Wichita eagle. [volume] (Wichita, Kan.) 1886-1890, 1888-09-14
HOW A SWORD Is MADE.
FROM THE CRUDE IRON TO THE
HIGH TEMPERED BLADE,
Testing tho Finished Weapon On . Stone.
Process Of Preparing the Steel-The
REORGANIZATION.

Process Of Preparing the Steel-The
"Grind Mil''-sreas Skill Of the Grind
er-Completion.
Here you are" he said. ''See If YOU
can knock piece out of the sword on
that stone.
took the handle in both hands and
struck the stone with all my might. But
to my establishment piece few OF the
stone, while the sword did not show even
the least evidence Of the blow.
every one of these weapons has to
stand that test" was informed, "or we
do not put the mark of our firm on it,
nor do We deliver it as first class
weapon"
went all through the factory, which
employs over 1000 men exclusively in the
manufacture of fine weapons. They are
now filing an order for the German gov
eminent for new bayonet. Eight hun
1red thousand are to be made, and the
firm delivers 1896 day. The weapon is
twelve inches long and the government
pays six marke for each of them when
finished.
Before piece of steel is converted into
such an instrument of war it has to go
through quite process. To show me
this Mr.. Koch took me into large space
at one end Of the factory, where | at once
noticed pieces of steel varying in length
from ten to twenty feet, standing ell
around the walls In the center of the
room stood large machine, where one
man and a boy were occupied.
THE RAW MATERIAL.
''This is where the steel is cut before it
has received stroke yet toward the
shape of a sword, so We might call this
the storeroom for raw material" Thus
my kind informant began his explanation.
The long pieces Of steel, which were
about q inches wide, were then put under
the machine and by the turning of crank
pieces of aboue twelve inches fell one
after the other into basket The boy
then handed the man another piece of
steel, put an empty basket under the
machine and carried the short pieces into
An adjoining apartment We followed,
and from the number of fires all around I
guessed that we must have arrived at the
FORCES. And so it was. Each one Of
these pieces of steel was put into the
fire, and when it was white with heat. a
man put it under steam hammer, which
struck the heated steel in rapid success
sion about twenty times on every particle
of it's surface When it was pulled out,
the pieces was about eighteen inches
long. 1t was now thrown into a large
barrel filed with water Now the would
be sword had gone through the harden
ing process, and a number of boys
gathered them again into baskets to carry
them to the rolling department. In the
front Of each of these rolls had my at
tention called to big coke fire. This fire
was stirred up to an enormous heat, and
then the pieces Of steel were one by one
put into the fire. There are two men &C.
cupied at each roll, viz.-the roller and
his helper. AS soon as the steel is hot
again it comes under the roll, from where
it energies about one-eighth Of an inch
thick, and the eventual shape Of the
sword stamped on it.
Again the pieces of steel are carried
off, and this time they go to the center
presses. where they are put under con-
trivance which cuts the margins off the
steel, and when they leave here you can
see that the thing looks like sword
Hitherto, however, you have seen moth
Ing but dark blue piece of dirty steel,
while we now come into the departments
where the metal is frightened. There is
ut first the grind mill" This is largo
place which looks like a barn. From one
end of the room to the other 1 observed
rows OF immense grindstones, some of
them eight feet In diameter.
THE GRINDERS SKILL.
In this factory saw forty stones, and
In front of each sat grinder. He has a
little wooden seat, wears a wooden shirt,
no cap and pair of overalls. But ove3
the latter up to his knees he has wooden
CATERS, made out of four pieces of wood.
His feet are also inclosed in wooden shoes.
The stones are turned by steam md
watered automatically. In the front of
this stone the man sits from o'clock in
the morning until ID o'clock at noon.
Then he has an hour for dinner, when he
sits down again from / o'clock until
O'Clock in the evening. BE has boy who
brings him the instruments as he wants
them. The grinding department is the
most important in the entire factory, and
the grinder has to be very skillfu1. He
has to have keen eye; he must know
when TO press the steel hard against the
stone and when not. A single scraping
of the stone too much spoils the whole
weapon, and it has to be thrown away.
Most of the other work is mechanical,
while here 1t is intelligence that does the
work satisfactorily.
From the grinding stone the piece Of
steel comes bright and sharp. It is now
taken to the Furnishing rooms. This part
OF the work is chiefly performed by boys,
who vary in age from 12 to 16 years In
this place there are q number of wheels,
bat they are very small. Some Of them
are of stone, others are covered with
leather, which, II the article hos to receivo
q polish, Is covered with a powder which
lends the blade high polish The knob
and the back Of the handle are now bril- /
liantly FURNISHED, and the weapon is al
ready very dangerous But still tt h un- /
finished The different holes which are
made IN the handle. the one which fastens /
the blade On the gun and several others /
are now bored. This is done, however, !
by machinery, and takes but a very short /
time. Then the handle is covered with
leather, and now that he blade itself Ia
thoroughly completed, it is taken to the
controlling room.
In this department we find, as q rule,
number Of old men who have been at .
work for the firm for long years. They
are not able to do actual hard work, but
still in this department their services ara
Indispensable. Their uty is, in fact, to
examine the article anu see whether there
is blemish anywhere. As soon az he
detects flaw he knows whore 1t was
done, whether in the Furnishing, The
grinding, the rolling, OF any other de-
paTtna~E., and the mar who is found to
have r1sde the Ei;et< % has TO make II
good, or, In other words, he has to pay
for the nsge-Sotiusen Germany Coz.
Pittsburs Dispatch
OF the 300 gold besters In New York,