Staple hat to brim on the prongs. Sometimes the fit is wonderful, sometimes you have a bit of a bunch or gather on the brim. Hats usually fit well. It takes a little time since each hat is fit individually, but most can be done in advance. Have the two sheets stapled on one side, stripes cut and the brims traced.
Kids write names on brim and when stapeling together just be sure the name faces down.
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