page_title: Setralit
section_title: History
hierarchical_section_title: Setralit / History
caption_attribution_description: Deutsch: Fibrillierte Naturfaser SETRALIT
context_page_description: Setralit is a technical natural fiber based on plant fibers whose property profile has been modified selectively in order to meet different industrial requirements. It was first manufactured in 1989 by Jean-Léon Spehner, an Alsatian engineer, and further developed by the German company ECCO Gleittechnik GmbH. The name “Setralit“ is derived from the French company Setral S.à.r.l. which is a subsidiary company of ECCO, where Spehner was employed at that time. Setralit was officially described first in 1990.
context_section_description: In the late eighties and early nineties asbestos in friction pads was banned at first in Germany and subsequently in the European Union (EU). Consequently, the friction lining industry was looking for a substitute that was suitable as a reinforcing as well as a processing fiber. At the same time the EU established and subsidized a mandatory property set-aside to restrict the grain production. Only plants für use in industry could be grown on the set-aside land without affecting subsidies. Both the EU and the Federal Republic of Germany supplied money to boost the development of new materials and new manufacturing processes of such “renewable resources”, first of all for bast fiber plants like flax and – since 1996 – hemp with low THC content.
  Against this background ECCO took part in joint project for the utilization of flax fibers in brake and clutch linings, funded by the German Federal Department for Research and Technology (BMFT). During this project several Setralit fiber types were being used for the first time. They had been generated by a chemical, thermal and/or mechanical treatment of  flax tow which is a side product of the textile industry. The German popular press praised this approach as a ”sensational invention“.
  However, the varying properties of the base material of first generation Setralit turned out to be a serious disadvantage because these variations affected the performance characteristics of the final product in an unforeseeable way. These differences are mainly being caused by growth and harvest conditions and as such are being influenced by the climate as well as by short-term weather fluctuations in the growing area. These effects are particularly critical during dew retting.
  In order to avoid this problem ECCO developed an ultrasonic decomposition process (named “ultrasonic break-down“) at the end of the 90's. Thanks to this controllable, physico-chemical extraction most of the associated material of the plant fibers (lignin, pectin, waxes, natural adhesives, fragrances and dyestuffs, as well as dust, bacteria, and fungi spores) is removed or destroyed. These second generation Setralit-fibers show an immensely smaller range of property variations compared to those of the first generation, which makes them more attractive for industrial use.
  Following this, ECCO developed a series of Setralit types for various industrial end applications in cooperation with several industry partners in the construction, plastic and paper industries. In 2005, a fibrillated Setralit fiber managed to achieve the industrial breakthrough. This type is mainly used as a substitute for aramid pulp (Kevlar, Twaron et al.) for example in friction pads.
  The omnipresent political discussions about sustainability, protection of the natural resources, and reduction of global warming gases push the Setralit fiber into the focus of new industrial users.
  According to the Nova Institute, Hürth, Germany, in the future there is no alternative to the increased substantial use of agricultural raw materials. Bio-based substances such as biodegradable and durable bio plastics, natural fiber reinforced (bio) plastics (bio composites) and wood-plastic composites (WPC) form an interesting new class of materials thereby.
caption: fibrillated Setralit fiber
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