The result is a consistent and effective process for achieving maximum efficiency. As a first step, the matrix asks if material hardness exceeds 55HRc. Each of the matrix paths leads to one of four distinct machining solutions. Ideal in its simplicity, the matrix nonetheless does not exist in a vacuum. Its effectiveness is contingent upon a variety of shop floor conditions and part requirements.
Surface finish can be deceptive.
Try measuring or testing polish to determine actual surface integrity and efficiency to produce the required surface. In the case of tight tolerance requirements, weigh tool deflection against electrode deflection from hydraulic orbiting forces. Resources that help mold shops understand, embrace and utilize the latest techniques are as valuable as the techniques themselves. A shop owner can establish a good learning foundation by attending seminars and other idea-generating forums, then build on that knowledge with specific application training, installation training and ongoing application development assistance. The result is a high industry IQ that sets these shop owners apart from the competition.