[20] pointed out that the plastic deformation caused by the cutting force is the dominant factor in the residual stress in ultra-precision machining 2024 aluminum alloy with a single crystal diamond tool. [PERSON] and [PERSON] [21] reconstructed the residual stress caused by the surface treatment based on the finite element method. Feature simplification reduces the amount of calculation during preprocessing by the finite element software. [PERSON] et al. [22] investigated the effects of prestress on surface residual stress through milling experiments. [PERSON] et al. [23] studied the impact of milling width on surface residual stress using AlSSi aluminum alloy. Further, they explored the influence of milling thickness on the tensile anisotropy of hybrid wire arc additive-milling subtractive manufacturing. [PERSON] et al. [24] analyzed the residual stress of in situ milling of TiB2/7050 Al metal matrix composites. They found that cutting temperature played a significant role in residual stress through comparative research. [PERSON] et al. [25] proposed an analytical method for residual stress prediction in dynamic orthogonal cutting and formulated a dynamic orthogonal cutting mechanistic model considering the effect of cutting edge indentation. Based on plastic strain calculation and the inclusion theory, they formulated an analytical residual stress solution of the plastic strain distributed in the half-plane. Then, they predicted two-dimensional residual stress distribution in non-relaxation dynamic cutting and performed a dynamic cutting orthogonal experiment to verify the prediction results. [PERSON] et al. [26] studied surface residual stress under different cutting parameters and machining characteristics. They proposed a new method based on Gaussian process regression for predicting machining-induced surface residual stress, which was verified through comparison to other machine learning algorithms. [PERSON] et al. [27] studied the effect of repeated stress on hard milling using 3D finite element simulations. They investigated the formation of stresses at variable tooth feeds with a constant cutting speed and depth, and determined the development of material modifications (residual stresses) due to multiple stresses. [PERSON] et al. [28] presented an analytical model of residual stress generation in complex surface milling. Milling-introduced mechanical stress was determined according to the contact mechanics and the geometric transformation in the workpiece. The residual stress was estimated using an elastic-plastic model and a relaxation procedure. Additionally, the proposed model was verified through a milling experiment. Cutting-induced residual stress causes workpiece deformation, significantly affecting performance. For example, the negative effect of tensile residual stress was revealed in terms of crack resistance, fatigue life, and corrosion resistance. Reducing residual stress can enhance material performance [29]. Therefore, it is necessary to measure and optimize residual stress distribution to evaluate the residual stress state in the machined surface, control the workpiece deformation, and improve its performance. For the characteristics of cutting-induced residual stress, the most widely used measurement technology is X-ray diffraction. The accuracy of this method reaches \(\pm\)10 MPa, and it has become the international standard method for surface residual stress measurement. However, limited by the X-ray penetration ability, it is difficult to measure the residual stress distribution directly [30]. Moreover, using the measurement method to adjust the machining parameters for the required residual stress results in high time and economic costs. Previous studies on cutting-induced residual stress mainly used analytical methods, finite element methods, and experimental methods. They explored the influence law and prediction model of cutting force, cutting heat, tool geometric sizes, and some cutting parameters on residual stress under dry cutting conditions and orthogonal cutting process.