Active isolation and pointing using flextensional piezoelectric actuators

Vibration isolation and precision pointing control will be essential to the success of future space science missions such as Next Generation Space Telescope (NGST). This research investigated the use of actively controlled piezoelectric stack actuators to reduce the transmission of mechanical disturbances to the optics and to coarsely point the telescope. Initial actuator requirements were based on approximate expected motions on the spacecraft side (due to unbalanced reaction wheel assemblies), the structural dynamic properties of the flexible, deployable truss structure that supports the active optics, and the allowable motions on the telescope side. Piezoelectric actuator design was based on flextensional motion amplification, with sizing details determined using results from finite element analysis. A compressive pre-load was maintained on the fragile piezoceramic stacks via a mechanical interference ("center block") fit into the actuator frame. Device performance characteristics, including blocked force, passive stiffness, free displacement, motion amplification factor, natural vibration frequencies, and electromechanical coupling coefficient were determined numerically and experimentally, with good agreement. An initial controlled isolation test of the entire system reduced the transmissibility by more than 80% over the frequency range from 4-20 Hz. Finally, an active isolation system with dual sensor feedback was implemented and shown to successfully reduce telescope motion by a factor of 10 (from 4-40 Hz) and to provide lower-frequency pointing capability. Introduction As space systems continue to grow in complexity and require greater precision, piezoelectric materials will be investigated for an increasing number of actuator applications, including precision pointing and vibration isolation and control. There are several approaches to vibration isolation, which have been successful in the past. Vibration isolation can be achieved through passive or active techniques or a combination of the two. The chosen method of isolation depends primarily on the application and requirements of the system. Precision pointing, on the other hand, is achieved solely by active control systems, which combine the necessary structural and mechanical components with a control design. Pointing systems are primarily limited by the quality of the mechanical system as well as the drive system, which is actuating movement. The structure (holding the pay load) to be controlled can be a rigid body, quasi-static flexible body, or a dynamic flexible body. With the classical arrangements of sensors and actuators in these control systems, only the rigid body configuration is commonly controlled. NGST (Next Generation Space Telescope) is the successor to the Hubble Space Telescope (HST) mission. NGST is a deployable 8-meter diameter truss structure holding the telescope and instruments such as cameras and spectrometers that are required by the scientific goals of the mission. In order to meet the scientific goals or projects such as the Origins of Galaxies studies [Mather, et al] along with independent science projects dealing with current scientific interests, positioning the optics and minimizing vibratory loads are very important. Positioning control for the HST was done as a rigid structure pointed as a unit to a precision of a small fraction of an arcsecond, but NGST is a dynamic flexible structure with sub-micron positioning performance. For NGST, the isolation system is to be used to reduce the ultrafine pointing requirements on the fine pointing system (fast steering mirror and adjusters distributed across the mirror) by as much as 1 2 orders of magnitude. This isolation system is aimed to reduce the estimated 30-nm peak disturbances at the mast to 6-nm or less in a range of 4 4 0 Hz, with most concern on the 15 20 Hz region. By substantially reducing these axial disturbances, the dynamic, wavefront error correction requirements will also be reduced, and the fine pointing system will have less of a burden. In order to achieve these requirements, piezoelectric stack actuators are ideal because they can provide sufficiently high output forces with large bandwidths. Individually, piezoelectric stack displacements are extremely small, on the order of approximately 2000 jiie; therefore, multiple stacks can be used in series to produce the desired output. In addition to this, mechanical amplification devices can be used to increase actuation displacement by reducing the actuation force. Compliant mechanisms, flexurehinged mechanisms and flextensional mechanisms Copyright © 2001 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved. (c)2001 American Institute of Aeronautics & Astronautics or Published with Permission of Author(s) and/or Author(s)' Sponsoring Organization. are commonly used for motion amplification, depending on the application. The flextensional actuator used in this research is shown in Figure I and consists of four stacks of piezoceramics connected in parallel to a flextensional mechanism that amplifies and converts the output