Phosphorite

Phosphorite, phosphate rock or rock phosphate is a non-detrital sedimentary rock that contains high amounts of phosphate minerals. The phosphate content of phosphorite (or grade of phosphate rock) varies greatly, from 4% to 20% phosphorus pentoxide (P2O5). Marketed phosphate rock is enriched ("beneficiated") to at least 28%, often more than 30% P2O5. This occurs through washing, screening, de-liming, magnetic separation or flotation. By comparison, the average phosphorus content of sedimentary rocks is less than 0.2%.
The phosphate is present as fluorapatite Ca5(PO4)3F typically in cryptocrystalline masses (grain sizes < 1 μm) referred to as collophane-sedimentary apatite deposits of uncertain origin. It is also present as hydroxyapatite Ca5(PO4)3OH or Ca10(PO4)6(OH)2, which is often dissolved from vertebrate bones and teeth, whereas fluorapatite can originate from hydrothermal veins. Other sources also include chemically dissolved phosphate minerals from igneous and metamorphic rocks. Phosphorite deposits often occur in extensive layers, which cumulatively cover tens of thousands of square kilometres of the Earth's crust.
Limestones and mudstones are common phosphate-bearing rocks. Phosphate-rich sedimentary rocks can occur in dark brown to black beds, ranging from centimeter-sized laminae to beds that are several meters thick. Although these thick beds can exist, they are rarely only composed of phosphatic sedimentary rocks. Phosphatic sedimentary rocks are commonly accompanied by or interbedded with shales, cherts, limestone, dolomites and sometimes sandstone. These layers contain the same textures and structures as fine-grained limestones and may represent diagenetic replacements of carbonate minerals by phosphates. They also can be composed of peloids, ooids, fossils, and clasts that are made up of apatite. There are some phosphorites that are very small and have no distinctive granular textures. This means that their textures are similar to that of collophane, or fine micrite-like texture. Phosphatic grains may be accompanied by organic matter, clay minerals, silt-sized detrital grains, and pyrite. Peloidal or pelletal phosphorites occur normally; whereas oolitic phosphorites are not common.
Phosphorites are known from Proterozoic banded iron formations in Australia, but are more common from Paleozoic and Cenozoic sediments. The Permian Phosphoria Formation of the western United States represents some 15 million years of sedimentation. It reaches a thickness of 420 metres and covers an area of 350,000 km. Commercially mined phosphorites occur in France, Belgium, Spain, Morocco, Tunisia, Saudi Arabia and Algeria. In the United States phosphorites have been mined in Florida, Tennessee, Wyoming, Utah, Idaho and Kansas.
(1) Pristine: Phosphates that are in pristine conditions have not undergone bioturbation. In other words, the word pristine is used when phosphatic sediment, phosphatized stromatolites and phosphate hardgrounds have not been disturbed.
(2) Condensed: Phosphatic particles, laminae and beds are considered condensed when they have been concentrated. This is helped by the extracting and reworking processes of phosphatic particles or bioturbation.
(3) Allochthonous: Phosphatic particles that were moved by turbulent or gravity-driven flows and deposited by these flows.
The heaviest accumulation of phosphorus is mainly on the ocean floor. Phosphorus accumulation occurs from atmospheric precipitation, dust, glacial runoff, cosmic activity, underground hydrothermal volcanic activity, and deposition of organic material. The primary inflow of dissolved phosphorus is from continental weathering, brought out by rivers to the ocean. It is then processed by both micro- and macro-organisms. Diatomaceous plankton, phytoplankton, and zooplankton process and dissolve phosphorus in the water. The bones and teeth of certain fish (e.g. anchovies) absorb phosphorus and are later deposited and buried in the marine sediment.
Depending on the pH and salinity levels of the ocean water, organic matter will decay, releasing phosphorus from sediment in shallow basins. Bacteria and enzymes dissolve organic matter on the water–bottom interface, thus returning phosphorus to the beginning of its biogenic cycle. Mineralization of organic matter can also cause the release of phosphorus back into the ocean water.
Phosphates are known to be deposited in a wide range of depositional environments. Normally phosphates are deposited in very shallow, near-shore marine or low energy environments. This includes environments such as supratidal zones, littoral or intertidal zones, and most importantly estuarine. Currently, areas of oceanic upwelling cause the formation of phosphates. This is because of the constant stream of phosphate brought from the large, deep ocean reservoir (see below). This cycle allows continuous growth of organisms.
Supratidal zones: Supratidal environments are part of the tidal flat system where the presence of strong wave activity is non-existent. Tidal flat systems are created along open coasts and relatively low wave energy environments. They can also develop on high energy coasts behind barrier islands where they are sheltered from the high energy wave action. Within the tidal flat system, the supratidal zone lies in a very high tide level. However, it can be flooded by extreme tides and cut across by tidal channels. This is also subaerially exposed, but is flooded twice a month by spring tides.
