Dual Mobility Hip Wear Performance With Sequentially Crosslinked Polyethylene During Abrasive and Impingement Conditions

The dual mobility hip incorporates a femoral head mated within a spherical polyethylene liner which also has an unconstrained outer articulation with a polished metal shell. An additional wear surface is introduced at the outer articulation, however, the mobility of the polyethylene insert does allow for femoral-neck/acetabular-insert impingement by allowing the insert to displace upon contact. We evaluated the wear performance of a dual mobility hip during abrasive and impingement conditions independently. Three abrasive conditions were evaluated; abraded acetabular cup, abraded femoral head, and both abraded cup and head. Two impingement conditions were evaluated; impingement of the unconstrained acetabular insert against the femoral neck, and acetabular-insert/femoral-neck impingement when the insert becomes immobilized at the outer articulation. Wear testing was conducted using a hip stimulator. The simulator applied physiologic loading with a maximum load of 2450 N and serum as the lubricant. Components were abraded at the pole according to a published method. Abraded samples were tested at 0° of inclination. The unconstrained impingement condition was created by adjusting the femoral neck angle to achieve impingement with 45° of acetabular inclination. Neck to liner impingement can occur at either the superior or inferior surface of the femoral neck, with subsequent impingement occurring randomly as the insert is allowed to re-align itself throughout testing. The fixed impingement conditions was created by locking the outer bearing through fixturing and inducing impingement as previously described. Dual mobility control components were tested at 0° and 50° of inclination. Inserts were sequentially crosslinked GUR 1020 polyethylene. Results are shown in Figure 1. Abrasion testing results correlated to a combination of friction at the abraded articulation and bearing size. Abrasion at only the inner bearing had a larger effect on wear when compared to abrasion of only the outer bearing. When both sides were damaged, femoral head abrasion led to an increase in friction and resistance to movement at the inner articulation, thereby forcing an increase in overall movement of the outer articulation. This increased the contact area subject to motion across a scratched metal surface, which increased the wear rate of the system. Unconstrained impingement samples impinged during the first cycle and then randomly throughout testing, while the fixed impingement samples had predictable impingement at the same location every cycle of testing. The unconstrained impingement model was designed to replicate an instance where the dual mobility hip would run in a near/intermittent impingement condition where the polyethylene insert displaces upon contact with the femoral neck. Unconstrained impingement wear rates were not statistically different than the ideally aligned control. The fixed impingement samples wore at a higher rate than the unconstrained impingement and control groups. The insert encountered resistance to movement upon impingement resulting in wear and deformation at the point of contact. Additional intended bearing wear was also generated by head sliding and translation of the load path upon impingement of the rim. Note that this condition is difficult to envision clinically and all wear rates, even under adverse conditions, were acceptably low.