These allow the operators to simply barcode partially-used cassettes out of the machine. The hitcount data is recorded and made available to Cassette Commander, which tells the kitting operator which tools to replace, to move, and to leave alone. When the operator barcodes a sharp cassette on to the machine, the Cassette Manager system automatically loads the appropriate sharp data back in to the machine. The sharp data includes the hitcounts on the partially-used tools. This process allows the cassette data to intelligently accompany the cassettes as they cycle from the production floor to the kitting department and back.
Every drill bit is accounted for, and no hits are wasted.
High-use tools may be used in full cassettes, dramatically simplifying the kitting job, and allowing repoint vendors to deliver tools already cassetted . The result of this process is a dramatic reduction in the number of cassette designs required, with a concommitant reduction in kitting overhead requirements. The Cassette Commander system is the most advanced drill tool management system in the world. It was first deployed in September of 1998, and has been managing the tools at one of the largest PWB manufacturing sites in North America ever since. Click here to request information.