Gloucester County Democrat. (Woodbury, N.J.) 1878-1932, 1905-11-16
CUT AND WIRE NAILS
METHODS. BY WHICH THEY ARE
TURNED OUT INvAsT QUANTITIES.
The Wire Nail Process Is simple and
Almost Wholly Automatic, While
the Cut Nail Process Is Less Auto
matte and Much Harder.

S%@44~~e~-~y @%@N>
the Cut Nail Process Is Less Auto
matte and Much Harder.
The making of nails is one Of the
Oldest American, as it is one Of the
Oldest English, industries, but in Great
Britain the greater part Of the product
has been hand work, in America ma
chine work.
OF modern nails, the wire or French
made in quantities which far exceed
all other kinds. The wire nails have
increased enormously in general use
during recent years, but there are still
many purposes for which cut nails are
preferred.
The process Of making wire nails is
exceedingly simple and almost wholly
automatic. A large reel or spool of
wire OF size equal to that Of the
shank of the nail to be made feeds
forward at each revolution of the ma
chine a piece of wire equal to the
length of the nail and fraction OF an
inch more.
This is seized firmly by clamps,
which straighten while they hold it,
and at the same time pair of jaws
so cut the wire as to leave sharp
point to the nail
Before the clamps let go their hold
a hammer, the face of which is die,
strikes the other end of the wire a
sharp blow, which forms the head.
The clamps have corrugated sur
faces, not merely to hold the nail more
securely, but to impress upon it a
series Of ridges and depressions, which
make it harder to draw out when
once driven home.
The making of cut nails is less auto
matte and much harder. Any one who
has seen nailmaker at work will I'M
derstand the aptness of the old express
sion, to work like mailer" The iron
for cut nails is first rolled into sheets,
the thickness of which is equal to the
thickness of the nail It is then cut
into plates as wide as the nail is long
and of such length as man can ham
die conveniently, say from fifteen to
twenty inches.
The nail cutting machine is a hedvy.s
compact piece of mechanism, not much
larger than a sewing machine, before
which the. nailmaker sits on stool.
1t consists of but little more than a
pair of shears, strong enough to cut
iron three-elghths of an inch thick, and
a heading hammer.
Any one who will examine cut nail
will find that the shank tapers, not on
all four sides from the head, as he may
have supposed, but on two sides only.
The other two sides are parallel. It is
the neglect to notice this fact which
leads so many persons to start a nail
into wood in a way which splits it.
From a small furnace near the ma
chine the nailmaker draws plate
which has come to a dull red heat.
Holding this by means of pinchers, he
feeds the edge farthest from him to the
jaws of the machine AS they descend
they shear a tapering strip from the
edge. This is seized by clamps, which
hold it just long enough for the head
ing hammer to strike the blow which
forms the head and then drop it.
Now, if the mailer were simply
to push the plate forward again the
tapering character of the strip which
is sliced off would destroy the rectan-
gular shape Of the plate, and the nails
would neither be of a length nor have
square heads and points. To obviate
this difficulty the plate must be turned
over between every two nails that are
cut, SO that the head of the nail win
come alternately from one side of the
plate and from the other.
This-and it is the principal part of
the nailer's works done with sim
pie turn Of the wrist, and the plate is
fed forward as before As the ma
chimes run at considerable speed, and
the ssfop' must be accurately timed
in order that the end Of the plate may
meet the shears at the right moment
and in the right place, the difficulty
and the tiresome nature Of q nail
makers work may be imagined. Some
idea of it may be had by holding the
thick end of a shingle in a pair of
tongs and attempting so to turn it
with single motion Of the wrist that
alternate sides will lie uppermost on a
table.
A good nailmaker will make from
two to four fops that is, will cut from
two to four nails-a second, the smaller
nails, of course, being made more
rapidly than the larger ones. As the
plate grows cool it is returned to the
oven to be reheated, and another plate
takes its place.
4 nailmaker's hands and arms al
ways show the character Of his work
by the tremendous development of GER
tain special muscles and by callouses,
which become as hard as horn.
The common names Of nails sixpen-
ny, eightpenny, tenpenny, and so forth
ARE believed to be corruptions Of six
pound, eight pound and ten pound, |
names given in England to denote the
weight Of one thousand Of q given kind |