The Kit Box Nothing about the process is simple. We had to develop the box artwork on our computer and send it off for the printing and die-cutting of the boxes. The flat boxes for Donovan's Transfer weighted right at 350 lbs. Yep, these boxes are flat. She wears gloves to keep finger prints off the glossy finish.
Extra work goes into cutting the foam and bubble wrap used to pad the kit.
Once the laser has cut the pieces, and the various sub-assemblies are made, all are moved to the processing table. The Assembly Line Di starts at one end, picks up the correct amount of each sub-assembly, and neatly puts it in your box. She has devised the correct order to insure that no part will damage another. It takes about 25 minutes to assemble each kit. All the parts are now in the box.