Highland recorder. (Monterey, Highland County, Va.) 1877-1972, 1920-01-09
WORLDS BIGGEST
NITRATE PLANT
Mammoth Explosives Factory
in Alabama Built in
Eight Months.
ALL SPEED RECORDS BROKEN
Could Supply 13 Per Cent of
kH.es' Needs Had War
Continued.
ALL SPEED RECORDS BROKEN
BY GARRET SMITH,.

BY GARRET SMITH.
Lifting the ban of war secrecy has
just now brought to light for the first
time one of the most stupendous feats
of construction in history-the plan
ming and building in less than one year
of the largest ammonium nitrate plan!
in the world and of city around II
for the housing of its 25,000 workmen
and, their families. At the same time
is revealed one of the chief reasons
why Germany suddenly surrendered O
year ago. The German high command
knew that the United States was
ready at Muscle Shoals, Alabama, to
manufacture 13 per cent Of all the
high explosives needed by all the Al
lied armies on all fronts in the expect.
ed drive of the following spring.
The first person on construction
work reached Muscle Shoals on No
vember 26, 1917. On February 16,
1918, ground was first broken for q
permanent plant building. On Octo-
Der 26, 1918, eight months and eight
days later, the manufacturing plant
had begun the production Of ammo
mum nitrate.
When America entered the world
war in April, 1917, she had no means
of producing the enormous quantities
of high explosives necessary to pro-
vide the huge, army she planned to
raise. The very fact that our indus
tries were already worked to capacity
providing ammunition to the allies
seemed to make further production for
our own use impossible.
Fertilizer Process Turned to War Use.
At this juncture the Ordnance De-
partment turned to cyanamid, COM
mercial fertilizer, which had for some
years been produced successfully at
Niagara Falls, by process the Ameri-
can rights of which were obtained In
1907 from Germany by Frank Sher-
man Washburn, head Of the American
I Cyanamid Company.
BY this process cyanamid was pro-
duced by extracting nitrogen from the
air and combining it with calcium OBJ
tanned from limestone rock and carbon
from coke. BY putting cyanamid
through three more processes both am
monia and nitric acid can be extracted
from it and combined into the explo-
siye, ammonium nitrate. Mr.. Wash
burn was invited to present plans and
estimates for the construction In the
shortest possible time of an ammonium
nitrate plant at Muscle Shoals, Ala
bama, and a contract between his COM
pany and the United States was enter
ed into under date of November 16,
1917.
To have general supervision Of Plan
ming and carrying out the work an or
ganization known as the Air Nitrates
Corporation was formed to act as
agent Of the Ordnance Department.
This corporation, provided the general
designs, supervised all the work and
operated the camp, the town and the
plant. 1t also installed all equipment
In the chemical plant The various
other sections of the work were SUBJ
let to organizations that were special
lists in the directions in which they
were asked to help.
New City Built From the Ground.
1t was necessary to build new
town to house the laborers. For this
Job Westinghouse Church Kerr Com
pany was called in rs contractor. This
company also built the buildings of the
chemical plant Within four months
10000 workmen had been assembled
and city capable Of accommodating
25,OO0 inhabitants had been completed
with lodging, restaurants, stores, Of
fees, police headquarters, schools, fire
departments, hospitals. motion picture
theaters, electric light and sewerage
systems.
The construction of the plant proper.
was begun on February 16, 1918. Just
eight months and eight days later the
Eggplant began steady output Of am
monium nitrate The plant contains
113 permanent buildings, with roof
area of over 2t acres.
To provide the electric current II
was necessary to build a steam power
electric plant, for 1t would have taken
three years or more to complete the
dam and hydro electric station now un.
der way. This plant, built by the ]. G.
White Corporation, is one Of the. larg-
est steam plants for developing elec:
trical energy in the world.
Thf output Of the plant is 300 tons of
ammonium nitrate.a day, and this can
be produced at Muscle Shoals at cost
less than one-half the standard fixed
price pad by the Government for am.
monium nitrate produced by other
methods and one-fourth to one-fifth the
cost of ether high explosives of equal
strength. Compareu with the older
process of making ammonium nitrate,
the savings made by this plant would
have paid the SG0,000,000. cost of the
entire plant in about one and one-half
years of operation.
AS Il military weapon it is one of the
wisest and most economical expendi-
lures that the Ordnance Department
has undertaken. AS an agent in stop
ping the war and as a future protec-
ton to the country it's value is incalcu.