Littoral environments/intertidal zones: Intertidal zones are also part of the tidal flat system. The intertidal zone is located within the mean high and low tide levels. It is subject to tidal shifts, which means that it is subaerially exposed once or twice a day. It is not exposed long enough to support the growth of most vegetation. The zone contains both suspension sedimentation and bed load.
Estuarine environments: Estuarine environments, or estuaries, are located at the lower parts of rivers that flow into the open sea. Since they are in the seaward section of the drowned valley system they receive sediment from both marine and fluvial sources. These contain facies that are affected by tide and wave fluvial processes. An estuary is considered to stretch from the landward limit of tidal facies to the seaward limit of coastal facies. Phosphorites are often deposited in fjords within estuarine environments. These are estuaries with shallow sill constrictions. During Holocene sea-level rise, fjord estuaries formed by drowning of glacially-eroded U-shaped valleys.
The most common occurrence of phosphorites is related to strong marine upwelling of sediments. Upwelling is caused by deep water currents that are brought up to coastal surfaces where a large deposition of phosphorites may occur. This type of environment is the main reason why phosphorites are commonly associated with silica and chert. Estuaries are also known as a phosphorus “trap”. This is because coastal estuaries contain a high productivity of phosphorus from marsh grass and benthic algae which allow an equilibrium exchange between living and dead organisms.
Deposits which contain phosphate in quantity and concentration which are economic to mine as ore for their phosphate content are not particularly common. The two main sources for phosphate are guano, formed from bird or bat droppings, and rocks containing concentrations of the calcium phosphate mineral, apatite.
As of 2006, the US is the world's leading producer and exporter of phosphate fertilizers, accounting for about 37% of world P2O5 exports. As of December 2018, the world's total economic demonstrated resource of rock phosphate is 70 gigatonnes, which occurs principally as sedimentary marine phosphorites.
As of 2012, China, the United States and Morocco are the world's largest miners of phosphate rock, with a production of 77 megatonnes, 29.4 Mt and 26.8 Mt (including 2.5 Mt in the Sahara of Morocco) respectively in 2012 while global production reached 195 Mt. It is thought that in India there are almost 260 million tons of rock phosphate. Other countries with significant production include Brazil, Russia, Jordan and Tunisia. Historically, large amounts of phosphates were obtained from deposits on small islands such as Christmas Island and Nauru, but these sources are now largely depleted.
Phosphate ore is mined and beneficiated into rock phosphate. Beneficiation of phosphate ore is a process which includes washing, flotation and calcining. Froth flotation is used to concentrate the mined ore to rock phosphate. The mined ore is crushed and washed, creating a slurry, this ore slurry is then treated with fatty acids to cause calcium phosphate to become hydrophobic.
This rock phosphate is then either solubilized to produce wet-process phosphoric acid, or smelted to produce elemental phosphorus. Phosphoric acid is reacted with phosphate rock to produce the fertilizer triple superphosphate or with anhydrous ammonia to produce the ammonium phosphate fertilizers. Elemental phosphorus is the base for furnace-grade phosphoric acid, phosphorus pentasulfide, phosphorus pentoxide, and phosphorus trichloride.
Approximately 90% of rock phosphate production is used for fertilizer and animal feed supplements and the balance for industrial chemicals. In addition, phosphorus from rock phosphate is also used in food preservatives, baking flour, pharmaceuticals, anticorrosion agents, cosmetics, fungicides, insecticides, detergents, ceramics, water treatment and metallurgy.
For use in the chemical fertilizer industry, beneficiated rock phosphate must be concentrated to levels of at least 28% phosphorus pentoxide (P2O5), although most marketed grades of phosphate rock are 30% or more.
It must also have reasonable amounts of calcium carbonate (5%), and <4% combined iron and aluminium oxides. Worldwide, the resources of high-grade ore are declining, and use of lower grade ore may become more attractive.
Beneficiated rock phosphate is also marketed and accepted as an "organic" alternative to "chemical" phosphate fertilizer which has been further concentrated from it, because it is perceived as being more "natural". According to a report for the FAO, it can be more sustainable to apply rock phosphate as a fertilizer in certain soil types and countries, although it has many drawbacks. According to the report it may have higher sustainability compared to more concentrated fertilizers because of reduced manufacturing costs and the possibility of local procurement of the refined ore.
Rare earth elements are being found within phosphorites. With increasing demand from modern technology a different method of finding rare earth elements, independent of China, is becoming increasingly important. With yields greater than those from deposits in China, phosphorites offer a new resource located within the U.S. that would likely lead to independence from influence of countries outside of the U.S.