 & 99.29/6.08 \\
1 & 83.88 & 99.91 & 89.5 & 91.1 & 75.53/4.63 & 92.08/5.64 & 81.40/4.98 & 83.0/5.08 \\
2 & 51.52 & 49.43 & 46.92 & 49.29 & 61.39/3.76 & 60.85/3.73 & 62.72/3.84 & 61.65/3.78 \\ \hline \hline \end{tabular}
\end{table}