Substance lyophilization occurs in the front chamber, and the system is closed and sealed while still in the freeze dryer. Following that, the back chamber of the syringe is filled with a diluent and then also sealed. The result is a closed system with the same stability as two separate vials. By using the Lyo-Ject system, pharmaceutical manufacturers can reduce waste and residual volumes and eliminate the need to overfill vials of lyophilized materials. End-users only need to handle one syringe rather than multiple pieces.
Exact titration exists from reconstitution, and the dose is predetermined by the fill volume.
Fully automated inspection systems inspect ampules and vials at speeds up to 400 units per minute. A control system runs under a Windows NT platform and uses Wonderware. The company also offers ampule packing systems and microwave sterilization systems. A manufacturer of glass packaging products has a cross-functional team of product developers who work closely with customers from concept to product launch. The vertically integrated manufacturer controls design management from raw materials to the finished product and offers capabilities and expertise to meet the most demanding specifications.